tirack - leclanché · and system design when ... • available apps: application 2: storage with...
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TiRackENERGY STORAGE SYSTEMS
For highest demands in industrial applications
Lithium-titanate – technology of a new standardBenefit from unprecedented cell qualities
With 15,000 charging and discharging cycles the lithium-titanate cell LecCellis particularly suitable for long-term investment and low-maintenance storagesystems. The costs for maintenance and exchange are minimal and shorten thereturn on investment period.
15,000 full cycles
The heart of any storage device is the cell. Its quality determines the performance of the entire storage system. Cells provided with a lithium-titanate anode are vastly superior to conventional lithium-ions with regard to capacity, service life and load cycles.
The quality of the cell permits a stable current of 4C. Thus a cell is chargedor discharged within 15 min.
Permanent charging/discharging rate of up to 4C
The possible Depth of Discharge of LecCell of 100% considerably increasesthe effi ciency of the storage system. The depth of discharge persists over the15,000 charge/discharge life of the cells.
100% DoD (= Depth of Discharge)
The service life of the cell is not infl uenced by the operation of the cell ina specifi c SOC (= State Of Charge) range. Whether primarily in a range of30% SOC or 60% SOC: The service life is entirely independent of the SOC.
Stable operating range on any SOC level
As the only manufacturer worldwide Leclanché avoids using ecologicallydamaging solvents in electrode manufacturing and using water based method.This method is environmentally friendly and prolongs the service life of the cell.
Water-based cell manufacturing
• Wide temperature range for operating the cell• CE and UN 38.8 tested by TÜV Rheinland• Individual ID for each cell for tracking the manufacturing
process• Continued internal and external tests
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Innovative Technology – quantifiable added value in the fieldProfit from our sound partnership with ads-tec
Leclanché energy storage systems are individuallydesigned, developed and produced accordingto the customers‘ requirements. Depending on the specific demand and application alternative cell technologies are used. The integration of the storage system into existing systems is possible without problems owing to the use of prevailing industry
Flexibility
The heart of any storage device is the cell. Its quality determines the performance of the entire storage system. Cells provided with a lithium-titanate anode are vastly superior to conventional lithium-ions with regard to capacity, service life and load cycles.
• Development of everything from electronics, mechanics and software to complete systems takes place in-house
• Years of research and development work lead to special results in important points such as cell bonding and cooling
• Multi-stage and redundant monitoring equipment ensures safe shutdown and monitored operation on module and system level
100 % depth of development – the expertisein detail
• Based on highly integrated, IT-driven processes, material flow, final assembly, tests and services take place in a modern and optimised infrastructure
• Key process steps of module assembly take place on automation lines developed by ads-tec for this purposet
• Final assembly and testing are monitored and documented with the aid of » in-line « measurement methods and processes
Final assembly, logistics and serviceUnder one roof
• Flexible and demand-based warranty for up to 10 years
• 19“ industry standard mounting• International certifications• In-house laboratory and testing
facilities• Free from maintenance• Quality “Made in Germany”
Maximum safety – of the cell, module and storage systemExperience permanent, secure operation
Safety ranks first at Leclanché: with regard tothe operation of the storage system,the connected components as well as the system itself.
• From a chemical point of view the lithium-titanate cell is one of the safest lithium-based cells
• It has an exceptionally high tolerance against overcharging
• The patented ceramic separator of LecCell prevents thermal runaway or a short circuit in the cell
• Hazardous gas formation which might widen the cell or make it burst is excluded in LecCell
• Internally or externally induced mechanical damage has no impact on the safety of the system
Cell level
• Tracing of the temperature, voltage and current of each cell by continuous monitoring
• Module voltage below 60 VDC• Each module is additionally equipped with a
separate hardware protection.
Module level
• Module voltage (DC) of less than 1000 VDC• The galvanic separation is effected on the BMS
level, between communication and battery• The compliance with all current and future
standards is continuously monitored for cells, modules and storage system
• Every string is secured by a string box• A fire protection system may be integrated
System level
Normal operation
AlarmSoftware controls the
battery managment system
Module softwareSoftware-based deactivation
Deactivation of the controller
Module hardwareProtection is activated
New perspectives – versatile solutions as an alternativeRely on upgradable and flexible concepts
• Proportional supply of dynamic loads from storage• Fixed or dynamic limiting of the power consumption
Limiting the power consumption from the public grid
• With the help of the storage, the power fed into the grid can be limited according to a dynamic trend or by a fixed value. In this way, feed-in directives can be satisfied or personal
Limiting the feed-in power into the public grid
• The self-produced energy is distributed over time with the aid of the storage system in such a way that the desired percentage of produced energy is directly consumed by oneself and is not fed back into the grid
Optimisation of personal consumption
• The storage serves to cover the load curve of the connected loads with the specified self-sufficiency rate from self-produced and stored energy
Autonomy
• Black start capacity and network formation by the systemIsolated function
• Online UPS supply of consumers in the event of power failureUPS
UPS
Lithium-Ion cells Battery module String
Power electronics and inverters - Various combinations from renowned manufacturer.Battery systems from Leclanchécan be combined with commonconverters. System integrationis already available for a broadportfolio of power electronics.
Power Connection voltage Battery capacity
100kW 400V/AC/50Hz >= 60kWh150kW 400V/AC/50Hz >= 60kWh200kW 400V/AC/50Hz >= 100kWh250kW 400V/AC/50Hz >= 150kWh500kW Medium voltage 10kV/20kV >= 250kWh650kW Medium voltage 10kV/20kV >= 300kWh1,000kW Medium voltage 10kV/20kV >= 500kWh1,300kW Medium voltage 10kV/20kV >= 600kWh
The following powers can be selected directly:
Rack Container/Multistring
Big-LinX® Energy Management – individual Internet of powerManagement of your energy in compliance with your requirements
Big-LinX® is a powerful and comprehensive software cloud solution from ads-tec. The system is developed at ads-tec and operated and managed on ads-tec‘s own server systems in Germany.With Big-LinX®, complex, distributed systems can be securely connected via the Internet as well as comprehensively monitored and managed. Big-LinX® provides support even during the planning phase with powerful simulation tools, performs monitoring during operation, creates reports and evaluations and offers numerous possibilities for future business models and integrations.
Big-LinX® The cloud solution for your energy management
• Statements about component scaling and system design when considering an individual investment
• Simulation and calculation of individual issues such as personal consumption rate, selfsufficiency, limiting of power consumption, emergency-power supply, battery or PV system size under different boundary conditions
• Integration of real or modelled load profiles and production profiles
Big-LinX® SimulationThe tool for system and plant design
• Extensive possibilities for configuring and running predefined APPs according to requirements
• Arrangement of the APPs incl. priority definition for optimum control of the system operating mode on-site
• Operation via PC, tablet or smart phone
Big-LinX® Local applicationsAPPs for dynamic implementationof your personal storage managementsystem
UPS
Example of product: TiRack 63
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Unbeatable facts of technology
Leclanché SA - Head OfficeAvenue des Sports 42CH-1400 Yverdon-les-BainsTel. +41 (0) 24 424 65 00Fax +41 (0) 24 424 65 20
Leclanché GmbHIndustriestraße 1D-77731 WillstättTel. +49 (0) 7852 818-00Fax +49 (0) 7852 818-48
Security Embedded String-ControllerExternal / internal interfacesProtokoll ads-tec
IntegratedEthernet / CANMaster or slave
String configuration String formatNumber of battery modules connected in seriesNumber of string controllers per triple rackNumber of string controllers per double rackNumber of string shutoff modules »bipolar«
19“ triple rack151-1
Connection values Battery voltage »empty«Battery voltage »full«
510V DC810V DC
Currents Operating current (up to 2C charging / 2C discharging)Maximum string current
180A300A
Battery system Cell chemistryCell capacityNominal system capacitySpecified cycles 1C/1C @23°C at 100% DODExpected calendar lifespan
Lithium-titanate30Ah63kWh15.00020 years
Environmental conditions Temperature range (long life < 2C)Protection classHumidity
10 to 30 °CIP20< 90%, non-condensing
Guarantee Limitation period for claims due to defects 24 monthsFunction and durability In combination with a Big-LinX service contract Up to 10 yearsStandards EMV:
EN 61000-6-2:2006; EN 61000-6-3:2007 + A1:2011; EN 61000-6-4:2007 + A1:2011; EN 55024:2010; EN 55022:2010; EN 61000-4-2:2009; EN 61000-4-3:2006 + A1:2008 + A2:2010; EN 61000-4-4:2004 + A1:2010; EN 61000-4-5:2006; EN 61000-4-6:2009; EN 61000-4-11:2004; EN 55016-2-1:2009 + A1:2011; EN 55016-2-3:2010 + A1:2010Safety (functional and electrical): EN 61010-1:2010; EN 50272-2:2001Transport: UN38.3 Transport directive for lithium batteriesIsolation and fire protection: DIN EN 60664-1, VDE 0110-1, DIN VDE 0298-4, VDE 0471 DIN EN 60695-11-10 und -20
• Monitoring and reporting around the clock, 365 days a year
• Notification via e-mail, text message or similar services
• Alarm and message system for critical system states or predefined conditions
• Evaluations and statistics on results, processes and summaries
Big-LinX® Monitoring & ReportingAlways be on guard and knowwhat‘s going on
• Your own individual programs can be created on the basis of an OSGI® framework. These may run either on the cloud or decentrally in the controllers of the battery systems. Build your own »individual internet of energy«.
Big-LinX® ProgrammingImplementation of individual programsand business intelligence
• Storage systems are sophisticated and complex systems. Undesired access or even tampering must be prevented not only for liability-related or privacy reasons.
• Big-LinX® Security offers with its Smart Card technology high and accepted security standards on the basis of copyproof hardware certificates, such as those familiar from bank and mobile phone cards.
Big-LinX® SecurityPrivacy and system security
• Functionality and durability of up to 10 years with the Big-LinX® Online Service Agreement
Big-LinX® ServicesZReliable function andextended service durability
Application 1: Storage as grid component
• Stabilise load profiles• Cover peaks• Limit the power consumption from the
public grid• Grid service (primary / secondary control
power)• Local storage (power bank)
Connection of the storage to theprivate grid. Storage serves to:
• Available APPs:
• Stabilise load profiles• Cover peaks• Limit the power consumption from the
public grid• Limit the feed-in power• Optimise personal consumption• Self-sufficiency
Connection of the storage tothe private grid incl. DC-coupledPV system. Storage serves to:
• Available APPs:
Application 2: Storage with PV system
Public grid Private
Public grid Private
Counterbidirectional
AC/DCbidirectional
Electriccar
Solar inverter
Leclanchébattery
PV-modules
Loadprofile /consumption
Grid /supplier
Cogenerationunit
Fuel cell Wind power UninterruptiblePower Supply
Undreamt of possibilities – applications for today and for tomorrowStore, regulate and act as you want to
Like application 2with the additional functionof an online UPS.
• Available APPs:
Interconnection of variousproducer structures on ashared high-voltage DC bus.
• Available APPs:
UPS
Application 3: Storage with PV system and UPS
Application 4: Hybrid power plant
Public grid Private
Public grid Private
UPS
Limiting offeed-in
Limiting ofconnection
Personalconsumption
Autonomy Isolated /emergency
Uninterruptiblepower supply