tiger brand mining cables - amercable-com.vps...

TIGER® BRAND

MINING CABLES25-35kV TYPE SHD-GC & MP-GC

Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-96131

Tiger® Brand is a registered trademark of AmerCable Incorporated

36-525

TYPE SHD-GC 3/CMOLD-CURED CPE JACKET • 25000 VOLTS100% INSULATION LEVEL

Jacket1

Reinforced mold-cured thermosetting ChlorinatedPolyethylene (CPE) Jacket.Cable identification via permanent marking.

ConductorsFlexible tinned copper

Insulation ShieldingSemi-conducting rubberand semi-conductive tape

Ground WiresFlexible tinned copper

Strand ShieldExtruded semi-conducting layer

Ground Check ConductorFlexible tinned copper with yellow polypropylene insulation

Round-shaped cross-section

InsulationShieldingTinned copperand color codednylon braid

Assembly Taped core

Insulation 90°C ethylene-propylenerubber (EPR)

See Page 13 for jacket color options.

Also available with Extra-Tough ThermoplasticPolyurethane (TPU) jacket for extremely abrasive environments! See page 3.

See Page 14 for Tiger Stripe options

APPLICATIONHeavy duty high voltage portable power cable for use in circuits not exceeding the rated voltage. These cables are used for heavy mobile equipmentsuch as drag lines, shovels, dredges, and for powerfeeders. Recommended maximum continuous conductor temperature in 90°C. Suitable for shallow water submersion.

Cable carries “LR 82346” marking indicating approvalto the Canadian Standards Association specificationfor Portable Power Cables C22.2 No. 96-17.

Tiger® Brand Mining Cable meets or exceeds ICEA Standards S-75-381/NEMA WC-58, ASTM B-172 and B-33.

RATINGS & APPROVALS� Canadian Standards Association C22.2 No. 96File 82346, FT1, FT4, FT5, -50°CType SHD, SHD-GC, SHD-BGC up to 25kV

� CSA rated TC-ER� Suitable for direct burial� Mine Safety & Health Administration 184-MSHA. � Pennsylvania Department of EnvironmentalProtection P-184.

� Insulated Cable Engineers Association S-75-381/NEMA WC-58. Design standard for mining cables.

350 Bailey Road • El Dorado, Arkansas USA • www.nexansamercable.com • e-mail: mining@nexansamercable2

36-525 • TYPE SHD-GC 3/C • CPE JACKET • 25000 VOLTS

* Larger GC conductor sizes available upon request.

133% insulation level available on request

SizeAWG*

1 1/0 2/0 3/0 4/0 250 350 500

SizeAWG

6 5 4 3 2 1 1/0 3/0

No. of Wiresper

Conductor

259266323418532627888

1221

Minimum No.of Wires perConductor

133133133133133133259259

InsulationThickness

mm

7.497.497.497.497.497.497.497.49

NominalOutside

Dimensions mm

75.00 77.00 81.00 84.00 89.00 90.70 97.30 108.00

GroundCheck

Conductor Size AWG*

8 8 8 8 8 8 8 8

Jacket Thickness

mm

6.62 6.62 6.90 6.90 7.49 7.49 7.49 7.87

Approx.Weightkg/km

7013 7562 8397 952811016118971453418549

Ampacity *

30°CAmbient Temp

210240274315360396482590

Power Conductors Grounding Conductors

36-525-

001CSA010CSA020CSA030CSA040CSA250CSA350CSA500CSA

Nearest StandardMetric Cond.

mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500

Area ofAWG/kcmil

in mm2

0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000

AWG/Metric Cross Reference

1 Jacket – CPE jacket. Black CPE is standard. Colored CPE available upon request. See page 13 for color options.

* Ampacity – Based on continuous duty at 90°C conductor temperature.

Tolerances – +8%/-5% of nominal outside diameter


36-526

TYPE SHD-GC 3/CTPU JACKET • 25000 VOLTS100% INSULATION LEVEL

Jacket1

Thermoplastic Polyurethane(TPU) Jacket. Cable identification via permanent marking.








Assembly Taped core


Black jacket standard.See Page 13 for jacketcolor options.

Also available with mold-cured thermosettingChlorinated Polyethylene(CPE) jacket. See page 1.

Application Note:TPU may not be appropriatefor non-mining applications.

Fillers

Rubber Filler and Tape Core

RubberFiller andTape Core

APPLICATIONHeavy duty high voltage portable power cable for use in circuits not exceeding the rated voltage. These cables are used for heavy mobile equipmentsuch as drag lines, shovels, dredges, and for power feeders.Recommended maximum continuous conductor temperature in 90°C. Suitable for shallow water submersion.


Tiger® Brand Mining Cable meets or exceeds ICEA Standards S-75-381/NEMA WC-58, ASTM B-172 and B-33.

RATINGS & APPROVALS� Canadian Standards Association C22.2 No. 96File 82346, FT1, FT5, -50°CType SHD, SHD-GC, SHD-BGC up to 25kV

� Mine Safety & Health Administration 184-MSHA. � Pennsylvania Department of Environmental Protection P-184.

� Insulated Cable Engineers Association S-75 381/NEMA WC-58. Design standard for mining cables.


350 Bailey Road • El Dorado, Arkansas USA • www.nexansamercable.com • e-mail: mining@nexansamercable 4

36-526 • TYPE SHD-GC 3/C • TPU JACKET • 25000 VOLTS

SizeAWG*

1 1/0 2/0 3/0 4/0 250 350 500

SizeAWG

6 5 4 3 2 1 1/0 3/0

No. of Wiresper

Conductor

259266323418532627888

1221


133133133133133133259259

InsulationThickness

mm

7.497.497.497.497.497.497.497.49

NominalOutside

Dimensions mm

69.70 71.70 75.50 78.50 83.00 84.70 71.30 101.70

GroundCheck

Conductor Size AWG*

8 8 8 8 8 8 8 8

Jacket Thickness

mm

3.97 3.97 4.14 4.14 4.49 4.49 4.49 4.72

Approx.Weightkg/km

5798 6225 6879 7973 9230 97511274816355

Ampacity *

30°CAmbient Temp

210240274315360396482590


36-526-





mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500

Area ofAWG/kcmil

in mm2

0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000


1 Jacket – TPU jacket. Black TPU is standard. Colored TPU available upon request. See page 13 for color options.* Ampacity – Based on continuous duty at 90°C

conductor temperature.



36-535

TYPE SHD-GC 3/CMOLD-CURED CPE JACKET • 35000 VOLTS100% INSULATION LEVEL

Jacket1

Reinforced mold-cured thermosetting ChlorinatedPolyethylene (CPE) Jacket.Cable identification via permanent marking.








Assembly Taped core



Also available with Extra-Tough ThermoplasticPolyurethane (TPU) jacket for extremely abrasive environments! See page 7.

See Page 14 for Tiger Stripe options

APPLICATIONHeavy duty high voltage portable power cable for use in circuits not exceeding the rated voltage. These cables are used for heavy mobile equipmentsuch as drag lines, shovels, dredges, and for powerfeeders. Recommended maximum continuous conductor temperature in 90°C. Suitable for shallow water submersion.


Tiger® Brand mining cables meet or exceed ASTM B-172 and B-33.

RATINGS & APPROVALS� Canadian Standards Association C22.2 No. 96File 82346, FT1, FT4, FT5, -50°CType SHD, SHD-GC, SHD-BGC up to 35kV

� CSA rated TC-ER� Suitable for direct burial



36-535 • TYPE SHD-GC 3/C • CPE JACKET • 35000 VOLTS

SizeAWG

1 1/0 2/0 3/0 4/0 250 350

SizeAWG

6 5 4 3 2 1 1/0

No. of Wiresper

Conductor

259266323418532627888


133133133133133133259

InsulationThickness

mm

9.659.659.659.659.659.659.65

NominalOutside

Dimensions mm

85.30 87.30 91.50 94.50 98.30 100.00 107.40

GroundCheck

Conductor Size AWG*

8 8 8 8 8 8 8

Jacket Thickness

mm

7.11 7.11 7.49 7.49 7.49 7.49 7.87

Approx.Weightkg/km

8639 92961049011518127701391716565

Ampacity *

30°CAmbient Temp

211241275316361397483

36-535-

001CSA010CSA020CSA030CSA040CSA250CSA350CSA





mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500

Area ofAWG/kcmil

in mm2

0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000


1 Jacket – CPE jacket. Black CPE is standard. Colored CPE available upon request. See page 13 for color options.

* Ampacity – Based on continuous duty at 90°C conductor temperature.


36-536

TYPE SHD-GC 3/CTPU JACKET • 35000 VOLTS100% INSULATION LEVEL

Jacket1

Thermoplastic Polyurethane(TPU) Jacket. Cable identification via permanent marking.








Assembly Taped core


Black jacket standard.See Page 13 for jacketcolor options.

Also available with mold-cured thermosettingChlorinated Polyethylene(CPE) jacket. See page 5.

Application Note:TPU may not be appropriatefor non-mining applications.

Fillers

Rubber Filler and Tape Core

RubberFiller andTape Core

APPLICATIONHeavy duty high voltage portable power cable for use in circuits not exceeding the rated voltage. These cables are used for heavy mobile equipmentsuch as drag lines, shovels, dredges, and for power feeders.Recommended maximum continuous conductor temperature in 90°C. Suitable for shallow water submersion.


Tiger® Brand mining cables meet or exceed ASTM B-172 and B-33.

RATINGS & APPROVALS� Canadian Standards Association C22.2 No. 96File 82346, FT1, FT5, -50°CType SHD, SHD-GC, SHD-BGC up to 35kV



36-536 • TYPE SHD-GC 3/C • TPU JACKET • 35000 VOLTS

SizeAWG

1 1/0 2/0 3/0 4/0 250 350

SizeAWG

6 5 4 3 2 1 1/0

No. of Wiresper

Conductor

259266323418532627888


133133133133133133259

InsulationThickness

mm

9.659.659.659.659.659.659.65

NominalOutside

Dimensions mm

79.60 82.10 85.50 88.50 92.30 94.00 101.10

GroundCheck

Conductor Size AWG*

8 8 8 8 8 8 8

Jacket Thickness

mm

4.27 4.49 4.49 4.49 4.49 4.49 4.72

Approx.Weightkg/km

7147 7832 8700 9635108111173514256

Ampacity *

30°CAmbient Temp

211241275316361397483

36-536-






mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500

Area ofAWG/kcmil

in mm2

0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000


1 Jacket – TPU jacket. Black TPU is standard. Colored TPU available upon request. See page 13 for color options.* Ampacity – Based on continuous duty at 90°C

conductor temperature.




Tiger® Brand is a registered trademark of AmerCable Incorporated.

36-605/606

TYPE MP-GC 3/CMINE POWER FEEDER • MOLD-CURED CPE JACKET25000-35000 VOLTS • 100% LEVEL* (GROUNDED)

APPLICATIONConnections between units of mine distributionsystems not exceeding the rated voltage wheninstalled in duct, conduit or open air and for direct burial in wet and dry locations.Recommended maximum continuous conductor temperature is 90°C.

Cable carries CSA “LR 82346” and MSHA “P-7K-184096” (for black jacket).

Tiger® Brand Mining Cable meets or exceedsICEA Standards S-75-381/NEMA WC-58, up to 25kV, and ASTM B-8 and B-33.

*133% insulation level available on request

Jacket1

Mold-cured thermosettingChlorinated Polyethylene (CPE) Jacket. Cable identification via permanent marking.

ConductorsCopper

Insulation90°C ethylene-propylenerubber (EPR)

Ground WiresTinned copper

Strand ShieldSemi-conducting layer

Ground Check Conductor8 AWG 7-wire copper with yellow polypropylene insulation Insulation

ShieldingSemi-conductinglayer undercopper tape(phase identification provided)

Assembly Taped core


Cable may be suspendedvertically by using amessenger and specialmechanical connectors.

RATINGS & APPROVALS� Canadian Standards Association C22.2 #96.1, File LR82346, FT5, -35°C Type MP-GC, MPF up to 35kV.

� Mine Safety & Health Administration up to 35kV.

� Pennsylvania Department of Environmental Protection.

� Insulated Cable Engineers Association S-75-381 up to 25kV.

Available with two grounds andground check or

three ground configuration

per CSA.


25000 VOLTS • 36-605 • EP-CPE JACKET • TYPE MP-GC 3/C

1 Jacket – CPE jacket. Black is standard. Colored CPE jackets available upon request. See page 13.

*Ampacity – Based on continuous duty at 90°C conductor temperature.

Tolerances – + 8%/-5% of nominal outside diameter

2 Larger GC conductor sizes available upon request.

35000 VOLTS • 36-606 • EP-CPE JACKET • TYPE MP-GC 3/C

1 Jacket – CPE jacket. Black is standard. Colored CPE jackets available upon request. See page 13.



2 Larger GC conductor sizes available upon request.

SizeAWG

1 1/0 2/0 3/0 4/0 250 350 500

SizeAWG

5 4 3 2 1 1/0 2/0 3/0


1818181818353535


7777

19191919

InsulationThickness

mm

6.606.606.606.606.606.606.606.60

NominalOutside

Dimensions mm

61.5 63.7 67.1 70.2 73.5 76.0 81.7 88.8

GroundCheck

Conductor Size AWG2

8 8 8 8 8 8 8 8

Jacket Thickness

mm

3.6 3.6 4.3 4.3 4.3 4.3 4.3 4.3

Approx.Weightkg’s per

km

5302 5918 6688 7704 8881 98141226215369

Ampacity *

30°CAmbient Temp

210240274315360396482590


36-605-


SizeAWG

1/0 2/0 3/0 4/0 250 350 500

SizeAWG

4 3 2 1 1/0 2/0 3/0


18181818353535


777

19191919

InsulationThickness

mm

8.768.768.768.768.768.768.76

NominalOutside

Dimensions mm

74.3 76.8 79.6 81.9 85.2 91.8 100.6

GroundCheck

Conductor Size AWG2

8 8 8 8 8 8 8

Jacket Thickness

mm

4.3 4.3 4.3 4.3 4.3 5.1 5.1


km

7452 8256 922310312112891417317818

Ampacity *

30°CAmbient Temp

240274315360396482590

36-606-




Tiger® Brand is a registered trademark of AmerCable Incorporated.

36-625/615/616

TYPE MP-GC 3/CMINE POWER FEEDER • 100% LEVEL* (GROUNDED)25000 VOLTS - XLP INSULATION / PVC JACKET35000 VOLTS - EPR INSULATION / PVC JACKET

APPLICATIONConnections between units of mine distributionsystems not exceeding the rated voltage wheninstalled in duct, conduit or open air. For directburial in wet and dry locations. Recommendedmaximum continuous conductor temperature is 90°C.

Cable carries CSA “LR 82346” and MSHA “P-07-KA13008” markings.

Tiger® Brand Mining Cable meets or exceeds ICEAStandards S-75-381/NEMA WC-58, up to 25kV, and ASTM B-8 and B-33.

*133% insulation level available on request

Jacket1

Polyvinyl chloride (PVC), cable identification via permanent surface marking.

ConductorsCopper

Insulation90°C cross-linked polyethylene to 25000 V.90°C ethylene propylene rubber (EPR) to 35000 V.

Strand ShieldSemi-conducting layer

Ground Check Conductor8 AWG 7-wire copper with yellow polypropylene insulation

InsulationShieldingSemi-conductinglayer undercopper tape(phase identification provided)

Fillers

Assembly Taped core

Ground WiresTinned Copper

Binder Tape

Standard jacket isblack. PVC jacket color options are the same as CPE. See Page 13.

RATINGS & APPROVALS� Canadian Standards Association C22.2 #96.1, File LR 82346XLP-PVC Jacket - FT5, -35°C EPR-PVC Jacket - FT4, FT5 -35°C Type MP-GC, MPF up to 35kV.

� Mine Safety & Health Administration up to 25kV.

� Pennsylvania Department of Environmental Protection.

� Insulated Cable Engineers Association S-75-381up to 25kV.

Available with two grounds andground check or

three ground configuration

per CSA.


25000 VOLTS • 36-625 • XLP-PVC JACKET • TYPE MP-GC 3/C

35000 VOLTS • 36-616 • EP-PVC JACKET • TYPE MP-GC 3/C

1 Jacket – PVC jacket. Black is standard. Colored PVC jacketsavailable upon request.



1 Jacket – PVC jacket. Black is standard. Colored PVC jacketsavailable upon request.



25000 VOLTS • 36-615 • EP-PVC JACKET • TYPE MP-GC 3/C

1 Jacket – PVC jacket. Black is standard. Colored PVC jackets available upon request.



SizeAWG

1 1/0 2/0 3/0 4/0 250 350 500

SizeAWG

5 4 3 2 1 1/0 2/0 3/0


1818181818353535


7777

19191919

InsulationThickness

mm

6.606.606.606.606.606.606.606.60

NominalOutside

Dimensions mm

61.5 63.7 67.1 70.2 73.5 76.0 81.7 88.8

GroundCheck

Conductor Size AWG

8 8 8 8 8 8 8 8

Jacket Thickness

mm

3.6 3.6 4.3 4.3 4.3 4.3 4.3 4.3


km

5302 5918 6688 7704 8881 98141226215369

Ampacity *

30°CAmbient Temp

210240274315360396482590


36-625-


SizeAWG

1/0 2/0 3/0 4/0 250 350 500

SizeAWG

4 3 2 1 1/0 2/0 3/0


18181818181818


777

19191919

InsulationThickness

mm

8.768.768.768.768.768.769.65

NominalOutside

Dimensions mm

74.2 76.8 79.4 82.6 84.7 91.8 100.5

GroundCheck

Conductor Size AWG

8 8 8 8 8 8 8

Jacket Thickness

mm

4.3 4.3 4.3 4.3 4.3 5.1 5.1


km

6486 7221 8077 919610107 278515976

Ampacity *

30°CAmbient Temp

240274315360396482590

36-616-



SizeAWG

1 1/0 2/0 3/0 4/0 250 350 500

SizeAWG

5 4 3 2 1 1/0 2/0 3/0


1818181818353535

Minimum No. of Wires perConductor

7777

19191919

InsulationThickness

mm

6.606.606.606.606.606.606.606.60

NominalOutside

Dimensions mm

61.5 63.8 67.2 70.3 73.5 76.0 81.7 88.8

GroundCheck

Conductor Size AWG

8 8 8 8 8 8 8 8

Jacket Thickness

mm

3.6 3.6 4.3 4.3 4.3 4.3 4.3 4.3


km

4673 5256 6025 6894 8026 89251131514055

Ampacity *

30°CAmbient Temp

210240274315360396482590


36-615-



JACKET MATERIALS & COLOR OPTIONS

Nexans AmerCable TPU JacketsFor extremely abrasive environments, AmerCable’sThermoplastic Polyurethane (TPU) jacket provides theextra-tough physical characteristics needed in the roughest mining environments.Compared to Nexans AmerCable’s standardCPE jacketing material, TPU provides:

5X more abrasion resistance

2X more tear resistance

2X more tensile strength

Nexans AmerCable CPE JacketsNexans AmerCable’s thermoset Chlorinated Polyethylenejacket provides the physical performance and strength need-ed to resist wear, tear, abrasion and compression cuts caused by everyday mining use.

This tough, durable jacket is a proven performer in minesthroughout the world. Nexans AmerCable’s engineeredcable construction includes a taped-core, integral fill andtandem extrusion of the jacket layers. Two-pass jackets, extruded in tandem, yield an inseparable bond between the layers. Integral filling of the cable core reduces torsion-induced damage.

Black(standard)

Blue Green Orange Yellow RedBlack(standard)

Blue Green Orange Yellow Red

Colored jacketsmaintain physicalproperties equal to the standardblack jacket.

Up to8% Less

JacketWeight

These brightly colored cables can improve mine safety by providingeasy circuitidentification.

FACTORYINSTALLEDCABLEASSEMBLIES

Lower OverallCost

EnhancedReliability

ReducedInstallation Time


Nexans AmerCable’s reflective Tiger Stripes can extend cable life by reducing run-overs in low visibility situations and improve mine safety by providing easier visual circuit identification.

Black(standard)

Blue Green

Orange Yellow Red

Black/Red Blue/White Yellow/Red Orange/Green Red/White Green/White

Black/White Blue/Green Yellow/Green Orange/White Red/Blue Black/Green

Nexans AmerCable’s standard TigerStripes provide additional colorcombinations by vulcanizing a contrasting colored stripe into thejacket of our round CPE cables.

TIGER STRIPES – REFLECTIVE

Consult with your Nexans AmerCable rep or the factory for a complete list of available stripe options.

TIGER STRIPES – STANDARD

Available only on CPE jacketed cables

Available only on CPE jacketed cables

TIGER® BRAND

MINING CABLES25-35kV TYPE SHD-GC & MP-GC

Nexans AmerCable is the leading global manufacturer of surface and underground mining cables.

Nexans AmerCable is an ISO 9001 certifiedcable manufacturer that combines leading-edgetechnology, proven manufacturing techniquesand high quality service to deliver the finestmining cable products available.

Nexans AmerCable serves a worldwide customer basefrom our manufacturing facility in El Dorado, Arkansas.Our professional field engineers and customer supportteam work directly, or in partnership with a networkof independent distributors, to deliver productivityenhancing cable solutions.

WHAT CAN YOU EXPECT FROM NEXANS AMERCABLE?

� High-Quality Cable with an Emphasis on Safety� On-Time Delivery� Professional Sales, Support and Service� Strategic Inventory Locations� Short Lead Times

Nexans AmerCable350 Bailey Road - El Dorado, Arkansas USA(870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613e-mail: [email protected]© 2018, AmerCable Incorporated 3_18

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