thyssenkrupp greenfield project – status overview gccuc june 24, 2008 thomas woelker, vp &...

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A Companyof ThyssenKrupp

SteelThyssenKrupp Steel USA, LLC

ThyssenKrupp Greenfield Project June 24, 2008 1

ThyssenKrupp Greenfield Project – Status OverviewGCCUC June 24, 2008

Thomas Woelker, VP & CPO

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ThyssenKrupp Steel USA, LLC



Steel

ThyssenKrupp Group 2006/2007

StainlessSteel

• Steelmaking • Industry • Auto• Processing

Sales: $20.5 bnEmployees: 40,000

Services

• Materials Services International• Materials Services North America• Industrial Services• Special Products

Sales: $26 bnEmployees: 43,000

Technologies

•Plant Technology

•Marine Systems•Mechanical Components

•Automotive Solutions

•Transrapid


• 4 regional Business Units• Escalators/Passenger Boarding Bridges• Accessibility


Elevator


• Nirosta • Acciai Speciali Terni • Mexinox• Shanghai Krupp Stainless• Stainless International• VDM

ThyssenKrupp AGSales: $80.4 bn 2006/2007 • Employees 191,000

Group figures consolidated

Steel ServicesCapital Goods

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Steel

170-year U.S. history Delivered U.S. coin minting machine prototypes in 1837 Stainless steel sheet panels used in the construction of the Chrysler Building (1929) and the Empire State Building (1931)

For several decades the USA has been by far the largest foreign

market

Operations in every state

70 business entities representing all 5 business segments/400 U.S.

locations

More than 25,000 employees – one of the largest multinational

employers

Environmental steward

Strong community citizen

Annual sales of $9.7 billion

18% of total ThyssenKrupp sales

THYSSENKRUPP IN THE US – HIGH IMPORTANCE FOR THE GROUP

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Selected Site Selection Criterias

Site ready for construction

Proximity to supply chain from Brazil

Proximity to customers

Strong workforce

Competitive operating and energy costs

Competitive site specific capital expenditures

Strength of team Alabama

Selected from 67 sites in 20 U.S. states

SITE AND TEMPORARY OFFICE

Site

Temp. Office

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Steel

HDGs

CRM

HSM

Slabyard

Terminal

Stainless Meltshop

Stainless Cold Rolling Mill

Finished products in mio t/a:

Carbon Steel: 4.1Stainless: 0.8-1.0

PLANT LAYOUT

May 2008

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Main Facts I

Site located approximately 30 miles north of the city of Mobile, Alabama

Facility Site on the Tombigbee River in northern Mobile County and southern Washington County

Site covers approximately 3,600 acres of land and approximately 7 million square feet of building space

Facility will operate 24 hours per day and 365 days per year

SITE LOCATED IN SOUTHERN ALABAMA NORTH OF MOBILE

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Main Facts II

Utilities

Electric: Two 230-kV trans. Lines; 300 MW service; 1.37 TWH/yr.

Equivalent to the energy consumption of a city of 130,000 peopleElectrical service can be provided from two generating plants in the area

Natural gas: 1.2 million MCF per month (4.37 TWH/yr. Equivalent to the energy consumption of a city of 500,000 people)

Water supply: 10 million gallons per day (Atlantic City consumption is 15,000,000 gallons per day)

Transportation / Access

Norfolk Southern rail service; 580 rail cars per week

> 4 million metric tons slabs inbound to site via sea vessel, barge, rail

~ 5 million metric tons finished products (coils) outbound via rail, barge, truck


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JOBS

2,700 jobs when fully operational in 2010 (Steel and Stainless)

Construction phase expected to generate approximately 29,000 jobs in 3 years

Over 20-year period, the facility expected to yield 38,000 to 52,000 indirect jobs

Management Teams on board

Recruiting in plan: TKS USA and TKL USA approx. 120 employees

Actual more than 8,000 applications for professional and more than 8,700 applications for operations and maintentaince

Close cooperation with AIDT (Alabama Industrial Development & Training)

Cooperation with Colleges and Universities started


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Phase I until October 2007

Site Preparation (Priority 1-2)

Geotechnical Exploration Construction Permitting

Process

PRODUCTION START IS SCHEDULED FOR THE 1. QUARTER OF 2010

Phase II: November 2007- December 2009

Continuation of the Site Preparation(Priority 3-6)

Engineering of the Infrastructure,Pilings and Foundations

Sourcing process for Site Management

Engineering and Construction of the TerminalPhase III: February 2008 - December 2010

Construction of bays and foundations

Construction of the infrastructure

Installation of the Equipment Commissioning, Testing

Phase IV: March 2010

Start of Production Main ramp up starts

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CONSTRUCTION PHASE WILL GENERATE THOUSANDS OF JOBS IN SEVERAL CRAFTS UNTIL MID 2011

Boilermaker

Carpenter

Cement Finisher

Painter

Sheetmetal

Laborer

Electrical

Heavy Equipment Operator

Ironworker

Main Crafts

Insulator

Millwright

Pipe Fitter

Welder Pipe

Welder Tube

Welder Structural

*

Crafts Development During Construction

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Initial Site Status- May 2007

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Site Preparation - May 2008

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OVERVIEW HSM EXCAVATION AND SHEET PILING BETWEEN HSM AND CRM

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PILING RIGGS IN THE FURNACE AREA OF THE HOT STRIP MILL

Piling Riggs in HSM area

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PRODUCTION PILING IN PROGRESS

Production Piling

Production Piling

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Main Power Substation

Construction Road

INFRASTRUCTURE DEVELOPMENT I

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Concrete Batch Plant Site

INFRASTRUCTURE DEVELOPMENT II

Paul Bayou Access Road

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South Berm /Rail Yard

South Berm/Rail Yard

SOUTH BERM CONSTRUCTION FINISHED

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OVERPASS CONSTRUCTION BY ALABAMA DEPARTMENT OF TRANSPORTATION ONGOING

Fly-Over

Fly-Over

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WATER INTAKE FROM THE TOMBIGBEE AGAINST DUST ON THE SITE

Non-Potable Water Tanks

Non-Potable Water Pump Suction

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DEEP BLUEWATER TERMINAL CONSTRUCTION BY ALABAMA STATE PORT

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Sweet

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thyssenkrupp greenfield project – status overview gccuc june 24, 2008 thomas woelker, vp &...

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