Top Metal Works Co., Ltd.

2009-ENG

www.topmetal.co.kr

1987 : Established Topmetal Works Co., Ltd. in

Seoul

1991 : Enlarged Research & Development Center

1994 : Relocated and enlarged Dies Manufacturing

&

Parts Production Factory

(Namdong Industrial Complex in Incheon)

1995 : Awarded Grand Prize of Ministry of Commerce and

Industry

1997 : Certified ISO 9002

2000 : Certified QS 9000 / ISO 9001

2002 : Certified ISO 14001

2004 : Awarded $30,000,000 export prize on 41st Day of

Trade

2006 : Awarded Ministry of Commerce, Industry and

Energy prize

on 10st Day of Mold & Die

2007 : Enlarged a new factory for injection Mold

Koonsan Factory

Chang-WON Office

15,705 ㎡

1,980 ㎡

13,205 ㎡

330 ㎡

TOTAL : 239 persons

ChairmanChairman

PresidentPresident

Dies Manufacturing Dies Manufacturing Division Division (130)(130)

AdministrationAdministration(23)(23)

Parts Production Parts Production DivisionDivision(84)(84)

ProjectProjectManagementManagement

Dept.(2)Dept.(2)

Sales Dept.Sales Dept.

(7)(7)

Plastic Plastic Mold DEPT.Mold DEPT.

(24)(24)

QualityQuality

ControlControl

Dept.(4)Dept.(4)

ManufacturingManufacturing

Dept.Dept.(78)(78)

R&D CenterR&D Center(15)(15)

-Project

Management

-Representa

tive

-Bidding

Participator

- Plastic

Mold

Making

-Panel & Die

Inspection

-C/Fixtures

Management

-Machining

-Polishing

-Trial S/V

Service

-SE-Formability Analysis -Die Design-CAD/CAM

EQUIPMENT MODEL Q’ty SPECIFICATION

CAD/CAM/CAE

DIE DESIGN

AUTO-CAD 20 Ver.2005CADCEUS 4 Ver.6.48

UG 2 NX3 (GM-BUNDLE)PRO-E 1 WILD FIRE 3.0

CAD/CAM

CATIA(Ver.5) 3 PENTIUM4 (V:5)CATIA(Ver.4.2.1) 3 IBM RS6000(V:4.2.1)

POWER MILL 2 Ver.5.5Z-MASTER 1 Ver.2000

3D PRO 1 Ver.3.5

ANALYSISPAM STAMP 1 SGI OCTAINAUTO-FORM 2 AUTO-FORM ENG.

VIEWER SPIN FIRE 4 PROFESSIONAL Ver.8.1

MACHINERY

High speed Milling M/C

(Linear motor Driver)

1 Bolster:

5250×2700(15000RPM)

5 Face high speed Milling M/C

1 Bolster: 4000×2000(8000RPM)

DNC Copy M/C1 Bolster: 4000×25002 Bolster: 3200×2000

Copy M/C 1 Bolster: 1000×2000(NH-10TC) Machining CTR 3 Series: 5, 8, 12

PRESS

Mechanical 1 1500ton (Bolster: 4000×2400)Hydraulic

1 1200ton (Bolster: 2500×3800)1 500ton (Bolster: 1800×3000)

Die Spot’g 3 50ton, 100ton, 200ton

INSPECTION CMM Equipment 1 Range: 3500×1600×2000 S/W: SILMA, H/W: SWAN SI

INDUCTION HARDENING KUKA Robot 1 Bolster: 4500×2500

Dies Manufacturing Division

Dies Manufacturing Division

Plastic Mold Department

Plastic Mold Department

EQUIPMENT MODELQ’ty

SPECIFICATION

CAD/CAE

DIE DESIGN

AUTO-CAD 7 Ver.2005

UG 3 NX5

ANALYSIS SIMPOE 1 Ver.2007 R2.0

MACHINERY

Injection M/C1 1800 TON

1 900 TON

E.D.M 3Table: 2400X1000 (2 EA)Table: 900x600 (1 EA)

DNC Copy M/C 1 Table: 3000x2000

DNC Copy M/C 1Table: 1340X2000

(RPM:12,000)

DNC Copy M/C 1 Table: 1000x2000

PRESS Die Spot’g 1 300ton

Part Production Division

Part Production Division

EQUIPMENT MODEL Q’ty SPECIFICATION

PRESS

MechanicalPress

1 1000ton (Bolster: 1800×3000)

1 600ton (Bolster: 1800×3000)

3 400ton (Bolster: 1800×3000)

Crank Press3 250ton (Bolster: 800×1300)

5 200ton (Bolster: 800×3000)

WELDINGRobot 10

Laser Machine 1 6Axis

PAINTING

PrimaryPainting Line

1 Stage: 12.Auto Run Type L1700×W2000×H2000

SecondaryPainting Line

1 Trolley Conveyor

Top Coating Line 1 Trolley Conveyor

Dry Oven1 Chain Conveyor (Moving Table)

2 Trolley Conveyor

PROCESS / DIE DESIGN 40,643 3,387

CAD/CAM 16,464 1,372

MACHINING 58,291 4,858

POLISHING & T/O 201,802 16,817

ABOUT 300 SETS (BASIC:10TON/set)

3,000 TONS

MANUFACTURING PROCESS

CAPACITY (MAN / HOUR) CAPACITY

/ YEAR(HRS) CAPACITY

/ MONTH(HRS) SET (YEAR) TONS (YEAR)

Annual CapacityAnnual Capacity

Large & Middle Size Stamping Tools : Press Dies for Vehicles

Injection Molds for Interior Parts : Head Lining, Door Trim, etc

Precision Stamping Tools : Progressive Dies for Vehicles

Checking Fixture

Part Production : Stamping Panels for Vehicles, Excavator Cabin

Large & Middle Size Stamping Tools : Press Dies for Vehicles

Injection Molds for Interior Parts : Head Lining, Door Trim, etc

Precision Stamping Tools : Progressive Dies for Vehicles

Checking Fixture

Part Production : Stamping Panels for Vehicles, Excavator Cabin

* 2004 ~ 2005

PASSAT GP RR DOOR OTR/INR 18

China SVW

PROJECT NAME ITEM Q’TY CUSTOMER PANELS

PEUGEOT207B PILLAR L/R ETC

(8 PARTS) 23MAGNA

COSMA EUROPE

IDEAL2 PNL FENDER L/R 8 CHINA

CHANGHE

LOTZE TRUNK LID OTR/INR(HEM’G) 13

* 2005 ~ 2006

PROJECT NAME ITEM Q’TY CUSTOMER PANELS

C-105FRT/RR DOOR

INR/OTR/HEM’GHINGE PLR FR DR

32

AVANTEHD

RR DOOR INR/OTR/HEM’G

& CTR FLOOR 12

MAGOTAN ROOF & R/F ROOF 11 FAW-VW

SMARTBR451

W/HSE INR ETC.(7 PARTS) 26

MAGNACOSMA EUROPE

* 2006 ~ 2007

PROJECT NAME ITEM Q’TY CUSTOMER PANELS

18SA,

ED-3

HOOD OTR/INR/HEM’G,

T/GATE OTR/INR/HEM’G

8TQ CAR RR SIDE OTR L/R

8NEWJETTA

ROOF & R/F ROOF

FAW-VW

FSOT-25X

FRT DOOR OTR ETC.(16 PARTS) 48

* 2007 ~ 2008

PROJECT NAME ITEM Q’TY CUSTOMER PANELS

32W/HSE ASS’Y ETC.

(19 PARTS)

TD-CAR

(FORTE)

FRT/RR DOOR

INR/OTR16

6Audi X88

(Q5)ROOF

FAW-VW

VIVA-5ROOF

TAIL GATE INR8

ESTAMPADOS &FORMEX OF MEXICO

CadilacGMT166

SaabGMT168

* 2008 ~

PROJECT NAME ITEM Q’TY CUSTOMER PANELS

6GOLF A6 ROOF & R/F ROOF

FAW-VW

XM-CARCTR PLR OTR L/R ETC.

(9 PARTS)44

23BMW

F25

FRT W/HSE PARTS

(9 PARTS) Drive Automotive Industries

YF-CAR FRT/RR DOOR INR 10

CUSTOMER:

GEELY MOTORS (CHINA)

PROJECT NAME : CK-1

90 ITEMS 300 DIE SETS

WORK SCOPE

- SE ACTIVITY

- MANUFACTURING OF

DIE & C/F

- HOME LINE T/O

MANAGED BY TOP

METAL’S “PROJECT

MANAGEMENT DEPT.”

CUSTOMER:

GEELY MOTORS (CHINA)

PROJECT NAME : CK-1

90 ITEMS 300 DIE SETS

WORK SCOPE

- SE ACTIVITY

- MANUFACTURING OF

DIE & C/F

- HOME LINE T/O

MANAGED BY TOP

METAL’S “PROJECT

MANAGEMENT DEPT.”

GMT319 PROJ ECT OF MAGNA ESTEMPADOS I N MEXI CO

GMT319 PROJ ECT OF MAGNA FORMEX I N MEXI CO CUSTOMER:

MAGNA ESTEMPADOS & FORMEX (MEXICO)

PROJECT NAME : GMT319

59 ITEMS 144 DIE SETS

WORK SCOPE

- DESIGN

- MANUFACTURING OF

DIE & CHECKING FIXTURE

- HOME LINE T/O

MANAGED BY TOPMETAL’S

“PROJECT MANAGEMENT DEPT.”

CUSTOMER:

MAGNA ESTEMPADOS & FORMEX (MEXICO)

PROJECT NAME : GMT319

59 ITEMS 144 DIE SETS

WORK SCOPE

- DESIGN

- MANUFACTURING OF

DIE & CHECKING FIXTURE

- HOME LINE T/O

MANAGED BY TOPMETAL’S

“PROJECT MANAGEMENT DEPT.”

GMT319 ProjectGMT319 Project

HAOQING AUTO. LC-1 PROJECTHAOQING AUTO. LC-1 PROJECT

CUSTOMER: Geely Motors

PROJECT NAME: LC-1 ‘KOALA’ 12ITEMS 42DIE SETS：

SIDE OTR,FENDER,4DOORS

WORK SCOPE

- SE ACTIVITY

- MANUFACTURING OF DIE & C/F

- HOME LINE T/O

TERM OF MANUFACTURE：

10MONTHS (UNTIL FOB)

LC-LC-1PROJECT1PROJECT

- Magna Cosma Europe(France)- Heuliez (France)- Itca (Italy)- FSO (Poland)

Europe

- Hercules (USA)- Magna Drive (USA)- Magna Massiv ( Canada )- CAMI ( Canada )

North America

- GM Brazil

Latin America

- FORD- TAFE

India

- Proton- Perodua

Malaysia

- GM Holden

Autralia

-Ogihara

- Marujun

Japan

- GMDAT- KIA Motors- HYUNDAI Motors- SSANGYONG Motors- SAMSUNG Motors- HANIL E-HWA

Korea

- FAW-Volkswagen- SVW (Shanghai Volkswagen)- SGM (Shanghai GM)- Geely Motors- Youngman Automobile Group- Brilliance Auto- SAIC

China

- Magna Estampados - Magna Formex - Magna MAS

Mexico

Topmetal Works Co., Topmetal Works Co., Ltd.Ltd.