titan industries limited. leadership is transient. it’s all about the difficult process of staying...
TRANSCRIPT
Leadership is transient.
It’s all about the difficult process of staying there…
Titan 1987 – 2006
Creating wealth by delivering value
Our Heritage• A part of the TATA group having a turnover of >
USD 17.6 bn, equivalent to 2.6% of India’s GDP and having the biggest market capitalization
• India’s largest employer in the private sector – 222000+ employees across 85 companies
• The TATA group has many Firsts:– First private sector Steel mill– First private sector Power utility– First Luxury Hotel– First Airline – India’s largest software company (TCS)– India’s First car maker (Tata Motors)– India’s largest watch & jewellery mfgr
(Titan)
• Wrist Watch Division 1986-87
• Jewelry Division 1992-93
• Table & Ornamental Clocks 1996-97
• Precision Engineering 2002-03
Titan Industries
Our Businesses • Time Products
• Jewellery
• Accessories& Licensed Products (Eyewear /Tommy Hilfiger)
• Precision Engineering
• Customer Service
About us• Titan is the sixth largest, integrated watch manufacturer brand in
the world
• Over 65 million watches sold across 30 countries• 4 Factories - Main Watch & Jewellery plants in Hosur• 3 Watch Assembly plants in Dehradun and Himachal Pradesh
• 2 plants of Precision Engineering Division (each in Hosur & Blr)
• Electronic Circuit Board Assembly plant in Goa
• Investment of over US$130 million
• A 450000 sq.ft. state-of-the-art facilities at our main plant
TURNOVER
•Working towards doubling it within the next 3 years
Revenue over US$ 300 Million
Market & Industry Leadership
• >60% share of the organised Indian watch market
• Largest national brand of Jewellery
• Large gap between Titan and the next best
• Vast distribution network
Our Network spans the entire country
ALL INDIA10000
Dealers2300
Towns
World Of Titan177
Showrooms104
Towns
Time Zones119Multi-brand-stores
90Towns
Service Centers616
Centers314
Towns
74 Boutiques
Tanishq55
Towns
Discovering the world
• Titan’s global foray – 3 geographical territories
• Middle East – a strategy that worked! very successful amongst the largest brands across the Middle East
• Learning from Europe – presence in 4 countries
• Asia Pacific – Thailand, Malaysia, Singapore and recently the Philippines competing with the Swiss and the Japanese
• Tanishq in the USA,the Middle East and in Singapore
4 continents – 30 countries – and growing..
Cutting Edge Technology• The Design Studio:
– Core strength in Industrial, Retail Graphic and Jewellery design.– Demonstrated in the cutting edge product, packaging and retail
presence the brand portrays worldwide.– Has international award winning designs to its credit.
• Sophisticated Design & Development Centre – Advanced Pro-E workstations and prototyping facility
• Precision components for gyroscopes and other crucial instruments in the aerospace industry
• Providing complete technical solutions for precision engineered parts for the automotive, telecom and medical equipment industries
• Every Ford Mondeo car rolling of the plant in Genk, Belgium has a Titan Clock
QUALITYQUALITY Certified under ISO 9001 in Dec.’94 ISO 14000 certification in 2002 TS 16949 certification for PED in Feb ‘05
COMPANYCOMPANY A&M Award for best consumer durable company (6 successive years) Far Eastern Economic Review - 6th to 4th position National award for welfare of handicapped (150 employees) TN Chief Minister award for best employer of physically handicapped Safety award for longest accident free period by Government of Tamil Nadu Recipient of Mother Teresa award for “Best Corporate Citizenship” Recipient of Helen Keller award for best employer of physically handicapped
R&DR&D DSIR national award for in-house R&D efforts - 1996 for Slim Movement Excellence in electronics for two consecutive years
EMPLOYEESEMPLOYEES President award for best employer of handicapped employees CII awards at regional / national level workskills competition
Inspirational
“Titan is an international
Company, which happens to be in India”
- David Ogilvy
Venturing into new areas
Precision Engineering Division
Venturing into new areas
Contract Manufacturing• Aerospace
• Automobile
• Medical Instrumentation.
• Hydraulics/ Engineering.
Vision:To be a global supplier of choice for precision manufacturing
and automation solutions
Current position: 3 segments 3 streams
Automotive
Aerospace
Medical
•Precision components
•Dash board instruments
•Sub systems
Market SizeRs 135,000 Cr.
Automation Solutions
Market SizeRs 575 Cr.
Domestic &International
Market.
Domestic MarketOnly
TSMGStudy
PRODUCT DESIGN & TOOL DESIGN
• State-of-the art CAD/CAM facilities
including PRO-E and Unigraphics
TOOL MANUFACTURING
• Progressive Die-sets, multi-station cross travel combination
tools, multi-cavity precision moulds, and forming dies
HEAT TREATMENT AND SURFACE TREATMENT
• Vacuum and controlled atmosphere heat treatment,
• Specialised polishing and deburring processes for tiny parts an
• Cadmium, Chromium, Silver, Tin plating and passivation
CAPABILITIES
PRECISION MACHINING
Accuracies achievable are:
• Linear Accuracies : +/- 0.003 mm
• Roundness & Concentricity: +/- 0.001 mm
• Surface Roughness : +/- 0.003 mm min
Equipped with high precision machines from around the world :
CNC Wire EDM, Die-sinking, Precision
CNC Milling, CNC Precision Hard Part Turning
Jig Boring, Jig Grinding, Cylindrical Grinding,,
And Multi-spindle automats.
CAPABILITIES
PRESS WORKING
Hydraulic & Mechanical presses
ranging from 6T to 300T
Co-ordinate accuracy of +/- 0.003 mm
Profile Tolerances within 0.020 mm
ASSEMBLY
Clean Room Assembly facility suitable for electro-mechanical assemblies including end-of-line testing
ELECTRONICS
Hi-tec facility for manufacture of stepper motors, high quality electronic circuit blocks, SMT, Chip-on-Board, Wire Bonding,
CAPABILITIES
MACHINE BUILDING AND
AUTOMATION
Custom Design, and Development of
• Linear Transfer Assembly Lines
• Rotary Transfer Assembly Lines
• CNC Servo-controlled Robots
• Vision based inspection systems
• Programmable Test Rigs for automotive sub-systems
• PLC/ CNC based special purpose machines
CAPABILITIES
INSPECTION & MEASURING
• CMM: 3D CNC WERTH 400
• Form Tester: MAHR MMQ 44
• Roughness Tester: HOMMELWERKE T8000
• TMM : ISOMA, MITUTOYO
• Profile Projector: ISOMA, NIKON, TOPCON
• Height Gauge: TESA, MITUTOYO
• MPI & FPI: MAGNA FLUX; ITW-SIGNODE
PLUS a host of capabilities for On-line and Off-line Measurements for micro-precision manufacturing
TS 16949 ISO 9001:2000 ISO 14001 AS 9100B (in progress certification by May ‘06)
ACCREDITIONS:
MANUFACTURING FACILITIES
AT HOSUR:• Tool Manufacturing; Press Parts;• Automotive Clocks• Machine Building Automation
AT BOMMASANDRA, BANGALORE• Aerospace Products• Engineering Turned Parts
AT GOA: • Chip on board Assembly; Wire bonding;
Current Customers:
AUTO AEROSPACE ENGINEERING
Ford, UK/ US UTC – HS/MT EATON
Visteon MOOG TOOL ROOM
Tata Motors ISRO TYCO
Stanadyne ADA
AUTOMATION & MACHINE BUILDING
DELPHI
KNORR BREMSE
BOSCH
3M
AUTOMOTIVE CLOCKS &POINTERS
Dash Board Instruments.
Automobile ClocksOil Temperature GaugesGear Shift Indicators
Services Offered: Clocks and Gauges
• Product Design and Development
• Tool Design and manufacturing of injection moulds and press tools
• Injection Molding of Precision Components
• Design and manufacturing of Electronic Circuit Boards
• Assembly of sub-systems (Clean-room facility/ Skill manpower)
• Product Testing (including access to some international test houses)
• Robust Supply Chain including overseas warehousing facility
• Specific product certifications such as e-mark, EMC/EMI
Clock for Ford-Mondeo
• BPO project for Ford• Lead time 6 months• Qty: 300k / annum• Over 3000 hours tested
for product validation (various climatic / mechanical tests)
Dash Board Clocks (Day and night illumination)
Clocks:
Specifications:Accuracy +/- one sec / dayWorking Temp range +85 to -40 Deg COperating Voltage 7 to 17 VCurrent consumption 110 mA
Features:Night illumination -- Different colour as per customer requirement-- Full dial illumination by LED (SMT)---Only indices illumination---Time setting by push button---Back light illumination of hands by LED(SMT) --High impact polycarbonate front cover--Full bright / semi bright plated plastic body--Different colour painted plastic body as per customer need-- Internal assemblies by snap fits (no fasteners used inside)
Certifications: EMC/EMI and e mark.
Gear Shift Indicator
Specifications:
Operating Voltage 12 V
Number of positions 5 to 8
Features
Night Illumination
-- Different colours as required by customer
-- Gear status illumination by LED (SMT)
-- Back light illumination by LED (SMT)
-- Polycarbonate dial
-- Inj Moulded high impact resistant ABS body
Oil Temperature Gauges
Specifications:
Accuracy +/-2.7 deg. Angle
Range 60 to 170 Deg C
Operating voltage 1.8 to 16 V
Operating Temp -20 to +70 Deg C
Features:
-- Night Illumination
-- Different colour as per customer requirement
---Only indices illumination
---Back light illumination of hands
--High impact polycarbonate front cover
--Injection moulded high impact resistant ABS body
Product Certification: EMC/EMI & e mark.
Counter Digit Wheel
LCD Cover
Dash Board Pointers
Printer Head.
Engineering Plastic - Molded Parts.
Actuator
INJECTION MOULDING FACILITY
Facilities include:
Auto loader, Hopper drier
Colour Blender
Mold heating: High Pr Water
Total No. of Machines: 6
• Arburg 75T - 1no.
• Arburg 35T - 4nos.
• Battenfeld 25T – 1no.
Shotsize: 8g - 120 g
Injection position: Vertical or Horizontal
Materials handled:
ABS, ABS-PC Alloy,
Transparent Poly Carbonate
Nylon, PPS, Polyacetal
TOOL ROOM:
• Press Tools
• Moulds & Dies
• 5 – axis Milling
Mould for Tyco,UK - 8 Cavity
Moulds & Tools - Types
• Cold runner multi cavity moulds
• Hot sprue moulds
• Hot runner moulds
• Mirror polished mould for clear components
• Progressive Tools
Major Tool Room Machines
• Wire EDM (2) AGIE, MAKINO
• Die Sinking (3) CHARMILLES R35, MAKINO – EDGE 2S,
• CNC Milling-5 axis (1) DMG 50 Evolution
• CNC Milling-3 axis (2) MAKINO
• Cylindrical Grinding (2) TSCHUDIN, TRIPET
• Tool & Cutter Grinder (2) EWAG
• Jig Boring (2) HAUSER
• Jig Grinding (1) HAUSER• CNC Turn mill (3) HARDINGE Elite 8/51, Talent
MAZAK QTNexus, DMG Famot
AGIE CLASSIC 2S
WIRE EDMs
MAKINO WEDM EH3
ROBOFORM 35 P
DIE SINKING
MAKINO EDNC 43
Not in the photo (MAKINO EDGE 2S arrival by Jan ’06)
DECKEL MAHO
DMU 50 e VOLUTION
X axis 500 mm
Y axis 420 mm
Z axis 380 mm
C axis Table rotation
A axis Table swivel 0-180
Max table load 200 Kg
Spindle RPM 18000
CNC 5 AXIS MILLING
CNC MILLING - 3 AXIS
MAKINO RMC 55 High Speed Milling
MAKINO S33 Arr by Jan ‘06
JIG BORING/ JIG GRINDING
EWAG UNIVERSAL GRINDER
(Min 0.2mm Dia)
TSCHUDIN CYLINDRICAL GRINDER HTG 310
HIGH PRECISION GRINDING
GILDEMEISTER CTX 210 HARDINGE TALENT
PRECISION COMPONENTS:
• Aerospace parts
• Automotive Parts
• Engineering parts
Precision Machined Parts For Automotive Industry
External Flex Joint
Internal Flex Joint
Aerospace Parts
Aerospace Parts
Aerospace Parts
Aerospace Parts
Hydraulics Parts
25 mm
Machine Building and Automation Solutions
• Linear Transfer lines
• Rotary Transfer lines
• CNC Servo Robots
• Optical Interfaces
Watch Main Plate Assembly Line
ECB Assembly Line
Piston Rod Assembly machine
Radar Automated Positioning System
Air Dryer Test SystemFoot Brake Test System
Spring Brake Test System
Brake Chamber Test System
Leak Test System – Cycle time 6 sec
CVA Machine
Watch Assembly Line - On Line Water Resistance Tester.
Titan Industries Limited
Precision Engineering Division
27, SIPCOT Industrial Complex
Hosur - 635 126
Tel: +914344554850
Fax: +914344276523
Satish S
Manager - Business Development
Mobile +919845650154
visit www.titanworld.com
Contacts:
THANK YOU