tooling - lvd group

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Tooling PRESS BRAKES

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Page 1: Tooling - LVD Group

Tooling PRESS BRAKES

Page 2: Tooling - LVD Group

MACHINES 35-220 (UP TO 240 TONS)

Standard Punches

www.lvdgroup.com

6.25

.50˝ .389˝

R2 R1

R2

R1

78˚

78˚ 78˚

.425˝

20˚

Pmax 700 kN/m23 TPF

Pmax 400 kN/m13 TPF

Pmax 800 kN/m26 TPF

Pmax 400 kN/m13 TPF

C10W D10W

.315˝R1

78˚

Pmax 400 kN/m13 TPF

E10W

.236˝R1

26˚

Pmax 400 kN/m13 TPF

F10W R10W

6.65

R1

.267˝

20˚

Pmax 400 kN/m13 TPF

P10.8W P10.12W

.236˝R126˚

Pmax 400 kN/m13 TPF

J10W

78˚

.236˝R2

26~

.559˝.393˝

R1.5

R2 R2

78˚ 78˚

.236˝ R3R2

R1

78˚

.267˝

8.42

.425˝

20˚20˚

26˚

7.63

.630˝R2

78˚

Pmax 800 kN/m26 TPF

Pmax 750 kN/m25 TPF

Pmax 1200 kN/m40 TPF

Pmax 600 kN/m20 TPF

C15W D15W

Pmax 500 kN/m16 TPF

E15W

Pmax 500 kN/m16 TPF

F15W R15W

Pmax 400 kN/m13 TPF

P15.8W P15.12W

Pmax 500 kN/m16 TPF

J15W

MACHINES 220Plus - 640 (240 TO 700 TONS)

Note: R1 = .039˝, R2 = .078˝, R3 = .118˝

Page 3: Tooling - LVD Group

ClampingQUICK CLAMPING

SPECIAL CLAMPING

30/1.18"

40/1.57"

10/.

39"

32

/1.2

6"

400-1250 (440-1375 Tons)

Adapters

3

30mm/1.18"

G30

400-1250(440-1375 Tons)

G.W/LVD

L=150mm/5.91"

L=150mm/5.91"

G.W/Universal

G.W/G.W

H=100mm/3.94"H=200mm/7.87"

H=300mm/11.81"H=400mm/15.74"

L=150mm/5.91"

G.W/G.W

H=100mm/3.94"

L=150mm/5.91"

DEFINING PUNCH HEIGHT

B

A

G10W

E10W

A

B

Machines Up to 220 220Plus (240 tons) (240 tons) to 640 (700 tons)

ADAPTOR A B A B

no adaptor 159mm/6.26” 92mm/3.62” 194mm/7.64” 116mm/4.57”

100mm/3.94” 259mm/10.20” 160mm/6.30” 294mm/11.57” 184mm/7.24”

200mm/7.87” 359mm/14.13” 228mm/8.98” 394mm/15.51” 252mm/9.92”

300mm/11.81” 459mm/18.07” 296mm/11.65” 494mm/19.45” 320mm/12.60”

400mm/15.74” 559mm/22.01” 364mm/14.33” 594mm/23.39” 388mm/15.28”

Page 4: Tooling - LVD Group

V(mm/in) Angle(˚) B(mm/in) Pmax(kN/tpf)

6mm/.236” 30 16mm/.63” 200/68mm/.315” 30 18mm/.71” 220/710mm/.393” 30 25mm/.98” 300/1012mm/.472” 30 25mm/.98” 380/1316mm/.630” 30 32mm/1.26” 380/1320mm/.787” 30 40mm/1.57” 380/1324mm/.944” 30 45mm/1.77” 550/1830mm/1.18” 30 70mm/2.75” 600/2040mm/1.57” 30 75mm/2.95” 600/2050mm/1.96” 30 95mm/3.74” 780/25 30mm/1.18” 60 40mm/1.57” 500/1740mm/1.57” 60 55mm/2.17” 660/2250mm/1.96” 60 70mm/2.75” 1050/3560mm/2.36” 60 80mm/3.15” 1350/4580mm/3.15” 60 102mm/4.02” 1750/58100mm/3.93” 60 120mm/4.72” 1500/50120mm/4.72” 60 145mm/5.71 1300/43 6mm/.236” 78 12mm/.47” 380/138mm/.315” 78 12mm/.47” 380/1310mm/.393” 78 14mm/.55” 500/1712mm/.472” 78 18mm/.71” 600/2016mm/.630” 78 25mm/.98” 800/2720mm/.787 78 32mm/1.26” 1000/3424mm/.944” 78 32mm/1.26” 1000/3430mm/1.18” 78 40mm/1.57” 1100/3740mm/1.57” 78 50mm/1.96” 1300/4350mm/1.96” 78 70mm/2.75” 1500/5060mm/2.36” 78 70mm/2.75” 1500/5080mm/3.15” 78 95mm/3.74” 1500/50

HEMMING DIES

DiesSINGLE V-DIES

www.lvdgroup.com

8mm/.315" 12mm/.472"

90

mm

/3.5

43

"

12mm/.472"8mm/.315"

13

0m

m/5

.11

8"

13

0m

m/5

.11

8"

90

mm

/3.5

43

"

T08.90 T12.90T08.13 T12.13

Pmax. 350 kN/m12 TPF

Pmax. 350 kN/m12 TPF

Pmax. 350 kN/m12 TPF

Pmax. 350 kN/m12 TPF

T12.90

15mm/.5

90˝

16mm/.6

30˝

20mm/.7

87˝

12mm/.4

72˝

24mm/.9

44˝ 90

mm/3.54˝

55mm/2.17˝15mm/.590˝

30˚

78˚78˚

78˚

78˚

78˚

90mm/3.54˝

8mm/.315˝

5mm/.196˝ 40mm/1.57˝ 15mm/.590˝

5mm/.1

96˝

M90

80-220(90 to 240 tons)

B

V

78˚30˚

B

90m

m/3

.543"

B

V

60˚90m

m/3

.543"

90m

m/3

.543"

V08.30.90 V24.78.90V30.60.90

Mild Steel Stainless Steel min max min max

T08 0.6mm/ 1.5mm/ 0.8mm/ 1.2mm/ .024” .060” .031” .048”

T10 0.8mm/ 2.0mm/ 1.0mm/ 1.6mm/ .031” .079” .036” .063”

T12 1.2mm/ 2.5mm/ 1.2mm/ 2.0mm/ .047” .098” .047” .079”

MULTI V-DIES

Note: Other Multi Vi-dies available, consult factory for details.

Page 5: Tooling - LVD Group

STONE® Radius

STONE® radius assures accurate bend angles along the

entire bending length. LVD tooling is produced with a

progressive radius on both sides of the V-opening, allowing

the material to flow into the die more evenly and with less drag.

This unique design of the V-die reduces the friction between

the material and the die encountered when bending, by

creating a rolling condition as the material enters the die.

5

STONE TOOLING ALSO PROVIDES:•Reduced tool wear

•Tool interchangeability

•Reduced residue on stainless steel

•Improved material control

•Reduced tonnage requirements

•Symmetric bending

Normal Radius

STONE Radius12,7mm/0.50˝

7mm/0.27˝

19

mm

/0.7

LVD Tang Design

Page 6: Tooling - LVD Group

ToolingCOMPLETE TOOLING SETS

SPECIAL TOOLING

APPLICATIONS

www.lvdgroup.com

25 30 35 40 45 50 100 100 125 508

250125 100504540353025

508

100

550 mm in standard sections

25

R 5-80Ø 10-160

Page 7: Tooling - LVD Group

T=60000psi Tensile Mild Steel (C=1)P(US ton/ft)

Bending Chart CADMAN®-B Bending SoftwareTOOL DATABASETools can be defined by a free shape

drawing or a drawing in DXF format. The tool

parameters and additional information can

be stored in a database for compositions

of stations.

AUTOMATIC TOOLING SET-UP ACCORDING TO THE PARTThe system automatically calculates the

minimum station quantity required to bend

the part and indicates the position to set up

tooling. The station gaps and punch horns

are automatically applied, if needed.

Compositions of stations

Tool parameters’ dialogue

7

V R B25 20 18 16 14 13 12 11 10 9 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 SWG

.021 .036 .048 .060 .075 .090 .105 .120 .135 .150 .187 .250 .312 .375 .438 .500 .625 .750 .875 1 DEC

5/32 0.03 0.10 1.4 4.2

5/16 0.06 0.20 0.7 2.1 3.8 5.9

3/8 0.07 0.24 1.8 3.1 4.9 7.6

1/2 0.08 0.33 1.3 2.4 3.7 5.7 8.3

5/8 0.11 0.41 1.1 1.9 2.9 4.6 6.6 9

3/4 0.13 0.49 1.6 2.5 3.8 5.5 7.5 9.8 = optimal condition

7/8 0.15 0.56 2.1 3.3 4.7 6.4 8.4 11 13

1 0.17 0.64 1.8 2.9 4.1 5.6 7.3 9.3 12

1-1/8 0.19 0.75 2.6 3.7 5 6.5 8.3 11 16

1-1/4 0.21 0.82 2.3 3.3 4.5 5.9 7.4 9.2 15

1-1/2 0.26 0.98 3.7 4.9 6.2 7.7 12 22

2 0.33 1.29 3.7 4.6 5.7 9 16 25 36 49

2-1/2 0.42 1.63 4.6 7.2 13 20 29 40 51 80

3 0.50 1.96 6 11 17 24 33 43 67 96

3-1/2 0.58 2.32 9.2 15 21 28 37 57 83 112

4 0.68 2.60 8 13 18 25 32 50 72 98 128

5 0.83 3.25 10 15 20 26 40 58 79 103

6 1.03 3.90 12 17 22 34 48 66 86

7 1.19 4.53 14 19 29 41 56 73

8 1.40 5.20 16 25 36 49 64

V RB

S

S

C

2

1.5

1

.33

20 60 90 120

P’=PxC

T (psi x 1000)

Page 8: Tooling - LVD Group

www.lvdgroup.com

*In other countries LVD products are distributed by agents. For full address details of your local subsidiary or agent, please visit our website: www.lvdgroup.com

HEADQUARTERSStrippit Inc.

12975 Clarence Center Rd. USA-AKRON NY 14001

UNITED STATES Tel. +1 716 542 4511 Fax +1 716 542 5957

E-mail: [email protected]

LVD Company nvNijverheidslaan 2

B-8560 GULLEGEM BELGIUM

Tel. +32 56 43 05 11 Fax +32 56 43 25 00

E-mail: [email protected]

JOINT VENTURESLVD-HDHuangshi City, Hubei Province, China

SUBSIDIARIES*LVD BeNeLux nvGullegem, Belgium

LVD do Brasil Ltda.Joinville, Brazil

LVD GmbHLahr, Germany

LVD Italia s.r.l.Parma, Italy

LVD KoreaInchon City, Korea

LVD Pullmax LimitedOxfordshire, United Kingdom

LVD Malaysia Sdn BhdShah Alam, Malaysia

LVD Polska Sp. z.o.o.Kedzierzyn-Kozle, Poland

LVD S2/S3Tornala, Slovakia

LVD s.a.Raismes, France

LVD-Strippit Shanghai Co. , Ltd.Shanghai, China

LVD Thailand LimitedBangkok, Thailand

Magal LVD India Pvt. LtdBangalore, India

P.T. LVD CenterJakarta, Indonesia

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