tooling - lvd group
TRANSCRIPT
Tooling PRESS BRAKES
MACHINES 35-220 (UP TO 240 TONS)
Standard Punches
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6.25
9˝
.50˝ .389˝
R2 R1
R2
R1
78˚
78˚ 78˚
.425˝
20˚
Pmax 700 kN/m23 TPF
Pmax 400 kN/m13 TPF
Pmax 800 kN/m26 TPF
Pmax 400 kN/m13 TPF
C10W D10W
.315˝R1
78˚
Pmax 400 kN/m13 TPF
E10W
.236˝R1
26˚
Pmax 400 kN/m13 TPF
F10W R10W
6.65
3˝
R1
.267˝
20˚
Pmax 400 kN/m13 TPF
P10.8W P10.12W
.236˝R126˚
Pmax 400 kN/m13 TPF
J10W
78˚
.236˝R2
26~
.559˝.393˝
R1.5
R2 R2
78˚ 78˚
.236˝ R3R2
R1
78˚
.267˝
8.42
5˝
.425˝
20˚20˚
26˚
7.63
7˝
.630˝R2
78˚
Pmax 800 kN/m26 TPF
Pmax 750 kN/m25 TPF
Pmax 1200 kN/m40 TPF
Pmax 600 kN/m20 TPF
C15W D15W
Pmax 500 kN/m16 TPF
E15W
Pmax 500 kN/m16 TPF
F15W R15W
Pmax 400 kN/m13 TPF
P15.8W P15.12W
Pmax 500 kN/m16 TPF
J15W
MACHINES 220Plus - 640 (240 TO 700 TONS)
Note: R1 = .039˝, R2 = .078˝, R3 = .118˝
ClampingQUICK CLAMPING
SPECIAL CLAMPING
30/1.18"
40/1.57"
10/.
39"
32
/1.2
6"
400-1250 (440-1375 Tons)
Adapters
3
30mm/1.18"
G30
400-1250(440-1375 Tons)
G.W/LVD
L=150mm/5.91"
L=150mm/5.91"
G.W/Universal
G.W/G.W
H=100mm/3.94"H=200mm/7.87"
H=300mm/11.81"H=400mm/15.74"
L=150mm/5.91"
G.W/G.W
H=100mm/3.94"
L=150mm/5.91"
DEFINING PUNCH HEIGHT
B
A
G10W
E10W
A
B
Machines Up to 220 220Plus (240 tons) (240 tons) to 640 (700 tons)
ADAPTOR A B A B
no adaptor 159mm/6.26” 92mm/3.62” 194mm/7.64” 116mm/4.57”
100mm/3.94” 259mm/10.20” 160mm/6.30” 294mm/11.57” 184mm/7.24”
200mm/7.87” 359mm/14.13” 228mm/8.98” 394mm/15.51” 252mm/9.92”
300mm/11.81” 459mm/18.07” 296mm/11.65” 494mm/19.45” 320mm/12.60”
400mm/15.74” 559mm/22.01” 364mm/14.33” 594mm/23.39” 388mm/15.28”
V(mm/in) Angle(˚) B(mm/in) Pmax(kN/tpf)
6mm/.236” 30 16mm/.63” 200/68mm/.315” 30 18mm/.71” 220/710mm/.393” 30 25mm/.98” 300/1012mm/.472” 30 25mm/.98” 380/1316mm/.630” 30 32mm/1.26” 380/1320mm/.787” 30 40mm/1.57” 380/1324mm/.944” 30 45mm/1.77” 550/1830mm/1.18” 30 70mm/2.75” 600/2040mm/1.57” 30 75mm/2.95” 600/2050mm/1.96” 30 95mm/3.74” 780/25 30mm/1.18” 60 40mm/1.57” 500/1740mm/1.57” 60 55mm/2.17” 660/2250mm/1.96” 60 70mm/2.75” 1050/3560mm/2.36” 60 80mm/3.15” 1350/4580mm/3.15” 60 102mm/4.02” 1750/58100mm/3.93” 60 120mm/4.72” 1500/50120mm/4.72” 60 145mm/5.71 1300/43 6mm/.236” 78 12mm/.47” 380/138mm/.315” 78 12mm/.47” 380/1310mm/.393” 78 14mm/.55” 500/1712mm/.472” 78 18mm/.71” 600/2016mm/.630” 78 25mm/.98” 800/2720mm/.787 78 32mm/1.26” 1000/3424mm/.944” 78 32mm/1.26” 1000/3430mm/1.18” 78 40mm/1.57” 1100/3740mm/1.57” 78 50mm/1.96” 1300/4350mm/1.96” 78 70mm/2.75” 1500/5060mm/2.36” 78 70mm/2.75” 1500/5080mm/3.15” 78 95mm/3.74” 1500/50
HEMMING DIES
DiesSINGLE V-DIES
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8mm/.315" 12mm/.472"
90
mm
/3.5
43
"
12mm/.472"8mm/.315"
13
0m
m/5
.11
8"
13
0m
m/5
.11
8"
90
mm
/3.5
43
"
T08.90 T12.90T08.13 T12.13
Pmax. 350 kN/m12 TPF
Pmax. 350 kN/m12 TPF
Pmax. 350 kN/m12 TPF
Pmax. 350 kN/m12 TPF
T12.90
15mm/.5
90˝
16mm/.6
30˝
20mm/.7
87˝
12mm/.4
72˝
24mm/.9
44˝ 90
mm/3.54˝
55mm/2.17˝15mm/.590˝
30˚
78˚78˚
78˚
78˚
78˚
90mm/3.54˝
8mm/.315˝
5mm/.196˝ 40mm/1.57˝ 15mm/.590˝
5mm/.1
96˝
M90
80-220(90 to 240 tons)
B
V
78˚30˚
B
90m
m/3
.543"
B
V
60˚90m
m/3
.543"
90m
m/3
.543"
V08.30.90 V24.78.90V30.60.90
Mild Steel Stainless Steel min max min max
T08 0.6mm/ 1.5mm/ 0.8mm/ 1.2mm/ .024” .060” .031” .048”
T10 0.8mm/ 2.0mm/ 1.0mm/ 1.6mm/ .031” .079” .036” .063”
T12 1.2mm/ 2.5mm/ 1.2mm/ 2.0mm/ .047” .098” .047” .079”
MULTI V-DIES
Note: Other Multi Vi-dies available, consult factory for details.
STONE® Radius
STONE® radius assures accurate bend angles along the
entire bending length. LVD tooling is produced with a
progressive radius on both sides of the V-opening, allowing
the material to flow into the die more evenly and with less drag.
This unique design of the V-die reduces the friction between
the material and the die encountered when bending, by
creating a rolling condition as the material enters the die.
5
STONE TOOLING ALSO PROVIDES:•Reduced tool wear
•Tool interchangeability
•Reduced residue on stainless steel
•Improved material control
•Reduced tonnage requirements
•Symmetric bending
Normal Radius
STONE Radius12,7mm/0.50˝
7mm/0.27˝
19
mm
/0.7
5˝
LVD Tang Design
ToolingCOMPLETE TOOLING SETS
SPECIAL TOOLING
APPLICATIONS
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25 30 35 40 45 50 100 100 125 508
250125 100504540353025
508
100
550 mm in standard sections
25
R 5-80Ø 10-160
T=60000psi Tensile Mild Steel (C=1)P(US ton/ft)
Bending Chart CADMAN®-B Bending SoftwareTOOL DATABASETools can be defined by a free shape
drawing or a drawing in DXF format. The tool
parameters and additional information can
be stored in a database for compositions
of stations.
AUTOMATIC TOOLING SET-UP ACCORDING TO THE PARTThe system automatically calculates the
minimum station quantity required to bend
the part and indicates the position to set up
tooling. The station gaps and punch horns
are automatically applied, if needed.
Compositions of stations
Tool parameters’ dialogue
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V R B25 20 18 16 14 13 12 11 10 9 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 SWG
.021 .036 .048 .060 .075 .090 .105 .120 .135 .150 .187 .250 .312 .375 .438 .500 .625 .750 .875 1 DEC
5/32 0.03 0.10 1.4 4.2
5/16 0.06 0.20 0.7 2.1 3.8 5.9
3/8 0.07 0.24 1.8 3.1 4.9 7.6
1/2 0.08 0.33 1.3 2.4 3.7 5.7 8.3
5/8 0.11 0.41 1.1 1.9 2.9 4.6 6.6 9
3/4 0.13 0.49 1.6 2.5 3.8 5.5 7.5 9.8 = optimal condition
7/8 0.15 0.56 2.1 3.3 4.7 6.4 8.4 11 13
1 0.17 0.64 1.8 2.9 4.1 5.6 7.3 9.3 12
1-1/8 0.19 0.75 2.6 3.7 5 6.5 8.3 11 16
1-1/4 0.21 0.82 2.3 3.3 4.5 5.9 7.4 9.2 15
1-1/2 0.26 0.98 3.7 4.9 6.2 7.7 12 22
2 0.33 1.29 3.7 4.6 5.7 9 16 25 36 49
2-1/2 0.42 1.63 4.6 7.2 13 20 29 40 51 80
3 0.50 1.96 6 11 17 24 33 43 67 96
3-1/2 0.58 2.32 9.2 15 21 28 37 57 83 112
4 0.68 2.60 8 13 18 25 32 50 72 98 128
5 0.83 3.25 10 15 20 26 40 58 79 103
6 1.03 3.90 12 17 22 34 48 66 86
7 1.19 4.53 14 19 29 41 56 73
8 1.40 5.20 16 25 36 49 64
V RB
S
S
C
2
1.5
1
.33
20 60 90 120
P’=PxC
T (psi x 1000)
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*In other countries LVD products are distributed by agents. For full address details of your local subsidiary or agent, please visit our website: www.lvdgroup.com
HEADQUARTERSStrippit Inc.
12975 Clarence Center Rd. USA-AKRON NY 14001
UNITED STATES Tel. +1 716 542 4511 Fax +1 716 542 5957
E-mail: [email protected]
LVD Company nvNijverheidslaan 2
B-8560 GULLEGEM BELGIUM
Tel. +32 56 43 05 11 Fax +32 56 43 25 00
E-mail: [email protected]
JOINT VENTURESLVD-HDHuangshi City, Hubei Province, China
SUBSIDIARIES*LVD BeNeLux nvGullegem, Belgium
LVD do Brasil Ltda.Joinville, Brazil
LVD GmbHLahr, Germany
LVD Italia s.r.l.Parma, Italy
LVD KoreaInchon City, Korea
LVD Pullmax LimitedOxfordshire, United Kingdom
LVD Malaysia Sdn BhdShah Alam, Malaysia
LVD Polska Sp. z.o.o.Kedzierzyn-Kozle, Poland
LVD S2/S3Tornala, Slovakia
LVD s.a.Raismes, France
LVD-Strippit Shanghai Co. , Ltd.Shanghai, China
LVD Thailand LimitedBangkok, Thailand
Magal LVD India Pvt. LtdBangalore, India
P.T. LVD CenterJakarta, Indonesia
08/1
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