title...barc/2003/e/023 government of india atomic energy commission base isolation strategies for...
TRANSCRIPT
BARC/2003/E/023
GOVERNMENT OF INDIAATOMIC ENERGY COMMISSION
BASE ISOLATION STRATEGIES FOR STRUCTURES AND COMPONENTS
byVeto Varma, G. R. Reddy, K. K. Vaze and H. S. Kushwaha
Reactor Safety Division
BHABHA ATOMIC RESEARCH CENTREMUMBAI, INDIA
2003
BARC
/200
3/E/
023
BIBLIOGRAPHIC DESCRIPTION SHEET FOR TECHNICAL REPORT(as per IS : 9400 - 1980)
01 Security classification : Unclassified
02 Distribution : External
03 Report status : New
04 Series : BARC External
05 Report type : Technical Report
06 Report No. : BARC/2003/E/023
07 Part No. or Volume No. :
08 Contract No. :
10 Title and subtitle : Base isolation strategies for structures and components
11 Collation : 36 p., 21 figs., 4 tabs., 2 ills.
13 Project No. :
20 Personal author(s) : Veto Varma; G.R. Reddy; K.K. Vaze; H.S. Kushwaha
21 Affiliation of author(s) : Reactor Safety Division, Bhabha Atomic Research Centre,Mumbai
22 Corporate author(s) : Bhabha Atomic Research Centre,Mumbai-400 085
23 Originating unit : Reactor Safety Division,BARC, Mumbai
24 Sponsor(s) Name : Department of Atomic Energy
Type : Government
Contd...
BARC/2003/E/023
BARC/2003/E/023
30 Date of submission : July 2003
31 Publication/Issue date : August 2003
40 Publisher/Distributor : Head, Library and Information Services Division,Bhabha Atomic Research Centre, Mumbai
42 Form of distribution : Hard copy
50 Language of text : English
51 Language of summary : English, Hindi
52 No. of references : 17 refs.
53 Gives data on :
60
70 Keywords/Descriptors : PHWR TYPE REACTORS; FINITE ELEMENT METHOD; RUBBERS;EARTHQUAKES; CONTAINMENT BUILDINGS; VALIDATION; STRESSES; STRAINS;GROUND MOTION; NUCLEAR POWER PLANTS
71 INIS Subject Category : S21
99 Supplementary elements :
-ii-
Abstract : In the present report the effect of Laminated Rubber Bearing (LRB) system on thedynamic response of the structure was studied. A LRB system was designed and tested in thelaboratory for its dynamic characteristics. Finite element analysis was also performed and basedon this analysis, isolator for PHWR nuclear power plant was designed. Analysis of the buildingwas performed with and without isolator. Comparison of responses was made in terms of
frequencies, accelerations, and displacements and floor response spectra.
Base Isolation Strategies For Structures
And Components
Veto Varma
G R Reddy
K K Vaze
H S Kushwaha
Reactor Safety Division
Bhabha Atomic Research Centre
i
Abstract
In the present report the effect of Laminated Rubber Bearing (LRB)
system on the dynamic response of the structure was studied. A LRB
system was designed and tested in the laboratory for its dynamic
characteristics. Finite element analysis was also performed and based on
this analysis, isolator for PHWR nuclear power plant was designed.
Analysis of the building was performed with and without isolator.
Comparison of responses was made in terms of frequencies,
accelerations, and displacements and floor response spectra.
ii
Contents
S.N. Title Page No.
Abstract i
Contents ii
List of Figures iii
Notations v
1. Introduction 1
2. Design of LRB System For Laboratory Testing 3
3. Analytical Studies 5
4. LRB System For A PHWR Building 7
5. Analysis of PHWR Building 10
6. Results And Discussions 13
7. References 16
Appendix A 18
Appendix B 20
iii
List of Figures
S.N. Title Page no.
1. Laminated Rubber Bearing (Test Model) 3
2. One story Steel frame supported on LRB system 4
3. Finite element model of LRB test model 5
4. Deflected shape of LRB Test Model under
vertical and Horizontal Load
5
5. Comparison of analytical and experimental
deformation of
LRB (Test Model)
6
6. Load deformation behavior of LRB (test model)
under horizontal and vertical load obtained
analytically
6
7. FE implemented curve-fitting procedure 8
8. Stress Strain Behaviour of rubber 8
9. Stress against stretch ratio 11
10. 500 tones capacity Laminated Rubber bearing 12
11. Load deformation behaviour of Prototype LRB
under vertical and horizontal Load
13
12. Finite Element Model of Prototype LRB
for PHWR building
14
13. Deformed shape of prototype LRB 14
14. Response spectra for 5% damping 15
15. A schematic Diagram of PHWR Building with
LRB system
16
16. Beam Model of PHWR Building 16
17. Deflection vs Time of LRB under reactor
building
17
18. Comparison of response spectra at various
location in Reactor building with and without
LRB
19
iv
S.N. Title Page no.
19. Comparison Of Acceleration History At the Top
Node of Reactor Building
20
20. Comparison of Displacement History at the Top
node of Reactor Building
20
21. Comparison of Acceleration History at Node 21 20
v
Notations
Ac Area under compression
Af Force free surface area
As Area under shear
∇a Allowed range of horizontal deformation
c Damping
d Density
D Diameter
Eb1
Apparent compression modulus
for bending without considering
the bulk Modulus
Eb Apparent compression modulus
for bending considering the bulk
modulus
Ec’ Apparent modulus of elasticity
For compression without
considering the bulk Modulus
Eϕ Bulk modulus of elasticity
G Shear Modulus
Kc Vertical stiffness of the bearing
Kc’ Vertical stiffness of individual
layer of rubber
Kf Form factor
Kh Horizontal stiffness of the bearing
Km Multiplication factor
l Total thickness of rubber bearing
n number of rubber layers
P Compressive Load
Pcr Critical buckling load
S Shape factor
Sb Bending stiffness of bearing
SS Shear stiffness of bearing
vi
t Thickness of rubber
tr Thickness of individual rubber
layer
ts Steel plate thickness
x Numerical factor depending on
amount of carbon black filler
Xc Displacement
Pc Critical buckling load
S.F. Safety Factor
σc Stress
ε Strain
εb Elongation at break
1
1. INTRODUCTION
Excitation of structures by earthquake ground motions includes inertia forces, the
intensity of which depends on the dynamic properties of the soil structure system and
characteristics of ground excitations. There is basically two design approaches for
reducing earthquake damage to structures: Seismic-Design (Earthquake resistance based)
and Aseismic-Design (Earthquake isolation based) approaches.
One of the effective control methods of seismic vibration is to modify the vibration
transmission path from source to structure. For the above purpose various methods have
been introduced for control of seismic vibrations. The four major classes of control
systems are passive, active, semi active and hybrid. A passive control system may be
defined as a system which does not require an external power source for operation and
utilizes the notion of the structure to develop the control forces. Seismic isolation system
represents one of the form of passive control systems.
In the traditional Seismic-Design approach, both strength and energy absorbing capacity
of the structure is generally increased. If earthquake forces are high, energy is absorbed
by inelastic deformations. In earthquake isolation based aeismic approach, a
comparatively novel approach, the structure is essentially de-coupled from earthquake
ground motions by providing separate isolation devices between the base of the structure
and its foundation as shown in the following figure.
Behavior of Base isolated and fixed base building under earthquake loading
2
There are currently many types of seismic base isolation systems in practice e.g.
Laminated rubber bearing, Lead rubber bearing (New Zealand Type), friction bearings
etc. Derham and Kelly (1985) have shown that a building on rubber bearing will be
simultaneously protected from unwanted vibration and from earthquake excitation. The
main purpose of base isolation devices is to attenuate the horizontal acceleration
transmitted to the superstructure. All the base isolation systems have certain features in
common; the most important of one is the flexibility and energy dissipation capability.
The main concept of base isolation is shifting the fundamental period of the structure out
of the range of dominant earthquake energy and increasing energy absorbing capability.
The first mode of isolated structure involves deformation only in the isolation system and
the superstructure above remains almost rigid. Thus, the high energy in the ground
motion at the higher mode frequencies is deflected. In this way, the isolation becomes a
very attractive approach where protection of expensive sensitive equipment and internal
non-structural component is needed. The structural design, therefore, can be done
independent of the design basis earthquake (DBE) that may occur during its lifetime.
Base isolated building has fundamental frequency lower than both its fixed base
frequency and the dominant frequencies of ground motion. The structure designed using
base isolation is likely to see damage only in the isolation system, which can be replaced.
Base isolation is therefore recommended for life saving and life threatening structures
such as hospitals, nuclear power plants and in the overall sense it can be more economical
than seismic design.
Laminated Rubber Bearings is most commonly used base isolation system and consists of
alternating layers of rubber and steel with rubber being vulcanized to the steel plates. The
dominant feature of this system is the parallel action of springs and dashpots. Generally,
an LRB system exhibits high damping capacity, horizontal flexibility and high vertical
stiffness. The seismic response of isolated structures in the horizontal direction is
strongly influenced by low frequency components (about 0.5 Hz) of earthquake waves.
Thus, the LRB is required to have a large horizontal displacement capacity.
3
2. DESIGN OF LRB SYSTEM FOR LABORATORY TESTING
The isolator system designed for the present study is shown in the Fig 1. The important
points considered while designing the LRB system are given below
1. The Height to width ratio of the LRB system ≤1
2. Rubber thickness between two plates < 2 cms.
3. Frequency of isolator considering structure as rigid ≈ 0.5 Hz. (Due to limitation in
testing it is considered approximately 5 Hz.)
4. Maximum vertical load to be supported ≈ 100 kg. (Limitation due to testing facility).
The various properties of the isolator are listed in table1. The properties are calculated
according to formulation given in Appendix A. This test LRB’s are manufactured and
tested on one story frame as shown in Fig.2 .The frequency of superstructure without
isolator was 20 Hz which came down to 6.59 Hz after introducing LRB isolation. The
sine loading of 0.2g amplitude is applied on the model. The acceleration experienced
has come down from 5.8g to 0.2g because of LRB. This shows the effectiveness of
the isolator.
110
50
30 60
61.5 36
12
All dimensions are in mm.Fig 1. Laminated Rubber Bearing (Test Model)
4
Table 1. Properties of Isolator For Laboratory Testing
Horizontal frequency 6.26 Hz.
Vertical frequency 24.80 Hz.
Rocking Frequency 618.67 Hz.
Torsional Frequency 6.2 Hz.
Horizontal Stiffness 40.02 Kgf/cms
Vertical Stiffness 618.67 Kgf/cms
mb = 52 Kg
LRB
m = 52 Kg
Fig 2. One story Steel frame supported on LRB system
5
3. ANALYTICAL STUDIES
A Finite element model of the laminated rubber bearing system is prepared as shown in
Fig 3. The Steel plate is modeled as linear system while the rubber layers are modeled as
non-linear elements. Model consists of eight-nodded plain strain element. The Mooney-
Rivlin model is used to model the rubber behavior. The details of Monney Rivlin model
and various constants are given in Appendix B.
Deflected shape of LRB is shown in Fig 4. The Horizontal load deflection curve of the
LRB is obtained which is compared with the test data as shown in Fig 5 and 6. The
testing has shown a 5% damping of the isolator (Ref 11).
In Finite Element analysis rubber is generally described as hyper elastic material; this
means that there is a strain energy density function, which when differentiated with
respect to a strain measure yields the corresponding stress measure. The mechanical
response of a material is defined by giving the required parameters in the chosen strain
Fig 3. Finite element model of LRB test model
Fig 4 . Deflected shape of LRB Test Model under vertical and Horizontal Load
6
energy potential. A least squares fit to the data is then performed to calculate the material
parameters.
Fig 5. Comparison of analytical and experimental deformation of LRB (Test Model)
0 5 10 15 20 25 30 35 40 450
20
40
60
80
100
120
140
160
180
200
220
240
Analytical Data
Test Data
Load
in K
g
Displacements in mms
Fig 6. Load deformation behavior of LRB (test model) under horizontal and vertical load obtained analytically
0 50 100 150 200 250
0
2000
4000
6000
8000
10000
12000
14000
16000
Load
in K
g
Displacements in mms
7
4.0 LRB system for a PHWR building
The LRB system designed for PHWR building is shown in Fig 10. This LRB has the
capacity of 500 tonnes. The various properties of this LRB are listed in Table 3. The
properties of rubber used in calculations (Appendix A) are given in Table 4. Finite
element model of the prototype Laminated Rubber bearing is prepared. Eight nodded
plain strain elements are used for the modeling. The Mooney-Rivlin model (Appendix B)
is used to simulate the rubber behavior.
Fig 10. 500 tones capacity Laminated Rubber bearing
1500 1400
243.2
Rubber 8 mm x 22 Steel 3.2 mm x 21 All dimensions are in mm
323.2
8
Table 3: Properties of the Laminated Rubber Bearing Used
Rated Vertical Load (MN) 4.9
Horizontal Natural Frequency (Hz) 0.5
Vertical Natural Frequency (Hz) 19.8
Horizontal Stiffness (MN/m) 4.8
Vertical Stiffness (MN/m) 7700
Allowed range of horizontal deformation (m) 0.50
Fig. 11. Load deformation behaviour of Prototype LRB under vertical and
horizontal Load
0 10 20 30 40 50 60 70 80 90 100-50
0
50
100
150
200
250
300
350
400
450
500
550
Formulae Calculation
FE Analysis
Load
in T
onne
s
Displacements in cms
9
Table 4: Properties of the Rubber Used G (MN/m2) 0.58
EΨ (MN/m2) 2030
εb 6
Hardness (IRHD) 40
x 0.85
Fig 12 shows the FE model of the prototype LRB. The deformed shape of the prototype
LRB is shown in Fig. 13. The load deflection characteristic of the LRB is obtained as
shown in Fig. 11.
Fig 12. Finite Element Model of Prototype LRB for PHWR building
Fig. 13. Deformed shape of prototype LRB
10
5.0 Analysis of PHWR Building
The Reactor building consists of four substructures namely outer containment wall
(OCW), Inner containment wall (ICW), Internal structure (IS) and calandria vault (CV).
The OCW, ICW and IS are supported on a common foundation raft. The CV structure is
connected to the internal structure at 93 m. elevation. The outer containment wall
consists of an RCC cylindrical wall. It is capped by torispherical dome in RCC. The
substructure is concentric with the raft in Plan. The inner containment wall and the dome
are of pre-stressed concrete cylindrical wall. It is capped by torispherical dome of pre-
stressed concrete. The internal structure consists of RCC slabs; shear walls,
miscellaneous panel walls and pre-stressed pressure walls etc. The structure centerline is
concentric with the raft in plan. All the systems and components in the reactor are
mounted on the IS. The calandria vault is a rectangular box of RCC. It is connected to the
internal structure. The foundation raft is massive pedestal, circular in plan and is founded
on rock. In the mathematical model each of these substructure is represented by an
0 5 10 15 20 25 30 35 400.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50
0.55
0.60
Acce
lerati
on in
g
Frequency In Hz
Fig. 16 Response spectra for 5% damping
A- Acceleration of structure without Base isolation B- Acceleration of structure with isolator
A
B
11
equivalent stick formed by beam element. Each of these sticks represents OCW, IS, CV
where the top of IS is connected horizontally by a steel link to the ICW at that level. It is
free in vertical direction. This model is used for the present study. A study is made on the
responses of the structure. Based on total weight of reactor building 300 numbers of
isolation were used for the analysis. Five percent damping is used in the analysis. The
response spectra is generated at different levels and compared with the structure.
Analysis shows that the static deflection is more then the total deflection due to seismic
rotation and vertical deflection hence there is no loss of contact.
Fig 17. Deflection vs Time of LRB under reactor building
0 5 10 15 20 25 30 35 40
-0.10
-0.08
-0.06
-0.04
-0.02
0.00
0.02
0.04
0.06
0.08
0.10
Defle
ction
in m
.
Time in Seconds
12
Fig 15. Beam Model of PHWR Building
Fig 14. A schematic Diagram of PHWR Building with LRB system
13
6.0 Results And Discussions
1. Experimental study was made on a LRB isolator system designed for a low load
capacity. It was found that within the testing limits the response of the isolator was linear.
2. Analytical calculations were made using Finite Element technique to study the
deformation behavior of the isolator. It is found that the analytical results are matching
the experimental results. It was found that up to about 200% of the shear strain the
behavior is linear.
3. With the above experience prototype isolator of 500 tones capacity is designed given
in appendix A. This LRB isolator is used to analytically study the response behavior of
the PHWR building. Analysis was performed in the Linear range as it is clear from the
Fig. 11 that under the vertical load present the behaviour of the isolator is linear.
4. The deflection behavior of the isolator under the Reactor building is shown in Fig 17.
It is clear that the maximum deflection is within the linear range of isolator as shown in
Fig 11. The shear deformation is approximately 40%.
5. A response spectrum at various locations in the Reactor Building is generated. It is
clear from the Fig. 18, that the acceleration experienced by the structure at different
frequencies is greatly reduced.
6. From Figure 19 –21 it can be observed that isolator has filtered out many frequencies
passing to the structure. The acceleration experienced by the structure is reduced while
the displacements have increased in the form of rigid body motion of the superstructure.
14
Fig 18 Comparison of response spectra at various location in Reactor building with and without LRB
-5 0 5 10 15 20 25 30 35-505
101520253035404550
Response with LRB
Response without LRB
NODE 60Connecting node of SGand IS
Acc
eler
atio
n in
m/s
ec2
Frequency in Hz-5 0 5 10 15 20 25 30 35
0
5
10
15
20
25
30
Response without LRB
Response with LRB
NODE 37Connecting node of pump and IS
Acc
eler
atio
n in
m/s
ec2
Frequency in Hz
0 5 10 15 20 25 30 35
0
510
1520
2530
3540
45
50
Response without LRB
Response with LRB
NODE 1Top of OCW
Acc
eler
atio
n in
m/s
ec2
Frequency in Hz
0 5 10 15 20 25 30
02468
10121416182022
Respose with LRB
Response without LRB
Node21Connecting node of CV and IS
Acc
eler
atio
n In
m/s
ec2
Frequency In Hz
15
Without Isolator With Isolator
Fig 19. Comparison Of Acceleration History At the Top Node of Reactor Building
0 5 10 15 20 25 30 35 40-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
1.5
2.0
Acc
eler
atio
n in
m/se
c2
Time in Second0 5 10 15 20 25 30 35 40
-8
-6
-4
-2
0
2
4
6
8
Acc
eler
atio
n in
m/se
c2
Time in Second
Fig 20. Comparison of Displacement History at the Top node of Reactor Building
0 5 10 15 20 25 30 35 40
-0.20
-0.15
-0.10
-0.05
0.00
0.05
0.10
0.15
0.20
Disp
lace
men
ts in
met
ers
Time in Second0 5 10 15 20 25 30 35 40
-0.010
-0.008
-0.006
-0.004
-0.002
0.000
0.002
0.004
0.006
0.008D
ispla
cem
ents
in m
eter
s
Time in Second
Fig 21. Comparison of Acceleration History at Node 21
0 5 10 15 20 25 30 35 40
-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
1.5
2.0
Acc
eler
atio
n in
m/se
c2
Time in Second0 5 10 15 20 25 30 35 40
-8
-6
-4
-2
0
2
4
6
8
Acc
eler
atio
n in
m/se
c2
Time in Second
16
REFERENCES 1. B.C. Lin et. al, “Response of base isolated buildings to random excitation described
by the Clough- Penzien spectral model”, Earthquake engineering and structural
dynamics, vol.18,49-62,1989.
2. Christos J. Younis et al. , “Response of sliding rigid structures to base excitation”,
Journal of engineering mechanics, vol. 110,no. 3, March 1984
3. G.R.Reddy, V. Varma, Y.M.parulekar, K.K.Vaze, H.S.Kushwaha, “Base Isolation
Strategies For Aseismic Design of Structures and Components”, BRNS Project report ,
BARC, Mumbai 1999.
4. J.M.Kelly, Earthquake Resistance Design with Rubber, П edition, Springer-Verlag
London ,1997.
5. E.F.Gobel, A.M. Brichta, Rubber Spring Design, English Translation Butterworth and
Co.; London1974
6. Faruq M.A. Siddiqui et.al., ”Simplified analysis method for multistorey base isolated
structures on viscoelastic halfspace”, Earthquake engineering and structural dynamics,
vol.18,63-77,1989.
7. G.R.Reddy, V. Varma, Y.M.parulekar, K.K.Vaze, H.S.Kushwaha, “Base Isolation
Strategies For Aseismic Design of Structures and Components”, BRNS Project report ,
BARC, Mumbai 1999.
8. J.M.Kelly, Earthquake Resistance Design with Rubber, П edition, Springer-Verlag
London ,1997.
9. Jong She Lee and Jong Who Ho, “ Stability of Rubber bearing For seismic isolation”,
Smirt-15, Seoul, Korea, 1999, pp IX 375.
10. M.Kurihara, K. Nishimoto, M. Shigeta, “A Study on Responses during Large
Deformations in a Seismic Isolation System of Nuclear Island Buildings”, JSME
International Journal, Series Ш, vol..33, no.3, (1990)
11. R.S. Jangid, T.K. Dutta, “Seismic Behaviour of Base isolated Buildings; a state-of-
the-art review”, Proc. of Institution of Civil. Engineers. Structures and Buildings,
1995,110,May,186-203
12. R.S. Jangid, “Base isolation strategies for aseismic design of structures and
components”, Project report for TPDM 2000, BARC, January 2000.
17
13. R.W.Clough, J.Penzien, Dynamics of Structures, П edition, McGraw-Hill
International Edition, 1993
14. T. Fujita, S. Fujita, S. Tazaki, T. Yoshizawa, S. Suzuki,” Research Development and
Implementation of Rubber Bearings for Seismic Isolation”, JSME International Journal,
Series Ш, vol.33, no.3, (1990).
15. Takafumi Fujita etc., “ Seismic isolation of industrial facilities using Lead-rubber
Bearings”, JSME Series III,vol. 33, no. 3,1990.
16. Leslie R. Treloar, (1974), “The mechanics of rubber elasticity”, J. Polymer Sci.:
Polymer symposium no. 48, 107-123.
17. D Boast and V A Coveney (1999), “Finite element analysis of Elastomers”,
Professional Engineering Publishing Limited.
18
Appendix A
Design Calculations of LRB
Horizontal Stiffness
As = π/4 D 2 = 1.539 m2
I = π/64 D4 = 0.18857 m4
l = n tr+ (n-1)ts = 0.2432 m
S = Ac /Af = 43.75
E b= 3G(1+2xS2/3)= 2222.0525 MN/m2
E b’= E b Eψ/( E b+ Eψ)
= 1060.8445 Mn/m2
Ss = GAs(tr+ts)/tr = 1.2497 MN
Sb= Eb’ I(tr+ ts )/ tr = 280.06 MN-m2
q =√{ P/Sb ( 1+P/Ss)} = 0.2934 m-1
KH = P2/[2qSb Tan(ql/2) – Pl]
= 5.1 MN/m
Horizontal Frequency
Natural Frequency Along horizontal direction = 1/2π (KH g / P)1/2
= 0.51 Hz
Value specified = 0.5 Hz
Rubber Sandwich Calculations
Ec’ = Eψ [1- { Eψ / 12GS2 }1/2]
= 1237.57 MN/m2
Kc’ = Ac Ec
’/tr = 238077.53 MN/m
Kc = Kc’/n = 10821.706 MN/m
Value specified = 7700 MN/m
Xc = Pc/Kc = 4.53 x 10-4 m.
σc = P/Ac = 3.18 MN/m2
ε = {Xc / (22 tr) } 100 = 0.257%
if there is no spacer
19
Kf = Ac/ Af
=1.4
Km = 20
Ec =KmG =11.6 MN/m2
Kc = AEc/t = 102.037 MN/m
Increase in the vertical stiffness due to steel layers =10821.706/102.037
= 106.056
Vertical Frequency
Natural Frequency along vertical direction = 1/2π (Kcg/P) ½
=23 Hz (approximately)
21
Appendix B
Mooney- Rivlin Material Model The Mooney-Rivlin form is a more general form of the of the strain energy potential. It
uses a linear relationship between stress and strain in simple shear.
Assumptions of the Mooney’s Theory:
1. Rubber is incompressible and isotropic in the unstrained state
2. Hooke’s law is obeyed in simple shear or in simple shear superposed in a plane at
right angles to a prior simple extension or uniaxial compression.
Rivlin examined the general form of the strain energy function W for a rubber, which is
isotropic in the unrestrained state, and concluded that it must be expressible in terms of
the three quantities 1I , 2I , 3I termed strain invariants, which are even powered
functions of the principal extension ratios, i.e.
23
22
213
21
23
23
22
22
212
231
212
211
λλλ
λλλλλλ
λλλ
=
++=
++=
III
for an incompressible rubber
13 ≡I
hence
2
32
22
12−−− ++= λλλI
The most general form of strains energy function for an incompressible rubber consistent
with this formulation
22
ji
jiij IICW )3()3( 2
0,01 −−= ∑
∞
==
in which ijC are independent elastic constants.
The most general first order expression in 1I and 2I is
( ) ( )33 2211 −+−= ICICW
Stress-Strain Relations
( )
∂∂+∂
∂−=2
22
1
23
211 2 I
wI
wt λλλ
For a particular case of a simple extension
t2 = t3 = 0
these yields
( )
∂∂+∂
∂−=211
211
112 Iw
Iwt λλλ
which is similar to
( ) ( )21211
112 CCt λλλ +−=
These equations provides basis for the experimental examination of the form of W in a
pure homogeneous strain of the most general type. By stretching a sheet of rubber in two
perpendicular directions, and measuring the principal stresses t1 and t2 corresponding to
given values of 1λ and 21λ the necessary data are obtained to enable these equations to
be solved simultaneously.
( )
∂∂+∂
∂−=2
21
1
23
222 2 I
wI
wt λλλ
23
Fitting Procedures in Finite element analysis
The parameters of material models are usually determined in curve fitting procedures.
The conventional finite element fitting procedure determines all necessary coefficient in
an iterative non-linear fit.
Material Model Selection
Experimental Stress/strain
data
Model evaluation in stress/strain
Iterative Nonlinear fit
Minimization Fitted Parameter
FE implemented curve-fitting procedure
24
Regression Analysis Procedure
The reason for regression analysis is to determine correlation between physical test data
and the material model within a given set of parameters. The function is generally
satisfied if the deviation between test and analysis is within a small limit. It is important
to investigate whether the material model has only one minimum in the least square fit.
Moreover, the quality of fit is no more important than determining the absolute minimum
for the physical condition described.
It is require to fit m data points (yj,exp, x1j, x2j ,x3j ,…..xrj ) with (j=1…n)as measured
independents in a mathematical model that has q adjustable parameters cs with ( s=1…q).
The mathematical model predicts a functional relationship between the measured
independent (x1j,….. xrj) and dependent variable yj,exp with a number of parameters (C1
…. Cq ) independent from each other.
yj,exp = f (x1j,….. xrj, C1 …. Cq)
The guiding function of determining material parameters is based on the least square fit;
the minimization of:
Stress Strain Behaviour of rubber
0
0.015
0.03
0.045
0.06
0.075
0.09
0.105
0.12
0.135
0.15
0.165
0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3 3.3 3.6 3.9 4.2 4.5 4.8 5.1 5.4 5.7 6
Strain
Stress
25
( )∑=
−n
jjcalj yy
1
2exp,,
for finite element curve fit procedures it is assumed that the least squares compeutation is
additionally weighted with a function gj, so that
( )2exp,,1
jcalj
n
jj yyg −∑
=
is minimized. The minimization takes place in varying the value of the parameters to
determine the least square fit.
Verification of model
The uniaxial test data as shown in Fig:2 is used to calculate the stress strain behaviour
with the help of Mooney-Rivlin material model and the same data is fed in to Finite
element software (COSMOS/M) and again the stress strain behaviour is plotted, which is
shown in Fig.9 The constants calculated by finite element software (COSMOS/M) and
By hand calculations are given in the Table 2.
Constants calculated
Constants COSMOS Formulae
(Hand Calculation)
C1 -1.94 x 10-5 -1.281 x 10-5
C2 7.13 x 10-3 6.4423 x 10-3
26
Stretch Ratio
Stress
Stress against stretch ratio