tol-o-matic, inc. grippers & rack and pinion …€¦ · fixed gripper housing allowing air...

TOL-O-MATIC, INC.

Excellence In Motion®

1900-4000D

GRIPPERS &RACK AND PINION ROTARYACTUATORS

Tol-O-Matic morally and financially supports international organizationswhich help preserve and protect the environment on a global basis.When you are done with this catalog, please pass it along to someoneelse or recycle it again. Working together, we can make a difference!

This catalog is printed in the U.S.A. on recycled paper.(50% recycled fiber, 10% post-consumer waste content)

© Copyright 1997, Tol-O-Matic, Inc. All rights reserved. 5/1997 • 15M• OGI

Axidyne, Band Cylinder and Excellence in Motion are registered trademarks of Tol-O-Matic, Inc.BC2 Series, H-Block, Channel-Block, Power-Block and U-Block are trademarks of Tol-O-Matic, Inc.

VITON® is a registered trademark of the E.I. DuPont DeNemours Company 1007 Market St.,Wilminton, Delaware 19898.

Tol-O-Matic is proud that its qualitysystems have met the requirements topass ISO 9001 certification.

CONTENTSTOTAL AUTOMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1MULTI-PRODUCT APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . .2-3GRIPPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ANGULAR GRIPPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-12

PARALLEL GRIPPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-18SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18

RACK AND PINION ROTARY ACTUATORS . . . . . . . . . . . .19-23SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

SPECIFICATIONS AND PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

ROTOGRIPPER COMBINATIONS . . . . . . . . . . . . . . . . . . . . .24-30SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

DRIVE-FROM-BEHIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-29SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-29

DRIVE-IN-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . .31-35ORDERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-40

Information furnished isbelieved to be accurateand reliable. However,Tol-O-Matic assumes noresponsibility for its useor for any errors thatmay appear in thisdocument. Tol-O-Maticreserves the right tochange the design oroperation of theequipment describedherein and anyassociated motionproducts without notice.Information in thisdocument is subject tochange without notice.

1

TOTAL AUTOMATIONWITH TOL-O-MATICACTUATORS

Combine them with other Tol-O-Maticactuators using adapter plates, to makefully automated “pick-and-place”systems. These products can alsobe utilized stand-alone orcombined with othermanufacturer’s products in avariety of different applications.

Only Tol-O-Matic offers you the option of aprepackaged, Drive-From-Behind RotoGripper with afixed gripper housing allowing air lines and sensors toremain stationary for completely safe rotation of thegripper jaws.

Ever since Tol-O-Matic introducedthe cable cylinder (making it the

first rodless cylinder available in theindustry), more new, innovativeproducts have followed suit.

Tol-O-Matic expanded its rodlessactuator line to include Band andMagnetically coupled cylinders/slides.Then came the rod cylinder slides —the H-Block™, Power-Block™, Channel-Block™ and U-Block™ with afull range of size offerings and options.

Now, Tol-O-Matic introduces a fullline of grippers, rack and pinion rotary actuators and RotoGrippercombinations. Each one is designed forrugged performance and durability.

GRIPPERS, available inangular or parallel stylesand in six different boresizes are hardworking,price competitivepneumatic componentsdesigned for durabilityand long life.

RACK AND PINION ROTARYACTUATORS, available in three boresizes with 0° to 180° or 0° to 360°rotations, are low-profile, light-weight,single rack designs capable of carryingsubstantial side loads.

ROTOGRIPPER*COMBINATIONS, canbe configured in eitherDrive-From-Behind(shown here) or Drive-In-Front combinations.

*Patent pending.

Stand-alone Parallel Gripper combines with H-Block and Axidyne Screw-Drive Actuator

Starting at the left the H-Block extends and the parallel gripper grasps the component.Next the H-Block retracts, the Axidyne® screw drive actuator provides precise indexedmovement and positions the H-Block assembly to the far right position. The H-Block extendsand the gripper releases the component into the rack. The H-Block then retracts and the

Axidyne screw drive actuator positions at the center position. The H-Block extends andthe gripper picks a component from the middle rack. The H- Block retracts, theAxidyne screw drive actuator indexes to the far right position again. The H-Blockextends and the gripper releases the component in the rack. Lastly, the H-Blockretracts and the carriage returns to the home position at the left.

2

Angular Gripper, Rackand Pinion RotaryActuator combined withU-Block and H-BlockAbove H-Block™ and U-Block™ rod cylinder slides begin retracted in the homeposition. The angular gripper grasps the component, then the H-Block extends. The rotary actuator then rotates 90°. Next theU-Block extends and the gripper releases the component. In thereturn sequence the U-Block retracts, the rotary actuator rotatesback 90° and the H-Block retracts. The next component comingdown the conveyer belt starts the sequence again.

MULTI-PRODUCTAPPLICATIONS

Your project comes together with Tol-O-Maticgrippers and rack and pinion rotary actuators whencombined with the rest of Tol-O-Matic’s product linefor excellence in motion.

Grippers have the ability to “pick and place” virtuallyany component while rack and pinion rotary actuatorsallow up to 360° of rotation. RotoGrippercombinations along with rod cylinder slides, linearslides and band cylinders make it possible to changelevels and orientation of components. Illustrated arejust a few of the possible applications of grippers androtary actuator used in conjunction with Tol-O-Matic’slinear actuators.

Drive-In-Front RotoGripper combines with H-Block and BC2 Band CylinderThis application utilizes a Drive-In-Front RotoGripper unit. A parallel grippergrasps the part and the H-Block retracts. The gripper (attached to the rotaryactuator via a coupling kit) and the part are rotated 180° by the rotaryactuator. Tol-O-Matic’s BC2 Band Cylinder® actuates the H-Block assemblyto the right. The H-Block then extends and the gripper releases the part. TheH-Block retracts, and the gripper rotates, with the BC2 Band Cylinderreturning to the home position.

3

Drive-From-Behind RotoGripper Combinationcombines with Parallel Side Mount Bracket toH-BlockThis sequence starts (at right) when the H-Block extends. TheDrive-From-Behind RotoGripper is mounted to the toolingplate of the H-Block with a parallel side mount bracket. At theend of the stroke the parallel gripper grasps the component.The H-Block retracts and the Tol-O-Matic linear slide movesthe H-Block to the position at the left. The gripper (with thecomponent in its jaws) rotates 180°. The H-Block extends andthe gripper releases the component. The H-Block retracts andthe linear slide returns to the home position at right inpreparation for another sequence.

4

GRIPPERS

ANGULAR GRIPPERS

PARALLEL GRIPPER

NICKLE-PLATED FINGERSTYLE JAW (JS1)

• High-performance internalcomponents include an oil-impreg-nated bronze bearing which provides alubricated, low-friction guide surfacefor the piston shaft while stabilizingthe piston. Efficient piston designincorporates a shock-absorbingbumper on the piston, effective on theextension stroke. Groove on the pistonaccommodates a magnet for signallingeither dc Hall Effect or reed switches.

• Pretapped mounting holeson thehousing sides and end allow formultiple mounting options and may becombined with Tol-O-Matic rack andpinion rotary actuators and other Tol-O-Matic rod cylinder slides utilizingadapter plates. Dowel pin holes arealso provided for alignment checks.

Tol-O-Matic’s line of hardworkinggrippers are price competitive units,

available in both angular and parallelstyles and come in a range of six boresizes (3/8", 5/8", 1", 1-1/2", 2" and 3")for a multitude of light- or heavy-duty“pick-and-place” applications.

All Tol-O-Matic grippers are designedwith efficient, durable features and areprelubricated, making them long-lasting and dependable cycle after cycle.Double-acting for either internal or ex-ternal gripping applications, these grip-pers are totally field repairable as well.

DOUBLE-ACTINGJAWS FOR INTERNAL

OR EXTERNALGRIPPING FORCE

NICKLE-PLATEDFLUSH STYLE JAW (JS2)

HARDCOATANODIZED BODY

• Hardcoat anodized extruded bodyof light-weight 6063-T6 aluminum,features a smooth finished bore forlong seal life with low breakaway.

• Gripper jaw design incorporates ahardened steel actuator pin formaximum cam bearing surface andprecision-machined cam slot in jawkeeps backlash at a minimum. Sideblocks eliminate side play of jaws,are adjustable to compensate forwear and can be easily removed forquick jaw replacement if necessary.Both jaw styles are nickle-plated forrust-resistence. For reduced jawfriction and longer life, the 1-1/2", 2"and 3" bore parallel grippers featureball bearings riding on hardenedsteel rails in the jaw mechanism.

SIDE BLOCK ADJUSTMENTSTO COMPENSATE FOR WEAR

OR QUICK JAW REMOVAL

PRETAPPED HOLESIN JAW FOR

CUSTOMIZEDFINGER TOOLING

ATTACHMENT

Pretapped mounting holes onhousing side and end are standardon both angular and parallel grippersfor multiple mounting options.

Hardened steel actuator pin onangular and parallel styles allowmaximum bearing surface.

GRIPPER SELECTION

5

Grippers are used to move amultitude of various shaped

objects in different sizes and weights.As a result, many factors need to beconsidered when choosing the rightgripper for an application.

Movement, speeds, rotational speeds,center of gravity and inertias of thegripper as well as the part it will bemoving, all play a role in the selectionprocess. When choosing a gripper, thefollowing guidelines should beconsidered.

THE CENTER OF GRAVITY

Locate the center of gravity of the parton or as close to the center line of thegripper’s bore axis and between thegrip point of the jaws, as close to thegripper body as possible.

DETERMINE GRIPPERJAW AND FINGER SHAPE

Gripper jaws and finger tooling shouldconform to the shape of the part asclosely as possible, particularly if thecenter of gravity is outside the grip pointof the jaws.

DETERMINE THEGRIPPER JAW/FINGERCOEFFICIENT OFFRICTION

Jaw/finger attachments should be of amaterial that will provide a highcoefficient of friction when in contactwith the part it will be moving.

For example steel finger tooling pickingup a steel part has a low coefficient of

friction (0.3). In contrast, rubbermaterial in contact with steel has acoefficient of 1.0.

SAFETY FACTORS

Applying a safety factor will assure thegrip force is adequate for the conditionsof the application. Refer to the chartbelow for general guidelines indetermining safety factor values. Theseshould be used only as guidelines. Forcritical applications, please consult thefactory for additional technicalassistance regarding safety factors.

CG

C L

1.

1. 2. 3. 4. 5. 6.

2.

3.

4.

Review the 6 categories listed and assign a safety value for each (1, 2 or 3) if applicable to your application.Then take the sum of all values assigned, times the load weight to determine grip force required. Consult thegrip force calculations on page 6 and 13, or grip force performance charts on pages 7, 8 and 14, forappropriate gripper model.

GENERAL SAFETY FACTOR GUIDELINES

Safety Center of Gravity Conformation of Coefficient of Friction Linear Movement of Rotation of Part Deceleration ofValue of Load Jaw Profile to Part Between Jaw/Finger and Part Gripper (jaw position) 180° (speed) of Gripper Travel

1 Center of axis, grip Totally conforming

HIGH Jaws inline SLOW Shock absorber ordistance 1" or less Rubber on Steel = 1 with travel 5 seconds or more cushion

2 Center of axis, gripSemi-conforming

MEDIUM — MEDIUMBumperdistance more than 1" Plastic on Steel 2-1/2 to 5 seconds

3 Center of gravityNon-conforming

LOWJaws 90° of inline

FASTHard stopoutside of center axis Steel on Steel = .3 2-1/2 seconds or less

Tol-O-Matic angular grippersare available in two different

jaw styles. Finger jaw style (JS1)is available in three bore sizes of3/8", 5/8", 1" and 1-1/2". Flushjaw style (JS2) is available in allsix bore sizes of 3/8", 5/8", 1" , 1-1/2", 2" and 3".

Under normal operatingconditions, these angular grippershave a life expectancy of 10million cycles.

Jaw opening characteristics of each jawstyle provides 20° of travel.

6

5°15°

20°

Jaw opening grip force: Jaw closing grip force:

Where:

GF= Grip force (lbs.)

P = Applied system pressure (PSI)

L = Distance from jaw pivot to point of applied force (In)

Jo = Jaw opening multiplier constant (see chart)

Jc = Jaw closing multiplier constant (see chart)

FINGER JAWSTYLE (JS1)

LGF GF

L

FLUSH JAWSTYLE (JS2)

CALCULATING GRIP FORCE OF ANGULAR GRIPPERS

GFP

LJO=

−( ) ×10

GFP

LJC=

−( ) ×10

ANGULAR GRIPPER OPTIONS:• dc Reed Switches (Form A or Form C)• ac Triac Reed Switches • dc Hall-effect sinking or sourcing Switches • VITON® seals

MULTIPLIER CONSTANTSGPA038 GPA063 GPA100 GPA150 GPA200 GPA300

Jo .015 .070 .278 .663 1.473 4.103

Jc .013 .057 .239 .589 1.328 3.847

* 180°F is the maximum operating temperature when using magnets. Therefore magnets should not be used with the VITON seal option.

OVERALL MODEL SPECIFICATIONS GPA038 GPA063 GPA100 GPA150 GPA200 GPA300

Bore Size (in.) .375 .625 1.00 1.50 2.00 3.00

Max. Air Pressure (PSI) 100 100 100 100 100 100

Grip Force at 100 PSI (open) (lbs.) 1.8 @ L=.751" 6.0 @ L=1.0" 25 @ L=1.60" 59 @ L=1.0" 132 @ L=1.0" 368 @ L=1.0"

Grip Force @ 100 PSI (closed) (lbs.) 1.6 @ L=.751" 5.1 @ L=1.0" 21 @ L=1.60" 53 @ L=1.0" 119 @ L=1.0" 346 @ L=1.0"

Weight (lbs.) with JS1 Finger Jaw .09 .22 .61 NA NA

Weight (lbs.) with JS2 Flush Jaw .11 .26 .62 1.52 3.5 8.1

Operating Temp. (°F) (Buna-N seals) 0°-180° 0°-180° 0°-180° 0°-180° 0°-180° 0°-180°

Operating Temp.* (°F) (Viton® seals) 0°-240° 0°-240° 0°-240° 0°-240° 0°-240° 0°-240°

Max. Breakaway (PSI) 10 10 10 10 10 10

Stroke 20° 20° 20° 20° 20° 20°

ANGULAR GRIPPER SPECIFICATIONS

JAWS RETRACTED JAWS EXTENDED

AIRIN

AIRIN

ANGULAR GRIPPER ACTUATION

7

ANGULAR GRIPPER PERFORMANCE DATA

0.0

0.5

1.0

1.5

2.0

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPA038

0

1

2

3

4

5

6

7

0 10 20 30 40 50 60 70 80 90 100GR

IP FO

RCE

(LBS

.)PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPA063

0

5

10

15

20

25

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPA100

0

10

20

30

40

50

60

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

0

20

40

60

80

100

120

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPA200

0

50

100

150

200

250

300

350

400

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPA300

GPA150

GRIP FORCE vs PRESSURE

GFO 100PSI GFO80PSI GFO60PSIGFC100PSI GFC80PSI GFC60PSI

8

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0.5 1.0 1.5 2.0

GRIP

FORC

E (L

BS.)

DISTANCE FROM PIVOT (IN.)

GPA038

0

2

4

6

8

10

12

0.5 1.0 1.5 2.0 2.5 3.0GR

IP FO

RCE

(LBS

.)


GPA063

0

5

10

15

20

25

1.0 2.0 3.0 4.0 5.0

GRIP

FORC

E (L

BS.)


GPA100

0

10

20

30

40

50

60

1.0 2.0 3.0 4.0 5.0 6.0

GRIP

FORC

E (L

BS.)


GPA150

2.0 4.0 6.0 8.0

GRIP

FORC

E (L

BS.)

DISTANCE FROM PIVOT (IN.)0

10

20

30

40

50

60

70GPA200

G S

2.0 4.0 6.0 8.0

GRIP

FORC

E (L

BS.)


0

50

100

150

200

GPA300

ANGULAR GRIPPER PERFORMANCE DATA

GRIP FORCE vs LENGTH TO PIVOT

ODEL GPA063

9

ANGULAR GRIPPERSDIMENSIONS

CLOSE15° OPEN

OPEN

TRAVEL ZZ

YY

XX

WW

J20°

VV

DDD TAPPED HOLE (4)CENTEREDON Y2 NEAR 2 FAR

CCCAAA

BBB

Y

BBAA

H

#4-40 x .16TAPPEDHOLE (2)

.375.695

.500

.800

.375

.425

.856

.250

.320.542

#4-40 x .16TAPPEDHOLE (2)(SAME ONOPPOSITESIDE)

.222

.550

.125

TAPPED HOLE ONLY DOWEL HOLE ONLY

10-32 PORT (2)

TRAVELEACH JAW

OPENCLOSE

ANGULAR STYLE ONE

CLOSE

OPEN

ANGULAR STYLE TWO

#4-40 x .12 TAPPED HOLE(4) 2 EACH JAW

.500

#4-40 TAPPED HOLE THRU (4)2 EACH FINGER

.1255°

15°

20°

5°

15° 20° TRAVELEACH JAW

.250

.375

.500 .250 .250±.0010.5000±.0008

.751

1.0521.228

.750

.125

.250

.245 .540

.125.250

.372

.250

.8561.228.532

1.0521.313

.370

.373

.375

.188

.100

.250

.535.684

#4-40 x .16TAPPED HOLE (2)

.061/.062 x .13DOWEL HOLE (2)

.320

.532

FINGER STYLE JAW (JS1)

FLUSH STYLE JAW (JS2)

MODEL GPA038



10

15° OPENOPEN

TRAVEL ZZ

YY

XX

WW

J20°

VV


CCCAAA

BBB

Y

BBAA

ZG

H

.1240 ± .0005 x .13DOWEL HOLE (2)

TAPPED HOLE ONLY DOWEL HOLE ONLY.950

.685 .343

.250±.0010.5000±.0008

.3425±.0010.6850±.0008

1.200.950

.390

1.516 .600

.885

20°TRAVEL

EACH JAW

#6-32 x .25TAPPEDHOLE (4)

.685

.550

.343

#6-32 x .25 TAPPED HOLE (3)2 AS SHOWN 1 PER OPPOSITE VIEW

.935

.468

.343.203

.550.200 .585

.374

.376

.188

#6-32 TAPPED HOLETHRU (4)2 EACH FINGER

.375

.2131.000

.2195°

15°

1.174

1.797

OPENCLOSE

10-32 PORT (2)


.475


.437 .594

.188.374.376

1.909

15°

5°

20° TRAVELEACH JAW

OPEN

CLOSE

1.1741.797

.188

.188

.375

.751

.936

#6-32 TAPPED HOLETHRU (6)3 EACH FINGER

MODEL GPA063

11

BA

CD

E DOWEL HOLE(2) x F DEEP

GH

JK

L TAPPEDHOLE (2)

TOP VIEW GPA100

BA

CD

E DOWEL HOLE(2) x F DEEP

GH

JK

L TAPPEDHOLE (4)

TOP VIEW GPA150

NP

M TAPPEDHOLE (2)

RS TAPPED

HOLETHRU (4)2 EACHFINGER

U

T

XW

V

Y

BB

AA

CC

Z

EE

DD TAPPEDHOLE (4)

FF

GG

20°TRAVEL

EACH JAW

5°

15°

OPENCLOSE

JJHH

LLKK TAPPEDPORT (2)

MM

NN

PPRR

SS TT

UU

VV

15°

5°

20° TRAVELEACH JAW

OPEN

CLOSE

WW

XXYY

ZZ

AAA

BBB TAPPEDHOLE (6)

3 EACH JAW



CLOSE15° OPEN

OPEN

TRAVEL ZZ

YY

XX

WW

J20°

VV


CCCAAA

BBB

Y

BBAA

ZG

H

MODEL GPA100 & 150

GPA 100 150A 1.1150 1.6000

± .0008 ± .0008

B .5575 .800± .0010 ± .001

C .2875 .500± .0010 ± .001

D .5750 1.000± .0008 ± .0008

E .124 / .1245 /.1255 .1235

F .20 .25

G .500 .750

H 1.000 1.500

J 1.000 1.500

K .500 .750

L #8-32 UNC 10-32-2B x .22 x .38

M #8-32 UNC NAx .22

N 1.000 NA

P .500 NA

MODEL R S T U V W X Y Z AA BB CC DD EE FF GG HH JJ KKGPA100 .750 10-24 x .28 .312 .625 .250 .499/.501 .6875 1.375 1.000 1.952 1.600 .330 #8-32 x .22 1.416 .875 .313 2.377 1.500 10-32

GPA150 NA 1/4-28 UNF-2B .375 1.000 .375 .750 .990 1.980 1.500 2.637 2.000 .437 10-32 X .38 1.500 1.000 .512 3.075 2.012 10-32

LL MM NN.250 .750 .500

.615 1.001 .676

GPA 100 150PP .250 .375

RR .500 .750

SS .625 .672

TT .812 .859

UU 1.875 1.980

VV 2.539 3.215

WW .250 .375

XX .187 .311

YY .500 .625

ZZ .875 1.103

AAA 1.250 1.435

BBB 10-24 x .28 10-32 x .44

All dimension in inches


CLOSE15° OPEN

OPEN

TRAVEL ZZ

YY

XX

WW

J20°

VV


CCCAAA

BBB

Y

BBAA

ZG

H

MODEL GPA200 & 300


12

CD

AB

FF/2

E/2E

K

LNP

M/2M

J/2J

V

WOPEN

CLOSE

BB TAPPED HOLE (6)3 EACH JAW

G DOWEL HOLE (2)x H DEEPU TAPPED HOLE (4)

U TAPPEDHOLE (4)

20° TRAVELEACH JAW

15°

5°

ST

RR/2 GG

PORT (2)

Y

Z

AA

J/2J

X

M/2

CCDD

FFEE/2

EE


MODEL A B C D E F G H J K L M N P R S T U V

GPA200 2.1000 1.050 1.1000 .550 1.960 1.960 .2485 .375 2.480 2.393 1.557 1.000 .785 1.068 1.960 4.097 3.378 1/4-28 .800±.0008 ±.001 ±.0008 ±.001 .2495 x .38

GPA300 3 .0000 1.500 1.813 ± .906 2.750 2.750 .2490 .375 3.500 3.550 2.086 1.040 1.118 1.558 2.323 5.876 4.758 5/16 1.500±.0008 ±.001 .0008 ± .001 .2500 x .5

W X Y Z AA BB CC DD EE FF GG

.865 .615 1.100 .862 .740 1/4-28 .375 .750 3.544 1.381 1/8-27x .38 NPT

.900 1.000 1.625 1.320 1.230 3/8-16 .500 .847 4.821 1.847 1/8-27x.66 NPT


13

PARALLEL GRIPPERSSPECIFICATIONS

Tol-O-Matic parallel style grippers are available in 3/8", 5/8", 1", 1-1/2",2" and 3" bore sizes. Larger bore sizes of 1-1/2", 2" and 3", utilize ball

bearings on harden steel rails in the jaw mechanism for reduced jaw frictionand longer life.

Under normal operating conditions, these parallel grippers have a life expectancy of 10 million cycles.

PARALLEL GRIPPER OPTIONS:

• dc Reed Switches (Form A or Form C)• ac Triac Reed Switches• dc Hall-effect Sourcing or Sinking Switches.• VITON® Seals

MULTIPLIER CONSTANTSGPP038 GPP063 GPP100 GPP150 GPP200 GPP300

Jo .034 .090 .236 .550 1.052 2.319

Jc .038 .107 .274 .618 1.173 2.650

Jaw opening grip force: Jaw closing grip force:

Where:

GF= Grip force (lbs.)

P = Applied system pressure (PSI)

Jo = Jaw opening multiplier constant (see chart)

Jc = Jaw closing multiplier constant (see chart)

NOTE: For modelsGPP038 and GPP063,reduce grip force by 20%for each additional 1/2"from jaw face. For modelsGPP100, GPP150,GPP200 and GPP300reduce grip force by 20%for each additional 1" fromjaw face.

CALCULATING GRIP FORCE OF PARALLEL GRIPPERS

GF P Jo= −( ) ×10 GF P Jc= −( ) ×10

OVERALL MODEL SPECIFICATIONS GPP038 GPP063 GPP100 GPP150 GPP200 GPP300

Bore Size (in.) .375 .625 1.00 1.50 2.00 3.00

Max. Air Pressure (PSI)* 100 100 100 100 100 100

Grip Force at 100 PSI (open) (lbs.) 3.1 8.1 21.2 49.5 95.7 208.7

Grip Force at 100 PSI (closed) (lbs.) 3.4 9.63 24.7 55.6 105.6 238.5

Weight (lbs.) .09 .24 .63 2.54 6.5 13.3

Operating Temp. (°F) (Buna-N Seals) 0°-180° 0°-180° 0°-180° 0°-180° 0°-180° 0°-180°

Operating Temp. (°F) (VITON Seals) 0°-240° 0°-240° 0°-240° 0°-240° 0°-240° 0°-240°

Max. Breakaway (PSI) 10 10 10 10 10 10

Stroke per Jaw (in.) .125 .125 .200 .250 .35 .500

Total Stroke (in.) .250 .250 .400 .500 .70 1.00* 180°F is the maximum operating temperature when using magnets. Therefore magnets should not be used with the VITON seal option.

1/2" 1"1/2"

1"

JAWS RETRACTEDJAWS EXTENDED

AIRIN

AIRIN

PARALLEL GRIPPERACTUATION

14

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPP038

0

2

4

6

8

10

12

0 10 20 30 40 50 60 70 80 90 100GR

IP FO

RCE

(LBS

.)PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPP063

0

5

10

15

20

25

30

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPP100

0

10

20

30

40

50

60

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPP150

0

20

40

60

80

100

120

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENING

JAWS CLOSING

GPP200

0

50

100

150

200

250

0 10 20 30 40 50 60 70 80 90 100

GRIP

FORC

E (L

BS.)

PRESSURE (PSI)

JAWS OPENINGJAWS CLOSING

GPP300

PARALLEL GRIPPERSPERFORMANCE DATA

GRIP FORCE vs PRESSURE

15

TAPPED HOLE ONLY DOWEL HOLE ONLY.500.250

.375

.500 .250 .250±.0010.5000±.0008

#4-40 x.16TAPPED

.375.695

.500

.800

.375

.425

.125

.250

.245 .540

.750

.375

.8561.351 .125

.328

.330.374.376

.187

.251

.253

.063

.063

.250

.320.542

.320#4-40 x .16TAPPEDHOLE (2)(SAME ONOPPOSITESIDE)

.222

.550

.125

#6-32 x .24 TAPPED HOLECENTERED 1 AS SHOWN1 OPPOSITE

10-32 PORT (2)

1.046OPEN.840

CLOSE


.061/.062 x .13DOWEL HOLE (2)

CLOSE15° OPEN

OPEN

TRAVEL ZZ

YY

XX

WW

J20°

VV


CCCAAA

BBB

Y

BBAA

H

MODEL GPP038

PARALLEL GRIPPERS

16

.1240 ± .0005 x .13DOWEL HOLE (2)

TAPPED HOLE ONLY DOWEL HOLE ONLY.950

.685 .343

.250±.001.5000±.0008

.3425±.0010.6850±.0008

1.200.950

.390

1.959.600

1.537CLOSE1.787OPEN

6-32 x .25TAPPEDHOLE (4)

.685

.550

.343

6-32 x .25 TAPPED HOLE (3)2 AS SHOWN 1 PER OPPOSITE VIEW

.935

.468

.343.203

.550.200 .585

.250.562.563

.162.3756-32 x .19

TAPPED HOLE (4)CENTERED2 AS SHOWN2 OPPOSITE

10-32 PORT (2)

6-32 x .25TAPPED HOLE (2)

TRAVEL ZZ

YY

XX

WW

J20°

VV


CCCAAA

BBB

Y

BBAA

H

MODEL GPP063

PARALLEL GRIPPERS

PARALLEL GRIPPERS

17

#8-32UNC-2B X .22 DP (2)

ø .1245/.1235 x .20 DEEP (2)

1.1150± .0008

.5575± .0010

1.000.500

TAPPEDHOLESONLYDOWEL

HOLESONLY

.5001.000

TAPPEDHOLESONLY

.5750± .0008

.2875± .0010DOWELHOLESONLY

1.000

.750

.500

#8-32 x .22 TAPPED HOLE (3)2 AS SHOWN 1 PER OPPOSITE VIEW

1.375

.6875

1.000

2.626.875

1.975CLOSE2.375OPEN

.500

.750

.375.749.750

.250.499.501

#8-32 x .23TAPPED HOLE (4)CENTERED2 AS SHOWN2 OPPOSITE

1.875

1.500

.313

10-32 TAPPEDPORT (2)

.75

#8-32 x .22 DP

1.375 .250

OPEN

TRAVEL ZZ

YYWW

J20°


CCCAAA

BBB

Y

BBAA

H

MODEL GPP100

MODEL A B C D E F G H J K L M N P R S T U V

GPP150 1.6000 .800 1.0000 .500 1.500 1.500 .1250 .25 1.980 2.012 1.390 .750 1.170 .500 .295 1.500 10-32 1.000 .512±.0008 ±.001 ±.0008 ±.001 .1240 x .38

GPP200 2.1000 1.050 1.1000 .550 1.960 1.960 .2490 .375 2.480 2.393 1.523 .693 1.048 .375 .375 1.960 1/4-28 .800 .865±.0008 ±.001 ±.0008 ±.001 .2500 x .38

GPP300 3.0 00 1.500 1.8130 .906 2.750 2.750 .2490 .375 3.500 3.550 1.960 1.040 1.592 .544 .689 2.750 5/16-18 1.500 .900±.0008 ±.001 ±.0008 ± .001 .2500 x .50

18

CD

AB

FF/2

E/2E

SS/2

U

V

W/2W CLOSEX OPEN

K

LP

R

N

M/2M

EE/2EE

M/2M

FF

GG

HH

X/2

J/2J

KK

DD TAPPED HOLEGPP150: 4 EACH JAWGPP200: 5 EACH JAWGPP300: 5 EACH JAW

T TAPPEDHOLE (4)

G DOWEL HOLE (2)x H DEEPT TAPPED HOLE (4)

JJPORT (2)

BB

Z

AA

CC

J/2J

Y

TRAVEL ZZ

YY

XX

WW

VV


CCCAAA

BBB

Y

ZG

HMODEL GPP150, 200 & 300

PARALLEL GRIPPERS

W X Y Z AA BB CC DD EE FF GG HH JJ KK

4.245 4.745 .615 1.011 .676 3.467 .615 10-32 4.125 .500 .625 1.652 10-32 NAx .50

5.964 6.664 .615 1.100 .834 3.968 .893 1/4-28 5.916 .547 .700 2.321 1/8-27 .700x .38

8.996 9.996 1.000 1.625 1.320 5.662 1.230 3/8-16 8.874 .943 1.000 3.559 1/8-27 1.000x .62

19

In comparison with other rotaryactuators, Tol-O-Matic’s rack and

pinion rotary actuator has one of thehighest torque per weight ratios andfeatures a light-weight, compactpackage. Available in 3/4", 1" and 1-1/4" bore sizes with rotation optionsof 0° to 180° and 0° to 360°, theseactuators fill a wide variety ofapplication requirements.

Its low-profile, single rack designgives it a big advantage over bulkierdouble rack models and its anodized

ADJUSTABLE STOPS WITHNYLON BUMPERS FOR LOW

INERTIA APPLICATIONS

PRETAPPED MOUNTING HOLESON BACKSIDE OF HOUSING

BALL BEARING REDUCES FRICTIONAND PROVIDES SUPPORT AGAINST

SIDE LOADING OF PINION AND SHAFT EXTRUDED, LIGHT-WEIGHT,ANODIZED ALUMINUM HOUSINGS

SINGLE RACK AND PINION DESIGNFOR COMPACT, LOW-PROFILE

extruded aluminum housing makes itdurable and light-weight.

Sintered bronze guide block eliminatesbacklash by preloading the rack into thepinion throughout the stroke. Ballbearings reduce friction for maximumefficiency, rigidity and support to pinionshaft and allow the actuator shaft towithstand substantial side loads.

Adjustable stops with nylon bumpersoffer stroke adjustment and shockabsorption on low-inertia applications.Shock absorbers can be mounted inplace of the adjustable stops todecelerate and limit travel in high

inertia applications. Optionaladjustable cushions can be utilized forend of travel deceleration. Additionaloptions include Hall-effect sinking orsourcing sensors for signalingposition.

All Tol-O-Matic rack and pinionrotary actuators are prelubricated,easily field repairable and are rated for10,000,000 cycles under normaloperating conditions.

Adjustable sinteredbronze guide blockeliminates backlashthroughout stroke.

Acetal piston design floatsindependent of rack.

RACK AND PINIONROTARY ACTUATORS

20

RACK AND PINIONROTARY ACTUATORSSELECTION

MOMENTS OF INERTIA EXAMPLES

k

W

k

ab

c

W1W2

ab

W1

W2

POINT LOAD

THIN DISK MOUNTED ON CENTER THIN RECTANGULAR PLATE MOUNTED OFF CENTER

SLENDER ROD MOUNTEDOFF CENTER

To select a rack and pinion rotaryactuator, the following application

data is required:

• Torque required to rotate the load.

• Degree of rotation.

• Pressure available (PSI).

• Radial and/or thrust loads.

Refer to the performance charts onpage 21 to determine the followingselection specifications.

DETERMINE TORQUEOUTPUT AT AVAILABLEPRESSURE

Refer to the Torque vs Pressure chartand choose a rotary actuator based on itstorque output at the available operatingpressure that will rotate the load.

DETERMINE ACTUATORSBEARING LOADCAPACITY

Consult the Bearing Load Capacitychart. Bearing loads must not exceedthe values shown for radial and/orthrust loading.

CALCULATE KINETICENERGY IF APPLICABLE

Kinetic energy comes into play if theactuator will decelerate the load. Inthese applications, both torque output torotate the load and kinetic energyabsorption to stop the load must beconsidered to correctly size a rotaryactuator.

Once the KE value per stop has beencalculated, refer to the Rotary ActuatorKinetic Energy Rating chart anddetermine if standard adjustable stops

with bumpers are adequate or if optionalcushions or shock absorbers will berequired.

How to calculate kinetic energy isshown below.

KE J

angle traveledrotation time

where

KE Kinetic Energy per stop in lbs

J Rotational mass moment of

inertia in lbs

Peak Velocity rad

assu g twice average

velocity

W Weight of load lbs

g Gravitational cons t

in

m

m

=

= ×

= −=

− −=

== =

12

0 035

386 4

2

2

ω

ω

ω

. (deg.)

(sec.)

( . .)

( . sec. )

( . / sec.)

( min

)

( .)

tan

. .. / sec.

( .)

2

k Radius of gyration in=

KINETIC ENERGY CALCULATION

JWg

a Wg

bm = × + ×1

22

2

3 3

JWg

km = ×

2

2

JWg

km = × 2

JWg

a c Wg

b cm = × + + × +1

2 22

2 2412

412

1.

2.

3.

Rack and pinion rotary actuators are available in three bore sizesof 3/4", 1" and 1-1/4" with 0° to 180° or 0° to 360° rotations.

OPTIONS:

• dc Hall-effect Sinking or Sourcing Switches• Cushions• Shock Absorbers• VITON Seals

21

RACK AND PINIONROTARY ACTUATORSSPECIFICATIONS

*180° F is the maximum operating temperature when using magnets. Therefore magnets should not be used with the VITON seal option.

PERFORMANCE DATA

0

10

20

30

10080604020

1 1/4" Bore

1" Bore

3/4" Bore

PSI

IN./L

BS

TORQUE VS PRESSURE (actual)

KINETIC ENERGY RATINGSKinetic Energy Absorption (in.-lbs.)/Stop

THRUST LOAD

RADIAL LOAD

DISTANCE BETWEEN BEARINGS

BEARING LOAD CAPACITIES

ModelRadial Thrust Bearing Spread(lbs.) (lbs.) (in.)

RA075 105 26 .68RA100 235 59 .84RA125 360 90 1.06

ADJUSTABLE STOPSModel KE/StopRA075 .14RA100 .26RA125 .26

CUSHIONSModel KE/StopRA075 .50RA100 .92RA125 1.84

SHOCK ABSORBERSModel KE/Stop Max. Cycles/Hr.RA075 1.00 3896RA100 3.00 5195RA125 4.00 3911

OVERALL SPECIFICATIONS

SPECIFICATIONMODEL NUMBER

RA075 RA100 RA125Bore Diameter (in.) .750 1.000 1.250Degree of Rotation 180 / 360 180 / 360 180 / 360Base Weight (lbs.) w/180° rotation .60 .78 1.35 Base Weight (lbs.) w/360° rotation .71 1.02 1.81Shaft Style: Single Single SingleTheoretical Torque Specs .072 in. lb. / psi .196 in. lb. / psi .409 in. lb. / psiMaximum Operating Pressure: 150 PSI 150 PSI 150 PSIMaximum Breakaway Pressure: 10 PSI 7 PSI 5 PSIEffective cushion range: 30° 30° 30°Standard Rotations: 180°, 360° fully adjustable 180°, 360° fully adjustable 180°, 360° fully adjustableOperating Temperature:* 0°F to 180°F (Buna-N seals) 0°F to 180°F (Buna-N seals) 0°F to 180°F (Buna-N seals)

0°F to 240° F (Viton® seals) 0°F to 240° F (Viton® seals) 0°F to 240° F (Viton® seals)Keyway Timing: 12 O’clock position at midstroke 12 O’clock position at midstroke 12 O’clock position at midstrokeHousing Material: Aluminum Aluminum AluminumShaft Material: Steel Steel SteelRack Material: Steel Steel SteelMaximum Angular Backlash 1.5° 1.0° 1.0°Rotational Tolerance +10° / -00° +7° / -00° +5° / -00°Volume/Degree of Rotation .0012 in.3 .0055 in.3 .0071 in.3

22

STROKE ADJUSTER THREAD KK

END WITH BUMPER

SYM. CL

SYM. CL

SYM. CL

BB DOWEL HOLE (2)

CC TAPPED HOLE (4)

DAMPENINGSCREW IS ONCUSHION ENDONLY

JJ PORT (2)

A

BC

DG

F

HJ

K (Maximum)

M

N

P

R

ST

U

V

AAX

Z Y

DD

EE

FFGG

HH

CC TAPPED HOLE (4)OPPOSITE SIDE

.002 M

W AM. STD. WOODRUFF KEY NO.

THREAD FFF

END WITH BUMPERSYM. CLDIMENSIONAL DATA

RACK AND PINIONROTARY ACTUATORS

MODEL DIMENSIONS IN INCHESModel A B C D F G H J K* M N P R S T U V

RA075-1801.062 1.08 .219 .438 .22

.0625 2.750 3.625 4.91.688 .531 .687 .525 .047

.2500.09 .260RA075-360 .0635 3.771 4.646 5.93 .2495

RA100-1801.313 1.43 .328 .594 .22

.0938 3.375 4.563 6.24.875 .656 .943 .625 .063

.3750.09 .260RA100-360 .0948 4.946 6.134 7.81 ..3745

RA125-1801.562 1.43 .328 .594 .38

.1250 4.125 5.313 6.99.989 .781 1.219 .656 .094

.5000.25 .260RA125-360 .1260 6.219 7.406 9.08 .4995

MODEL DIMENSIONS IN INCHESModel W X Y Z AA BB CC DD EE FF GG HH JJ KK

RA075-180202.5 .141 1.344 1.063 2.094

.1250 8-32.187 .750 .156 1.250 2.500. 10-32 3/8-32RA075-360 .1240 X .22 X .31

RA100-180303 .156 1.625 1.313 2.438

.1250 10-24.250 1.000 .156 1.500 3.000. 1/8-27 1/2-20RA100-360 .1240 X .22 X .38

RA125-180405 .172 1.906 1.563 2.625

.1250 10-24.359 1.219 .172 1.750 3.188. 1/8-27 1/2-20RA125-360 .1240 X .22 X .38

*K is adjustable.Dimension ismaximum value

MODEL A B C D E* F G H K*RA075 10-32 3/8-32 .219 .438 1.61 1/4-20 .281 .750 1.25

RA100 1/8-27 1/2-20 .328 .594 3.24 1/4-20 .344 .813 1.25

RA125 1/8-27 1/2-20 .328 .594 3.24 1/4-20 .344 .813 1.25

CUSHIONSHOCK ABSORBER

23

SHOCK ABSORBERSFor high inertia or cyclic applications, optional shock absorbers can be used toincrease the rotary actuators life and broaden the application range. Shocksutilize same thread sizes as standard adjustable stops, making them easilyinterchangeable and field retrofitable.

CUSHIONSFor low inertia applications, cushions may be added to deceleratethe load at the end-of-stroke. Adjustable cushions are available onall sizes of rack and pinion rotary actuators and feature a floatingcushion seal for positive load deceleration and fast exiting of thecushion on the return stroke.

THREAD FFF


T O P V I E WPORT

LEFT END RIGHT END

When ordering cushions or shock absorbersfor Rack and Pinion Rotary Actuators, specifyleft or right end. Refer to the illustration shownabove as viewed from the port side.

RACK AND PINIONROTARY ACTUATORSOPTIONS

*E & K areadjustable.Dimension ismaximum value

SHOCK/STROKEADJUSTERTHREAD B

C

DE

(Maximum)

A PORT (1)

A PORT (1) STROKEADJUSTERTHREAD F

(Maximum)

GH

K

DRIVE-FROM-BEHIND

DRIVE-IN-FRONT

24

Tol-O-Matic offers two types ofRotoGripper combinations:

Preassembled, prepackaged Drive-From-Behind combinations andstandard component Drive-In-Frontstyles which utilize coupling kits.

THE TOL-O-MATIC DRIVE-FROM-BEHINDROTOGRIPPER

Tol-O-Matic’s uniquely designedDrive-From-Behind RotoGripper has afixed gripper housing allowing air linesand sensors to remain completelystationary for a totally safe rotation ofthe lower gripper jaw assembly.

Available in 3 rotary actuator models(3/4", 1", or 1-1/4" bores), with a choiceof either angular or parallel grippers(5/8", or 1" bores), these preassembledcombinations are light-weight, compactand carry a low-profile.

Standard adjustable stops on the rackand pinion rotary actuator provideunlimited rotational settings forgripper jaw travel.

DRIVE-IN-FRONTCOMBINATIONS

Drive-In-Front RotoGrippers are anoption to Tol-O-Matic’s Drive-From-

Behind combinations. A simplecoupler kit easily combines Tol-O-Matic’s standard rack and pinionrotary actuators and grippers for abroader range of size selections.

Three sizes of rotary actuator models(3/4", 1" or 1-1/4" bores) can becombined with the appropriate sizeangular or parallel gripper (3/8", 5/8",1" or 1-1/2" bore) for 12 differentcombinations.

Both Drive-From-Behind and Drive-In-Front RotoGripper combinationscan be combined with Tol-O-Matic’srod cylinder slides using adapter platesfor a variety of multi-axis “pick-and-place” applications.

COUPLER KITCOMBINES STANDARD

COMPONENTS

FIXED GRIPPER HOUSINGFOR STATIONARY AIRLINES AND SENSORS

GRIPPER JAWS FREETO ROTATE WITHOUTANY RESTRICTIONS

ADJUSTABLE STOPSWITH POLYURETHANE

BUMPERS LIMITROTATIONAL TRAVEL

ROTOGRIPPERCOMBINATIONS

25

To select the proper RotoGrippercombination, each component of

the RotoGripper (the rotary actuator aswell as the gripper) must be sizedindividually according to theapplication requirements.

GRIPPER SELECTION

When choosing a gripper, refer to theselection information beginning on page5 of the gripper section in this catalog.

Select the appropriate angular orparallel gripper size and jaw styleaccording to the load requirements ofthe application and consider the safetyfactor values as well.

ROTARY ACTUATORSELECTION

Refer to pages 20-21 of the rack andpinion rotary actuator section forselection specifications.

Select a rotary actuator bore sizeaccording to its torque requirements,bearing load capacities and considerany options if required.

IMPORTANT NOTE: Calculate therotational mass moment of inertia (Jm)if the rotary actuator will physicallystop the load.

ROTOGRIPPERCOMBINATIONSSELECTION

1.

2.

3.

Then, calculate the Kinetic Energy perstop and determine if standardadjustable stops with bumpers,cushions or shock absorbers will berequired.

SELECT THEROTOGRIPPERCOMBINATION

When selection of the gripper androtary actuator components arecomplete, select which RotoGrippercombination (a drive-from-behind or adrive-in-front ) is desirable for theapplication.

Drive-From-Behind Combinations

The table shown below lists thepossible Drive-From-Behindcombinations that are available. Referto pages 38 and 39 of the orderingsection for configurating theappropriate model.

ROTARY ACTUATOR GRIPPER

RA075GPA063

GPP063

RA100GPA063

GPP063

RA100GPA100

GPP100

RA125GPA100

GPP100

NOTE: Both angular jaw styles of finger (JS1)and flush (JS2) are available in RotoGrippercombinations.

Drive-In-Front Combinations

Drive-In-Front combinations combineTol-O-Matic standard rack and pinionrotary actuators and grippers togetherutilizing coupler kits.

The table below lists the possible rotaryactuator and gripper combinations forDrive-In-Front styles. Refer to page 30for coupling kit specifications, partnumbers and ordering procedures.

ROTARY ACTUATOR GRIPPER

RA075

GPA038

GPP038

GPA063

GPP063

RA100

GPA063

GPP063

GPA100

GPP100

RA125

GPA100

GPP100

GPA150

GPP150

NOTE: Both angular jaw styles of finger (JS1)and flush (JS2) are available in RotoGrippercombinations.

Tol-O-Matic drive-from-behind RotoGrippercombinations can utilize all three sizes of rack and

pinion rotary actuators (3/4", 1" and 1-1/4"), combinedwith either angular or parallel grippers in 5/8" or 1"bore sizes.

Preassembled, theses unique combinations allowthe gripper jaws to rotate freely while keepingair lines and sensing wires stationary and out

of the rotational path.

DRIVE-FROM-BEHIND OPTIONS:

Drive-From-Behind combinations utilize the same optionsthat are available on all Tol-O-Matic grippers and rack andpinion rotary actuators.

26

DRIVE-FROM-BEHINDSPECIFICATIONS

ROTARY ACTUATOR/ANGULAR GRIPPER COMBINATIONS

Base Weights (lbs.)Models Available Bore (in.)

JS1 Jaw JS2 JawRotation

RGRA075RO18GPA063 .750 1.00 1.04 180°

RGRA075RO36GPA063 .750 1.11 1.15 360°

RGRA100RO18GPA063 1.00 1.19 1.23 180°

RGRA100RO36GPA063 1.00 1.43 1.47 360°

RGRA100RO18GPA100 1.00 1.65 1.66 180°

RGRA100RO36GPA100 1.00 1.89 1.90 360°

RGRA125RO18GPA100 1.25 2.35 2.36 180°

RGRA125RO36GPA100 1.25 2.81 2.82 360°

ROTARY ACTUATOR/PARALLEL GRIPPER COMBINATIONS

Models Available Bore Base Weights (lbs.) Rotation

RGRA075RO18GPP063 .750 1.04 180°

RGRA075RO36GPP063 .750 1.15 360°

RGRA100RO18GPP063 1.00 1.23 180°

RGRA100RO36GPP063 1.00 1.47 360°

RGRA100RO18GPP100 1.00 1.68 180°

RGRA100RO36GPP100 1.00 1.92 360°

RGRA125RO18GPP100 1.25 2.37 180°

RGRA125RO36GPP100 1.25 2.83 360°

Z

X Y

DD TAPPED HOLE (4)OPPOSITE SIDE

VV TAPPED HOLE (4)CENTEREDON S2 NEAR 2 FAR

10-32 PORT (2)

KK TAPPED HOLE (4)

JJ DOWEL HOLE (2)

LCSYM.

LCSYM.

LCSYM.

LK

N

M

R P

T

SU

VW RADIUS

AABB

CC (Maximum)

EE

FF

GG

HH

CLOSE 15° OPENOPEN

TRAVEL

20°RR

PP

NN

MM

LL

J

UUSS

TT

YY

ZZ

STROKEADJUSTERTHREAD XX

END WITH BUMPER

WW PORT (2)

FE

G

AB

C

D

H

.002 M

THREAD FFF


DRIVE-FROM-BEHINDANGULAR GRIPPER WITH FINGER STYLE JAW

MODEL DIMENSIONS IN INCHESModel A B C D E F G H J K L M N P R S

RGRA075RO18GPA063 1.844 1.200 1.174 .234 .531 1.062 .265 .922 1.200 .203 .935 .200 .585 NA .688 .375RGRAO75RO36GPA063RGRA100RO18GPA063 2.125 1.200 1.174 .625 .656 1.313 .265 .922 1.200 .203 .935 .200 .5.85 NA .875 .375RGRA100RO36GPA063RGRA100RO18GPA100 2.125 1.375 1.500 .250 .656 1.313 .312 1.156 1.875 .250 1.375 .250 .750 .125 .875 .500RGRA100RO36GPA100

RGRA125RO18GPA100 2.250 1.375 1.500 .594 .781 1.563 .312 1.156 1.875 .250 1.375 .250 .750 .047 .989 .500RGRA125RO36GPA100

27

T U V W X Y Z AA BB

.094 .525 .935 .77 1.063 1.344 2.094 2.750 3.6253.771 4.646

NA .625 .935 .77 1.313 1.625 2.438 3.375 4.5634.946 6.134

.125 .625 1.375 1.14 1.313 1.625 2.438 3.375 4.5634.946 6.134

.094 .656 1.375 1.14 1.563 1.906 2.625 4.125 5.3136.219 7.406

YY ZZ

1.000 .219 .213 .187 .375 6-32 10-32 3/8-32 .188 .62

1.000 .219 .213 .187 .375 6-32 1/8-27 1/2-20 .188 1.00

1.600 .330 .312 .250 .625 10-24 1/8-27 1/2-20 .188 1.00

1.600 .330 .312 .250 .625 10-24 1/8-27 1/2-20 .188 .92

MODEL DIMENSIONS IN INCHESModel CC* DD EE FF GG HH JJ KK LL MM NN PP RR SS TT UU VV WW XX

RGRA075RO18GPA063 4.91 8-32 1.87 .750 1.250 2.500 .1250 8-32 .906 .281 .885RGRA075RO36GPA063 5.93 x .31 .1240x22 x .31

RGRA100RO18GPA063 6.24 10-24 .250 1.000 1.500 3.000 .1250 10-24 .906 .281 .885RGRA100RO36GPA063 7.81 x .38 .1240x22 x .38

RGRA100RO18GPA100 6.24 10-24 .250 1.000 1.500 3.000 .1250 10-24 1.046 .424 1.416RGRA100RO36GPA100 7.81 x .38 .1240x22 x .38

RGRA125RO18GPA100 6.99 10-24 .359 1.219 1.750 3.188 .1250 10-24 1.046 .424 1.416RGRA125RO36GPA100 9.08 x .38 .1240x22 x .38

*CC is adjustable.Dimension ismaximum value

MODEL DIMENSIONS IN INCHESModel EE FF GG HH JJ KK *LL MM NN PP RR SS TT UU VV WW XX YY ZZ

RGRA075RO18GPA063 .77 1.063 1.344 2.094 2.750 3.625 4.91 8-32 .396 .751 .375 .188 1.250 2.500 1.87 .750 8-32 .1250 3/8-32RGRA075RO18GPA063 3.771 4.646 5.93 x .31 x .31 .1240x.22

RGRA100RO18GPA063 .77 1.313 1.625 2.438 3.375 4.563 6.24 10-24 .396 .751 .375 .188 1.500 3.000 .250 1.000 10-24 .1250 1/2-20RGRA100RO36GPA063 4.946 6.134 7.81 x .38 x .38 .1240x.22

RGRA100RO18GPA100 1.14 1.313 1.625 2.438 3.375 4.563 6.24 10-24 1.250 .875 .500 .187 1.500 3.000 .250 1.000 10-24 .1250 1/2-20RGRA100RO36GPA100 4.946 6.134 7.81 x .38 x .38 .1240x.22

RGRA125RO18GPA100 1.14 1.563 1.906 2.625 4.125 5.313 6.99 10-24 1.250 .875 .500 .187 1.750 3.188 .359 1.219 10-24 .1250 1/2-20RGRA125RO36GPA100 6.219 7.406 9.08 x .38 x .38 .1240x.22

28

HH

FF GG

MM TAPPED HOLE (4)OPPOSITE SIDE

DD TAPPED HOLECENTERED ON AA(6) 3 EACH JAW

10-32 PORT (2)

XX TAPPED HOLE (4)

YY DOWEL HOLE (2)

LCSYM.

LCSYM.

LCSYM.

RP

T

S

V U

W

AABB

CCEE RADIUS

JJKK

LL (Maximum)

VVWW

TT

UU

K

Z

J

AAA

STROKEADJUSTERTHREAD ZZ

END WITH BUMPER

M PORT (2)

FE

G

AB

C

D

H

.002 M

15°

5°

20° TRAVELEACH JAW

OPEN

CLOSE

L

NNPPRR

SS

BBB

THREAD FFF


DRIVE-FROM-BEHINDANGULAR GRIPPER WITH FLUSH STYLE JAW

MODEL DIMENSIONS IN INCHESModel A B C D E F G H J K L M P R S T U V

RGRA075RO18GPA063 1.844 1.200 1.174 .234 .531 1.062 .265 .922 .594 .437 .885 10-32 .203 .935 .200 .585 NA .688RGRA075RO36GPA063RGRA100RO18GPA063 2.125 1.200 1.174 .625 .656 1.313 .265 .922 .594 .437 .885 1/8-27 .203 .935 .200 .5.85 NA .875RGRA100RO36GPA063RGRA100RO18GPA100 2.125 1.375 1.500 .250 .656 1.313 .312 1.156 .812 .625 1.416 1/8-27 .250 1.375 .250 .750 .125 .875RGRA100RO36GPA100

RGRA125RO18GPA100 2.250 1.375 1.500 .594 .781 1.563 .312 1.156 .812 .625 1.416 1/8-27 .250 1.375 .250 .750 .047 .989RGRA125RO36GPA100

W Z AA BB CC DD

.094 .187 .375 .525 .935 6-32

NA .187 .375 .625 .935 6-32

.125 .250 .500 .625 1.375 10-24

.094 .250 .500 .656 1.375 10-24

AAA BBB

.188 .62

.188 1.00

.188 1.00

.188 .92

*LL is adjustable.Dimension ismaximum value

29

GG

EE FF

LL TAPPED HOLE (4)OPPOSITE SIDE

DD TAPPED HOLE (4)CENTEREDON W & Y2 NEAR 2 FAR

10-32 PORT (2)

TT TAPPED HOLE (4)

SS DOWEL HOLE (2)

LCSYM.

LCSYM.

LCSYM.

PN

S

R

U

V

T

Z

W X

Y

AA

BB

EE RADIUS

HHJJ

KK (Maximum)

MMNN

PP

RR

CC

WW

STROKEADJUSTERTHREAD UU

END WITH BUMPER

VV PORT (1)

FE

G

AB

C

D

H

J

K CLOSEL OPEN

.002 M

XX

THREAD FFF


DRIVE-FROM-BEHINDPARALLEL GRIPPER

MODEL DIMENSIONS IN INCHESModel A B C D E F G H J K L N P R S T U V

RGRA075RO18GPP063 1.844 1.200 1.174 .234 .531 1.062 .265 1.084 1.200 1.54 1.79 .203 .935 .200 .585 NA .688 .625RGRA075RO36GPP063

RGRA100RO18GPP063 2.125 1.200 1.174 .625 .656 1.313 .265 1.084 1.200 1.54 1.79 .203 .935 .200 .5.85 NA .875 .625RGRA100RO36GPP063

RGRA100RO18GPP100 2.125 1.375 1.500 .250 .656 1.313 .312 1.406 1.875 1.98 2.38 .250 1.375 .250 .750 .125 .875 .719RGRA100RO36GPP100RGRA125RO18GPP100 2.250 1.375 1.500 .594 .781 1.563 .312 1.406 1.875 1.98 2.38 .250 1.375 .250 .750 .047 .989 .719RGRA125RO36GPP100

W X Y Z AA BB CC

.563 .162 .375 .094 .525 .935 .250

.563 .162 .375 NA .625 .935 .250

.750 .250 .500 .125 .625 1.375 .375

.750 .250 .500 .094 .656 1.375 .375

MODEL DIMENSIONS IN INCHESModel DD EE FF GG HH JJ *KK LL MM NN PP RR SS TT UU VV WW XX

RGRA075RO18GPP063 6-32 1.063 1.344 2.094 2.750 3.625 4.91 8-32 1.87 .750 1.250 2.500 .1250 8-323/8-32 10-32 .188 .62RGRA075RO36GPP063 x .19 3.771 4.646 5.93 x .31 .1240 x .22 x .31

RGRA100RO18GPP063 6-32 1.313 1.625 2.438 3.375 4.563 6.24 10-24 .250 1.000 1.500 3.000 .1250 10-24 1/2-20 1/8-27 .188 1.00RGRA100RO36GPP063 x .19 4.946 6.134 7.81 x .38 .1240 x .22 x .38

RGRA100RO18GPP100 8-32 1.313 1.625 2.438 3.375 4.563 6.24 10-24 .250 1.000 1.500 3.000 .1250 10-24 1/2-20 1/8-27 .188 1.00RGRA100RO36GPP100 x .23 4.946 6.134 7.81 x .38 .1240 x .22 x .38RGRA125RO18GPP100 8-32 1.563 1.906 2.625 4.125 5.313 6.99 10-24

.359 1.219 1.750 3.188 .1250 10-241/2-20 1/8-27 .188 .92RGRA125RO36GPP100 x .23 6.219 7.406 9.08 x .38 .1240 x .22 x .38

*KK is adjustable.Dimension ismaximum value

30

Coupler Kits are available to easilycombine Tol-O-Matic’s rack andpinion rotary actuators with parallel orangular grippers for Drive-In-FrontRotoGripper combinations..

Coupler Kits can be utilized two ways.Combined with a rotary actuator andappropriate gripper or attached to afixed external member allowing therotary actuator to rotate freely.

To order the appropriate coupler kit,first configure the rotary actuatormodel, then configure the grippermodel. Select the correspondingCoupler Kit from the chart shownbelow.

If selected combination is not listed,please consult factory.

OPTIONS:

Drive-In-Front combinations utilize thesame optional features available forgrippers and rack and pinion rotaryactuators.

THREAD FFF

END WITH BUMPERSYM.

G

CLDIMENSIONAL DATAANGULAR GRIPPERFINGER STYLE JAW

ANGULAR GRIPPERFLUSH STYLE JAW

A

PARALLEL GRIPPER

DA B A C

DRIVE-IN-FRONTCOMBINATIONS

*Coupler Kits come complete with fastners, customized mounting plate and key.

OVERALL DIMENSIONS (INCHES)Combination A B C D

RotaryRA & Coupler

Angular Gripper Angular Gripper Parallel GripperActuator Gripper

Finger Jaw Flush JawRA075 GPA/GPP038 1.764 1.803 1.313 1.351

RA075 GPA/GPP063 1.764 2.516 1.909 1.959

RA100 GPA/GPP063 2.270 2.516 1.909 1.959

RA100 GPA/GPP100 2.270 3.552 2.539 2.627

RA125 GPA/GPP100 2.791 3.552 2.539 2.627

RA125 GPA/GPP150 2.791 NA 3.215 3.463

OVERALL UNIT SPECIFICATIONSCoupler Couples Coupler KitKit* No. Rotary Actuator To Gripper Weight (lbs.)

6000-9751 RA075 GPA/GPP038 .20

6000-9744 RA075 GPA/GPP063 .30

6000-9742 RA100 GPA/GPP063 .30

6000-9740 RA100 GPA/GPP100 .30

6000-9743 RA125 GPA/GPP100 .50

6000-9741 RA125 GPA/GPP150 .50

Available for use on all Gripper and Rack &Pinion Rotary Actuator models, these switches

are activated by the cylinder’s internal pistonmagnet assembly. DC Reed, Hall-effect and ACTriac switches contain reverse polarity protection.(Only Hall-effect switches are available for RotaryActuators.)

DC Reed Switches are designed for signalling end-of-strokeposition to devices such as programmable controllers. Theycan be used to operate dc relays and solenoids if a protectioncircuit is used and if current and voltage limits are observed.

Hall-effect switches are available in either sinking type(NPN), or sourcing type (PNP). They are designed to signaldevices such as programmable controllers, dc loads, and TTLor CMOS circuits.

ACTriac ReedSwitches aredesigned for signalling end-of-stroke position to devices such as programmable controllers.They can be used to operate ac relays and solenoids if aprotection circuit is used and if current and voltage limits areobserved.

31

REED SWITCHESSee page 33 for mounting dimensions.

NOTE: Cable is UNSHIELDED. Reedswitches can be used to operate relaysand solenoids if a protection circuit isused and if current, wattage andvoltage limits are observed. (Call thefactory for more information.)

NOT AVAILABLE FOR ROTARYACTUATORS

REED SWITCH

LOAD

BROWN

BLUE

BLUE

BLUE(-)(-)

(+)(+)

REED SWITCHLOAD

BROWN

BLUE(-)(-)

(+)(+)

OR

REED SWITCH

COMMONNORMALLY CLOSED

NORMALLY OPEN

BROWNBLACKBLUE

DC REED SWITCH SPECIFICATIONS

SWITCHES

* Data available from manufacturer.

SCEPS AMROF–HCTIWSDEER CMROF–HCTIWSDEER

STCATNOC ,worht-elgnis,elop-elgniSnepoyllamron

/nepo-yllamron,worht-elbuod,elop-elgniSdesolc-yllamron

GNITARTCATNOCotton(Am005tnerrucmumixam,sttaW01.sverutarepmeTotrefeR()AV01deecxe

).strahcgnitareDegatloVdnatnerruC

otton(Am052tnerrucmumixam,sttaW3.sverutarepmeTotrefeR()AV3deecxe

).strahcgnitareDegatloVdnatnerruC

EGATLOVTUPNI mumixamcdV002 mumixamca/cdV021

ECNATSISER )mumixaM(laitinIΩ1.0 )mumixaM(laitinIΩ1.0

EMITESAELER mumixam.ceSm0.1 mumixam.ceSm0.1

EMITGNITAREPO )ecnuobgnidulcni(mumixam.ceSm6.0 )ecnuobgnidulcni(mumixam.ceSm7.0

.PMETGNITAREPO )C°07(F°851ot)C°04-(F°04- )C°07(F°851ot)C°04-(F°04-

ROTACIDNI .nimAm4nehwtilDELdeRstcatnochguorhtswolf enoN

YCNATCEPXEEFIL*selcyc000,000,002otpU

dnaelcycytud,tnerrucdaolnognidneped()snoitidnoclatnemnorivne

selcyc000,000,002otpUdnaelcycytud,tnerrucdaolnognidneped(

)snoitidnoclatnemnorivne

ELBAC tekcajCVPhtiwretem5tekcajCVPhtiwtcennocsiD-kciuQm5rom2

tekcajCVPhtiwretem5tekcajCVPhtiwtcennocsiD-kciuQm5rom2

PORDEGATLOV [email protected] AN

PERFORMANCE DATA

REED SWITCH, FORM A WIRING DIAGRAM

REED SWITCH, FORM C WIRING DIAGRAM

0

100

200

300

400

500

600

0 20 40 60 80 100 120 140 160

LOAD

CUR

RENT

(mA)

OPERATING TEMPERATURE (°F)

REED FORM C

REED FORM A

TEMPERATURE vs CURRENT

0

50

100

150

200

0 100 200 300 400 500

VOLT

AGE

A.C.

or D

.C. (

mA)

CURRENT D.C (mA)

REED FORM A

REED FORM C

VOLTAGE DERATING

32

SWITCHES

DC HALL-EFFECTSWITCHES

Refer to next page for mounting data.

NOTE: Cable is UNSHIELDED.

HALL-EFFECT SOURCING

SWITCHBLACK

LOAD

BROWN

BLUE(-)

(+)

(-)

(+)

HALL-EFFECT SINKING SWITCH

BROWN

BLACK

BLUE(-)

(+)

(-)

(+)

LOAD

DC HALL-EFFECT SWITCH SPECIFICATIONS

SNOITACIFICEPS GNICRUOSTCEFFE-LLAH GNIKNISTCEFFE-LLAH

EGATLOVTUPNI cdV52ot5 cdV52ot5

TUPTUO hctiwsrotsisnartrotcellocnepO hctiwsrotsisnartrotcellocnepO

GNITARTUPTUO cdAm002,cdV52 cdAm002,cdV52

TNIOPPIRTNO mumixamssuaG531 mumixamssuaG531

TNIOPPIRTFFO muminimssuaG02 muminimssuaG02

GNITAREPO.PMET )C°66(F°051ot)C°81-(F°0 )C°66(F°051ot)C°81-(F°0

GNITAREPODEEPS .ceSm5< .ceSm5<

ROTACIDNI sirosnesnehwtilDELdeRdetavitca

sirosnesnehwtilDELdeRdetavitca

ELBACtekcajCVPhtiwretem5

htiwtcennocsiD-kciuQm5rom2tekcajCVP

tekcajCVPhtiwretem5htiwtcennocsiD-kciuQm5rom2

tekcajCVP

PERFORMANCE DATA

HALL-EFFECT SOURCINGSWITCH WIRING DIAGRAM

HALL-EFFECT SINKINGSWITCH WIRING DIAGRAM

AC TRIAC REEDSWITCHES

See next page for mounting dimensions.

NOTE: Cable is UNSHIELDED. Reedswitches can be used to operate relaysand solenoids if a protection circuit isused and if current, wattage and voltagelimits are observed. (Call the factory formore information.)

NOT AVAILABLE FOR ROTARYACTUATORS

AC COM

LOAD

INPUT

TRIAC SWITCH

120Vac Max.

MOV

BROWNBLUE

AC TRIAC REED SWITCH SPECIFICATIONS

* Data available from manufacturer.

SNOITACIFICEPS HCTIWSCAIRT

STCATNOC ,worht-elgnis,elop-elgniSnepoyllamron

EGATLOVTUPNI mumixamcaV021

YCNEUQERF zH36-74

SUOUNITNOCTNERRUC

;)C°03(F°68tapmA1)C°06(F°041tapmA5.0

EGRUSKAEPTNERRUC pmA01

GNITAREPO.PMET

F°851ot)C°04-(F°04-)C°07(

ROTACIDNI enoN

EFIL*YCNATCEPXE

selcyc000,000,002otpUdaolnognidneped(

dnaelcycytud,tnerruc)snoitidnoclatnemnorivne

ELBACtekcajCVPhtiwretem5

tcennocsiD-kciuQm5rom2tekcajCVPhtiw

PERFORMANCEDATA

TRIAC REED SWITCH WIRING DIAGRAM

0

200

400

600

800

1000

0 20 40 60 80 100 120 140 160

LOAD

CUR

ENT

(mA)

OPERATING TEMPERATURE (°F)

TRIAC

TEMPERATURE vs CURRENT

33

QUICK-DISCONNECT COUPLERSQuick-disconnect couplers are available for all switches in 2m and 5m lengths.These couplers allow switches to be removed quickly and easily. Switch includesone male-end coupler (hard wired to switch) and one female-end coupler withadditional cable for in-line splice. Replacement switch with hard-wired male-endconnector is available as a service part (see page 40 of this catalog).

NOTE: Quick-disconnect coupler is positioned 6" from the sensor.

VV

THREAD FFF

END WITH BUMPERSYM.

Z

E

G

CLMOUNTING DATANOTE: The scored face of the switch indicates the sensing surface and must face toward the magnet.

HALL-EFFECT SENSOR

ONLY

CIRCUIT BOARD WRAPPED IN HEAT SHRINK

HALL-EFFECT SENSOR

ONLY

CIRCUIT BOARD WRAPPED IN HEAT SHRINK

A

B B

B C

A

A

GP_038 GP_063 GP_100, GP_150 GP_200, GP_300

SENSING SURFACE

SENSING SURFACE

SENSING SURFACE

RA075, RA100, RA125 RA075 RA100 RA125

SIDE VIEW END VIEW

BA

HALL-EFFECT SENSOR ONLY CIRCUIT BOARD WRAPPED IN HEAT SHRINK

SENSING SURFACE

Above dimensions in inches

MODEL BORE A B CGP_038 .375 .34 .50 –GP_063 .625 .22 .50 –GP_100 1.000 .38 .50 1.25GP_150 1.500 .38 .50 1.25GP_200 2.000 .35 .50 1.25GP_300 3.000 .47 .50 1.25

Above dimensions in millimeters

MODEL BORE A B CGP_038 10 8.61 12.70 –GP_063 16 5.64 12.70 –GP_100 25 9.60 12.70 31.75GP_150 40 9.60 12.70 31.75GP_200 50 8.89 12.70 31.75GP_300 80 11.81 12.70 31.75

Above dimensions in inches

MODEL BORE A BRA075 0.75 .34 .50RA100 1.00 .34 .50RA125 1.25 .32 .50

Above dimensions in millimeters

MODEL BORE A BRA075 20 8.51 12.70RA100 25 8.51 12.70RA125 32 8.18 12.70

34

GRIPPERS

H-Block/U-Block Tooling Plateto Angular/Parallel Gripper Side Mount

Primary Secondary Plate Kit Thickness WeightActuator Actuator Number (in.) (oz.)

HB/UB09 GPA/GPP038 6000-9753 .325 3.25

HB/UB09 GPA/GPP063 6000-9710 .650 6.5

HB/UB12 GPA/GPP038 6000-9755 .325 1.75

HB/UB12 GPA/GPP063 6000-9713 .325 1.75

HB/UB17 GPA/GPP063 6000-9715 .450 5.0

HB/UB17 GPA/GPP100 6000-9717 .450 5.0

HB/UB24 GPA/GPP100 6000-9719 .450 7.25

HB/UB24 GPA/GPP150 6000-9720 .450 7.25

ADAPTER PLATESTol-O-Matic adapter plates are designed for center-to-center alignment to

help simplify installation. Each adapter plate kit includes all requiredmounting hardware. For complete dimensional information on plates, ask forTol-O-Matic Adapter Plate CAD Library 9900-3020.

NOTE: All Adapter Plates are sold by weight.

H-Block/U-Block Tooling Plateto Angular/Parallel Gripper Base Mount


HB/UB09 GPA/GPP038 6000-9752 .325 3.0

HB/UB09 GPA/GPP063 6000-9722 .650 6.0

HB/UB12 GPA/GPP038 6000-9754 .325 3.0

HB/UB12 GPA/GPP063 6000-9723 .325 3.0

HB/UB17 GPA/GPP063 6000-9724 .450 5.0

HB/UB17 GPA/GPP100 6000-9725 .450 5.0

HB/UB24 GPA/GPP100 6000-9726 .450 7.0

HB/UB24 GPA/GPP150 6000-9727 .450 7.0

H-Block/U-Block Tooling Plateto Angular/Parallel Gripper Base Mount 90°


HB/UB09 GPA/GPP038 6000-9752 .325 3.5

HB/UB09 GPA/GPP063 6000-9721 .325 3.5

HB/UB12 GPA/GPP038 6000-9754 .325 3.5

HB/UB12 GPA/GPP063 6000-9723 .325 3.5

HB/UB17 GPA/GPP063 6000-9724 .450 5.0

HB/UB17 GPA/GPP100 6000-9725 .450 5.0

HB/UB24 GPA/GPP100 6000-9726 .450 7.0

HB/UB24 GPA/GPP150 6000-9727 .450 7.0

H-Block/U-Block Tooling Plateto Angular/Parallel Gripper Side Mount 90°


HB/UB09 GPA/GPP063 6000-9711 .325 2.5

HB/UB12 GPA/GPP063 6000-9712 .325 5.0

HB/UB17 GPA/GPP063 6000-9714 .325 5.0

HB/UB17 GPA/GPP100 6000-9716 .450 5.0

HB/UB24 GPA/GPP100 6000-9718 .450 5.0

35

DRIVE-FROM-BEHIND COMBINATIONS

H-Block/U-Block Tooling Plateto Roto/Gripper

Perpendicular Side MountPrimary Secondary Plate Kit Thickness WeightActuator Actuator Number (in.) (oz.)

HB/UB12 RA075-GPA/GPP063 6000-9734 .525 7.5

HB/UB17 RA075-GPA/GPP063 6000-9735 .525 7.5

HB/UB17 RA100-GPA/GPP063 6000-9736 .525 7.5

HB/UB17 RA100-GPA/GPP100 6000-9736 .525 7.5

HB/UB24 RA100-GPA/GPP100 6000-9737 .525 10.5

HB/UB24 RA125-GPA/GPP100 6000-9738 .525 10.5

HB/UB24 RA125-GPA/GPP150 6000-9738 .525 10.5

HB32 RA125-GPA/GPP100 6000-9739 .525 19.0

HB32 RA125-GPA/GPP150 6000-9739 .525 19.0

DRIVE-IN-FRONT COMBINATIONS

B C

A

* Note: Drive-In-Front units are coupled together with appropriate coupler kits. Please refer to page 30 for kit part numbers and dimensions.

RACK AND PINION ROTARY ACTUATOR COUPLED TO ANGULAR/PARALLEL GRIPPER

H-Block/U-Block Tooling Plate to Rack and Pinion Rotary Actuator Base Mount or Side Mount

Primary Drive-In-Front Plate Kit Thickness WeightActuator Coupled Unit* Number (in.) (oz.)

HB/UB12 RA075-GPA/GPP038 6000-9745 .525 10.5

HB/UB12 RA075-GPA/GPP063 6000-9745 .525 10.5

HB/UB17 RA075-GPA/GPP063 6000-9746 .525 10.5

HB/UB17 RA100-GPA/GPP063 6000-9747 .525 14.0

HB/UB17 RA100-GPA/GPP100 6000-9747 .525 14.0

HB/UB24 RA100-GPA/GPP100 6000-9748 .525 14.0

HB/UB24 RA125-GPA/GPP100 6000-9749 .525 14.0

HB/UB24 RA125-GPA/GPP150 6000-9749 .525 20.0

HB32 RA125-GPA/GPP100 6000-9750 .525 20.0

HB32 RA125-GPA/GPP150 6000-9750 .525 20.0

H-Block/U-Block Tooling Plateto RotoGripper

Parallel Side MountPrimary Secondary Plate Kit Thickness Weight Dimensions (in.)Actuator Actuator Number (in.) (oz.) A B C

HB/UB12 RA075-GPA/GPP063 6000-9728 .25 3.0 .750 1.000 .97

HB/UB17 RA075-GPA/GPP063 6000-9729 .25 6.0 .875 1.250 1.22

HB/UB17 RA100-GPA/GPP063 6000-9730 .25 6.0 .938 1.250 1.22

HB/UB17 RA100-GPA/GPP100 6000-9730 .25 6.5 .938 1.250 1.22

HB/UB24 RA100-GPA/GPP100 6000-9731 .375 10.0 1.000 1.264 1.21

HB/UB24 RA125-GPA/GPP100 6000-9732 .375 10.0 1.203 1.500 1.47

HB/UB24 RA125-GPA/GPP150 6000-9732 .375 10.0 1.203 1.500 1.47

HB32 RA125-GPA/GPP100 6000-9733 .375 14.0 1.250 2.00 1.47

HB32 RA125-GPA/GPP150 6000-9733 .375 14.0 1.250 2.00 1.47

36

SEALS

Enter Leave blank for standard Buna NV for VITON®.

SWITCHES

Enter:BY for Form C Reed Switch 5-meter lead.BZ for Form C Reed Switch 2-meter lead Quick-disconnect BX for Form C Reed Switch 5-meter lead Quick-disconnectRY for Form A Reed Switch 5-meter lead.RZ for Form A Reed Switch 2-meter lead Quick-disconnect RX for Form A Reed Switch 5-meter lead Quick-disconnectCY for AC Triac Reed Switch 5-meter lead.CZ for AC Triac Reed Switch 2-meter lead Quick-disconnect CX for AC Triac Reed Switch 5-meter lead Quick-disconnectKY for Hall-effect (Sinking) 5-meter lead.KZ for Hall-effect (Sinking) 2-meter lead Quick-disconnect.KX for Hall-effect (Sinking) 5-meter lead Quick-disconnectTY for Hall-effect (Sourcing) 5-meter lead.TZ for Hall-effect (Sourcing) 2-meter lead Quick-disconnect.TX for Hall-effect (Sourcing) 5-meter lead Quick-disconnect

Enter:Number of switches in third box.

NOTE: Only Hall-effect switches are available for3/8" And 5/8" bore Grippers

GRIPPER STYLE

Enter:GPA for Angular GripperGPP for Parallel Gripper

BORE SIZE

Enter:038 for .375 in. 063 for .625in.100 for 1.00 in. 150 for 1.5 in. 200 for 2.00 in. 300 for 3.0 in.

JAW STYLE (Must Choose One)

Enter JS1 for Angular Jaw Style One (Finger)*JS2 for Angular Jaw Style Two (Flush).JS3 for Parallel Jaw Style Three (Flush).

* JS1 only available on 3/8", 5/8", 1" and 1-1/2" bore angular grippers.

1.

2.

4.

MODEL ACCESSORIES AND OPTIONS

CONFIGURATOR EXAMPLE

5.

3.

The above example describes an Angular Gripper with .625 bore and Jaw Style Two (Flush). Optional items are one Hall-effect (Sinking) Quick DisconnectSwitch with 2 meter lead.

Boxes above represent the number of fields available for each section and not all of them will be used in every application. Omit empty boxes when youconstruct your configurator number (placeholders are not required). For the above example, the order string as it is typed would appear as follows:GPA063JS2KZ1.

G P A 0 6 3

4.1. 2.

J S 2 K Z 1

3. 5.

ORDERINGGRIPPERS

When ordered with any gripper model, all options andaccessories listed will be factory installed unless specified. Forspecial model and option requirements not shown, consultTol-O-Matic, Inc.

37

SEALS

Enter V for VITON® if required, leave blank for standard Buna-N.(VITON seals are not available when ordering switch options.)

CUSHIONS

Enter:CUR for Cushion End on Right Side*.CUL for Cushion End on Left Side*.CUB for Cushion End on Both Sides.

SHOCKS

Enter:SHR for Shock End Right Side*.SHL for Shock End Left Side*.SHB for Shock End Both Sides.

*To identify left/right end see drawing on page 23.

SWITCHES

Enter:KT for Hall-effect (Sinking) 5 meter lead.KU for Hall-effect (Sinking) 2 meter lead Quick DisconnectKM for Hall-effect (Sinking) 5-meter lead Quick-disconnectTT for Hall-effect (Sourcing) 5 meter lead.TU for Hall-effect (Sourcing) 2 meter lead Quick DisconnectTM for Hall-effect (Sourcing) 5-meter lead Quick-disconnect

Enter: Number of switches in third box.

NOTE: Only Hall-effect switches are available for Rotary Actuators

MODEL TYPE

Enter:RA for Rack and Pinion Rotary Actuator

BORE SIZE

Enter:075 for .75 in.100 for 1.00 in.125 for 1.25 in.

SHAFT OUTPUT

Enter SFS for Single Output Shaft.

ROTATION

Enter RO18 for 180° rotation.RO36 for 360° rotation.

1.

2. 6.

5.

7.

8.

MODEL ACCESSORIES AND OPTIONS


3.

4.

The above example describes a Rack and Pinion Rotary Actuator with 1.25 bore, Single Output Shaft and 360° rotation. Optional items are VITON seals,Cushion End for the Right Side and oneHall-effect (Sinking) Switch Quick Disconnect with 2 meter lead.

Boxes above represent the number of fields available for each section and not all of them will be used in every application. Omit empty boxes when youconstruct your configurator number (placeholders are not required). For the above example, the order string as it is typed would appear as follows:RA125SFSRO36VCURRU1.

R A 1 2 5 VS F

1. 3.2. 5.

S R O 3 6 C U R K U 1

4. 6. 7. 8.

ORDERINGROTARY ACTUATORS

When ordered with any rack and pinion rotary actuator model,all options and accessories listed will be factory installedunless specified. For special model and option requirementsnot shown, consult Tol-O-Matic, Inc.

38

ROTARY ACTUATOR ROTARY ACTUATOR

SEALS Rotary Actuator & Gripper

Enter V for VITON® if required, leave blank for standard Buna-N.

NOTE: Selected seals will be used for both Rotary Actuator and Gripper.

CUSHIONS Rotary Actuator

Enter:CUR for Cushion End on Right Side*.CUL for Cushion End on Left Side*.CUB for Cushion End on Both Sides.

SHOCKS Rotary Actuator

Enter:SHR for Shock End Right Side*.SHL for Shock End Left Side*.SHB for Shock End Both Sides.

*To identify left/right end see drawing on page 23.

SWITCHES Rotary Actuator

Enter:KT for Hall-effect (Sinking) 5 meter lead.KU for Hall-effect (Sinking) 2 meter lead Quick DisconnectKM for Hall-effect (Sinking) 5-meter lead Quick-disconnectTT for Hall-effect (Sourcing) 5 meter lead.TU for Hall-effect (Sourcing) 2 meter lead Quick DisconnectTM for Hall-effect (Sourcing) 5-meter lead Quick-disconnect

Enter: Number of switches in third box.

NOTE: Only Hall-effect switches are available forRotary Actuators

MODEL TYPE RotoGripper

Enter:RG for RotoGripper Drive-From-Behind

MODEL TYPE Rotary Actuator

Enter:RA for Rack and Pinion Rotary Actuator

BORE SIZE Rotary Actuator

Enter:075 for .75 in.100 for 1.00in.125 for 1.25 in.

ROTATION Rotary Actuator (Must Choose One)

Enter RO18 for 180°rotation. RO36 for 360° rotation.

MODEL


The above example describes a RotoGripper using a Rack and Pinion Rotary Actuator with 1.25 bore and 360 ° rotation combined in a Drive-From-Behindunit with an Angular Gripper with .625 bore and Jaw Style Two (flush). Optional items for the Rotary Actuator are VITON seals, Cushion End for the Right Sideand one Hall-effect (Sinking) Switch Quick-Disconnect with 2 meter lead. Optional items for the Gripper are VITON seals and FormA Reed Switch Quick-Disconnect with 2 meter lead.

R A 1 2 5 V

2.

R G

1. 3. 5.

R O 3 6

4.

1.

2.

3.

4.

5.

6.

7.

8.

C U R

6. 7.

ACCESSORIES AND

Available Combinations:RA075 / GPA063 RA075 / GPP063RA100 / GPA063 RA100 / GPP063RA100 / GPA100 RA100 / GPP100RA125 / GPA100 RA125 / GPP100

ORDERINGROTOGRIPPER COMBINATIONSDRIVE-FROM-BEHIND

39

GRIPPERGRIPPERRA

GRIPPER STYLE

Enter:GPA for Angular Gripper GPP for Parallel Gripper

BORE SIZE Gripper

Enter:063 for .625in.100 for 1.00 in.

JAW STYLE Gripper (Must Choose One)

Enter JS1 for Angular Jaw Style One (Finger)*.JS2 for Angular Jaw Style Two (Flush).JS3 for Parallel Jaw Style Three (Flush)

* JSI only available on 3/8", 5/8" and 1" bore angular gripper.

SWITCHES Gripper

Enter:BY for Form C Reed Switch 5-meter lead.BZ for Form C Reed Switch 2-meter lead Quick-disconnect BX for Form C Reed Switch 5-meter lead Quick-disconnectRY for Form A Reed Switch 5-meter lead.RZ for Form A Reed Switch 2-meter lead Quick-disconnect RX for Form A Reed Switch 5-meter lead Quick-disconnectCY for AC Triac Reed Switch 5-meter lead.CZ for AC Triac Reed Switch 2-meter lead Quick-disconnect CX for AC Triac Reed Switch 5-meter lead Quick-disconnectKY for Hall-effect (Sinking) 5-meter lead.KZ for Hall-effect (Sinking) 2-meter lead Quick-disconnect.KX for Hall-effect (Sinking) 5-meter lead Quick-disconnectTY for Hall-effect (Sourcing) 5-meter lead.TZ for Hall-effect (Sourcing) 2-meter lead Quick-disconnect.TX for Hall-effect (Sourcing) 5-meter lead Quick-disconnect

Enter:Number of switches in third box.

NOTE: Only Hall-effect switches are available for3/8" And 5/8" bore Grippers

NOTE: Gripper seals are specified in (5.) Seals Rotary Actuator andGripper. Seals selected will be used in both rotary actuator and gripper.

10.

9.

11.

12.

Boxes above represent the number of fields available for each section and not all of them will be used in every application. Omit empty boxes when youconstruct your configurator number (placeholders are not required). For the above example, the order string as it is typed would appear as follows:RGRA125RO36VCURRU1GPA100JS2RZ1.

MODELOPTIONS OPTIONS

G P A 1 0 0

9. 10.

J S 2 R Z 1

11. 12.

K U 1

8.

When ordered with any Roto/Gripper Combination, all optionsand accessories listed will be factory installed unless specified.For special model and option requirements not shown, consultTol-O-Matic, Inc.

FIELD REPLACEMENT KITS

40

FREE CAD LIBRARY Tol-O-Matic’s CAD Library is for engineers and designerswho want state-of-the-art software packages to work withexisting CAD programs and their system designs. Used inconjunction with Tol-O-Matic product catalogs, yourengineers now can have all the important productinformation necessary to easily turn design into reality.

1 One shock absorber only.

For your FREE CAD Library disk, call your local distributor or the factory and ask for assembly number 9900-3034 (DXF) 9900-3035 (DWG).

GRIPPERS

ITEMASSEMBLY NUMBERS FOR MODELS

GPA/GPP038 GPA/GPP063 GPA/GPP100 GPA/GPP150 GPA/GPP200 GPA/GPP300Form C Reed Switch w/ 5 meter lead NA NA 3600-9084 3600-9084 3600-9084 3600-9084Form C Reed Switch w/Quick-disconnect Coupler (Male) NA NA 3600-9085 3600-9085 3600-9085 3600-9085Form A Reed Switch w/ 5 meter lead NA NA 3600-9082 3600-9082 3600-9082 3600-9082Form A Reed Switch w/Quick-disconnect Coupler (Male) NA NA 3600-9083 3600-9083 3600-9083 3600-9083AC Triac Reed Switch w/ 5 meter lead NA NA 3600-9086 3600-9086 3600-9086 3600-9086AC Triac Reed Switch w/Quick-disconnect Coupler (Male) NA NA 3600-9087 3600-9087 3600-9087 3600-9087Hall-effect (Sinking) Switch w/ 5 meter lead 3600-9094 3600-9094 3600-9090 3600-9090 3600-9090 3600-9090Hall-effect (Sinking) Switch w/Quick-disconnect Coupler (Male) 3600-9095 3600-9095 3600-9091 3600-9091 3600-9091 3600-9091Hall-effect (Sourcing) Switch w/ 5 meter lead 3600-9092 3600-9092 3600-9088 3600-9088 3600-9088 3600-9088Hall-effect (Sourcing) Switch w/Quick-disconnect Coupler (Male) 3600-9093 3600-9093 3600-9089 3600-9089 3600-9089 3600-9089Hardware Only 1903-9999 1906-9999 2506-9999 2506-9999 2506-9999 2506-9999Connector (Female) 2 meter lead 2503-1021 2503-1021 2503-1021 2503-1021 2503-1021 2503-1021Connector (Female) 5 meter lead 2503-1025 2503-1025 2503-1025 2503-1025 2503-1025 2503-1025

RACK AND PINION ROTARY ACTUATORS

ITEMASSEMBLY NUMBERS FOR MODELS

RA075 RA100 RA125Hall Effect (Sinking) Switch w/5-meter lead 3600-9094 3600-9094 3600-9094Hall Effect (Sinking) Switch w/ Quick-disconnect Coupler (Male) 3600-9095 3600-9095 3600-9095Hall Effect (Sourcing) Switch w/5-meter lead 3600-9092 3600-9092 3600-9092Hall Effect (Sourcing) Switch w/ Quick-disconnect Coupler (Male) 3600-9093 3600-9093 3600-9093Hardware Only (RotoGripper Also) 2506-9999 2506-9999 2506-9999Connector (Female) 2 meter lead 2503-1021 2503-1021 2503-1021Connector (Female) 5 meter lead 2503-1025 2503-1025 2503-1025Shock Absorber1 1812-1028 1816-1028 1816-1028

To order field retrofit switch and hardware kits for all Tol-O-Matic actuators:SW (Then the model and bore size, and type of switch needed)

Example: SWGPA150RY(Hardware and Form A Reed switch with 5 meter lead for 1.5" bore Angular Gripper)

See tables below for purchasing switch onl y and shock absorber option. (NOTE: Mounting hardware is required if replacing switch for any actuatormanufactered before 7/1/97.)

MODELOPTION OPTION

G P A 1 5 0 R YS W

Located in west suburban Minneapolis, Tol-O-Matic headquarters (a 100,000 sq. ft.state-of-the-art facility) is designed for improved communication and manufacturingtechniques to meet customer needs today andwell into the future.

Tol-O-Matic has the resources to help you getwhat you need.

PRODUCTS AND PEOPLE YOU NEED TO GET THE JOB DONE RIGHT.At Tol-O-Matic we have the resources and the experience to give you what you need when you need it.Working together we can find solutions whether it is a new feature, better performance or a whole new prod-uct line. Our sales department will make sure all your questions are answered. Our engineers will assist youwith application design. Our model shop will make all the tooling and specials you need for a new product—not in 6 months or a year—but when you need them.

QUALITY PRODUCTS, COMPETITIVELY PRICED WHEN YOU WANT THEM.Our engineering laboratory pushes our products to the breaking point running them 24 hours a day, 7 days aweek for millions of cycles looking for ways to improve them. They work with R&D to develop new man-ufacturing techniques and to perfect new products. For each new product, detailed engineered drawings areconverted into hand crafted sample products for testing, then precision tooling is built on site by Tol-O-Matic’s own skilled craftsmen with the highest standards of quality, care and dedication to details. The prod-ucts are tested again by engineering and by selected field representatives. Tol-O-Matic has heavily investedin research to guarantee you delivery of the highest quality products not in months or weeks, but within daysof your order, and with a warranty rate less than .2 of 1%.

UNCONDITIONAL 100% SATISFACTION GUARANTEE.Tol-O-Matic has built its reputation on customer satisfaction. For almost 40 years it has been our policy that,if for any reason you have a problem with any Tol-O-Matic product ordered, we will do whatever it takes tomake sure you are 100% satisfied. Working together we will arrive at a solution that works best for you.

TOL-O-MATIC TRAINING CENTERThere is a Tol-O-Matic product for just about every application that may come your way and it is our goalto remove every obstacle, give you every tool, device and piece of knowledge necessary to learn how tosize and apply Tol-O-Matic products. That is why we supply the most advanced in-depth training in theindustry— free of charge to all our distributors and their customers.

TOL-O-MATIC3800 County Road 116

Hamel, MN 55340http://www.Tolomatic.com

Email: [email protected]: (612) 478-8000

Fax: (612) 478-8080 Toll Free: 1-800-328-2174

1.AXIDYNE® ELECTRIC LINEAR MOTION ACTUATORS ANDCONTROLS

• Screw-Drive Actuators• Belt-Drive Actuators• Stepper Control Systems• DC Control SystemsFull Line CAT NO. 3600-4024• BC3S Screw Drive ActuatorCAT NO. 3600-4039• Closed Loop DC Drive

SystemsCAT NO. 3600-4044

2.RODLESS SLIDES• Linear Slides

CAT NO. 0600-0001• Magnetically Coupled

SlidesCAT NO. 2400-4000

3.GRIPPERS AND ROTARYACTUATORS

• Grippers/Rack and PinionRotary ActuatorsCAT NO. 1900-4000

• Vane Rotary ActuatorsCAT NO. 1800-0006

4. POWER TRANSMISSION• Caliper Disc Brakes

CAT NO. 0701-4000• Adam Disc-plate and

Disc Cone ClutchesCAT NO. 1200-0018

• Float-A-Shaft Gear DrivesCAT NO. 0100-0210

5.ROD CYLINDER SLIDES• H-Block™• Power-Block™• Power-Block2™• Channel-Block™• U-Block™

Full Line CAT NO. 5109-4008

6.RODLESS CYLINDERS• Magnetically Coupled

CylindersCAT NO. 2400-4000

• Cable CylindersCAT NO. 1001-0219

• Band Cylinder®

BC2 Series™CAT NO. 0510-4000

• Band Cylinder®


• Band Cylinder®


1

1

2

3

45

6

To order any of these FREE catalogs, call your Tol-O-Matic distributor or the factory at 1-800-328-2174

Tol-O-Matic makes products for anything that moves!

tol-o-matic, inc. grippers & rack and pinion …€¦ · fixed gripper housing allowing air...

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