title 02-155a-a001 technical specification for · pdf fileduring performance guarantee /...

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE

NICAL SPECDENSATE POE GENERATOR00 MW NEW N

EI: NOIDA, SEC

IFICATION FOOLISHING UNR AND AUXILIANEYVELI TPP

CTOR 16A, UP-

OR NIT ARIES (NTA 2)P

SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

16 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE


EI: NOIDA, SEC


CTOR 16A, UP-


SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

Page 117 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE


EI: NOIDA, SEC


CTOR 16A, UP-


SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

Page 118 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE


EI: NOIDA, SEC


CTOR 16A, UP-


SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

Page 119 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE


EI: NOIDA, SEC


CTOR 16A, UP-


SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

Page 120 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE


EI: NOIDA, SEC


CTOR 16A, UP-


SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

Page 121 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE


EI: NOIDA, SEC


CTOR 16A, UP-


SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

Page 122 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE


EI: NOIDA, SEC


CTOR 16A, UP-


SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

Page 123 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE


EI: NOIDA, SEC


CTOR 16A, UP-


SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

Page 124 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

LIST

– PS- PEM-PPE


T OF MA

EI: NOIDA, SEC


ANDATO

CTOR 16A, UP-


RY SPAR

SPE

VOL

SEC

REV

-201301

RES

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

AN

402-155A-A001

DATE:

NEXURE

E -V

Page 125 of 495

TITLE

ST

BHEL –

E: TECHNCOND

EAM TURBINE2X50

– PS- PEM-PPE


EI: NOIDA, SEC


CTOR 16A, UP-


SPE

VOL

SEC

REV

-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

Page 126 of 495

SCHEDULE - 9

PERFORMANCE GUARANTEE

)

DBa

THIS IS A PART OF TECHNICAL SPECIFICATION NO.PE-TS-402-155A-A001

7 of 495

3062694

Text Box

ANNEXURE-VI

• 'I LAHMEYER ... INTERNATIONAL

2x500 MW. NNTPS. Neyveli CONTRACT-I SUPPLIES

INDIA STEAM TURBINE GENERATOR PACKAGE - NTA2

SCHEDULE-9

9 PERFORMANCE GUARANTEES

9.1 General

9.2

1. The contractor shall guarantee that the equipment supplied shall meet the ratings and performance requirements stipulated for various equipment covered in the Contract specifications.

2. The contractor shall demonstrate and establish performance guarantee for various equipment and achieve performance guarantee values as per Contract Specification, at site in the presence of the Purchaser/Consultant for each unit individually.

3. Details of performance guarantee tests and method of computation of performance values shall be as per Contract Specification.

4. The Contractor shall' supervise and direct the operation during performance tests and shall take complete responsibility in this regard.

5. During performance tests, the Purchaser shall make available necessary normal operating & maintenance personnel.

6. The Contractor shall.provide and install all measuring instruments required for checking the guaranteed performance which are not included among the permanent measuring instruments of the system/sub-system. Such instruments shall be furnished by the Contractor on a temporary basis for the duration of the performance guarantee tests.

Performance Guarantee Values. Performance:/Acceptance Tests and performance I Non-Performance

Categories, Demonstration Liquidated Damages for Shortfall

of in

1. Performance and ratings of the various offered equipment, as covered in this specification. shall be guaranteed by the Contractor.

2. The guaranteed performance parameters furnished by the contractor in its offer. shall be without any tolerance values and all margins required for instrument inaccuracies and other uncertainties (permitted as per agreed test codes) and other uncertainties shall be deemed to have been included in the guaranteed figures.

3. The Contractor. during performance guarantee / acceptance test. shall demonstrate all the guarantees as covered in this Schedule. Contract price includes all costs associated with the tests.

4. Ambient conditions for guaranteed efficiency of steam turbine generator shall be as follows:

27°C

TG Vol·l, Co Page 72

D84


Page 128 of 495

)

.. 'I LAHMEYER .... INTERNATIONAL

2x500 MW, NNTPS, Neyveli CONTRACT-I SUPPLIES

9.3

T


(b) Relative Humidity 71%

Note! No credit shall be given to the Contractor, in the evaluation of the results of the guarantee tests for performance predictions / guarantee etc. if the values achieved by the contractor for parameters indicated above are lower {or better) than those specified above,

5. The performance guarantee tests shall be conducted by the Contractor for each unit individually and liquidated damages for non-performance as indicated under thi.s schedule will be levied separately for each unit.

Performance Guarantee I Acceptance Test

l. The final test (performance guarantee! acceptance test) shall be conducted at site by the Contractor in presence of the Purchaser! Consultant. Such test will be completed, within a period of 3 (three) months after the successful completion of Trial Operation. Any extension of time beyond the above three months shall be mutually agreed upon. Purchaser will make all effort to release the machine for conducting the PG test provided the machine is ready for conducting PG test. The guarantee period! warranty period shall start Unit wise.

2. Instrumentation used, their accuracy class, their numbers & location etc. for carrying out performance guarantee I acceptance I demonstration tests shall be as per relevant codes and shall be subject to Purchaser's approval. In addition the values of parameters shall also be logged from the information system provided under Purchaser's DDCMIS (under Purchaser's scope) Tests will be conducted at specified load points.

3. Any special equipment, tools and tackles required for the successful completion of the performance guarantee I acceptance I demonstration tests shall be provided by the Contractor at his cost.

4. Guarantees Category wise

If equipment! system fail to meet the guarantees, all necessary modifications and! or replacements shall be carried out by the Contractor without any extra cost to the Purchaser so that the equipment ! system comply with the guaranteed requirements. However, if even after above modifications I replacements, the contractor is not able to demonstrate the guarantees within 90 days or within a reasonable period allowed by the Purchaser (reckoned from the date on which the tests have been completed) the Purchaser will have the right to the following:

(a) To reject the equipment I system ! plant and recover the payment already made

OR

to accept the equipment ! system ! plant after levying liquidated Damages (LD) as specified in this Schedule (These are termed as "Category - I" Guarantees)

-I, NTA2 085 Page 73


Page 129 of 495

)

• '1 LAHMEYER .... INTERNATIONAL

2x500 MW. NNTPS. Neyveli CONTRACT-I SUPPLIES

9.4

9.4.1


(b) To reject the equipment / system / plant and recover the payment already made. (These are termed as "Category - II" Guarantees and conformance to the performance requirement is mandatory. Category -II Guarantees do not attract LD)

In addition to the above the Contractor shall demonstrate performance parameters indicated in CI.9.4.3, under Demonstration Guarantees, during the PG Tests

Schedule of Guarantees

Category-I. Guarantees: Liquidated Damages

S.No Description Parameter for Performance

Liquidated Damages Guarantee

1. Turbine Cycle For increase in every keal! kWh or Rs.2.27.10.000/- Iindian Heat rate in part there of in the guaranteed Rupees Two Crores Twenty kcal I kWh value. Seven Lakhs Ten Thousand

only)

2. Continuous For deficiency in every kW or part Rs 1.17.000/- (Indian TG output of there of by which the output, Rupees One Lakh Seventeen I

500 MW determined by the test, falls short Thousand only) of the guarantee figure.

3. Total Auxiliary For every kW increase or part Rs. 1.99.0001- (Indian Power thereof from the Guaranteed value Rupees One Lakll Ninety

Consumption including

Nine Thousand only)

MDBFP

4. Total Auxiliary For every kW increase or part Rs. 1.99.000/- (Indian Power thereof from the Guaranteed value Rupees One Lakh Ninety

Consumption Nine Thousand only) excluding MDBFP

9.4.2 Category-I. Guarantees: Performance Guarantees Attracting Liquidated Damages

Value inclusive of design, .

manufacture and all other S.No Particulars Unit

Tolerances including . . measurement uncertainty

Ii) Gross Heat Rate: Turbine Cycle Gross Heat rate in kcall Turbine Cycle Heat Rate ~

kcal I kWh under rated steam conditions at 81 mm kWh 1929.3 kcal/kWHr Hg (abs) design back pressure with zero make up at Refer HBD: PE-DC-J14-100-500 MW unit load, design CW temperature and CW flow

N151.REV.03

Iii) TG Output: Continuous TG output of 500 MW MW 500MW under rated steam condition at 81mm Hg labs) design back pressure with 3 % makewup (including 0.5% blow down and 2_5% non recoverable auxiliary steam) and design CW temperature and CWflow.

OS6 Page 74


Page 130 of 495

• LAHMEYER --'I INTERNATIONAL INDIA


STEAM TURBINE GENERATOR PACKAGE - NTA2

S.No

(iii)

Particulars Unit

..

Total Auxiliary Power Consumption including MDBFP: This shall include all the following working kW electrical drives of TG & auxiliaries running at continuous output of 500 MW, 3% make-up and 81 mmHg (a) back pressure (within the contractors scope), design CW temperature and CW flow

• Condensate Extraction Pumps {CEP}

• Motor Driven Boiler Feed Pump (MDBFP)

• •

Condenser Air Evacuation pump

Control oil Pump (NA)

• DMCW Pumps

• ACW pumps

• LP Drain Condensate Pump (If provided)- NA

(iv) Total Auxiliary Power Consumption excluding kW 'MDBFP: This will include all the following working electrical drives of TG & auxiliaries except motor driven BFP running at continuous output of 500 MW, 3% make·up and 81 mmHg (a) back pressure (within the contractors scope) design CW temperature and CW flow.

1.· Condensate Extraction Pumps

2. Condenser Air Evacuation pump

3. Control oil Pump (NA)

4. OM CW

5. ACW pumps

6. LP .Drain Condensate Pump (If provided- NA

Value inclusive of design, manufacture and all other

Tolerances including measurement uncertainty

8618*kW

1989*kW

il-Guaranteed auxiliary power consumption IS only for the auxiliaries listed above.

9.4.3 Category-II. Guarantees (conformance to Guarantees is mandatory)

Value Inclusive of design, S;

Particulars Unit manufacture and all other

No. toler'ances including .' . , .. measurement uncertainity

a) Final feed water temperature °C 255.2°C

b) Total cooling water requirement in M3/Hr 55,750 the condenser at a cooling water temperature of 34°C

c) Dissolved oxygen at Condenser cc/litre 0.Q15 & 0.005 respectively outlet and Deaerator outlet.

d) Generator and excitation system - Refer Generator Data Sheet parameters

TG NTA2 Page 75

DS7

I

I I I I

I I

I


Page 131 of 495

• 'I LAHMEYER ,.. INTERNATIONAL



Value Inclusive of design, S. Pa'rticulars Unit

manufacture and all other No tolerances including

measurement uncertainity

e) Excitation system respons~ ratio . >2 and 170% and field forcing capability

fl Temperature rise in the Generator °C As per IEC-34 and excitation system

gl Hydrogen leakage m3 /day 12

h) Maximum continuous generator kW 500,000 capability under all normal operating condition (e.g. frequency varying between 50 Hz M5% to + 3%).

il The max. permissible noise level dBA 85 shall not exceed 85 dB (AI at a distance as specified in the specification.

iI Each CEP shall be guaranteed for As Yes

capacity, head, efficiency, NPSH applicable and power input to motor at best efficiency point at shop. The best efficiency point shall correspond to 100 % TGMCR conditions.

kl Each BFP shall be guaranteed for As Yes

capacity, head, efficiency, NPSH applicable and power input to motor at best efficiency point at shop. The best efficiency point shall correspond to 100 % TGMCR conditions.

I) Air-conditioning System: Inside Temp: 23 ± 1°C and RH

conditions of air conditioned 55 ± 5%

premises

ml Ventilation System: Temperature Temp: Not more than

Saturation efficency ambient temp for evaporative cooled areas-

Pressurization Not less than 90% 2 to 3mm WC

nl TG Hall EOT Crane: Full load and Tonnes IT) Full load 1 05/25T on

25% over load on hoisting and long hoisting and long and cross

and cross traverse motion traverse motion and 131.25/31.25T on hoisting motion

0) Condensate Polishing Unit: Design . As required As per Specification

flow rate through the polisher Requirements

units, Ionic Concentrations of Effluent, Dissolved solid and Suspended solids.

Page 76

088


Page 132 of 495

• 'I LAHMEYER .... INTERNATIONAL



Value Inclusive of design, S.

Particulars Unit manufacture and all other

No tolerances including measurement uncertainity

p) DG sets:

• MeR Generation kVA 1500 kVA

• Fuel consumption m3/h 202 Gms/kwlm)-hr with Tolerance as per ISO 3146/ BS 5514

q) Elevators: Speed and load test Speed shall be 1 m/s for TG hall elevator and service building elevator. Over Load I test shall be at 110% of the I

. elevator load capacity

9.4.4 Demonstration Guarantees

S. Value Inclusive of design, manufacture and

No Particulars Unit all other tolerances including

. measurement uncertainty

a) Gross Heat rate at VWO, keal/kWh Turbine Cycle Heat Rate in kcal/kWHr I 100% MCR, 80% MCR and 60% MeR conditions

VWO 100% 80% 60% I for 0%: make~up and 0% 1920.0 1929.3 1974.5 2055.0 c--auxiliary steam For -- For Information

Information

Refer HBDs PE-DC-J 14-1 OO-N 151, N152, N153 & N167 (Rev.03)

b) Gross Heat rate at VWO, keal/kWh Not Guaranteed 100% MCR, 80% MCR and 60% MeR conditions for 3% make-up and 0% auxiliary steam (reading obtained from 0% make-up ean be used with correction curve for 3 % make-up).

e) HP Turbine exhausts mm of Hg As per HBDs pressure & temperature. /oG

d) . Pressure. drop between kg/em'la) Total pressure drop only across HP first HP Heater inlet and Heaters IHPH 5A + HPH 6A) : 2.5 top HP Heater outlet kg/sq.cm (At GUarantee condition) flanges

e) Combined pressure drop kg/em'la) Pressure drop across condenser flanges = in condenser tube, water 3.8MWC box, and inlet and outlet Pressure drop across Terminal point for piping. This shall be CW System shall be 7 MWC measured in between intake and discharge point of the CWo system and

TG Vol·1 (~ "'~ <?~

~m t "(..L "J ~ \ ~() nt'f ,(,I, ;j~2 Page 77 ~- ~g,- ,p. 089 ~ -:.:J '* -k ~~:P'-l"'? ~


Page 133 of 495

• 'I LAHMEYER ... INTERNATIONAL



S. Value Inclusive of design, manufacture and

No Particulars Unit all other tolerances including

measurement uncertainty

also at the Contractor's terminal points with cleanliness factor of 0.90.

9.5 Liquidated Damages for Non Performance

1. Should the results of the PG test show that the Steam Turbine Generator has failed to meet its guarantee, the Contractor shall carry out the modification at its own cost, if considered, necessary, to meet the guaranteed values. In such a case the performance and guarantee tests shall be repeated by the Contractor within one (1) month from the date the equipment is ready for retest. If the specified guarantees are not established within 90 days of notification by the Purchaser, the Purchaser may at his discretion reject the equipment and recover the payments already made or accept the equipment after assessing the liquidated damages payable at the rates specified in CI 9.4.1 of this Schedule for each steam turbine generator. The recovery of such amount shall be from the amounts due to the Contractor. These liquidated damages shall be prorated for fractional parts of the deficiencies.

2. Specific performance guarantees which attract liquidated damages are detailed in CI.9.4.1 of this schedule.

3. Other performance parameters as detailed in Clause 9.4.3 and 9.4.4 of this schedule, which do not attract liquidated damages, shall be termed as demonstration parameters. Demonstration parameters I capabilities shall be demonstrated during the trial operation period/guarantee tests of the respective system/equipment as per the detailed test procedure to be approved by the Purchaser/Consultant.

*****

f9a Page 78


Page 134 of 495

TITLE:

STEA

BHEL

TECHNICONDE

AM TURBINE G2X500

L – PS- PEM-PP

ICAL SPECIFENSATE POLGENERATOR A0 MW NEW NE

DAT

PEI: NOIDA, SE

FICATION FORLISHING UNITAND AUXILIAREYVELI TPP

ASHEET

ECTOR 16A, UP

R T IES (NTA 2)

T-A

SPE

VOL

SEC

REV

P-201301

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

402-155A-A001

DATE:

1

Page 135 of 495

1.0(i) (ii) (iii)

2.0(i) (ii)

(iii)

(iv)

(v)

(vi)

(vii(vii(ix)

(x)

2.1(i) (ii) (iii)(iv)(v) (vi)(vii

3.03.1a. (i) (ii) (iii)

(iv)

(v)

(vi)b. (i) (ii) (iii)

0 DESCRIP No. of un Capacity

) Total flowunits

0 CONDEN No. of co Capacity

vessel ) Flow thro

vessel pe) Operating

polisher s Design p

service v) Design co

service vi) Design Tii) Type of v) Material o

Shell Head Inside pro

1 AIR-BLO

Number p Type

) Duty ) Capacity

Pressure) Capacity i) Material o

0 EXTERN1 REGENE

RESIN S Number Design T

) Design P

) Material o

Shell

Head ) Inside pro

) Design co

CATION Number Design T

) Design P

TITLE:

STEA

PTION OF TGnits

of each unit w in all the se

NSATE POLIondensate pol

of each cond

ough each coer unit g pressure ofservice vesseressure of eaessel ode of each cessel

Temp. vessels of constructio

otection

OWERS FOR per unit

and head e gauge

and head/Noof constructio

AL REGENEERATION VEEPARATION

emperature Pressure

of constructio

otection

ode RESIN REG

emperature Pressure

BHEL

TECHNICONDE

AM TURBINE G2X500

G UNIT FOR

rvice vessels

SHER SERVlisher servicedensate polis

ndensate pol

f each condenel ach condensa

condensate p

on

RESIN MIXI

oise Level on

ERATION FASSELS

N AND CATIO

on

ENERATION

L – PS- PEM-PP


WHICH CON

s of each

VICE VESSELe vessel her service

isher service

nsate

ate polisher

polisher

NG (SERVIC

ACILITIES

ON RESIN RE

N VESSEL

PEI: NOIDA, SE


NDENSATE PTwo (2) 500 MW 1209.580

LS PER UNIT Three (2X50% of tot

604.79 To

21.19 kg/c

38 kg/cm

ASME sec

65 0 C Cylindrica

Carbon sCarbon sInside line

CE VESSELSTwo (2x10Rotary, TwIntermittenAs requireOne per bAs requireCasing – CLobe – CaShaft – Ca

EGENERATIOOne (1) no500C Design pwhich theMaximumline of puplus static

Carbon stGr. 70 Carbon stInside line

ASME sec

One (1) no500C Design pwhich theMaximumline of puplus static

ECTOR 16A, UP

R T IES (NTA 2)

POLISHING

t/hr (VWO, 3

T : X50%) tal condensat

ones per hour

cm 2 (a)

2 (g)

c VIII div 1

al or spherical

teel plates toteel plates to

ed with Natura

AREA) PER00%) with acowin Lobe, oil nt ed blower ed/80 dB (A) Cast Iron GRast Iron GR Farbon Steel to

ON VESSELo. vessel com

ressure shale vessel ma expected prmps shall be

c head at pum

teel plates to

teel plates to ed with Natura

c VIII div 1/ IS

o. vessel com


c head at pum

SPE

VOL

SEC

REV

P-201301

IS TO BE PR

3% Make Up c

te flow per un

r

l

o SA 516 Gr.o SA 516 Gr.al Rubber [4.

R UNIToustic enclosfree, positive

Max. at one mR FG 260 to ISFG 260 to IS 2o EN 8

mmon for 2 x

ll be the maay be subjeressure for vee based on thmp suction.( M

IS 2062 / Ca

IS 2002 Gr. 2al Rubber [4.

S 2825

mmon for 2 x

ll be the maay be subjeressure for vee based on thmp suction. .(

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

ROVIDED :

condition)

nit

. 70

. 70 5 mm thick in

ure. displacemen

meter S 210 210

500 MW Unit

aximum expeected plus 5essels placedhe shut-off h

Min.8 kg/cm2(

rbon steel pl

2A / SA 516 G5 mm thick in

500 MW Unit

aximum expeected plus 5essels placedhe shut-off hMin.8 kg/cm2

402-155A-A001

DATE:

n (3) layers]

nt

ts

ected pressu5% extra md in the disc

head of the p(g).)

lates to SA 5

Gr. 70 n (3) layers]

ts


head of the p2(g).)

1

ure to argin. harge

pumps

516

ure to argin. harge

pumps

Page 136 of 495

(iv)

(v)

(vi)c. (i) (ii) (iii)

(iv)

(v)

(vi)3.2(i) (ii) (iii)(iv)(v)(vi)(vii

(vii(ix)(x)

(xi)(xii3.3a) (i) (ii) (iii)(iv)

(v)(vi)(vii(vii(ix)1) 2) (ix)

b)

(i) (ii) (iii)(iv)

) Material o Shell

Head ) Inside pro

) Design co

MIXED R Number Design T

) Design P

) Material o Shell

Head ) Inside pro

) Design co2 ACID AN

PUMPS Number r

) Type ) Location ) Capacity ) Liquid to i) Material o

of wettedii) Casing, I) Shaft ) Accessor

each pum) Pressure i) Type of s3 CHEMICA

ALKALI Nos. requ Type

) Service ) Concentr

media. ) Capacity ) Suction ci) Pressure ii) Type of s) Materials Casing,

Shaft ) Accessor

each pum CHEMICA

Number r Type

) Useful ca) Materials

TITLE:

STEA

of constructio

otection

ode RESIN STORA

emperature Pressure

of constructio

otection

ode ND ALKALI T

required

and head be handled of constructio parts of pummpeller

ries required fmp Dampener

shaft sealing AL HANDLINTRANSFER

uired

ration of work

& head condition Dampener

shaft sealing s of constructi

impeller

ries required fmp AL TANKS

required

apacity s of constructi

BHEL

TECHNICONDE

AM TURBINE G2X500

on

AGE VESSE

on

TRANSFER PACID TTwo (2---------------------------30 -33

on mps

PolyprHarde

for Couplietc. ---------Mecha

NG, PREPAR PUMPS (FO

Two (2HorizoInterm

king 5-48%

10 M3/FloodeOne peMecha

on StainleStainle

for Couplietc. ALKALTANK One (1---------Capac

on ShDi(IS

L – PS- PEM-PP


L

PUMPS TRANSFER 2x100%) ---------------Ho------------------------------------

3 % HCL

ropylene ned carbon sing guard, dra

------------------anical Seal RATION & DOOR ALAKLI P2x100%) ontal, centrifugittent Sodium Hyd

/hr, 10 MWCed er pump anical Seal

ess Steel – 31ess Steel -410ng guard, dra

LI PRARATIO

1) ------------------

city = 125% rehell-MS as pesh end – MS

S 2062 Gr A/B

PEI: NOIDA, SE


Carbon stGr. 70 Carbon stInside line

ASME sec One (1) no500C Design pwhich theMaximumline of puplus static Carbon stGr. 70 Carbon stInside line

ASME sec

PUMPS AT

orizontal Cen-----------Outd-----10 cum /

4

Ssteel EN8 Sain plug, vent

---------One p

OSING SYSTPREPARATIO

gal

droxide (NaOH

16 0 ain plug, vent

ON ALTA

-----Vertical Cequirement foer IS 2062 Gr

as per IS 200B with rubber

ECTOR 16A, UP

R T IES (NTA 2)

teel plates to


c VIII div 1/ IS

o. vessel com


c head at pum

teel plates to


c VIII div 1 / I

ALKALI TRATwo (2x100%ntrifugal--------door-------------hr and head –48% NaOH

Stainless SteStainless Stet valve, suctio

er pump------

TEMON)

H)

t valve, suctio

KALI MEASUANK

Cylindrical Atmor single rege

B. 02 Gr 2A

r lining inside

SPE

VOL

SEC

REV

P-201301

IS 2062 / Ca


S 2825

mmon for 2 x

ll be the maay be subjeressure for vee based on thmp suction. .(

IS 2062 / Ca


S 2825

ANSFER PUM%) ------------------------------------–as per syste

eel (SS) – 316eel -410 on hoses, isol

-----------------

on hoses, isol

URING

mospheric disneration

[4.5 mm thick

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

rbon steel pl


500 MW Unit

aximum expeected plus 5essels placedhe shut-off hMin.8 kg/cm2

rbon steel pl


MPS

-------- ------ em req.--------

6

lation valves,

----------

ation valves,

ACID MEASTANK

shed end------

k in (3) layers

402-155A-A001

DATE:

lates to SA 5


ts


head of the p2(g))

lates to SA 5


------------------

y- type strain

y- type strain

URING/DAY

------------------

s

1

516

ure to argin. harge

pumps

516

--

ners

ners

--------

Page 137 of 495

(v)

(vi)

(vii

(vii

c) (i) (ii)

(iii)

(iv)(v)(vi)

(vii

(vii(ix)

(x)(xi)(xii(xii

(xiv(xv(xv

(xv

3.4(i) (ii) (iii)

(iv)(v)(vi)(vii (vii(ix)(x)

(xi)(xii(xii(xiv

) Vent, Oveconnectio

) Stirrer

i) Dissolvintank

ii) Accessor

DOSING Number Type

) Whether required

) Accessor) Pressure ) External s

valve (in inbuilt saf

i) Maximumspeed pe

ii) MATERIA) Liquid En

Valves, Vvalve spr

) Diaphrag) Packing i) Shaft ii) Worm & w

applicablev) Connectiv) Cross hevi) Capacity

vii) Accessoreach pum

4 ACTIVAT Number Type

) Design P

) Capacity ) Velocity ) Bed depti) Material o

Shell Head

ii) Inside pro) Design co) Influent D

Material ) Manhole i) Sight Winii) Hand holv) Accessor

TITLE:

STEA

erflow, drain on

g Basket per

ries

PUMPS

suction strain

ries Dampener safety relief addition to fety valve)

m pump strokeer minute AL OF CONSnd (Pump HeaValve housingring etc.). m

worm wheel(ie) ng rod ad guide & Head

ries required fmp TED CARBO

Pressure

th of constructio

otection ode

Distributor

ndows e ries

BHEL

TECHNICONDE

AM TURBINE G2X500

Slow sgear. SMateriaStainle---------ConstrBasket

Fume level tr

ACID D TwoSimpledisplac

ner ---------

One peTwo (P

e

STRUCTION ad, g,

polypro

if

Capabrequire

for Coupligauges

N FILTER FOOne (1VerticaDesignsubjecdischahead a10 m3/15m/hr1200m

on CarbonCarbonInside IS 282SS 316

Two (2One (1One (1Manho

L – PS- PEM-PP


speed stirrer dSpeed of stirral of Construc

ess Steel – 31------------ (50-ruction of eact = Stainless

absorbers, caransmitter, op

DOSING PUMo (2x100%) ex positive discement. ------- Yes ----

er pump Polypropylene

opylene

ble of meetinged (with 20% ng guard, dras, pulsation dOR ALKALI1) al cylindrical wn pressure shcted plus 5% earge line of puat pump suctio/hr r

mm activated c

n steel platesn steel plateslined with Na

25 6

2) nos minimu1) no. in back1) no. of 150 mole, vent, drai

PEI: NOIDA, SE


driven by motrer = 200 rpmction of each 16. -60 mesh B.Sch Dissolving Steel 316.

arbon dioxideperating platfo

MPS AL

splacement h

------------------

One) Tw

------

SS

-------- Ha........

.......

g regenerationmargin).

ain plug, ventdampener etc

with dished ehall be the maextra margin.umps shall beon. .( Min.8 k

carbon + 300

s to IS 2062 s to IS 2062 atural Rubber

um each of Dwash spacemm dia for ren, sample co

ECTOR 16A, UP

R T IES (NTA 2)

Requ

tor drive and max stirrer and ag

S.)-------------M

e absorber, morm, ladders,

LKALI DOSINTwo (2x100%ydraulically o

---

ne per pumpwo (SS:316)

------------ 100

S316

P.T.P.T.

ardened steel... Manganes

...... Mangane............. Bro

n of one catio

t valve, isolatic.

nd bottom aximum expec Maximum ex

e based on thkg/cm2(g).)

0mm Gravel s

r [4.5 mm thic

avit type and

emoval of actinnection, lev

SPE

VOL

SEC

REV

P-201301

uired

reduction

gitator =

Material of

manhole, ventlifting lugs et

NG PUMPS%) operated diap

0 ----------------

F.E F.E EN 8 (BS:97

se Bronze......

ese Bronze...onze........... on/Anion and

on valves, Y-

cted pressurexpected presse shut-off hea

support

ck in (3) layers

500 mm dia.

ivated carbonel transmitter

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

, drain, samptc.

phragm type P

-----

70)-------- .......

......

one mixed be

- type straine

e to which thesure for vessad of the pum

s]

.

n r, operating p

402-155A-A001

DATE:

NA

NA

ple connection

Positive

ed unit; head

rs, pressure

e vessel may els placed in

mps plus static

latform, ladde

1

n,

as

be the c

ers,

S

Page 138 of 495

3.5(i) (ii)

(iii)

(iv)

(v)

(vi)(vii

(vii(ix)

3.6(i) (ii) (iii)(iv)(v)(vi)

(vii(vii(ix)

(x)3.7(i) (ii) (iii)(iv)(v)(vi)

(vii(vii(ix)

(x)3.8(i) (ii) (iii)(iv)(v)(vi)

(vii

5 ALKALI Number Type/Cap

) Temperabe heated

) Design P

) Material o Shell Head

) Burn out i) Inside pro

ii) Design co) Accessor

6 D.M. WA Number Type

) Operation) Capacity ) Suction c) Material o casing, im Shaft shaft sleei) Packing sii) Pump Sp) Accessor

each ) Pressure7 D.M. WA

Number Type

) Operation) Capacity ) Suction c) Material o casing, im Shaft shaft sleei) Packing sii) Pump Sp) Accessor

each ) Pressure8 AIR-BLO

Number Type

) Duty ) Capacity ) Pressure) Capacity

head/Noi

i) Material o

TITLE:

STEA

DILLUENT W

pacity

ture of alkali d

Pressure

of constructio

protection otection

ode ries

ATER PUMPS

n & head

condition of constructiompeller

eve material seal

peed ries required f

dampener ATER PUMPS

n & head

condition of constructiompeller

eve material seal

peed ries required f

dampener OWERS FOR

and head gauge and se Level

of constructio

BHEL

TECHNICONDE

AM TURBINE G2X500

lifting lWATER HEAT

One (1)Verticalregener

to To obta

Design subjectedischarhead at

on CarbonCarbonTo be pInside liC. ASME sManhollifting lu

S FOR RESINTwo (2xHorizonIntermitAs requFlooded

on SS 316SS 410SS 410MechanMaximu

for Commovalves, One nu

S FOR REGETwo (2xHorizonIntermitAs requFlooded

on SS 316SS 410SS 410MechanMaximu

for Commovalves, One nu

RESIN MIXITwo (2xRotary, IntermitAs requOne peAs requ

on Casing Lobe –

L – PS- PEM-PP


ugs (4 Nos mTING TANK ) l Cylindrical wration. ain temp. from

pressure shaed plus 5% ege line of pumt pump suctio

steel as per steel as per

provided by thined with Nat

sec VIII div 1 e, vent, drain

ugs (4 Nos miN TRANSFERx100%) ntal, centrifugttent uired d

nical type um 1500 rpmon base plateY-type strainmber per pum

ENERATION x100%) ntal, centrifugttent uired d

nical type um 1500 rpmon base plateY-type strainmber per pumNG (REGENx100%) with aTwin Lobe, o

ttent uired r blower

uired/80 dB (A

– Cast Iron GCast Iron GR

PEI: NOIDA, SE


minimum) etc.(HOT WATE

with dished en

m 25 deg C to

all be the maxxtra margin. mps shall be on. .( Min.8 kg

IS 2062 IS 2062

he bidder tural Rubber [

/ IS 2825. n, sample coninimum) etc.R

al

e, coupling guners etc. mp

al

e, coupling guners etc. mp ERATION ARacoustic encloil free, positi

A) Max. at on

GR FG 260 toR FG 260 to IS

ECTOR 16A, UP

R T IES (NTA 2)

R TANK)

nd with Electr

o 50 deg C at

ximum expecMaximum exbased on the

g/cm2(g).)

[8.0 mm thick

nnection, leve

ards, drain p

ards, drain p

REA) osure. ve displacem

e meter

o IS 210 S 210

SPE

VOL

SEC

REV

P-201301

ric heater / 12

alkali mixing

ted pressure pected press

e shut-off hea

k in (8) layers

el transmitter,

lug, vent valv

lug, vent valv

ment

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

20% of water

feed out let w

to which the ure for vessed of the pump

] Suitable for

operating pla

ve, suction ho

ve, suction ho

402-155A-A001

DATE:

required for

within 5 hours

vessel may bels placed in tps plus static

temperature

atform, ladde

oses, isolation

oses, isolation

1

s.

be the c

70 0

rs,

n

n

Page 139 of 495

4.04.1(i) (ii) (iii)(iv)

(v)

4.2(i) (ii) (iii)(iv)

(v)5.0(i)

(ii)

(iii)

(iv)

(v)

(vi)

(vii

(vii(ix)6.0(i)

(ii)

(iii)

(iv)

7.0

0 EFFLUEN1 EFFLUEN

Number Material o

) No. of co) Capacity

compartm)

Gates

2 EFFLUEN Number Type

) Capacity ) Material o

of wettedpumps

) Pressure0 PIPING

Resin Tra

DM wate

) Acid pipin(All conce

) Alkali pip(All conce

Condensoutlet pipCPU draibypass, RRecircula

) Rinse wa& Pit.

i) Instrumenair line

ii) Piping for) Effluent d0 VALVES

Butterfly vof condenvessel

Butterfly vof condenvessel

) Ball valve

) Diaphrag

0 Safety Eq

TITLE:

STEA

NT DISPOSANT WASTE C

of Constructioompartments

of each ment

NT WASTE

& head of constructio

d parts of

dampener

ansfer piping

r line

ng entration) ing entration) ate inlet and

ping to CPU, in, CPU Rinse ation piping ater to hot we

nt air /service

r air blower disposal pipin valves at inlensate polishe

valves at outlnsate polishe

es

gm valve

quipments

BHEL

TECHNICONDE

AM TURBINE G2X500

Shaft – AL SYSTEM COLLECTION

One (1)on RCC .In

Two coAdequaConden

Two No

DISPOSAL PTwo noVerticalTo evac

on PP

One nu ASTM AMinimuVelocityASTM A CPVC

CPVC

CS as p

ll CS as p

e Hot dip

Hot dip ng HDPE

et er

Body- ADisc-CFEnd con

let er

Body- CDisc-CFEnd conBody- CBall-CFBody,BCompreTwo (2)boots, fwater dby the b

L – PS- PEM-PP


Carbon Stee

N SUMP (CIV) no. Pit with tnside lined wmpartments

ate to hold thensate Polishe

os (in bidder’

PUMPS s (1 working l Centrifugal cuate the eac

mber per pum

A 312 Gr. TP m Pipe Size: y: 2-3 m/s A 312 Gr. TP

per ASTM A 1

per ASTM A 1

MS galvaniz

MS galvaniz

A 216 WC B/CF8M nnections- WCF8M F8M nnections- WCF8M F8M onnet-Cast Iressor-SS. ) sets of safetface visors anrench showe

bidder.

PEI: NOIDA, SE


el to EN 8

VIL WORK Btwo (2) comp

with PVC she

e quantity of wer Mixed Beds

’s scope). MO

+ 1 Standby)

ch comp in fo

mp

304 sch 10S80 NB

316 sch 10S

106 GR. B

106 GR. B

ed (heavy gra

ed (heavy gra

CI

Wafer type.

Wafer type.

ron

ty equipment nd thick PVC r/safety show

ECTOR 16A, UP

R T IES (NTA 2)

BY CUSTOMEpartments ,comeet (3 mm thi

waste effluens of plus 20%

OC of the ga

)

ur (4) hrs.& h

S

S

ade).

ade).

comprising Pgauntlets sha

wer and eye b

SPE

VOL

SEC

REV

P-201301

ER)mmon for 2 xck).

t generated d overall marg

ates will be C

head shall be

PVC protectioall also be probath in regene

EC NO: PE-TS-4

LUME: II-B

CTION: C1

V NO: 00

x 500 MW Un

due to single gin.

Carbon Steel

e as per syste

on suits with hovided. Two neration area s

402-155A-A001

DATE:

its (by custom

regeneration

.

em requ

hoods, rubbernumber persoshall be provi

1

mer)

of

r onnel ded

Page 140 of 495

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