tool innovations in milling proto·max™ st the … 2011-2.pdfcorner radius 30 helix angle...

_TOOL INNOVATIONS IN MILLING

Proto·max™ STThe steel cutting specialist.

Product innovations Edition 2011-2

Milling

iPAC_Walter_2011-2_ENG.indb 75 12.07.11 13:17

76

SOLID CARBIDE END MILLS

Walter Prototyp ConeFit™ – Low-cost version: Spade Type.

Walter Prototyp – Milling Ordering information can be found from page 82 onwards.

NEW2011

YOUR ADVANTAGES

– Modular design with different shank variants – Extremely wide variety of tool geometries – Extremely high level of stability and precision thanks to support and taper face with patented self-centring threads

– Long tool life in graphite machining applications thanks to special diamond coating and new geometries

– Large chip space on new Spade version

THE TOOL SYSTEM

– Modular solid carbide milling system with self-centring thread (patent pending)

– Extremely high concentricity due to conical centring – The axial support face provides maximum rigidity – Diameter range from 10 to 25 mm – Wide range of high-performance, changeable heads – Steel and solid carbide shanks in different designs and lengths in mm and inches

– TAX coated New to the product range:

– Tools for machining graphite with DIA coating – Monoblock adaptors in HSK63, SK40, MAS BT40 and Capto C5 and C6

– Proto·max™ ST now also with ConeFit™ interface

THE APPLICATION

– For the ISO material groups P, M, K, N, S, O – For roughing and finishing of all contours and machining different shapes

– For use in general engineering, the automotive industry, en-ergy industry, aerospace industry and mould and die making

NEW TOOLS: SPADE

– Low-cost Spade Type version – Directly extruded including chip clearance

THE APPLICATION

– Plunge milling, chamfering, centre-marking or spot-facing of holes

Optimised microgeometry specially developed for ISO P materials

Proto·max™ ST with ConeFit™ interface H4E34217 metricH4E38217 metric

with corner radius

NEW: TAZ coating

4 cutting edges with uneven spacing

NEW: ConeFit™ interface

Low-cost Spade Type version with directly extruded chip clearance

N 10 2 ball-nose end mill cutting edges H1E0111

Watch product video:Scan QR code

or go directly to http://goo.gl/ExAPc


77


Walter Prototyp ConeFit™ – Expanded product range.

Walter Prototyp – Milling

VARIANTS FOR GRAPHITE MACHINING

Solid carbide shank Monoblock toolholder Steel shank

NEW2011

SPADE VERSIONS

N 102 cutting edges with corner radius

N 504 cutting edges with corner radius

N 102 cutting edges, ball-nose end mill

N 102 cutting edges, ball-nose end mill

Profiles2 cutting edges, chamfer mill and centre drill

Flash2 cutting edges, fast-feed milling cutter

Watch product animation: Scan QR code or go directly to

http://goo.gl/TjoOe


YOUR ADVANTAGES

– Reduced production costs thanks to less secondary machining on the component

– Reliable manufacturing of moulds and dies even in un-manned operations during the night shift

– High degree of radius accuracy achieves high precision in component dimensions

– New TAS coating delivers exceptional tool life compared with other standard products on the market

– High level of cutting efficiency in roughing operations – Excellent surface quality for finishing and fine finishing operations due to low wear

– Can be used universally with dry, wet and MQL machining – Very stable and therefore reliable machining

78

BALL-NOSE END MILLS

Walter Prototyp Proto·max™ Ultra Standard and Mini – Outstanding even in the smallest of spaces.


THE TOOL

– Solid carbide HPC ball-nose end mills specially designed for machining hardened materials

– Diameter range from 0.1 to 2.5 mm for Mini tool range

– Diameter range from 3 to 12 mm for standard dimensions

– L/D ratio of up to 10 x Dc

– Helix angle = 30° – Reinforced cutting edges – 2 cutting edges – Shank in accordance with DIN 6535 HA – With reduced neck (d3) for Mini tools – Optimised transitions from neck to shank to keep the tools as rigid as possible

– New TAS coating

THE APPLICATION

– For machining ISO material group H – For machining workpieces with a hardness of up to 70 HRC

– For semi-roughing and roughing as well as semi-finishing and fine finishing

– Ideal when a high-quality surface finish is required – For machining of 3-D freeform surfaces, with Z constant and in 5-axis simultaneous milling opera-tions

– Mini machining operations even with high projec-tion lengths for deep cavities

– For use in mould and die making and general engineering

Proto·max™Ultra – HPC ball-nose end mill Mini H4046988 metric

Cutter diameter marking on end face for better

concentricity

Tolerance h4

30° helix angle

Optimised microgeometry for more stable cutting edge

2 cutting edges

REDUCED NECK The specially designed, solid reduced neck helps to prevent the tool from wearing against the component. The cutting edge maintains a clearance even in large cavities.

Ø 0.1 - 2.5 mm

Very rigid transitions

Reduced neck

TAS coating

Ordering information can be found from page 86 onwards.


79Walter Prototyp – Milling

Finish milling of hardened tool steel

Cutting dataØ 10 mmz 2ae 1.8 mmap 0.6 mmvc 220 m/minn 7,000 rpmfz 0.17 mmvf 2,380 mm/min

Workpiece material: X155CrVMo12-1 (1.2379), ISO HHardness: 62HRCTool: Proto·max™ Ultra

H8004788-10-72

The result:Noticeably lower tool wear for longer tool life and better surface quality.

Proto·max™Ultra – HPC Ball-nose end mill Standard H8004788 metric

Optimised microgeometry for more stable cutting edge

Corner radius

30° helix angle

Tolerance h5

Cutter diameter marking on end face

Inscription-free shank for better

concentricity

Tool life (m)10 20 30 400

0.2

0.15

0.1

0.05

Wid

th o

f w

ear

land

Vb

(mm

)

Proto·max™ Ultra

Competition

Ø 3 - 12 mm

2 cutting edges

Watch product video:

Scan QR code or go directly to

http://goo.gl/Zu7C8

TAS coating

U = Proto·max U

Diameter

UØ6 - R2


YOUR ADVANTAGES

– Maximum machining volume of up to 50 % more in comparison to the usual 3- and 4-edge tools on the market

– Long feed up to 2 x Dc in steel materials – Uneven spacing for low spindle stress – Soft cutting action and optimum chip transport thanks to large helix angle

– Can be used for dry and wet machining – Increased tool life with the latest TAZ coating – Back cutting reduces transitions when side face machining on the workpiece

– High level of process stability thanks to stable core and optimised microgeometry

80


Walter Prototyp Proto·max™STSolid carbide high performance end mill for machining steel.

THE TOOL

– Solid carbide high-performance end mill specially designed for machining steel materials

– With and without corner radius – Diameter range from 2 to 20 mm from R = 0.2 to 4 mm

– Helix angle = 45° and 50° – Reinforced core diameter – Large core diameter – 3 and 4 cutting edges – With reduced neck (d3) and back cutting – TAZ coating – Shank in accordance with DIN 6535 HA – New to the product range: Shank to DIN 6535 HB with h5 tolerance and ConeFit™ interface

THE APPLICATION

– Primary application ISO material group P – Secondary application ISO material group M – For roughing and finishing – When a high machining volume is required – Full grooves of 2 x Dc (z = 3) and 1.5 x Dc (z = 4) – Pocket milling, inclined plunging and contour milling

– For use in general engineering, the automotive industry and mould and die making

Proto·max™ ST – high-performance end mill H4033217 metric H4036217 metric with protection radius

Shank with special surface treatment for a better grip > Ø 10 mm

45° helix angle for a soft cutting action

Optimised microgeometry for stable cutting edge

3 cutting edges

Back cutting


Shank now also according to DIN 6535 HB with a tolerance of h5

TAZ coating


NEW ADDITIONS

FOR

2011

Watch product video:

Scan QR code or go directly to

http://goo.gl/WLhgN


Optimised microgeometry specially developed for ISO P materials

81

Proto·max™ ST with ConeFit™ interface H4E34217 metric H4E38217 metric with corner radius

Proto·max™ ST – high-performance end mill H4034217 metric H4038217 metric with corner radius

Shank with special surface treatment for a better grip > Ø 10 mm

Optimised microgeometry for stable cutting edge


50° helix angle for optimum chip evacuation

Uneven spacing of cutting edges α < β

Back cutting


Form insert

Cutting data

Previously Proto·max™STØ 16 mm 16 mmz 4 4ae 16 mm 16 mmap 13 mm 22 mmvc 160 m/min 160 m/minn 3,180 rpm 3,180 rpmfz 0.08 mm 0.08 mmvf 1,018 mm/min 1,018 mm/min

Machined volume Q [cm3/min]

0

Previously

Proto·max™ST ap = 22 mm

+70 %

ap = 13 mm

Workpiece material: X33CrS16 (1.2085)Tensile strength: 1,000 N/mm2

Tool: Proto·max™ST H4034217-16

The result:High level of process stability and productivity due to reduced wear with higher metal removal rates.

5 10 15 2520

TAZ coating

TAZ coating


NEW: ConeFit™ interface


ORDERING INFORMATION

82 Walter Prototyp – Milling8282

Roughing milling cutters

SpadeFlash 2-flute - ConeFit™ – metric

Dch12 mm

apfmm

xfmm

Rfmm

Rersmm

Rmm

Lcmm

l4mm

d2mm z SW

mmd1

mm

TAXDesignation

H1E92718

Lcl4

l1

apf SW d1

d2

Dc

X

R

Rf

x f

X

10 0,3 1,7 5 1,99 1,5 8 11,8 9,7 2 6 10 -E10-10

12 0,8 2,25 6 2,1 1,5 10 14 11,7 2 8 12 -E12-12

16 1 3,1 8 2,747 2 13 18,1 15,5 2 10 16 -E16-16

End mill

Proto·max™ ST – 4-flute – ConeFit™ – metric

Dch9

mm

Lcmm

l4mm

d2mm z SW

mmd1

mm

TAZDesignation H4E34217

Lcl4

l1

d2

SW d1

Dc

10 4,75 12,4 9,7 4 8 10 -E10-10

12 5,75 14,5 11,7 4 10 12 -E12-12

16 7,5 18,7 15,5 4 12 16 -E16-16

20 9,85 21,3 19,3 4 16 20 -E20-20

End mill with corner radius


Dch9

mm

Lcmm

R mm

l4mm

d2mm z SW

mmd1

mm


Dc

Lc

R

l4l1

SW d1

d2

10 4,75 0,5 12,4 9,7 4 8 10 -E10-10-0.5

10 4,75 1 12,4 9,7 4 8 10 -E10-10-1

10 4,75 1,5 12,4 9,7 4 8 10 -E10-10-1.5

10 4,75 2 12,4 9,7 4 8 10 -E10-10-2

10 4,75 3 12,4 9,7 4 8 10 -E10-10-3

12 5,75 0,5 14,5 11,7 4 10 12 -E12-12-0.5

12 5,75 1 14,5 11,7 4 10 12 -E12-12-1

12 5,75 1,5 14,5 11,7 4 10 12 -E12-12-1.5

12 5,75 2 14,5 11,7 4 10 12 -E12-12-2

12 5,75 3 14,5 11,7 4 10 12 -E12-12-3

12 5,75 4 14,5 11,7 4 10 12 -E12-12-4

16 7,5 0,5 18,7 15,5 4 12 16 -E16-16-0.5

16 7,5 1 18,7 15,5 4 12 16 -E16-16-1

16 7,5 1,5 18,7 15,5 4 12 16 -E16-16-1.5

16 7,5 2 18,7 15,5 4 12 16 -E16-16-2

16 7,5 3 18,7 15,5 4 12 16 -E16-16-3

16 7,5 4 18,7 15,5 4 12 16 -E16-16-4

NEW2011

NEW2011

NEW2011




N50 4-flute – ConeFit™ – metric

Dch10 mm

Lcmm

R mm

l4mm

d2mm z SW

mmd1

mm

DIADesignation H3E20419

Lcl4

l1

d2

SW d1

Dc

10 5,5 0,5 12,4 9,7 4 8 10 -E10-10-0.5

10 5,5 1 12,4 9,7 4 8 10 -E10-10-1

10 5,5 1,5 12,4 9,7 4 8 10 -E10-10-1.5

10 5,5 2 12,4 9,7 4 8 10 -E10-10-2

12 6,5 0,5 14,5 11,7 4 10 12 -E12-12-0.5

12 6,5 1 14,5 11,7 4 10 12 -E12-12-1

12 6,5 1,5 14,5 11,7 4 10 12 -E12-12-1.5

12 6,5 2 14,5 11,7 4 10 12 -E12-12-2

SpadeN10 2-flute – ConeFit™ – metric

Dch10 mm

Lcmm

R mm

l4mm

d2mm z SW

mmd1

mm

TAXDesignation

H1E12018

Lcl4

l1

SW d1

d2

Dc

R 10 8 0,2 11,8 9,7 2 6 10 -E10-10-0.2

10 8 0,5 11,8 9,7 2 6 10 -E10-10-0.5

10 8 0,8 11,8 9,7 2 6 10 -E10-10-0.8

10 8 1 11,8 9,7 2 6 10 -E10-10-1

10 8 1,2 11,8 9,7 2 6 10 -E10-10-1.2

10 8 1,5 11,8 9,7 2 6 10 -E10-10-1.5

10 8 2 11,8 9,7 2 6 10 -E10-10-2

10 8 2,5 11,8 9,7 2 6 10 -E10-10-2.5

10 8 3 11,8 9,7 2 6 10 -E10-10-3

12 10 0,2 14 11,7 2 8 12 -E12-12-0.2

12 10 0,5 14 11,7 2 8 12 -E12-12-0.5

12 10 0,8 14 11,7 2 8 12 -E12-12-0.8

12 10 1 14 11,7 2 8 12 -E12-12-1

12 10 1,2 14 11,7 2 8 12 -E12-12-1.2

12 10 1,5 14 11,7 2 8 12 -E12-12-1.5

12 10 1,6 14 11,7 2 8 12 -E12-12-1.6

12 10 2 14 11,7 2 8 12 -E12-12-2

12 10 2,5 14 11,7 2 8 12 -E12-12-2.5

12 10 3 14 11,7 2 8 12 -E12-12-3

16 13 0,2 18,1 15,5 2 10 16 -E16-16-0.2

16 13 0,5 18,1 15,5 2 10 16 -E16-16-0.5

16 13 0,8 18,1 15,5 2 10 16 -E16-16-0.8

16 13 1 18,1 15,5 2 10 16 -E16-16-1

16 13 1,2 18,1 15,5 2 10 16 -E16-16-1.2

16 13 1,5 18,1 15,5 2 10 16 -E16-16-1.5

16 13 2 18,1 15,5 2 10 16 -E16-16-2

16 13 3 18,1 15,5 2 10 16 -E16-16-3

16 13 4 18,1 15,5 2 10 16 -E16-16-4

NEW2011

New addition to range


Dch9

mm

Lcmm

R mm

l4mm

d2mm z SW

mmd1

mm


20 9,85 0,5 21,3 19,3 4 16 20 -E20-20-0.5

20 9,85 1 21,3 19,3 4 16 20 -E20-20-1

20 9,85 2 21,3 19,3 4 16 20 -E20-20-2

20 9,85 3 21,3 19,3 4 16 20 -E20-20-3

20 9,85 4 21,3 19,3 4 16 20 -E20-20-4

Dc

Lc

R

l4l1

SW d1

d2

NEW2011

NEW2011



84 Walter Prototyp – Milling84

Ball-nose end mill

N10 2-flute – ConeFit™ – metric

Dch10 mm

Lcmm

R mm

l4mm

d2mm z SW

mmd1

mm

DIADesignation

H1E01219

Dc

R SW

Lcl4

d2

d1

l1

10 8 5 11,8 9,7 2 6 10 -E10-10

12 10 6 14 11,7 2 8 12 -E12-12


Dch9

mm

Lcmm

R mm

l4mm

d2mm z SW

mmd1

mm

TAXDesignation

H1E01118

Dc

R SW

Lcl4

d2

d1

l1

10 8 5 11,8 9,7 2 6 10 -E10-10

12 10 6 14 11,7 2 8 12 -E12-12

16 13 8 18,1 15,5 2 10 16 -E16-16

NEW2011


Dch9

mm

Lcmm

R mm

l4mm

d2mm z SW

mmd1

mmDesignation

H1E0111

Dc

R SW

Lcl4

d2

d1

l1

10 8 5 11,8 9,7 2 6 10 -E10-10

12 10 6 14 11,7 2 8 12 -E12-12

16 13 8 18,1 15,5 2 10 16 -E16-16

NEW2011


NEW2011




Profiles

SpadeChamfer mill 60° - ConeFit™ – metric

aDch9

mm

Lcmm

l4mm

d2mm z SW

mm ETAX

Designation H1E58518

Dcd1SW

Lcl4

Da

d2

α

l1

60° 10 7,5 11,8 9,7 2 6 10 -E10-10

60° 12 8 14 11,7 2 8 12 -E12-12

NEW2011


aDch9

mm

Lcmm

l4mm

d2mm z SW

mm ETAX


Dcd1SW

Lcl4

Da

d2

α

l1

90° 10 4,5 11,8 9,7 2 6 10 -E10-10

90° 12 5,5 14 11,7 2 8 12 -E12-12

90° 16 7,5 18,1 15,5 2 10 16 -E16-16

NEW2011


aDch9

mm

Lcmm

l4mm

d2mm z SW

mm ETAX


Dcd1SW

Lcl4

Da

d2

α

l1

120° 10 2,7 11,8 9,7 2 6 10 -E10-10

120° 12 3,3 14 11,7 2 8 12 -E12-12

NEW2011


aDch9

mm

Lcmm

l4mm

d2mm z SW

mm ETAX


Dcd1SW

Lcl4

Da

d2

α

l1

150° 12 1,6 14 11,7 2 8 12 -E12-12

NEW2011




86 Walter Prototyp – Milling86 New addition to range

Proto·max™Ultra – Mini ball-nose end mill (48-70 HRC)

Dc-0,010

mm

Lcmm

R +0,003-0,007

mm

l3mm

d3mm

l1mm

l4mm

d1h4 mm

zTAS

Designation H4046988

Dcd2

d1

R

l1l4

l3Lc

0,1 0,08 0,05 0,15 0,08 45 17 4 2 -0.1-0.15

0,1 0,08 0,05 0,3 0,08 45 17 4 2 -0.1-0.3

0,1 0,08 0,05 0,75 0,08 45 17 4 2 -0.1-0.75

0,2 0,15 0,1 0,3 0,17 45 17 4 2 -0.2-0.3

0,2 0,15 0,1 0,6 0,17 45 17 4 2 -0.2-0.6

0,2 0,15 0,1 1 0,17 45 17 4 2 -0.2-1

0,2 0,15 0,1 1,5 0,17 45 17 4 2 -0.2-1.5

0,2 0,15 0,1 2 0,17 45 17 4 2 -0.2-2

0,3 0,25 0,15 0,45 0,27 45 17 4 2 -0.3-0.45

0,3 0,25 0,15 0,9 0,27 45 17 4 2 -0.3-0.9

0,3 0,25 0,15 1,5 0,27 45 17 4 2 -0.3-1.5

0,3 0,25 0,15 2 0,27 45 17 4 2 -0.3-2

0,3 0,25 0,15 3 0,27 45 17 4 2 -0.3-3

0,4 0,30 0,2 0,6 0,37 45 17 4 2 -0.4-0.6

0,4 0,30 0,2 1,2 0,37 45 17 4 2 -0.4-1.2

0,4 0,30 0,2 2 0,37 45 17 4 2 -0.4-2

0,4 0,30 0,2 3 0,37 45 17 4 2 -0.4-3

0,4 0,30 0,2 3,5 0,37 45 17 4 2 -0.4-3.5

0,4 0,30 0,2 4 0,37 45 17 4 2 -0.4-4

0,5 0,35 0,25 0,75 0,47 45 17 4 2 -0.5-0.75

0,5 0,35 0,25 1,5 0,47 45 17 4 2 -0.5-1.5

0,5 0,35 0,25 3 0,47 45 17 4 2 -0.5-3

0,5 0,35 0,25 5 0,47 45 17 4 2 -0.5-5

0,6 0,40 0,3 0,9 0,57 45 17 4 2 -0.6-0.9

0,6 0,40 0,3 1,8 0,57 45 17 4 2 -0.6-1.8

0,6 0,40 0,3 3 0,57 45 17 4 2 -0.6-3

0,6 0,40 0,3 5 0,57 45 17 4 2 -0.6-5

0,6 0,40 0,3 6 0,57 45 17 4 2 -0.6-6

0,8 0,50 0,4 1,2 0,77 45 17 4 2 -0.8-1.2

0,8 0,50 0,4 2,4 0,77 45 17 4 2 -0.8-2.4

0,8 0,50 0,4 4 0,77 45 17 4 2 -0.8-4

0,8 0,50 0,4 6 0,77 45 17 4 2 -0.8-6

1 0,80 0,5 1,5 0,96 45 17 6 2 -1-1.5

1 0,80 0,5 3 0,96 45 17 6 2 -1-3

1 0,80 0,5 6 0,96 45 17 6 2 -1-6

1 0,80 0,5 8 0,96 45 17 6 2 -1-8

1 0,80 0,5 10 0,96 50 22 6 2 -1-10

1,2 1,10 0,6 1,8 1,15 45 17 6 2 -1.2-1.8

1,2 1,10 0,6 3,6 1,15 45 17 6 2 -1.2-3.6

1,5 1,35 0,75 2,25 1,44 45 17 6 2 -1.5-2.25

NEW2011

Wrenches

Flat wrench - ConeFit™

E SW Type Designation

10 8 & 6 for Spade Twin head FS2124-E10



20 16 Single head FS2127-E20

25 20 Single head FS2128-E25





Proto·max™Ultra – Ball-nose end mill (48-70 HRC)

Dcmm

Lcmm

R ±0,005

mm

l1mm

l4mm

d1h5 mm

zTAS


Dc

d1

Rl4

Lc

l1

3 4,5 1,5 57 21 6 2 -3-57

3 4,5 1,5 70 34 6 2 -3-70

4 6 2 57 21 6 2 -4-57

4 6 2 70 34 6 2 -4-70

5 7,5 2,5 57 21 6 2 -5-57

5 7,5 2,5 80 44 6 2 -5-80

6 9 3 57 21 6 2 -6-57

6 9 3 90 54 6 2 -6-90

8 12 4 63 27 8 2 -8-63

8 12 4 100 64 8 2 -8-100

10 15 5 72 32 10 2 -10-72

10 15 5 100 60 10 2 -10-100

12 18 6 83 38 12 2 -12-83

12 18 6 110 65 12 2 -12-110

NEW2011

Proto·max™Ultra – Mini ball-nose end mill (48-70 HRC)

Dc-0,010

mm

Lcmm

R +0,003-0,007

mm

l3mm

d3mm

l1mm

l4mm

d1h4 mm

zTAS


Dcd2

d1

R

l1l4

l3Lc

1,5 1,35 0,75 4,5 1,44 45 17 6 2 -1.5-4.5

1,5 1,35 0,75 8 1,44 45 17 6 2 -1.5-8

1,5 1,35 0,75 12 1,44 50 22 6 2 -1.5-12

2 1,70 1 3 1,92 45 17 6 2 -2-3

2 1,70 1 6 1,92 45 17 6 2 -2-6

2 1,70 1 8 1,92 45 17 6 2 -2-8

2 1,70 1 12 1,92 50 22 6 2 -2-12

2 1,70 1 16 1,92 50 22 6 2 -2-16

2 1,70 1 20 1,92 55 27 6 2 -2-20

2,5 2,20 1,25 3,75 2,42 45 17 6 2 -2.5-3.75

2,5 2,20 1,25 7,5 2,42 45 17 6 2 -2.5-7.5

2,5 2,20 1,25 12,5 2,42 50 22 6 2 -2.5-12.5

2,5 2,20 1,25 15 2,42 50 22 6 2 -2.5-15

2,5 2,20 1,25 20 2,42 55 27 6 2 -2.5-20

NEW2011



88 Walter Prototyp – Milling88 New addition to range

Proto·max™ST high-performance end mill

Proto·max™ST – 3-flute – metric

Dch9

mm

Lcmm

l3mm

d2mm

l1mm

l4mm

d1h6

mmz

TAZDesignation H4033217

WeldonDesignation

H4133217

Dc

Lcl3

l4l1

d1

R 2 5 7,5 1,92 57 21 6 3 -2 –

3 7 10,5 2,9 57 21 6 3 -3 –

4 9 15 3,8 57 21 6 3 -4 –

5 11 16 4,75 57 21 6 3 -5 –

6 13 19 5,7 57 21 6 3 -6 –

8 18 25 7,6 63 27 8 3 -8 –

10 22 30 9,5 72 32 10 3 -10 -10

12 26 36 11,4 83 38 12 3 -12 -12

16 34 42 15,2 92 44 16 3 -16 -16

20 42 52 19 104 54 20 3 -20 -20

NEW2011

Proto·max™ST – 4-flute – metric

Dch9

mm

Lcmm

l3mm

d2mm

l1mm

l4mm

d1h6

mmz


WeldonDesignation H4134217

Dc

Lcl3

l4l1

d1

R 3 5 8,5 2,9 57 21 6 4 -3 –

4 7 11 3,8 57 21 6 4 -4 –

5 8 14 4,75 57 21 6 4 -5 –

6 10 16 5,7 57 21 6 4 -6 –

8 13 22 7,6 63 27 8 4 -8 –

10 16 28 9,5 72 32 10 4 -10 -10

12 19 33 11,4 83 38 12 4 -12 -12

14 22 36 13,3 83 38 14 4 -14 -14

16 26 42 15,2 92 44 16 4 -16 -16

18 29 42 17,1 92 44 18 4 -18 -18

20 32 52 19 104 54 20 4 -20 -20

NEW2011

Proto·max™ST – 3-flute with protective radius – metric

Dch9

mm

Lcmm

Rmm

l3mm

d2mm

l1mm

l4mm

d1h6

mmz


Dc

Lcl3

l4l1

d1

R 2 5 0,08 7,5 1,92 57 21 6 3 -2

3 7 0,08 10,5 2,9 57 21 6 3 -3

4 9 0,08 15 3,8 57 21 6 3 -4

5 11 0,16 16 4,75 57 21 6 3 -5

6 13 0,16 19 5,7 57 21 6 3 -6

8 18 0,16 25 7,6 63 27 8 3 -8

10 22 0,25 30 9,5 72 32 10 3 -10

12 26 0,25 36 11,4 83 38 12 3 -12

16 34 0,25 42 15,2 92 44 16 3 -16

20 42 0,4 52 19 104 54 20 3 -20





Proto·max™ST – 4-flute with corner radius – metric

Dch9

mm

Lcmm

Rmm

l3mm

d2mm

l1mm

l4mm

d1h6

mmz


WeldonDesignation

H4138217

Dc

Lcl3l4

l1

d1

d2R 3 5 0,2 8,5 2,9 57 21 6 4 -3-0,2 –

3 5 0,5 8,5 2,9 57 21 6 4 -3-0,5 –

4 7 0,2 11 3,8 57 21 6 4 -4-0,2 –

4 7 0,5 11 3,8 57 21 6 4 -4-0,5 –

5 8 0,5 14 4,75 57 21 6 4 -5-0,5 –

5 8 1 14 4,75 57 21 6 4 -5-1 –

6 10 0,5 16 5,7 57 21 6 4 -6-0,5 –

6 10 1 16 5,7 57 21 6 4 -6-1 –

8 13 0,5 22 7,6 63 27 8 4 -8-0,5 –

8 13 1 22 7,6 63 27 8 4 -8-1 –

8 13 2 22 7,6 63 27 8 4 -8-2 –

10 16 0,5 28 9,5 72 32 10 4 -10-0,5 -10-0,5

10 16 1 28 9,5 72 32 10 4 -10-1 -10-1

10 16 2 28 9,5 72 32 10 4 -10-2 -10-2

12 19 0,5 33 11,4 83 38 12 4 -12-0,5 -12-0,5

12 19 1 33 11,4 83 38 12 4 -12-1 -12-1

12 19 2 33 11,4 83 38 12 4 -12-2 -12-2

16 26 0,5 42 15,2 92 44 16 4 -16-0,5 -16-0,5

16 26 1 42 15,2 92 44 16 4 -16-1 -16-1

16 26 2 42 15,2 92 44 16 4 -16-2 -16-2

20 32 1 52 19 104 54 20 4 -20-1 -20-1

20 32 2 52 19 104 54 20 4 -20-2 -20-2

20 32 4 52 19 104 54 20 4 -20-4 -20-4

NEW2011


TURNING Walter 3 ISO Turning 4 Grooving 12 Ordering information 16

DRILLING & THREADING Walter Titex 23 Solid carbide drills 24 PCD drills 32 Ordering information 34

Walter 57 Drills 58 Ordering information 62

Walter Prototyp 67 Solid carbide thread formers 68 Solid carbide thread milling cutters 70 Ordering information 72

MILLING Walter Prototyp 75 Solid carbide end mills 76 and 80 Ball-nose end mills 78 Ordering information 82

Walter 91 Cutting tool materials 92 Face mills 96 Ordering information 100

Alphanumeric index 114


_TOOL INNOVATIONS IN MILLING

Reliable milling with Tiger·tec® Silver.

Product innovations Edition 2011-2

Milling


92 Ordering information can be found from page 100 onwards.

CUTTING TOOL MATERIALS

Walter Tiger·tec® Silver Expanded product range for wider field of applications.

SETTING STANDARDS IN THE CUTTING INDUSTRY

The cutting materials of the Tiger·tec® technology brand have been setting standards for productivity and process reliability for many years. With Tiger·tec®

Silver, Walter engineers have developed an unrivalled, near perfect, cutting tool material. The range has been expanded to include the WKP25S grade to cover a wider field of applications. Tiger·tec®Silver is ideal for dry and wet machining of steel and cast iron materials, and is indispensable in important key sectors: the automotive industry and rail vehicle manufacturing, power engineering, the aero-space industry, mechanical engineering and in mould and die making.

UNPARALLELED BENEFITS

The unique CVD coating technology combines wear resistance and toughness for all steel and cast iron workpieces and achieves output increases of up to 100 %. The key benefits of Tiger·tec® Silver are:

– Minimal formation of hairline cracks thanks to optimum residual strength

– Resistant to tribochemical wear thanks to perfect, smooth rake faces

– Optimum friction behaviour – High cutting data thanks to special aluminium oxide coating and Tiger·tec® Silver post-treatment process Tiger·tec® Silver Type: F4080

Selected examples from the extensive Tiger·tec® Silver product range


93Walter – Milling

Watch product video: Scan QR code

or go directly to http://goo.gl/VtWEt

Completely new CVD coating technology:

– Combines wear resistance and toughness

– For steel and cast iron workpieces Optimum

friction behaviour

Resistant to

tribochemical wear

Greater resistance to flank face wear

Excellent hardness to

toughness ratio

-Al2O3 MT-Ti(C,N) substrate

• Average increase in output of up to 100 % in milling cast iron and steel

• Extremely stable cutting edges for high level of process reliability

• Extremely smooth rake face for excellent tribochemical wear resistance

• Silver coloured flank face for extremely easy wear detection during use

Tiger·tec® Silver Type: F4042R


94

WALTER GRADE DESIGNATION

W K P 25 STiger·tec® Silver

Range of applications

2. Primary application ISO P

1. Primary application ISO KWalter

CUTTING TOOL MATERIALS

Walter Tiger·tec® Silver WKP25S – the new cutting material for maximum productivity and reliable machining.

THE COATING

– Unique CVD aluminium oxide coating technology – Extreme hardness and very high temperature resistance combined with a high degree of toughness

– Maximum process reliability thanks to special Tiger·tec® Silver surface treatment

THE CUTTING MATERIAL GRADE

– Designation WKP25S – Primary application is steel (ISO P) and cast iron workpieces (ISO K)

THE INDEXABLE INSERTS

For all popular tools from the Walter milling programme, e.g.: Xtra·tec

– F4042, F4041 face and shoulder mills, F4033 mill

– F4x53 side and face mills – F4x38 porcupine cutters

THE APPLICATION

For roughing of cast iron workpieces, e.g. GG25, GG26Cr or CGI of all steel materials, also suitable for tool steel with tensile strengths > 1,000 N/mm2

Tiger·tec® Silver Type: WKP25S

YOUR ADVANTAGES

– Maximum productivity thanks to very high cutting speeds

– High level of process reliability thanks to unique combination of wear resistance and toughness

– Reliable wear detection thanks to two-tone Tiger·tec® coating


NEW2011



WKP25S

1. Primary application: All steel materials at high cutting speeds and medium tooth feed rates. Strong even under unfavourable conditions, e.g. wet machining or high tensile strength material.

2. Primary application: Grey cast iron or cast iron with vermicular graphite at medium to high cutting speeds and medium tooth feed rates. For unfavourable conditions, e.g. wet machining, fluctuating material removal or abruptly interrupted cuts.

Wear resistance

WSP45

WKP35STiger·tec® Silver


MATERIAL: STEEL (ISO P)

Toughness

WAK15

Wear resistance

MATERIAL: CAST IRON (ISO K)

WKK25

Toughness



Crankcase:Rough machining of the oil sump side

Workpiece material: GG25, ISO KTool: F4045 / Z 28 / diameter 200 mmIndexable insert: XNHF0705ANN-D67Cutting tool material: WKP25S

Cutting data

Competition WKP25SNumber of teeth 32 28vc 150 m/min 150 m/minfz 0.27 mm 0.32 mmvf 2,100 mm/min 2,100 mm/minap 3 mm 3 mmae 60 mm 60 mm

Tool life quantity comparison in pieces

5000 1,5001,000 2,000

Competitor 700

+ 152 %

WKP 25 S 1,770

Components


96

FACE MILL

Walter PCD milling cutter F4050 – precise and efficient machining of aluminium.

NEW2011

THE TOOL

– Face and shoulder mill with PCD cartridges – High tensile aluminium basic body for reduced flywheel effect and hard anodised surface for abrasion resistance

– Simple axial adjustment with µ accuracy (runout)

– Fine balancing screws for extremely high balance class

– Diameters of 80 - 200 mm in standard product range

– Cutting depth up to 4 mm – With internal coolant supply

THE CARTRIDGES

– In high tensile steel with PCD blank soldered in

– Integrated carbide chip deflector – Easy-cutting geometry for roughing and finishing

– Regrindable

THE APPLICATION

– Face and shoulder milling of non-ferrous metals, e.g. hypo- or hypereutectic aluminium alloys

– For roughing and finishing – Ideally suited to the automotive industry and its suppliers, as well as general mechanical engineering

YOUR ADVANTAGES

– Machining time reduced by fast cutting speed – Configuration times reduced by easy adjustment – High level of process reliability thanks to stable body/cartridge design

– Low cutting material costs thanks to repeated regrinding – Large selection of geometries for universal use

PCD milling cutter Type: F4050

PCD-tipped cartridge

Aluminium basic body

Carbide chip deflector

Clamping screw with internal

cooling

Fine balancing screws




THE VARIANTS

FR733 WCD10: Cartridge for shoulder milling

– Lead angle 90° – Face chamfer width 1.7 mm – Cutting depth 4 mm

FR734 WCD10: Cartridge for face milling

– Approach angle 75° – Face chamfer width 1.7 mm – Cutting depth 1.1 mm

FR735 WCD10: Cartridge for wide finishing (wiper)

– In combination with FR734 above – Face chamfer width 2.4 mm – For optimum surface quality

THE ADJUSTABILITY – Adjusting key for µ-accurate adjustment of runout – Secure clamping of the cartridge by clamping screw – Easily accessible for cartridge change

Clamping screw with Schnorr washer

Adjusting key

Cylinder head

Workpiece material: AlSi9Cu3, ISO NTool: F4050 / Z 18 / diameter 125 Cartridge: FR733 WCD10 (PCD)

Cutting data

Number of teeth 18vc 5,300 m/minfz 0.1 mmvf 24,500 mm/minap 1.5 mmae 60 - 125 mm

Tool life [components]

500 1,500 2,500 3,000

Competition 1,625

+ 60 %

F4050 2,600

1,000 2,000

90°

1.7

mm

75°

1.7

mm

2.4

mm

0


98

FACE MILL

Walter Xtra·tec® heptagon cutter F4045 – increased cost efficiency in your machining application thanks to 14-edge indexable inserts.

THE TOOLS

– Face milling cutter, 45° with 7-edge indexable inserts – Cutting depth 4 or 6 mm – Stable and reliable indexable insert retention by clamping wedge

– Standard range with diameters of 63 - 200 mm – Hard-nickel plated surface provides protection from abrasion and wear, and ensures better chip flow

THE INDEXABLE INSERTS

– 14 cutting edges per indexable insert with negative basic shape

– Soft cutting action thanks to positive cutting edge geometry – Indexable inserts with circumference fully ground, with sec-ondary cutting edge XNHF0705ANN… or XNHF0906ANN… or with corner radius XNHF070508…or XNHF090612…

– Tiger·tec® Silver cutting tool materials for longest tool life (for details see page 92-95)

THE APPLICATION

– For all cast iron materials, e.g. GG26Cr, GGV, … – For face milling (roughing) – Ideally suited to the automotive industry and general mechanical engineering

YOUR ADVANTAGES

– High machining volume, even from low-performance machines, thanks to positive, soft cutting action

– High level of process reliability thanks to stable, negative indexable inserts

– Low cutting material costs thanks to 14-edge indexable inserts

– Maximum productivity from the universal use of Tiger·tec® and Tiger·tec®Silver coatings

Xtra·tec® surface milling range Type: F4045

14 cutting edges

Positive geometry


Compound screw with Torx Plus

Stable indexable insert retention by clamping wedge

NEW: Two pitches

NEW ADDITIONS

FOR

2011


D27

D67

D57

99

THE GEOMETRY VARIANTS

D27 – the stable one:

– For unfavourable machin-ing conditions

– Extremely high cutting edge stability

– High feed rates – 10° rake angle

D57 – the universal one:

– For medium machining conditions

– Universal application – 10° rake angle

D67 – the easy-cutting one:

– For good machining conditions

– Low cutting forces – Medium feed rates – 10° rake angle

THE PITCHES

– For use on less powerful machines

– Unstable conditions – Longer projection lengths

– Maximum productiv-ity thanks to maximum number of teeth

– For stable conditions and powerful machines

– Short projection lengths

Medium pitch

Close pitch

Crankcase:Rough machining of the oil sump surface

Workpiece material: GG26Cr, ISO KTool: F 4045 / Z 28 / diameter 200 mmIndexable insert: XNHF0705ANN–D27Cutting tool material: WKP25S

Cutting data

Number of teeth 28vc 120 m/minfz 0.26 mmvf 1,390 mm/minap 4 mmae 30 - 100 mm

Tool life [components]

0 700 1,400 2,8002,100 3,500

Competition 2,200

+ 36 %

F4045 3,000

Components

Walter – Milling



100 Walter – Milling100100

ADMT / ADKT / ADGT / ADHT

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

ADGT0803PER-D51 0,4 1,2 a a b b c c b b c c c




ADGT0803PER-D56 0,4 1,2 a a b b c b c b b b c c b c



ADGT1807PER-D56 1,2 1,8 a a b b c b c b b c c b c

ADGT10T3PER-D67 0,8 1,2 b b c b c c c b c

ADGT10T316R-D67 1,6 1,2 b c b c c c b c

ADGT10T325R-D67 2,5 1,0 b b c b c c c b c



ADGT1204PER-D67 0,8 1,2 b b c b c c c b c

ADGT120416R-D67 1,6 1,0 b b c b c c c b c


ADGT1606PER-D67 0,8 1,6 b b c b c c c b c



ADGT080302R-F56 0,2 1,2 b c b c

ADGT080304R-F56 0,4 1,2 b c b c

ADGT080308R-F56 0,8 1,2 b c b c

ADGT080312R-F56 1,2 1,2 b c b c

ADGT080316R-F56 1,6 1,0 b c b c

ADGT080320R-F56 2,0 1,0 b c b c

ADGT120404R-F56 0,4 1,2 b c b c

ADGT1204PER-F56 0,8 1,2 b c b c

ADGT120412R-F56 1,2 1,2 b c b c

ADGT120416R-F56 1,6 1,0 b c b c

ADGT120420R-F56 2,0 1,0 b c b c

ADGT120425R-F56 2,5 0,8 b c b c

ADGT120430R-F56 3,0 0,8 b c b c

ADGT120432R-F56 3,2 0,8 b c b c

ADGT120440R-F56 4,0 1,0 b c b c

ADGT1606PER-F56 0,8 1,6 b c b c

ADGT160616R-F56 1,6 1,0 b c b c

ADGT160620R-F56 2,0 1,4 b c b c

ADGT160625R-F56 2,5 1,2 b c b c

ADGT160630R-F56 3,0 1,2 b c b c

ADGT160632R-F56 3,2 1,2 b c b c

ADGT160640R-F56 4,0 1,0 b c b c

ADGT160650R-F56 5,0 – b c b c

ADGT160660R-F56 6,0 – b c b c

ADGT10T3PER-G77 0,8 1,2 c b c b c

ADGT10T316R-G77 1,6 1,2 c b c b c

ADGT10T325R-G77 2,5 1,0 c b c b c

ADGT10T330R-G77 3,0 0,8 c b c b c

ADGT10T332R-G77 3,2 0,8 c b c b c

ADGT1204PER-G77 0,8 1,2 c b c b c

ADGT1606PER-G77 0,8 1,6 c b c b c

ADHT0803PER-G88 0,4 1,2 a a

ADHT0803PEL-G88 0,4 1,2 a a

a b c New addition to range

a b c In the range previously

NEW2011





DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

ADHT10T3PER-G88 0,8 1,2 a a

ADHT1204PER-G88 0,8 1,2 a a

ADHT1204PEL-G88 0,8 1,2 a a

ADHT120416R-G88 1,6 1,0 a a

ADHT120416L-G88 1,6 1,0 a a

ADHT120425R-G88 2,5 1,0 a a

ADHT120425L-G88 2,5 1,0 a a

ADHT120430R-G88 3,0 0,8 a a

ADHT120430L-G88 3,0 0,8 a a

ADHT120440R-G88 4,0 – a a

ADHT120440L-G88 4,0 – a a

ADHT1606PER-G88 0,8 1,6 a a

ADHT1606PEL-G88 0,8 1,6 a a

ADHT160616R-G88 1,6 1,0 a a

ADHT160616L-G88 1,6 1,0 a a

ADHT160625R-G88 2,5 1,2 a a

ADHT160625L-G88 2,5 1,2 a a

ADHT160630R-G88 3,0 1,2 a a

ADHT160630L-G88 3,0 1,2 a a

ADHT160640R-G88 4,0 1,0 a a

ADHT160640L-G88 4,0 1,0 a a

ADKT0803PEL-F56 0,4 1,2 b b c c c c c

ADKT0803PER-F56 0,4 1,2 a a b b c c a b b c c c

ADKT10T3PER-F56 0,8 1,2 a a b b c c a b b c c c





ADMT080304R-D56 0,4 1,2 a a b b c c a b b b c c c



ADMT180712R-D56 1,2 1,8 a a b b c c b b b c c c

ADMT080302R-F56 0,2 1,2 b b c b c c c b c

ADMT080304L-F56 0,4 1,2 b b c c c c c

ADMT080304R-F56 0,4 1,2 a a b b c b c a b b b c c b c

ADMT080308L-F56 0,8 1,2 b b c c c c c





ADMT10T308R-F56 0,8 1,2 a a b b c c b b b c c c

ADMT10T312R-F56 1,2 1,2 b c c c c c c

ADMT10T316R-F56 1,6 1,2 b c c c c c c

ADMT10T320R-F56 2,0 1,0 b c c c c c c

ADMT10T325R-F56 2,5 1,0 b c c c c c c

ADMT10T330R-F56 3,0 0,8 b c c c c c c

ADMT10T332R-F56 3,2 0,8 b c c c c c c

ADMT120404R-F56 0,4 1,2 b c c c c c c

ADMT120408L-F56 0,8 1,2 b c c c c c c



ADMT120416L-F56 1,6 1,0 b c c c c c c



NEW2011





DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15



ADMT120425L-F56 2,5 0,8 b c c c c c c


ADMT120430L-F56 3,0 0,8 b c c c c c c



ADMT120440L-F56 4,0 – b c c c c c c

ADMT120440R-F56 4,0 – b b c b c c c b c

ADMT160608L-F56 0,8 1,6 b c c c c c c



ADMT160616L-F56 1,6 1,4 b c c c c c c



ADMT160625L-F56 2,5 1,2 b c c c c c c


ADMT160630L-F56 3,0 1,2 b c c c c c c



ADMT160640L-F56 4,0 1,0 b c c c c c c




ADMT180712R-F56 1,2 1,8 a a b b c c b b b c c c

ADMT080304R-G56 0,4 1,2 b b c b c c c b c

ADMT10T308R-G56 0,8 1,2 b b c b c c c b c







LPMW / LPMT / LPGW / LPGT / LPHW

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

LPGW070304R-A57 0,4 1,2 b b c c a b b c c

LPGW15T308R-A57 0,8 1,4 b b c c a b b c c

LPGW150412R-A57 1,2 1,6 b b c c a b b c c

LPGT070304R-F55 0,4 1,2 b b c b c a c c b c

LPGT15T308R-F55 0,8 1,4 b b c b c a c c b c

LPGT150412R-F55 1,2 1,6 b b c b c a c c b c

LPGT1506PPR-F57 1,2 1,6 b b c b c c c b c

LPHW150612R-A51 1,2 – c c c c

LPHW1506PPR-A57 1,2 1,6 c c a c c



NEW2011

NEW2011




MPMX / MPMT / MPHX / MPHT / MPHW

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

MPHX060304-A57 0,4 – a a b b a b b c c

MPHX080305-A57 0,5 – a a b b a b b c c

MPHW120408-A57 0,8 – a a b b a b b b c

MPHX060304-G88 0,4 – a

MPHX080305-G88 0,5 – a

MPHT120408-G88 0,8 – a

MPMX060304-F57 0,4 – b b c b c c c b c

MPMX080305-F57 0,5 – b b c b c a c c b c

MPMT120408-F57 0,8 – b b c b c c c b c

OPHN / OPHR

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC BH CN HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WCB

80

WSN

10

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

WXM

15

OPHN0504ZZN-A27 0,4 1,20 a

OPHN050412-A57 1,2 – a

OPHN0504ZZN-A57 0,4 1,20 b b c a b b c a

OPHR0504ZZN-F57 0,4 1,20 b b

LPMW / LPMT / LPGW / LPGT / LPHW

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

LPMW070304TR-A27 0,4 – b b c c b b c c

LPMW15T308TR-A27 0,8 – b b c c b b c c

LPMW150412TR-A27 1,2 – b b c c b b c c

LPMW150612TR-A27 1,2 – c c c c

LPMT070304R-D51 0,4 1,2 a a b b c b c b b c c b c

LPMT15T308R-D51 0,8 1,4 a a b b c b c b b c c b c

LPMT150412R-D51 1,2 – a a b b c b c b b c c b c

LPMT150612R-D51 1,2 1,6 b b c b c c c b c

LPMT150612R-D57 1,2 – a a b b c b c a b b c c b c



NEW2011

NEW2011

NEW2011




P26315 / P26325

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

P26315R09.52 9,52 – b c c b c c

P26315R10 10,0 – b b c c c b c b b c c b c


P26315R12.7 12,7 – b c c b c c


P26315R15.87 15,87 – b c c b c c


P26315R19.05 19,05 – b c c b c c



P26315R25.4 25,4 – b c c b c c


P26325R25 25,0 – a b b b c b c b b c c b c


ODHW / ODHT / ODMW / ODMT

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

ODHW0504ZZN-A57 0,8 1,2 b b c c a b b c c

ODHW050408-A57 0,8 – b c c a b c c

ODHW0605ZZN-A57 0,8 1,6 b b c c a b b c c

ODHW060512-A57 1,2 – b c c a b c c

ODHT0504ZZN-F57 0,8 1,2 a a c b c c c b c

ODHT050408-F57 0,8 – a a c b c c c b c

ODHT0605ZZN-F57 0,8 1,6 a a c b c c c b c

ODHT060512-F57 1,2 – a a c b c c c b c

ODHT0504ZZN-G88 0,8 1,2 a a

ODHT050408-G88 0,8 – a a

ODHT0605ZZN-G88 1,2 1,6 a a

ODHT060512-G88 1,2 – a a

ODMW050408T-A27 0,8 – b b c c b b b c c

ODMW060508T-A27 0,8 – b b c c b b b c c

ODMW050408-A57 0,8 – b b c c a b b b c c

ODMW060508-A57 0,8 – b b c c a b b b c c

ODMT0504ZZN-D57 0,8 1,2 a a b b c b c b b b c c b c

ODMT050408-D57 0,8 – a b b c b c b b c c b c

ODMT0605ZZN-D57 0,8 1,6 a a b b c b c b b b c c b c

ODMT060512-D57 1,2 – a b b c b c b b c c b c



NEW2011

NEW2011




P26335 / P26337 / P26339 / P26379

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15










P26379-R10 0,8 0,9 a b b b c b c b b c c b c



RDHW / RDHX / RDMT / RDMW / RDMX

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

RDHW0803M0T-A27 4 – b b c c b b c c

RDHW10T3M0T-A27 5 – b b c c b b c c


RDHW1505M0T-A27 7,5 – c c c c



RDHW0803M0-A57 4 – a a b a

RDHW10T3M0-A57 5 – a a b a

RDHW1204M0-A57 6 – a a b a

RDHW1505M0-A57 7,5 – a a b a

RDHW1605M0-A57 8 – a a b a

RDHW2006M0-A57 10 – a a b a

RDHX0702M0T-A27 3,5 – b b c c b b c c

RDHX07T1M0T-A27 3,5 – b b c c b b c c

RDHX1003M0T-A27 5 – b b c c b b c c

RDHX12T3M0T-A27 6 – b b c c b b c c



RDHX0501M0-A57 2,5 – a a b a

RDHX07T1M0-A57 3,5 – a a b a

RDHX0702M0-A57 3,5 – a a b a

RDHX1003M0-A57 5 – a a b a

RDHX12T3M0-A57 6 – a a b a

RDHX1604M0-A57 8 – a a b a

RDMT0803M0-D57 4 – a a b b c b c b b c c b c

RDMT10T3M0-D57 5 – a a b b c b c b b c c b c


RDMT1505M0-D57 7,5 – a b b c b c b c c b c





NEW2011

NEW2011




SPGT / SPHW / SPMW / SPMT

Designation

Corner radius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

SPGT120606-F57 0,6 – b b c b c c c b c

SPHW120606-A51 0,6 – c c c c

SPHW120606-A57 0,6 – c c a c c

SPMW060304T-A27 0,4 – b b c c b b c c

SPMW09T308T-A27 0,8 – b b c c b b c c

SPMW120408T-A27 0,8 – b b c c b b c c

SPMW060304-A57 0,4 – b b c c a b b c c

SPMW09T308-A57 0,8 – b b c c a b b c c

SPMW120408-A57 0,8 – b b c c a b b c c

SPMT060304-D51 0,4 – a a b b c b c b b c c b c

SPMT09T308-D51 0,8 – a a b b c b c b b c c b c

SPMT120408-D51 0,8 – a a b b c b c b b c c b c

SPMT120606-D51 0,6 – b b c b c c c b c

SPMT120606-D57 0,6 – a a b b c b c a b b c c b c

SPMT060304-F55 0,4 – b b c b c a b c c b c

SPMT09T308-F55 0,8 – b b c b c a b c c b c

SPMT120408-F55 0,8 – b b c b c a c c b c

RDHW / RDHX / RDMT / RDMW / RDMX

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

RDMW0803M0T-A27 4 – b b c c b b c c

RDMW10T3M0T-A27 5 – b b c c b b c c




RDMX0702M0T-A27 3,5 – b b c c b b c c

RDMX1003M0T-A27 5 – b b c c b b c c

RDMX12T3M0T-A27 6 – b b c c b b c c





NEW2011

NEW2011




SDGT / SDHW / SDMT / SDMW / SEHT / SPKT / SPMT / SPMW

Designation

Face chamfer

width mm

Corner radius

mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

SDGT09T3AEN-F57 1,2 0,3 b b c b c c c b c

SDHW09T3AEN-A57 1,2 0,3 b c c a b c c

SDMT09T3AEN-D57 1,2 0,5 b b c b c c c b c

SDMW09T3AEN-A57 1,7 0,5 b c c a b c c

SDMW09T3AETN-A27 1,2 0,5 b b c c b b c c

SEHT1204AFN 2,0 0,8 b b c b c c c b c

SEHW1204AFN 2,0 0,8 b c c a b c c

SEHW1504AFN 2,1 0,8 b c c a b c c

SPKT1204AZN 1,4 – a b b c b c a b c c b c

SPKT1504AZN 1,7 – b c c b c c

SPMT1204AEN 1,0 – a a b b c b c a b b c c b c

SPMW1204AEN-A57 0,5 1,4 b b c c a b b c c

SPMW1204AETN-A27 0,5 1,4 b b c c b b c c

SPMW120606T-A27 0,6 – c c c c

XDMT

DesignationRadius

mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

XDMT1303079R-F55 7,94 – a a b b c b c b b c c b c

XDMT1303080R-F55 8 – a a b b c b c b b c c b c

XDMT16T3095R-F55 9,5 – a a b b c b c b b c c b c

XDMT16T3100R-F55 10,0 – a a b b c b c b b c c b c






P23696

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

P23696-1.0 14 – a a b c b c b b c b c

P23696-2.0 18 – a a b c b c b b c b c



NEW2011

NEW2011

NEW2011




SNGX / SNHX / SNMX

Designation

Corner radius

mmFacet mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

SNGX1205ANN-D27 – 1,5 b b c c b b b c c

SNGX1606ANN-D27 – 1,8 b b c c b b b c c

SNGX1205ANN-F27 – 1,5 b b c c b b c c

SNGX1606ANN-F27 – 1,8 b b c c b b c c

SNGX1205ENN-F27 – 1,2 b b c c b b c c

SNGX1205ZNN-F27 – 1,2 b b c c b b c c

SNGX120512-F57 1,2 – a a b b c b c b b c c b c

SNGX1205ANN-F57 – 1,5 a a b b c b c b b b c c b c

SNGX1606ANN-F57 – 1,8 a a b b c b c b b b c c b c

SNGX1205ENN-F57 – 1,2 a a b b c b c b b b c c b c

SNGX1205ZNN-F57 – 1,2 a a b b c b c b b b c c b c

SNGX1205ANN-F67 – 1,5 a a b b c b c a b b c c b c

SNGX1606ANN-F67 – 1,8 a b b c b c a b c c b c

SNGX1205ENN-F67 – 1,2 a a b b c b c a b b c c b c

SNGX1205ZNN-F67 – 1,2 a a b b c b c a b b c c b c

SNHX1205ANN-K88 – 1,5 a a

LNGX

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

LNGX130708R-L55 0,8 1,2 a a b b c b c a b b b c c b c

LNGX130712R-L55 1,2 1 a a b b c b c b b c c b c

LNGX130716R-L55 1,6 0,9 a a b b c b c b b c c b c

LNGX130720R-L55 2 0,7 a a b b c b c b b c c b c

LNGX130725R-L55 2,5 0,6 a a b b c b c b b c c b c

LNGX130730R-L55 3 0,5 a a b b c b c b b c c b c

LNGX130708R-L88 0,8 1,2 a a

LNGX130712R-L88 1,2 1 a a

LNGX130716R-L88 1,6 0,9 a a

LNGX130720R-L88 2 0,7 a a

LNGX130725R-L88 2,5 0,6 a a

LNGX130730R-L88 3 0,5 a a

SNHQ

DesignationFacet mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

SNHQ1205ZZR-A57T – 0,8 x 45° b b c c a b b c c



NEW2011

NEW2011

NEW2011




TNEF

DesignationFacet mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

TNEF1204AN-D57 – 1.8 b b c a b b b c c

XNHF

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

XNHF0705ANN-D27 0,8 1,1 b b c c b b b c c


XNHF0705ANN-D67 0,8 1,1 b b c c a b b c c

XNHF070508-D27 0,8 – b b c c b b b c c

XNHF070508-D57 0,8 – b b c c b b b c c

XNHF070508-D67 0,8 – b b c c a b b c c



XNHF0906ANN-D67 0,8 1,4 b b c c a b b c c

XNHF090612-D27 1,2 – b b c c b b b c c

XNHF090612-D57 1,2 – b b c c b b b c c

XNHF090612-D67 1,2 – b b c c a b b c c

SNGX / SNHX / SNMX

Designation

Corner radius

mmFacet mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

SNMX120512-D27 1,2 – b b c c b b b c c

SNMX120520-D27 2 – b b c c b b b c c

SNMX160620-D27 2 – b b c c b b b c c

SNMX160640-D27 4 – b b c c b b b c c

SNMX120512-F27 1,2 – b b c c b b c c

SNMX160620-F27 2 – b b c c b b c c

SNMX160640-F27 4 – b b c c b b c c

SNMX1205ANN-F27 – 1,5 b b c c b b c c

SNMX120512-F57 1,2 – a b b b c b c b b b c c b c

SNMX120520-F57 2 – a b b b c b c b b b c c b c

SNMX160620-F57 2 – a b b b c b c a b b c c b c

SNMX160640-F57 4 – a b b b c b c b b b c c b c

SNMX1205ANN-F57 – 1,5 a a b b b b b c c

SNMX120512-F67 1,2 – a a b b c b c a b b c c b c

SNMX160620-F67 2 – a b b c b c b b c c b c

SNMX160640-F67 4 – a b b c b c a b c c b c

SNMX1205ANN-F67 – 1,5 a a b b a b b c c



NEW2011

NEW2011

NEW2011




LNKU / LNMU

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

LNKU2010DPTR-F27T – 1,3 c c c c

LNKU3010DPTR-F27T – 1,3 c c c c

LNKU2010DPR-F57T – 1,3 b b c c b b c c

LNKU3010DPR-F57T – 1,3 b b c c b b c c

LNMU150812T-F27T 1,2 – a a b b b b c c

LNMU201012T-F27T 1,2 – a a b b b b c c

LNMU150812-F57T 1,2 – a a b b a b b c c

LNMU201012-F57T 1,2 – a a b b a b b c c

LNHU / LNMU

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

LNHU080304-B57T 0,4 – b c c a b b c c

LNHU080404-B57T 0,4 – b c c a b b c c

LNHU100508-B57T 0,8 – b c c a b b c c

LNHU120608-B57T 0,8 – b c c a b b c c

LNHU160812-B57T 1,2 – b c c a b c c

LNHU080304-F57T 0,4 – a a b b c b c b b c c b c





LNMU080304-B57T 0,4 – b c c a b b c c

LNMU080404-B57T 0,4 – b c c a b b c c

LNMU100508-B57T 0,8 – b c c a b b c c

LNMU120608-B57T 0,8 – b c c a b b c c

LNMU160812-B57T 1,2 – b c c a b c c

LNMU080304-F57T 0,4 – a a b b c b c b b c c b c


LNMU100508-F57T 0,8 – a a b b c b c b b b c b c


LNMU160812-F57T 1,2 – b b b b c b c b b c c b c

LNHX / LNMX

DesignationRadius

mm

Face chamfer

width mm

P M K N S H

HC HC HC HC HC HC

WK

P25

WK

P25S

WK

P35

WK

P35S

WSP

45

WSM

35

WSP

45

WA

K15

WK

K25

WK

P25

WK

P25S

WK

P35

WK

P35S

WXN

15

WK

10

WSM

35

WSP

45

WH

H15

LNHX070204-D57T 0,4 – b c c a b b c c

LNHX070204-F57T 0,4 – a a b b c b c b b c c b c

LNMX070204-D57T 0,4 – b c c a b b c c

LNMX070204-F57T 0,4 – a a b b c b c b b c c b c



NEW2011

NEW2011

NEW2011




Walter Xtra·tec® heptagon cutter F4045 (metric)

DesignationDc

mmd1/ISO

mml4

mmLc

mm Z kg

No. of index-able

insertsInsert type

Screw type

TypeClamping wedge

l4

Dc d1

Lc

l4

Dc d1

Lc

F4045.B27.063.Z06.04 63 27 50 4 6 0,7 6

XNHF0705..FS2134T15IP

FK374F4045.B27.063.Z09.04 63 27 50 4 9 0,7 9

F4045.B27.080.Z08.04 80 27 50 4 8 1,1 8

F4045.B27.080.Z11.04 80 27 50 4 11 1,1 11

F4045.B27.080.Z06.06 80 27 50 6 6 1,2 6XNHF0906..

FS2157T25IP

FK375F4045.B27.080.Z09.06 80 27 50 6 9 1,4 9

F4045.B32.100.Z10.04 100 32 50 4 10 1,8 10XNHF0705..

FS2134T15IP

FK374F4045.B32.100.Z14.04 100 32 50 4 14 1,8 14

F4045.B32.100.Z08.06 100 32 50 6 8 1,8 8XNHF0906..

FS2157T25IP FK375

F4045.B32.100.Z12.06 100 32 50 6 12 1,9 12

F4045.B40.125.Z12.04 125 40 63 4 12 3,3 12XNHF0705.. FS2134

T15IP FK374F4045.B40.125.Z18.04 125 40 63 4 18 3,2 18

F4045.B40.125.Z10.06 125 40 63 6 10 3,1 10XNHF0906.. FS2157

T25IP FK375F4045.B40.125.Z16.06 125 40 63 6 16 3,5 16

F4045.B40.160.Z16.04 160 40/40B 63 4 16 5,5 16XNHF0705.. FS2134

T15IP FK374F4045.B40.160.Z22.04 160 40/40B 63 4 22 5,7 22

F4045.B40.160.Z12.06 160 40/40B 63 6 12 6,1 12XNHF0906.. FS2157

T25IP FK375F4045.B40.160.Z20.06 160 40/40B 63 6 20 6,1 20

F4045.B60.200.Z20.04 200 60/50B 63 4 20 9,3 20XNHF0705.. FS2134

T15IP FK374F4045.B60.200.Z28.04 200 6050/B 63 4 28 9,5 28

F4045.B60.200.Z16.06 200 60/50B 63 6 16 9,4 16XNHF0906.. FS2157

T25IP FK375F4045.B60.200.Z26.06 200 60/50B 63 6 26 9,9 26


NEW2011



112 Walter – Milling

Walter PCD milling cutter F4050 κ = 90° (metric)

DesignationDc

mmd1/ISO

mmX1

mmLc

mm Z kgNo. of

cartridgesCartridge type

Type adjusting key

Dc d1

X1

Dc

X1

d1

Dc 160 - 200

Dc 80 - 125

F4050.B27.080.Z06.R733* 80 27 73 4 6 0,6 6

FR733WCD10

FK376

F4050.B32.100.Z12.R733* 100 32 63 4 12 0,7 12

F4050.B40.125.Z18.R733* 125 40 63 4 18 2,9 18

F4050.B40.160.Z24.R733 160 ISO 40/40B 63 4 24 3,7 24

F4050.B40.200.Z28.R733 200 ISO 40/40B 63 4 28 5,4 28

Tools are pre-balanced to G 6.3 for n = 10,000 rpm * Always use milling cutter locking screw with internal cooling

Walter PCD milling cutter F4050 κ = 75° (metric)

DesignationDc

mmd1/ISO

mmX1

mmLc

mm Z kgNo. of

cartridgesCartridge type

Type adjusting key

Dc d1

X1

Dc

X1

d1

Dc 159.4 - 199.4

Dc 79.4 - 124.4

F4050.B27.080.Z06.R734* 79,4 27 73 1,1 6 0,6 6

FR734 WCD10 FK376

F4050.B32.100.Z12.R734* 99,4 32 63 1,1 12 0,7 12

F4050.B40.125.Z18.R734* 124,4 40 63 1,1 18 2,9 18

F4050.B40.160.Z24.R734 159,4 ISO 40/40B 63 1,1 24 3,7 24

F4050.B40.200.Z28.R734 199,4 ISO 40/40B 63 1,1 28 5,4 28

Available as an accessory: wide finishing cartridge FR735 WCD10Tools are pre-balanced to G 6.3 for n = 10,000 rpm * Always use milling cutter locking screw with internal cooling

NEW2011

NEW2011



tool innovations in milling proto·max™ st the … 2011-2.pdfcorner radius 30 helix angle...

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