tin no.37570147098 cst no.37570147098 kbd sugars ...staionline.org/pdf/kbd all.pdf · c) screening...

36
TIN No.37570147098 GST IN NO: 37AAACK5851A1ZU CST No.37570147098 KBD SUGARS & DISTILLERIES LIMITED- SUGAR DIVISION (Formerly Shree Vaani Sugars & Industries Ltd) Mudipapanapalli Village , Sugalimitta Post, PUNGANUR 517 247, Chittoor Dist., A.P E-Mail: [email protected] , [email protected] KBD/GMT/2018/ 24 th May, 2018 To Sub: Lease/sale of 2500 TCD sugar plant with 6 MW co-gen Turbine With reference to the above subject 2500TCD standard walchand make sugar plant with 6 MW co-gen provision is ready for sale with 110 acre total land along with good infrastructure and buildings situated in Mudipapanapalli (village ),Punganur (Taluka ),Chittoor (dist), AP. Or for leasing out basis. Separate dismantled machineries are not available. Encl. schedule of machineries -form I(i). Contact immediately for mobile No: 9480348794/7975639941/matter urgent With best compliments. 7975639941

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Page 1: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

TIN No.37570147098 GST IN NO: 37AAACK5851A1ZU CST No.37570147098

KBD SUGARS & DISTILLERIES LIMITED- SUGAR DIVISION

(Formerly Shree Vaani Sugars & Industries Ltd) Mudipapanapalli Village , Sugalimitta Post, PUNGANUR – 517 247, Chittoor Dist., A.P

E-Mail: [email protected], [email protected]

KBD/GMT/2018/

24th

May, 2018

To

Sub: Lease/sale of 2500 TCD sugar plant with 6 MW co-gen Turbine

With reference to the above subject 2500TCD standard walchand make sugar plant with 6 MW co-gen

provision is ready for sale with 110 acre total land along with good infrastructure and buildings situated in

Mudipapanapalli (village ),Punganur (Taluka ),Chittoor (dist), AP. Or for leasing out basis. Separate

dismantled machineries are not available.

Encl. schedule of machineries -form I(i).

Contact immediately for mobile No: 9480348794/7975639941/matter urgent

With best compliments.

7975639941

Page 2: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

KBD SUGARS AND DISTILLERIES LIMITED (Formerly Shree Vaani Sugars & Industries Limited)

PUNGANUR – 517 247, Chittoor Dist. A.P.

FORM – I (i)

SCHEDULE OF MACHINERY

Name of the Factory : KBD SUGARS AND DISTILLERIES LIMITED

MUDIPAPANAPALLI VILLAGE

SUGALIMITTA POST

PUNGANUR – 517 247

CHITTOOR DIST

ANDHRA PRADESH .

Short Name : KUMMARNATHAM

Code No : 34901

Capacity (TCD) Licensed capacity : 2500

Actual capacity : 2500

LICENCE No. & Date : 494 (1989), Dt. 11.07.1989.

Make of the Plant : WALCHANDNAGAR INDUSTRIES

LIMITED, PUNE.

Type of the Plant : SEMI ELECTRIC DRIVE.

(Steam or Semi Electric drive)

Page … 1

Page 3: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

I. MILLING PLANT

1. CANE WEIGHMENT : 2 Nos, 30 MTs capacity of Orion make Electro Mechanical

Road Weigh Bridge,

Type: Digital Indicator.

2. CANE UNLOADER & FEEDING

ARRANGEMENT : 3 Nos, Bridges with sling system, 3 motion, 5 T SWL

Electrically operated overhead cranes.

Across the Cane Carrier - 24 Mtrs.

Height from ground - 10 Mtrs

Long Travel - 36 Mtrs

Housing drum drive - 20 HP 960 RPM

Unloading drum drive - 20 HP 960 RPM

Long level drive - 7.5 HP 960 RPM

Gross travel drive - 5.0 HP 960 RPM

(Where the factory has more than one Milling tandem, the particulars required under item 3 to 7 should

be given for each tandem).

3. CANE CARRIER : Size width - 1700 mm

Length between centers - 51.410 Mtrs

Length of horizontal part - 30 Mtrs

Feeding depth - 1.6 Mtrs

Inclination for leveller - 18 Deg.

Details of Chains : 3 strands of chains of 150 mm pitch, tensile strength of

40000 kg/sq.cm, speed 3-7 mtrs. Per minute.

a) Drive H.P if separate drive

steam (or) electric. If electric

state type and range of variable speed : 55 KW, 3 phase, 50 c/s 1475 RPM Motr.

b) Auto cane carrier drive : Dyno drive (Dyno spade)

F.L Torque – 34.90 kgm

Speed – 120-1200 rpm.

Reduction Gear Ratio : Dyno-drive (Dyno spade)

F.L Torque-34.90 kgm

Speed – 120-1200 rpm.

Page … 2

Page 4: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

4. FIRST RAKE CARRIER : Width - 1700 mm

Details of chain - 2 strands of chains of229 mm pitch

Tensile Strength - 6000 Kgs per cm.sq.

Speed -10 to 25 Mtr per minute.

Inclination - 45 Deg.

Motor -30 HP, 1460 RPM

Gear Box - 30 HP, 1460 RPM

Ratio - 50 : 1 L

5. PREPARATION OF CANE & CANE KICKER

(a) State No. of sets, number and pitch : One set, 24 Arms (800 thick mounted on 450 dia pipe)

of blades in each set & particulars swing dia 1525 mm clearance from Arm tip to carrier salt

specifying RPM & HP for each set, 1000 mm Motor HP 40, RPM of the kicker 56.7.

clearance between tips & carrier

bed, location of knives (if 2 sets

centre to centre distance).

(b) LEVELLER

Swing Dia : 1600 mm

No. of Sets : One

No. of blades : 32

Pitch : --

HP : 250

RPM : 589

Clearance form knife tip carrier slat : 250 mm

(c) CUTTER

Swing dia : 1675 mm

No. of Sets : One

No. of blades : 48

Pitch : --

HP : 2 Nos Motor 250 HP each (Both side drive)

RPM : 739

Clearance form knife tip carrier slat : 150 mm

Page .. 3

Page 5: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

(d) FIBRIZER

Size : 1700 mm

No. of hammers : 120

Shaft Dia : 350

Swing Dia : 1830 mm

Clearance form hammer tip carrier : 50 mm

Slat

Electric Drive : 2 Nos Motor 400 KW each (Both side drive)

RPM : 741

6. CRUSHERS:

State type, Numbers and for each crusher : No crusher provided.

the number of rollers Dia meter and length

of each roller in mm and if splitter type

size of the groove.

7. SHREDDERS:

State type of Shredder and give its : No shredder provided

(a) Size in Centimeter : --

(b) RPM : --

(c) HP of drive & HP used for tonne of

cane : --

(d) Position in mill train : --

8. MILLS:

State number of Mills and for each mill, :1. Four Mills, each mill of 905 mm Dia 1700 mm length

the dia and length or roller in mm. Also consistence of 3 Rollers.

mention if mills have force feed arrangement 2. Under feed rollers provided for 2nd

& 3rd

mill size: 810

their type & No. mm dia x 1680 mm length, TRF Roller provided for

1st & 4

th Mill size: 900 dia.

Give for each Mill:

(a) Type and No. of grooves & size in mm

(Surface & Juice grooves)

Page .. 4

Page 6: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

GROOVING DETAILS OF MILL ROLLERS:

Mill Roller Dia Length Pitch

Depth

Groove

Deg.

Angle Landing

1st Mill &

2nd

Mill

Top

Feed

Disc

905

905

905

1700

1700

1700

60

60

60

51.5

66

58

50

40

45

6

6

6

3rd

Mill &

4th

Mill

Top

Feed

Disc

905

905

905

1700

1700

1700

30

30

30

25.73

32.96

28.97

50

40

45

3

3

3

Surface Roller Groove : Mess chart grooves in Feed Roller

No.of

Groove

Pitch Width Depth Chevron Groove

1st Mill 26 60 6 25 No applicable

2nd

Mill 13 120 6 25

3rd

Mill 26 60 6 25

4th

Mill 26 60 6 25

b. Mill settling in mm Tip of Top roller to root of bottom roller & Trash plate setting Tip of top roller to

top

of Trash plate.

Mill I II III IV

Feed Opening (mm) 40 38 30 26

Discharge Opening(mm) 22 17 13 08

Trash Plate setting (mm) 68 55 45 40

c) Type & Setting of Trash Plate : Cast Steel trash plates with vertical bolting arrangement to

Trash

Beam grooving on toe side.

d) Speed of Rollers in meters per minute

and also RPM. :

Mill Surface speed of

Roller on Mtr/Min

RPM

I 10.812 4.051

II 10.676 4.000

III 10.676 4.000

IV 10.543 3.950

. Page .. 5

Page 7: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

e) Make and type of Hydraulic system used : M/s Industrial Hydraulic system (Belgaum (India) make) with

accumulators. One each for top roller journal on either side

developing pressure of 250 kg/cm2 and applied on 32 cm dia

Ram. (320 mm).

f) Total hydraulic load on top roller (tonne) : Total hydraulic load on both points of top roller = 353 Ton

and hydraulic load per meter length of Hydraulic load per meter length of Roller 208 Tonnes.

rollers (Tonnes).

g) Length and dia of roller journal in mm : Length 545 mm, Dia meter 430 mm.

h) Hydraulic pressure applied on top roller

of each mill : 2502 kg/sq.cm.

9. A) UNDER FEED ROLLER : 810MM Dia x 1680 mm long (Grooved) for 2nd

and 3rd

mill.

9. B) TRF ROLLER : Ulka make TRF Roller for 1st & 4

th mill, 908 mm dia x

1700 mm long.

10. Donnely Type chute : Fabricated out of 8 mm thk M.S Plate for each, inclination

of 85º with horizental, height of 3 meters

11. Rake Type intermediate carrier : 3 Nos, Length 7.868 mtr width, 1700 mm with an angle of

46º two strands chain of 229 mm pitch and drives of TEFC

motor of 25 HP with 1440 RPM, reduction gear box U

1000 Ratio – 40:1. Speed 10 to 25 mtrs per minit

12. Bagasse Elevator: Type Length and

drive (H.P if separate drive). : Slat type bagasse elevator 29.550 mtrs. Length width 1500

mm, Two strands chain 150mm pitch tensile strength of chain

40000kg Drive Motor 40 HP, 1470 RPM Speed of the carrier: 26

Mtr. Per Min., Gear box U-1200, Ratio – 30:1L.

Page…6

Page 8: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

Bagasse Carrier : Effected width 1500 mm, length 4825 mm.

Capacity : 60 T per hr.

Drive : 50 HP, 1440 RPM

Ger Box Ratio : 30 : 1L

Two strands of chain 150 mm pitch tensile strength of chain

40000 kgs, Speed of carrier 25 mtr per minute.

13. DRIVE FOR CRUSHERS AND MILLS

a) If steam Engines are used state no,

And type of /Engines, No. of crusher

and mills driven by each Engine the

diameter of cylinder, stroke, RPM

and Normal HP. : ----

b) If steam Turbines are used their H.P

number & exhaust pressure. ----

c) If Electric motors used, state No. : 4 Nos. DC motor one for each mill KW – 375, RPM -1000.

and type of motors, particulars of Make: Kirloskar.

current, no. of crushers and mills

driven by each motor and HP

developed at full loaded by each

motor.

d) Gearing arrangement, Type : Between each DC Motor and mills one enclosed gear box & one

reduction ratio and type of teeth. Set of spur gear arrangement provided.

1st motion gear box, make: FMG.

Type: SDN 630, Power 500 HP, input & output.

Ratio of f1st enclosed gear box FMG: 34.028:1

No.of teeth of spur gear: 130, Pinion-29, Module: 30

Ratio of spur gear set: 4.448, Total Ratio: 152.55:1

14. IMBIBITION:

a) State whether water used in hot or : For last mill imbibitions with hot water at Temp. of 70º is used.

cold and arrangements provided Water weighed by weighing scale capacity = 2.00 MT.

for measuring (or) weighing.

b) State the imbibitions scheme followed: Compound imbibitions is follows.

Page … 7

Page 9: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

c) Screening of juice : Rotary juice screen.

Capacity – 150 TCH cane juice

Drum/Screen dia – 1800 mm

Drum length – 2500 mm (2 Nos 1200 mm long screen bolted

Together).

Welding bar opening – 0.5 mm

Screening area – 13.57 Mw

Drive – 3.7 KW, 1440 RPM with planetary gear box.

Model – KT-2055 and power transmission by heavy duty

simplex

2” pitch chain

Drive sprocket 18 teeth

Driven sprocket 92 teeth

Screen rpm – 10

Wash water pump:

Type - KDS 1575

Capacity – 6 LPS

Head – 68 mtrs

Drive – 11 KW, 2880 rpm.

15. Bearing Lubrication : Centralize Lubrication system

Installed for Mill bearing and Transmission gear bearings.

Make: Lincoln.

16. Mill House E.O.T Crane : 1 No. Make steel and structural capacity 20 Tonns.

17. Crown pinion removal : Hydraulic puller.

Model: KE-HP:150/200

Capacity: 150 MT/200 MT

Working pressure: 480 kg/cmw

Stroke: 150 mm

Make: Kamakshi

Page …8

Page 10: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

II. CLARIFICATION PLANT:

1. Measurement (or) weighment of Raw Juice :

a) Measuring equipment : Nil

b) Weighting equipment state number, : One automatic weighing scale having capacity of 6.5

type and weighing capacity per charge MT/tip and 10 tons capacity of check weighment

of each tank in tons and arrangements arrangement as provided. (MAXWELL Boulogno type

provided for recording the number of 2 Nos centrifugal pump (one as stand by) of capacity

tips/hour and other details. 150 M/hr. and 53 mtr head.

2. JUICE HEATERS:

State number, type and heating surface : 5 Nos. of high velocity vertical V-24 type juice heater.

(in sq.m) of each, steam and the purpose Velocity vertical V-24 type juice heater.

for which each is used. Heating surface : 170 M2

No. of tubes : 336

No. of passes : 24

No. of tube/pass : 14

Tube O.D : 45 mm

I.D : 42.6 MM

Length : 4000 mm

Material : S.S

1 No. Dynamic juice heater

Heating surface : 243.35 m2

No. of tubes : 450

No. of passes : 30

No. of tube/pass : 15

Tube O.D : 45 mm

Tube I.D : 42.6 mm

Length : 4000 mm

Material : S.S

Page .. 9

Page 11: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

Vapour Line Juice Heater

Heating surface : 240 m2

No. of tubes : 468

No. of passes : 26

No. of tube/pass : 18

Tube O.D : 45 mm

Tube I.D : 42.6 mm

Length : 4000 mm

Material : S.S

One set of Condensate Juice Heater(To heat juice

by condensate)

Heating surface : 138 m2

No. of tubes : 248

No. of passes : 8

No. of tube/pass : 31

Tube O.D : 45 mm

Tube I.D : 42.6 mm

Length : 4000 mm

Material : S.S

One No. Plate Type Juice Heater

Model : AK20

Heat transfer area : 51.0 m2

No. of plate: 104 Nos

No. passes : 1

Plate materials: Alloy 316

Plate thickness : 0.50 mm

Connection : 200 mm

Design pressure : 6 atg

Design Temp: 125º C

Make : Alfa Level

3. JUICE SULPHITATION TANK :

State number, type gross and working : One number continuous juice sulphitation unit with

Capacity in (C.m) of each together with stirrer arrangement, Stirrer rpm: 20,Motor: 5 HP.

Circulation arrangement. RPM: 1440, Gear Box : V-500, Ratio: 70:1,

Capacity : 30.38 M3

Working capacity : 21.90 M3, Working height : 2.5

Mtrs, I.D: 3000 mm, Height : 4300 mm

Page .. 10

Page 12: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

4. ELIMINATORS:

State number, type, working capacity : NIL

(in cu.m) and heating surface (in sq.mtr)

of each.

5. SETTLERS:

State Number and working capacity : Rapi dorr Clarifier number of compartment – 5

(in Cu.M) of each in respect of continuous Working capacity : 555 M3 (555 HL), Dia: 9.144 Mtr

settlers mention make, dia, number of Height : 7.620 Mtrs. Juice compartments height:

converted from 242 to 555 system 1.524Mtrs ,compartments and juice holding capacity

6. SULPHUR GAS PLANT : Three Burners

a) Sulphur furnaces – State type and : i) One number of continuous sulphur burner,

number of furnaces, and tray area treay area 0.6 M2.

(in sq.Mtrs) for each furnace continuous

sulphur burner 100 kg/hr.

ii) One No. microprocessor based film type sulphur

burner Capacity : 100 kg/hr., Make: Digital utility,

New Delhi.

iii) One Auto-continuous sulphur burner

Capacity : 100 Kg/hr.

Tray area: 01 Sq.M

Make: Viswa System Pvt. Ltd, Nashik.

b) Air Compressors

State number, type and capacity (in Cu.M) : Three numbers of Rotary type air compressors one

Displacement per minute) of each and for juice sulphitation and syrup sulphitation

Delivery pressure. having Capacity of 600 m33/hr each.

Delivery pressure : 1.0 kgs/cm2 and one as

stand by.

7. FILTERATION EQUIPMENT:

a) Rotary vacuum filter make, number and : Oliver Cambell vacuum filter: 2 Nos

diameter, length of each and filtering Dia: 2.44 Mtrs, Length: 4.876 Mtrs. (8’ x 16’)

area with details of screens. Each filtering area 37.36 mw (402 Sq,.ft). Stainless

steel screens of hole size 0.5 mm., Number of holes:

625 Sq.inch.

b) Vacuum Pump : 3 Nos. Vacuum pump, Type: DV 40, Capacity: 73.5

M3/hr.1450 rpm.

Page … 11

Page 13: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

8. MILK OF LIME PLANT:

a) Give details of lime slaker,

type, size and RPM etc. : a) Rotary type of lime slakar of mild steel construction

and complete with electric drive. Lime slaker dia 0.90

Mtrs, Length 3.95 Mtrs. RPM. 29.

b) One lime classifier working in conjunction with slaker.

c) Two numbers of milk of lime storage tanks. Each

having dia: 3 Mtrs, Height: 3.85 Mtrs,

Capacity: 27.20 Cu.Mtrs., Stirrer R.P.M: 20

d) Two numbers of milk of lime pumps each having

capacity of 37.5 Cu.m/hr.

e) Grit catchers are provided for lime pumps.

f) One hydro cyclone provided.

b) Give details of country kiln capacity : NIL.

9. CARBONATION PLANT:

(To be filled up only for the factories : NIL

following carbonation process for

clarification of juice).

a) Carbonaiton tanks-State seperately : NIL

for each set the number iof tanks and

the working capacity in (Cubic Metre)

and the heating surface (in sq. Mtr)

of each tank, also gross capacity.

b) Lime-Kiln. : -----

(i) State number and capacity

(in cubic metre)

(ii) Give particulars of apparatus

if any, provided for analysis

of gas.

Page …12

Page 14: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

c) Gas pump-Sate number and capacity : ----

in cubic meter displacement (per minute)

of each type whether steam driven or

electric driven whether rotary or

reciprocation and type of valves.

Alternative Equipment :

Give here any alternative particulars of

Equipment if any in place of any of the

Proceeding items, such as dorr clarified,

Continuous sulphitation.

Syrup Sulpnhitation : ---

III. EVAPORATION AND BOILING PLANT:

i) Evaporators:

(The vessel from which vapours are

bled should be specified stating the

use to which the bled vapours are

put to)

a) State number and for each evaporator the : Details given below.

Number of vessels and the total heating

Surface(in Sq.Mts) of each vessel together

With dimensions of tubes, dia, and height

Of body and size of vapour pipes of each

body.

Particulars Heating

Surface

In M2

Details of S.S Tubes No of

Tubes

Body

Dia

mm

Body

Hgt

Mm

Vapour

Pipe dia

mm I.D

Mm

O.D

mm

Length

mm

1st pressure

effect V.C

880 38.85 41.25 4000 1796 3200 5530 700

2nd

pressure

effect V.C.

880 38.85 41.25 4000 1796 3200 5530 800

1st Body Quad 450 42.60 45.00 2000 1694 2800 4000 500

2nd

Body Quad 600 42.60 45.00 2000 2244 ID 3250 4000 700

3RD

Body Quad A.

B.

450

300

42.60

42.60

45.00

45.00

2000

2000

1694

1130

2800

2400

4000

5000

700

600

4th

Body Quad 450 42.60 45.00 2000 1694 2800 4000 900

Page .. 13

Page 15: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

VAPOUR BLEEDING ARRANGEMENT.

i) Semi kestner vapour bleed to Evaporator, sulphited juice (1st heating) clear juice heating

(1st stage) and Pans.

ii) Raw juice heating 1st stage, through vapour line juice heater using V body vapour. Raw juice

heating IInd stage through condensate juice heater using combind condensate water coming out

from cigar. Raw juice III stage heating through Dynamic juice heater using IV body vapour.

b) Give particulars of apparatus, if any

provided for recording and controlling.

i) Density of syrup : Density of syrup by brix hydrometers.

ii) Vacuum in last body : Vacuum by Vacuum guages.

c) State the heating surface of pre-evaporator

if any provided : Double pressure effects details are given.

d) Details of save-all and juice catchers : Centrifugal type save-all.

e) Arrangements for drawing condensate : i) Semi kestner condensate used for boiler by

from vessels providing separate mond.

ii) Evaporators, juice heaters and pans condensate

are withdrawn through cigar and vapour flash is

utilized for evaporators.

2) Syrup Treatment Plant:

a) Sulphuring tanks. : One continuous syrup sulphitation vessel.

State number and working capacities Working capacity : 6.44 Cu.Mtrs.

(in cubic meter) and gross capacities and Gross capacity : 10.05 Cu.Mtrs

whether continuous (or) intermittent. Working height : 1.8 Mtrs.

b) Filters – State type, number and filtering : i) Syrup clarification system of capacity suitable

for 3000 TCD plant.

(in Sq.Mtrs) (Particulars to type of filter ii) E-Melt system for sulphur melting.

press may be omitted if desired). iii) So2 water system.

Capacity : 230 TCH (5000 TCD)

Make: Digital Utilities, New Delhi.

Syrup clarifier capacity 160 H.L.

Buffer tank capacity 230 H.L

3) Syrup Storage.

State number of tanks and capacity : 4 Nos of storage tanks of 20.0 Cu.Mtrs. capacity

(in cubic Mtrs. of each) each.

Page …14

Page 16: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

4) Molasses Storage (Process). : 11 Nos 20.0 Cu.Mtrs. capacity each

State number of tanks and capacity (Melt-1 Tank: A.L-1 Tank: A.H-4 Tanks, B.H-3

(in Cu.Mtrs. of each). Tank, C.L-2 Tanks).

5) Vacuum Pans:

a) State type and number of Pans of each type : 6 Nos, if Calandria Pans, each of striking capacity

(Coil or Calandria) and for each pan state 60 MTs. (420 HL) details given below, tube

the normal strike capacity (in Hecto Litrs) material S.S.

and total heating surface in Sq.Mtrs. and the

mechanical circulators if any, (Dia, Pitch

and RPM) and the size of the tubes or coil

in Sq.Mtrs.

Pan

No.

Heating

Surface

In M2

Details of S.S Tubes No. of

Tubes

Body

Dia

In mm

Strike

Valume

In H.L

Vapour

Pipe

Dia in

mm

I.D.

MM

O.D

MM

Length

MM

1. 277.55 98.0 102 900 1064 4900 420 1100

2. 277.55 98.0 102 900 1064 4900 420 1200

3. 277.55 98.0 102 900 1064 4900 420 1200

4. 277.55 98.0 102 900 1064 4900 420 1200

5. 277.55 98.0 102 900 1064 4900 420 1200

6. 277.55 98.0 102 900 1064 4900 420 1200

b) Give particulars of apparatus if any provided

i) For recording vacuum : Vacuum Gauges

ii) For controlling boiling pan : --

iii) Details of save-all & Juice catchers : Helmet type save-alls

iv) Details of Booster if any :

6) Condensation Plant:

a) Condenses, state number, type dia and : Individual S.S condensers for Pan No.1,2,3,4,5,6

height (in cms) also give particulars of and Evaporator IV., Make: Spray Engineering.

pans and evaporators connected to each 1st pan Multi jet condensate replaced by SS

condensers. Condenser.

Page …15

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b) Condenser water pumps, State No, type, : For Pans 3 Nos, 1500 m 3/hr, 25 MTs head type-

capacity (Lits/hr) for each Centrifugal, Drive-150 HP, 1480 RPM, Make:Sam,

Greaves Cotton. 1 No. 2500 M3/hr capacity had –

24 Mtrs, Type: MF 40 x 40, 250 HP, 978 RPM

For Evaporator: Type – 250 MF, Capacity – 450 –

500 M3/hr. Head-25 mtr, Make-Gita,

Drive:55 KW, 1480 rpm.

c) Air Pumps: State number, type and : ---

capacity (in cubic meter displacement/

min. for each)

d) Water cooling system:

i) Spray pump-State number & type and : 2 Nos. each having a capacity of 2500 Cu.Mtrs/hr.

capacity (in lts/hr) for each. Type: M.P 450/550 drive. 90 KW/93KW, 975 RPM.

1 No. Gita make Type:250 MF, Capacity:800 M3/hr

Head – 11 mtr., Drive – 55 KW, 1480 rpm.

ii) Spray pond-State number & Type of : One mist flow spray pond size: 100 mtr x 26.5 mm

Nozzels. Mtr, 410 nozzles, involute type.

iii) Cooling Tower-Sgtaet Platform area : Cooling Tower is provided with 4 Fans.

(in M2). Dimensions: Width : 9855 mm

Length: 19660 mm

Height: 6553 mm

Fan Drive H.P : 30

IV. Condensate hot water cooling Tower : Type: Natural Cooling. No.of Nozzels: 24

Capacity: 15m3/hr., 3 Nos Pumps,

Flow range 4 to 2.5 ltr/sec., Head: 30 mtr.

Drive: 2.2 KW, RPM: 2880.

V. Pan discharge valve operation : 2 Nos Hydraulic operated system provided for

Operation of discharge valve of Pan No. 2 & 3.,

Make: Kamkshi.

Page .. 16

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VI) Cooling, curing and drying Plant:

1. Crystallizers:

State number of crystallizers of each type : 4 Nos. of Air cooled “U” shaped crystallizers for “A”

(open (or) closed and jacketed etc) and for “A” massecuite. Capacity: 420 H.L-3 Nos & 455 HL

each crystallizer give the normal massecuite Capacity-1 No. 3 nos of water cooled “U” shaped

cooled and the cooling surface (in M2 of crystallizers for “B” massecuite. Capacity: 455 HL

coils if any type of cooling coils. each Cooling surface area – 68 sq. Mtrs. each

2 Nos of Air cooled crystallizers (“U” shaped) for

C-massecuite strike receivers, capacity: 420 H.L

each. One number mono- overtical crystallizer for

C-massecuite cooling. Capacity: 1750 H.L Cooling

Surface area: 380 Sq.Mtrs.

2. Seed Crystallizers:

a) Mention number and size (in hecto liters) : Four No’s out of which one open crystallizer for

for each. B-seed of Capacity: 325 H.L.

One vacuum crystallizer for A-footing of capacity

325 HL and One vacuum crystallizer for B-grain of

capacity 325 H.L and one vacuum crystallizer for

B-grain of capacity 325

H.L and one vacuum crystallizer of C-grain of

capacity 325 H.L All these crystallizers are provided

with planetary gears for power saving.

b) Give details of reheating arrangement : C-fore worker Pug Mill is provided with transient

heaters with hot water re-heating arrangement.

3. Centrifugal Machines

a) State number of machines used as fore : Details of Centrifugal machine given below.

Workers and After workers separately

for each type of Massecuite and mention

separately their basket diameter and

height (in mm) R.P.M and type of

drive.

b) Give gravity factor and particulars of

high speed machines if any such as size

cubic content, speed and number of

cycles/hour low grade massecuites

particulars of liners and packing.

Page…17

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Page 20: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

Massecuite

Machine Basket

R.P.M Drive

Gravity Factor (max)

Capacity MT/Hr per Machine

No.of cycles per hr.

per Machine

Liner

Type Nos Type Size Top Inner

1 2 3 4 5 6 7 8 9 10 11 12

A. Fully Automatic

flat bottom

6

Flat bottom

48"/30" 1450 4-Speed pole changing motor

80/200/750/1450

1430 9.80 MT 14 Brass 8.5

mm 8

mech

B. Continuous Centrifugal

2 30 Semi cone angle

1350 mm

1450 120 HP 1580 15 to 18 MTs per

hour

Nickel screen 0.09 % 2.20 mm

C-Fore worker

Continuous Centrifugal

2 30 Semi cone angle

1350 mm

1750 120 HP 2300 8 to 12

MTs per hour

Nickel screen 0.06 % 2.20 mm

C-After worker

Continuous Centrifugal

1 30 Semi

cone angle

1350 mm

1450 120 HP 1580 15 to 18 Mts per

hour

Nickel screen

0.09% 2.2 mm

Page 21: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

Air compressors : 2 Nos Air compressors

1 No. Ingersoll Ran d make, Size: 8 x 5 ESV-1-LUB

Pressure-100 lbs/sq.inches RPM-750

1 No. Kirloskar Khosla make, Model:SFS 325, HP: 50,

Water cooled.

Capacity and pressure of hydraulic pump : 1 No. of super hated wash water unit to supply spray water

For centrifugals. for Centrifugals.

4. SUGAR DRIER:

a) State number and type (eg) : Grass hoppers – 3 No’s

Granulator, Grass Hopper, Cooling i) First one plain tray hopper.

Tower etc) and total heating surface ii) Second one multi tray hopper with hot air supply.

(in m2) iii) Third one multi tray hopper with cold air supply.

First hopper: Length : 12800 mm

Width : 1500 mm

Depth : 230 mm

Second hopper: Length : 12000 mm

Width : 1500 mm

Depth : 230 mm

Third hopper: Length : 12800 mm

Width : 1500 mm

Depth : 230 mm

Heating Surface: 18 Sq.Mts

iv) One magnetic separator installed over 3rd

sugar hopper

to remove iron particles from sugar.

b) Sugar Elevator : 1 No. Sugar elevator (bucket type) having M.S galvanized

buckets mounted on 2 chain stand. Capacity : 12 Tonns/hr.

c) Sugar Grader : 2 No’s four deck sugar graders of Ravalgoan make,

vibrating type, each of 12 MTs/hr capacity.

d) Sugar Weighing scales : 3 No’s Electronic Weighing scale Model:DS415 series

Capacity: 300 kg – 1 Nos

200 kg – 2 Nos

e) Bag stitching machine : 3 No’s bag stitching machines of capacity 150 bags per

hour, Make: Stitch well Qualitex.

page…19

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f) Sugar Bag Slacker : 3 No’s

g) Sugar Bag conveyor : 16 Nos

600 mm width, 6.1 meter long – 2 Nos

7.8 meter long – 2 Nos

9.1 meter long – 12 Nos.

h) Sugar bag printing machine : 1 No., Make: Drava.

i) Sugar Melter : 1 No. Capacity : 15 M3/hr. with stirrer drive arrangement.

5. Sugar Silo (Bin) : a) 1 No Food grade type sugar silo of Rostfrei make holding

Capacity 110 Tons.

b) Automatic weighing machines of Hi-tech make – 2 Nos

Each capacity 20 Tons . Per hour

6. Sugar Go down : 3 No’s Size – 80 mtr x 40 meter – 1 No.

80 mrt x 20 meter – 2 No’s

Capacity: 300000 Bags (Qtls)

V. STEAM & POWER PLANT:

1. a) Boilers

State numbers, type and make of boilers : i) Number off: One

and for each boiler it’s working pressure ii) Type-Bent water tube boiler with side water walls.

(in kgs. Per sq.cm), hating surface (Indian iii) Make – M/s Thermax Babcock & Wilcox Ltd.

rating), steam generating capacity in Kg. iv) Working pressure – 42 kg/cm2

per hour,grate are for Bagasse and coal v) Heating surface furnace & Bank tubes – 1785 M2

(in sq.mtrs) super heater heating surface Economizer - 895 M2

and degrees of super heat and details of Super Heater coil - 160 <2

soot blower. vi) Steam Generating capacity – 64 TPH.

vii) Travelling Grate Furnace area 4.92 Sq.,

viii) Super heated steam temperature 390º C C+10º

C-15º C.

ix) Soot Blower-4 Nos at various levels in Boiler and

4 Nos in economizer.

b) Feed water Treatment:

Give particulars of arrangements if any, : DM plant is provided

for softening or other wise treating the Make : ION Exchange

feed water entering the boiler. Having: Multigrade Filter, cat ion unit, Degasification

system, Anion unit.

Capacity: 200 M3/24 hrs.

Storage tank: M.S.Cylinderical tank capacity: 50 M3.

c) Economizer and Feed water heaters:

Give particulars stating type and heating : Feed water heating economizer is provided &

Surface. Economize heating surface = 895 Sq. Meters.

d) State accumulators-Number, Type and

capacity : ---

Pate…20

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e) Auxiliary fuel:

Give particulars of arrangements for : Coal and Fire wood.

burning auxiliary fuel, if any (e.g,Crude

Oil, Molasses, coal etc.)

f) Chimney :

State if it is of cricks or of steel and give : R.C.C. Chimney - 1 No.

diameter and height. Also type of draught Diameter – 3 Meter, Height – 40 Mtr., Draughts –

(eg) forced, induced or natural) capacity 1 No. Secondary Air Fan Capacity – 47640 M3/hr.

of froced and induced draught fans. Model – RPM 1630 A SZ 108 SWSI, arr-3–CCW

Drive – 160 KW,1485 RPM,

1 No. F.D Fan.

Make – Industrial Fans (India) Pvt.Ltd

Capacity : 80000 M3/hr.

Fan RPM – 1120 (Belt drive)

Drive : V Belt

Shaft power- 46.29 KW

2 Nos I.D Fan, Make: Enviro division (Thermax)

Capacity : 117600 M3/hr., Drive: 187 KW,

740 RPM each.

g) Fly ash Arrester : Multi cyclone dust collector with air lock valve.

Increased cyclone cells from 156 to 228 Nos and

Adding one more rotary air valve.

h) Feed water tank : M.S Cylinderical tank

Size: 3000 mm dia, 9226 mm long,

Capacity: 60 M3

i) De Aerator storage tank : Capacity: 54 M3, Normal water level-40 M3

Size: 2800 mm dia, 9606 mm long.

j) Feed Pump : 3 Nos KSB make pump, Type: WL 80/10

Capacity: 50 M3/hr. Head-560 mtr. (M/c)

Drive – 132 KW, 2975 RPM each.

1 No. Turbo Feed pump capacity: 135 M3/hr,

Head-5602 mtr., Turbine HP 296 KW, 2930 RPM.

3 Nos Transfer pump Make: Kirloskar, Model: CPG

50/200, Capacity – 50 M3/hr.Head-55 mtr. Drive:

11.18 KW, 2900 RPM each.

Page…21

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k) Chemical dosing pump : L.P Chemical dosing pump, Capacity : 16.8 LPH

HP Chemical dosing pump capacity : 20 LPH.

l) Compressor : 4 Nos, Make : Ingersollrand- 2 Nos of Type 30

Size: 5” & 2 ¾” x 3 ½”, Drive: 5.5 KW, 1440 RPM

2 Nos, of Model 2475, Drive: 7.5 HP, 1440 RPM.

m) Continuous Bagasse feeding system : 4 sets, Drum extractor: 800 mm dia

Casting length: 1650 mm, Drive: 5.5 KW, RPM: 960

Planetary gear type: KT 4009 M, Ratio: 307.9.1

Output speed: 2.4 rpm.

Screw conveyor: Width – 627 mm, Length – 2330 mm

Drive: 3.7 KW,RPM: 1440. Planetary gear KT 2005 M

Ratio: 27:7:1, Output speed: 51 rpm.

n) Coal & Wood Chips handling equipments

and Belt conveyors for co-gen plant.

i) Straight Conveyor : Width of the Belt : 910 mm

Rubber Belt : 3 ply

Thickness : 10 mm

Length of the Conveyor : 80.45 Mtr

Drive H.P : 15 H.P

Size of Gear box : 4.700

ii) Inclined Conveyor : Width of the Belt : 910 mm

Rubber Belt : 3 Ply

Thickness : 10 mm

Length of the Conveyor : 24.25 Mtrs

Drive H.P : 5 H.P

Size of the Gear Box : 4 knifes

iii) Coal handling equipment : a) Coal crushers, Make: - , H.P: 25 HP.

b) Coal Conveyor

Length of coal conveyor: 10.85 Mtrs

Belt width : 500 mm

Belt Thickness : 6 mm

3 Ply Rubber Belt.

iv) Wood Chipping Machine : Make : CIBI

Capacity : 10 Tonns/Hr.

H.P : 145 H.P

No. of knifes : 4 knife

Page…22

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2. POWER PLANT : 2.5 MW

a) Sate number of prime movers, stating

for each : ---

i) The purpose for which used it’s make,

cylinder diameter stroke RPM and normal

H.P or B.H.P : ---

ii) If any turbine is also used, state it’s type : Make: Triveni, Frame: 14 A, S. No.F 14 A-048-

number of stages and steam conditions 1991, Power 2500 KW,

of inlet and outlet. Rotor Gear sped 8250/1500 RPM

Trip speed: 1650 RPM,

Steam pressure: 42/45 kg /cm2

Exhaust pressure: 1.2/1.5 kg/cm2,

Steam temperature 425º C/445ºC.

b) State number of electric generators s

stating for each : Alternator, Make: Kirloskar, Frame: 4 AB 710/6

KVA – 3125, RPM – 1500, Volt – 420, Amp –

4296.

i) D.C, or A,C : 1 No. A.C set

ii) Voltage and make : 440 Volts, M/s. Kirloskar.

iii) Out put in K.W : 2500 K.W

iv) Purpose for which used : Generation of power for lighting as well as running

(Lighting only or development of of factory units.

power in factory).

v) If A.C power factor number of phase : Power factory = 0.8

and frequency

.

vi) Maximum demand in KW during the : Maximum demand in season = 2400 K.W

season and the off season In off season power turbine is not in operation.

vii) KW hour generated during the season : ---

viii) KW hour generated during the off

season : Nil

2-A) POWER PLANT : 5.0 MW

a) Sate number of prime movers, stating

for each : ---

i) The purpose for which used it’s make,

cylinder diameter stroke RPM and normal

H.P or B.H.P : ---

Page..23

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ii) If any turbine is also used, state it’s type : Make: W.H Allen Sons & Company Ltd, Bedford,

England.

number of stages and steam conditions Year : 1968, Sl.No. T4/67359

of inlet and outlet. Power – 5000 KW

Normal running speed: 10250 rpm

Trip speed – 11275 rpm.

Inlet pressure – 44 brg(625 psig)

Exhaust pressure – Minimum 15 psig, Max. 45 psig

Steam temperature: 780 deg. F (415 Deg. C)

Max. inlet temp. – 850 Deg. F (415 Deg.)

Steam consumption – 42184.52 kg/hr at 5.0 MW load

~ 8.44 kg/KWHr.

Gear box input rpm: 10250

Gear box output rpm: 1500

b) State number of electric generators

stating for each. : Alternator, Make: Lancashire Dynamo & Crypto Ltd,

England

Type – Brushless AC Exciter, Sl.No. 371260

Enclosure – C.A.C.W. Size: EAD 60

Standard – B.S.2613/1957 Class B

Year – 1967

Max. Cont. Rating – 6250 KVA (5000 KW

@ 0.8 power factor)

Voltage – 3300 V

Frequency – 50 Hz

No. of phase – 3

Speed – 1500 rpm

x) Diesel set : i) 1 No. Model 320-26, KW=250, PF=0.8, 3 phase,

50 cycles/second, V=415 V,KVA=320,

RPM:Make: Powerica.

ii) 1 No. 500 KVA D.G set

Type: W6AG, RPM: 1000,

Make:Kirloskar Oil Engine Ltd, Pune.

Generator : 500 KVA, Speed: 1000 RPM,

Volts: 415,

Amps: 696, Make: Jyothi.

xi) Transformer : 2500 KVA 11 KV/433 V – 1 No.

6000 KVA 11 KV 433 – 1 No.

3000KVA 11 KV 433 – 1No

Page…24

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CO-GEN CAPTIVE POWER PLANT : 6.0 M.W

TURBINE: Make: Triveni Engineering

Model: FR 13, Steam

Pressure: 42 kg/cm2

Temperature : 400º C

Serial No; : 41, Year-2002

Power : 6000 KW

Turbine speed : 8312 RPM

Output speed : 1500 RPM

Trip speed range : 9145 to 9560 rpm

1st Critical speed : 3200 to 3600

Bleeding steam pr : 7 kg/cm2

Exhaust steam pr : 0.1 kg/cm2

Extraction : 1.5 kg/cm2

Gear Box : Triveni make

Model : 0560

Sl. No. : 03

Gear Ratio : 5.54

Power HP/KW : 6600 KW

Rated input : 8312

Rated output : 1500

Service Factor : 1.5

No. of Teeth : Gear/Pinion-

138/25

CONDENSOR : 1 No.

Make : TEAM Indian Limited

Type : Surface fixed tube type

No. of Pass : Two water box type divided

Steam Flow : 29500 kg/hr,

Steam Pressure-ATA 0.12

Steam Temp. – 49.5º C

Clearness factor : 0.85

Cooling water temp. inlet 32º C

Outlet 42º C

Cooling water pressure 0.3 kg/cm2

Cooling water quantity : 1578 m3/hr

Surface area : 557.2 m2

COOLING TOWER : 1 No. Masonry cooling tower Fan

drive: 60 HP,

1480 RPM, Fan dia: 4250 mm,

Type : Two cells.

Page…25

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SPRAY PUMP : 2 Nos

Pump No. 1 Pump No. 2

Make : Kirloskar Beacon weir Lt

Type : 14 UP 1M SDA

Head : 25 mtr 35 mtr.

Capacity : 486 ltr/sec. 444.44 ltr/sec

Size : 400 x 350 300 x 400

Drive : 180 KW 187 KW

RPM : 1480 1478

ALTERNATER : Make : BHEL

Frame : G74904

KVA : 7500

KW : 6000

RPM : 1500

Voltage : 11 KV

P.F : 0.8

Starter AMP : 394

Phase :3,

Hz : 50

Connection star

Ambient Temp.: 50º C

Inlet Temp : 50º C

Exct Volt : 125

Exct Amps : 406

Specification: IS4722

Duty: Continuous

Brushless excitor : Make : BHEL

Kw : 62.6

Excitation Amp: 3.6 A

Excitation Volt : 108 A

Connection : Star

Volts : 139

Amp : 450

RPM : 1500

Hz : 150

Specification: IS 4722

Makers No. : 222A 231-11

Division : Bhopal

Year : 2001

Page…26

Page 29: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

TRANSFORMER : 1 No.

Rated MVA : 8 MVA

Voltage : 11 KV/33KV

VI GENERAL

i) Make of Plant:

State name of maker or principal makers of : Walchandnagar Industries Ltd., & Thermax

machinery Babcock & Wilcox Ltd., Triveni

Engineering, Dorr Oliver, Nizam Sugars

Spray Engineering, Kirloskar,

BHEL, Digital Utilities.

ii) Final Molasses Storage Tank State Number,

type and capacity of each tank : 2 No’s, steel storage tanks,

Capacity: 3077 Cu.Mtrs each.

iii) Effluent Disposal:

Give particulars of arrangements for disposal : Effluent treatment plant is provided with

Of factory effluents anaerobic lagoon, Oxidation pond with

Aerators and with Second clarifier etc.

Treated effluent is utilized for irrigation

purpose

Capacity: 3500 M3/day.

Upgraded ETP by adopting diffuser system

and adding one more clarifier.

iv) Sampling equipment:

Give particulars of equipment provided for : Automatic sampling for mixed juice hand

Sampling various juices, bagasse and other sampling at all other stages.

Material for analysis.

v) Control instruments:

Number of specification : Pressure, Vacuum and temperature gauges

are arranged wherever required for pans and

evaporators.

VRL Automation have provided for Boiler

control Panel. (Steam Flow, Water flow, Co2

recorder Drought gauges, pressure and temp.

guages for water and steam, ID & FD Damper

control arrangement).

VRL Automation of PRD station 42 kg/cm2 7

kg/cm2 and 7 kg/cm2 to 1 kg/cm.

VRL Automation for Raw Juice and imbibition

water flow & Control System.

Page…27

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VRL Automation of sulphited juice and sulphur

burner.

vi) Final Molasses weightment : One automatic weighing scale is provided of

capacity 3.0 MTs/tip.

vii) Details of the machinery of workshop:

a) State number of Laths and their sizes : 3 Nos

Make, Type, size, HP, maximum speed

Minimum speed : Centre height : 12”, Length of bed: 6 feet,

HP: 2, RPM: 1440

b) Imported Lathe Make: Lodge & Shipley

M/c USA Bed Length: 4 feet, Drive, 3 HP

1440 RPM.

c) Lathe Machine Make: Kirloskar,

Bed Length: 7 feet, Drive H.P : 3 HP,

d) Roller Lathe Make: G.R.D.,

Bed Length: 24 feet, Drive H.P: 15 .

e) Radian Drilling Machine,

Make: Archadle England,

Height: 10 feet, Drive: 3 HP.

g) Number of shapping machines : 1 No. HP:3, Make: Leader,Maximum

stroke 24”, minimum stroke

h) Couple size and capacity : ---

i) Planning machines and their sizes : ---

j) Other smaller items in the (Workshop):

1. Power Hacksaw Machine : 1 No.

Make: J.E.W Ram Length: 545 mm

Ram Width: 155 mm, Blade

Length: 525,Motor: Belco, KW:

1.5, HP: 2, Amps: 3.3, Volts: 415, RPM

1440,M/c NO. 23371, Frame: 90

2. Grinding Machine : 1 No

Make: I.F.I., Frame: BGM/MD, Wheel

size:8”x 1” x 3/4m GOL 0.8, Amps: 1.4,

Volts: 400/400,Cos 0.8, RPM: 2860

Rating: INT, S.No.4241/91.

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3. Sensitive Drilling Machine : 1 No.

Drill size:1” (25.4mm), Basic plate dia: 350 mm

Motor: Accurate 30 induction motor, KW: 0.75

HP: 01, RPM: 1440, Insulation class E,

M/c No. 2130.

4) Light duty Gun type Drilling : 1 No.

Make: Ralliwolf, Type: EJ36,

Drill: 010

Duty: 15 minutes, Code EVolts235,

Watts: 235 F/L Amps 3.0, RPM: 700,

S.No.D69934.

5) Magnetic Drilling Machine : 1 No.

Make: Ralliwolf, Type: NW10, Code: AR,

Drill: 031,F/L Amps 3.8, Volts: 235,

Watts: 850, RPM: 280, S.No. C3480

6. Light Duty Drilling Machine : 1 No.

Make: Ralliwolf, Size: 1/2:”, RPM: 1440

7. Portable Blower : 1 No.

Make: Neutron (Pvt) Ltd

Type: N21B, F/L Amps: 1.65 AC & DC 235

RPM: 1.55 M3/Minutes 310 KM PH,

S.No.580590

8. High Speed Angular Grinder : 1 No.

Make: Ralliwalf, Type: Ag7, Wheel: 180,

Code BP, F/L Amps: 10, M/L RPM: 7000,

Duty cycles: 30 mts, S.No. C66655

9. Flexible Shaft-Grinder : 2 Nos

Ralliwolf machine, Type: FF2,

Collect 60, Code:

D, Volts 235, Watts: 370 F/L /amps: 1.7,

M/L RPM: 11500/1200, Duty

cycles: 30 min.

10. Air Blower Machine : 1 No.

Make: Ralliwolf, Model: 77750 Head:

750/4802mm Cap: 20/1, 6M3/Minute,

Amps: 3.5/2.4, S.No.BL118354 Double

Insulation.

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11. Straight Grinding Machine : 1 No.

Make: Ralliwolf, Type: MQ7, Wheel Dia: 100 mm

Code: BP, Watts: 750, RPM: 5000, Duty cycle: 30

Minutes, S.No. 1303127.

12. 3” Radial Drilling Machine : 1 No., Make: Archdale England

13. Welding Transformer : 6 Nos

14. Welding Generator : 1 No.

15. Plate Bending machine : 1 No. width: 2500 mm.

16. Cold water arrangement : 8 Bore wells,

7.5 HP submersible pump – 6 Nos 15 HP

submersible pump – 2 Nos

17. Cold Water storage : One masonry tank.

Size: 50 Mtrr dia, 2.5 Mtr, depth capacity: 4700

Cum.Mtr.

18. Power House Crane : 1 No. Make: Steel and structural capacity: 20

Tonnes

19. Reverse Osmosis Plant : R.O Plant Make : Wellknown,

Capacity : 50 Tons/hr

Discharge: 30 Tons,

Reject Water:20 Tons/hr.

20. Ultra Filter Plant : Capacity : 40 Tons/hr.

I hereby declare that all the details given in this returns are true to the best of my knowledge and belief.

Signature of the Owner or Person Authorized.

D.K.AUDIKESAVULU

CHAIRMAN/MANAGING DIRECTOR

Page…30

Page 33: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

KBD SUGARS & DISTILLERIES LIMITED - PUNGANUR

SUGARCANE AREA AVAILABLE FOR 2018-'19 CRUSHING SEASON

Existing sugarcane area; As on

31/05/2017

Sl.no DIVISION Plant

Ac Ratoon

Ac Total

Ac

Further expected

plantation Ac

1 PUNGANUR 461 429 890 30 2 CHOWDEPALLI 855 409 1264 50 3 GANGAVARAM 504 351 855 25 4 V.KOTA 356 22 378 30 5 MADANAPALLI 20 0 20 10

TOTAL AREA (AC) 2196 1211 3407 145

Page 34: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

MANDAL WISE EXISTING SUGARCANE AREA FOR 2018-'19 CRUSHING SEASON

SL NO.,

NAME OF THE MANDAL SUGARCANE EXTENT FOR 2018 - '19 ESTIMATED YIELD., MT

P R G.TOTAL., AC P R G.TOTAL., MT

1 PUNGANUR 231.05 250.29 481.34 5776.25 5005.8 10782.05

2 RAMASAMUDRAM 23 32.54 55.54 575 650.8 1225.8

3 PEDDA PANJANI 162.98 42.56 205.54 4074.5 851.2 4925.7

4 CHOWDE PALLI 587.05 345.23 932.28 14676.25 6904.6 21580.85

5 SOMALA 89.26 16.3 105.56 2231.5 326 2557.5

6 SADUM 11.5 14 25.5 287.5 280 567.5

7 GANGAVARAM 464 321.15 785.15 11600 6423 18023

8 BAI REDDY PALLI 164.25 118.85 283.1 4106.25 2377 6483.25

9 V-KOTA 200 25 225 5000 500 5500

10 RAMA KUPPAM 54 6 60 1350 120 1470

11 SHANTHI PURAM 170 29 199 4250 580 4830

12 KUPPAM 0 0 0 0 0 0

13 MADANA PALLI 1 0 1 25 0 25

14 KALIKIRI 5.5 0 5.5 137.5 0 137.5

15 GUDU PALLI 0 0 0 0 0 0

16 MOLAKALA CHERUVU 0 0 0 0 0 0

17 GURRAM KONDA 0 4.5 4.5 0 90 90

18 KURABALA KOTA 0 0 0 0 0 0

19 B-KOTHA KOTA 9.2 2 11.2 230 40 270

20 P.T.M 3 0 3 75 0 75

21 VOYAL PADU 1 8.5 9.5 25 170 195

22 THAMBALLA PALLI 0 0 0 0 0 0

23 NIMMANA PALLI 1 14 15 25 280 305

24 PALAMANER 0 0 0 0 0 0

25 PADDAMANDYAM 0 0 0 0 0 0

TOTAL ., AC 2177.79 1229.92 3407.71 54444.75 24598.4 79043.15

K.VARADARAJAN

AGM- CANE

Page 35: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia
Page 36: TIN No.37570147098 CST No.37570147098 KBD SUGARS ...staionline.org/Pdf/KBD All.pdf · c) Screening of juice : Rotary juice screen. Capacity – 150 TCH cane juice Drum/Screen dia

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