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Midwest AASHTO Bridge Preservation Conference October 13, 2010 Detroit, MI TIMBER PILE REPAIR By: Roe Enchayan, PE Nebraska Department of Roads

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Page 1: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

Midwest AASHTO Bridge Preservation Conference

October 13, 2010 Detroit, MI

TIMBER PILE REPAIR

By: Roe Enchayan, PE

Nebraska Department of Roads

Page 2: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

The Problem’s Scope

• 131 State Bridges Have Timber Piling

–5.6%

• 1385 Non-state Bridges Have Timber Piling• 1385 Non-state Bridges Have Timber Piling

–13.3%

Page 3: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

The Problem with Timber Piling

• Age

• Stream Bed Degradation

• Reduced Pile Cross Section .• Reduced Pile Cross Section .

• Cap Condition

Page 4: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

Timber Pile Capacity Issues

• Shorter Lengths (30 to 45 feet)

• Numerous Piles

• Fair to Good Cap Conditions• Fair to Good Cap Conditions

• Short-span Slab Bridges

• 30 Tons Nominal Capacity

• 10 to 20 Tons Design Loads

Page 5: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

Pile Capacity

Page 6: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

What has been done in the past?

Page 7: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

What has been done in the past?

Page 8: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts
Page 9: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

Demo Bridge

• Three-span continuous slab has 28.5’, 35’ and

28.5’ spans.

• Built in 1938, widened in 1986 when two piles per

member were added.

• Two rows of timber piles with cross bracing are • Two rows of timber piles with cross bracing are

placed under each bent.

• Bent piles have 0% to 90% section remaining.

Piles were rated 4 for their condition.

• Bent and abutment caps are in good to very good

condition.

Page 10: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

Spliced

Page 11: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

Old Policy• Replace bridges with timber piles in poor conditions

• Replace the bridges with timber piles in fair

conditions when widening is required.

• Timber piles are rated in fair or worse conditions.

New Policy (unwritten)

• Repair the timber piles if they are sufficiently carrying the cap loads (caps are not suffering).

• Repair if it extends the life of structure 10 to 20 years.

Page 12: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

Splice Assembly

Page 13: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

Top Unit

Page 14: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts
Page 15: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts
Page 16: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts
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Cost Factor

• Stocked or salvaged material was used.

• The district mechanic assembled the pieces

and painted the splice.

• The estimated cost of material, assembled and • The estimated cost of material, assembled and

painted, is $1,000.

• Installation labor was estimated at 40 man-

hours.

Page 30: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

Advantages

• Low-Cost Alternative

• Effective Alternative

• Accelerated Repair – Pre-Assembled Units

• Minimum Environmental Impact – No Permit• Minimum Environmental Impact – No Permit

• Splice Capacity of 25 Tons > Design Capacity

• Temporary Solution – Lasts longer than the waiting period.

• Under Traffic

• By Maintenance

Page 31: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts

QUESTIONS ?QUESTIONS ?

Page 32: TIMBER PILE REPAIR - The National Center for Pavement ... · TIMBER PILE REPAIR By: Roe Enchayan, PE ... •Splice Capacity of 25 Tons > Design Capacity •Temporary Solution –Lasts
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