tool & mold component presentation7 10 09

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December , 2009 December , 2009 Tool & Mold Components Tool & Mold Components

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Manufacturing Injection Molding tools and components

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Page 1: Tool & Mold Component Presentation7 10 09

December , 2009December , 2009

Tool & Mold ComponentsTool & Mold Components

Page 2: Tool & Mold Component Presentation7 10 09

1. Tooling / Precision Machining Rogers, MN (17,000 sq. ft.)

2. Medical / Complex Molding Rogers, MN (15,000 sq. ft.)

3. Tooling / Rapid Tooling Little Falls, MN (6,000 sq. ft.)

4. Molding and Product Fulfillment Rogers, MN (132,000 sq. ft.)

5. Stocking Warehouse Rogers, MN (50,000 sq. ft.)

220,000 Total Square Feet

Manufacturing Facilities

Page 3: Tool & Mold Component Presentation7 10 09

0

5

10

15

20

25

30

35

40

Dollars per Millions

Fiscal Years

Sales History

2002

2003

2004

2005

2006

2007

2008

Financially Strong and Growing

Projected 40+ Million Dollars in Sales in 2009

Page 4: Tool & Mold Component Presentation7 10 09

Diversified

Sales By Market

Medical18%

General24%

Fuel Cell13%

Enclosures13%

Printing21%

Containers11%

Page 5: Tool & Mold Component Presentation7 10 09

In House Custom Tool Design Custom Programming

Page 7: Tool & Mold Component Presentation7 10 09

Precision Machining• 18 Precision High Speed

machining center's• 10 Vertical CNC machines• 11 Vertical and Wire EDM

machines• 3 Turning – Lathes• 15 Surface Grinders• ExpressParts Mold Bases

(IP) with slide/cam• Shop Support Equipment

Page 8: Tool & Mold Component Presentation7 10 09

Precision Molds / Tooling

Components

• Precision Molds Since 1973

• Three working shifts

(Days, Evening & Weekend)

• In house Design and Programming

• 18 High Speed Precision Machining Centers

• 75 Dedicated Mold Builders / Designers / Technicians

Page 9: Tool & Mold Component Presentation7 10 09

Hinge Inserts

• 1 Heat treated Bar• Hard Mill• Vertical EDM• Finish grind

standing offs• Polish• Wire EDM parts off

Page 10: Tool & Mold Component Presentation7 10 09

Cavity-Core Replacements

• 8 Cavity Silicone Tool• CNC machine before heat treat

– Calculate growth

• Parts replaced– Gate insert– Cavity insert– Core insert

• Shut off tolerance 0.0002• Silicone flash at 0.0005

Page 11: Tool & Mold Component Presentation7 10 09

32 Cavity Mold Core Replacement

• Design

• Program

• Soft turn core

• Hard turn core

• Roku trodes

• CNC

• Vertical EDM

• Hard Mill Shut off top and back

Page 12: Tool & Mold Component Presentation7 10 09

Cavity & Core Replacement

• 16 Cavity Tool• CNC machine before heat treat

– Calculate growth

• Lathe soft turn• Heat treat• Finish turn hard• Roku trodes• Vertical EDM ID

Page 13: Tool & Mold Component Presentation7 10 09

Concave/ Convex Core

• Design

• Program

• Lathe hard turn

• Roku high speed hard mill

Page 14: Tool & Mold Component Presentation7 10 09

Internal Core Pin

• Design • Program• Hole pop• Wire EDM• Soft turn • Heat treat• Hard turn• Roku trodes• Verticle EDM• High shine polish

Page 15: Tool & Mold Component Presentation7 10 09

Long Bubbler Tube

• Design• Program• Drill• Soft turn• CNC• Heat treat • Grind • Hard turn

Page 16: Tool & Mold Component Presentation7 10 09

Core Replacement

• Design• Program• Soft turn• Teat treat• Hard turn• Drilled vent hole• Hole pop• Angled shut off for stripper plate• Polish

Page 17: Tool & Mold Component Presentation7 10 09

Gate Insert

• Design

• Program

• Soft turn

• Heat Treat

• Hard Turn

• Lathe Trodes

• Vertical EDM ID

Page 18: Tool & Mold Component Presentation7 10 09

Core w/ Internal Cams for Undercuts

• Deep acurate Burn

• Soft turn

• Heat Treat

• Hard turn

• Roku trodes

• Vertical Part Detail

• Hole pop and wire for CAM parts

Page 19: Tool & Mold Component Presentation7 10 09

Cam Inserts for Undercuts

• 1 heat treated bar

• Hard Mill

• Wire EDM notch

• Wire part detail

• Side wire at angle to close fit for inter lock

Page 20: Tool & Mold Component Presentation7 10 09

High Speed Milling

• All High Speed machined

• Graphite Material• Lathe turn p pucks• HS machine• Vacuum fixture• Engraving on back

Page 21: Tool & Mold Component Presentation7 10 09

Quality and Precision Inspection

• ISO 9001:2000 / ISO 13485 Certified

• Temperature controlled inspection labs

• 5 - CMM • 5 - OGP Vision

Machines

Page 22: Tool & Mold Component Presentation7 10 09

On Time DeliveryOTD % (INCLUDES PROJECTS)

60.0%

65.0%

70.0%

75.0%

80.0%

85.0%

90.0%

95.0%

100.0%

1/5/

2009

1/12

/200

9

1/19

/200

9

1/26

/200

9

2/2/

2009

2/9/

2009

2/16

/200

9

2/23

/200

9

3/2/

2009

3/9/

2009

3/16

/200

9

3/23

/200

9

3/30

/200

9

4/6/

2009

4/13

/200

9

4/20

/200

9

4/27

/200

9

YTD Ave – 95%

Page 23: Tool & Mold Component Presentation7 10 09

Customer Awards

BOSTON SCIENTIFIC AWARDS• 2005 - Awarded 100% On Time Delivery• 2006 - Awarded 100% On Time Delivery• 2007 - Awarded 100% On Time Delivery• 2007 - Excellence Award • 2008 - Achieved 100% On Time Delivery• 2008 - Met Criteria for Excellence Award

SPECTRA / FUJIFILM AWARDS • Spectra 2002 For Superior Quality & Delivery• Spectra 2002 Supplier of the Year• Fujifilm 2007 Continuous Improvement Award

Page 24: Tool & Mold Component Presentation7 10 09

We Manufacture Value!