think big - pellet stoves ireland7 automatic biomass boilers e-compact supermax 300 - 500 kw Čsn-en...

Commercial Boiler Range 2019 www.woodco-energy.com

woodco

BIGThink

2

Think BIGAn Irish manufacturer and supplier of biomass boiler systems, Woodco has supplied almost 4,000 boilers worldwide. Using world-class technology by industry-leading fabricators, all our boilers are made to the highest EU standards.

In 2019, we expect significant growth within our home market following the introduction of SSRH, a government incentive to encourage business owners to move away from fossil fuel heating. With Woodco, you know you have a trusted partner who will deliver outstanding service, every step of the way.

Give us a call today on (062) 74007 or visit www.woodco-energy.com

Woodco Renewable Energy - specialists in Biomass Heating Systems

3

woodco

E-COMPACT Twist Condensing Boiler 25 – 100kW

WOOd PEllET

Only

4

AUTOMATIC BIOMASS BOILERS

E-COMPACT Twist 25 – 30 – 40 – 50 – 70 – 100

SMART TECHNOLOGY AS STANDARD

E-COMPACT iGen Controller

The ultimate in boiler control, the i-Gen enables ‘out of the box’ installation with

fuzzy logic PID control, meaning the commissioning process is greatly simplified.

Combined with Lambda the advanced algorithm within the i-Gen’s firmware means

E-Compact i-Gen is one of the easiest boilers to install and commission on the market.

– Full reports on fuel usage and operating performance are available as standard.

– Remote access and control is available via GSM or WIFI should

technical support or customer service be required.

i-Gen Features

• Remote monitoring (and control) facility

• 7 day programmer

• Monitoring report logs via e mail

• Comprehensive reports menu e.g. fuel usage report

• Easy to understand graphics

• Simple to operate in bright colour

• Low fuel level warning

• Notification to clean ash pan and service boiler

E-COMPACT Boilers work best with ENplus A1 sealed pellets, under EN14961-2 standards*Hopper not available for outputs higher than 50kW

Model TWIST 25 TWIST 30 TWIST 40 TWIST 50 TWIST 70 TWIST 100

Boiler Rated Output kW 7.5 - 25 9 - 30 12- 40 15 - 50 19 - 70 30 - 100

Efficiency at nominal/reduced output % 101.5 / 100.5 101.5 / 100.5 100.6 / 98.5 102.0 / 97.7 101.7 / 97.7 105.3 / 101.8

Flue Gas Manometric Pressure at nominal/reduced output Pa 8 / 5 8 / 5 8 / 5 8 / 5 8 / 5 8 / 5

Flue Gas temp at nominal/reduced output 0C 50 / 38 48 / 38 46 / 39 44 / 40 45 / 41 39 / 37

Water Capacity l 78 78 78 78 112 213

Operating Temperature 0C 27 - 80 27 - 80 27 - 80 27 - 80 27 - 80 27 - 80

Maximum Operating Pressure bar 3 3 3 3 3 4

Water flow/return connection ”GAS/M 1¼” 1¼” 1½” 1½” 1½” 2”

Water drain connection ”GAS/M ½” ½” ½” ½” ½” ¾”

Flue gas pipe diameter mm 150 150 200 200 200 200

Total dry weight ❶❶❶ kg 385/425/445 385/425/445 415/465/485 415/465/485 415/*/485 550/*/620

Dimension A mm 695 695 695 695 695 845

Dimension B mm 1465 1465 1665 1665 1665 1765

Dimension C mm 850 850 850 850 850 1105

Dimension D1/D2/D3 mm 420/446/446 420/446/446 420/446/446 420/446/446 420/*/446 420/*/446

Dimension E1/E2/E3 mm 1115/1141/1141 1115/1141/1141 1115/1141/1141 1115/1141/1141 1115/*/1141 1265/*/1291

Dimension F1/F2/F3 mm 645/146/1665 645/146/1665 645/146/1665 645/146/1665 645/*/1665 600/*1665

Dimension G1/G2/G3 mm 500/720/720 500/720/720 500/720/720 500/720/720 500/*/720 525/*/720

EN 303-5:2012 Class 5 5 5 5 5 5

5

Multi Fuel (Pellet & Chip) 200-500kw

E-COMPACT

SUPERMAX

PEllET & CHIPMULTI-FUEL

BOILER

woodco

6

UniT COnvErTEr

1 GJ = 1000 MJ

1 GJ = 277, 778 kWh 1 GJ = 0,278 MWh

1 GJ = 238 846 kcal

fUEl – CAlOrifiC vAlUE

1 kg – Wood Pellets = 16,5–18,5 MJ = 4,6–5,1 kWh

1 kg – Lignite = 10,5–17,2 MJ = 2,9–4,8 kWh

1 kg – Wood chips with moisture 10 % = 16,4 MJ = 4,6 kWh




1 m3 – Natural Gas = 37,82 MJ = 10,5 kWh

1. Channel and operational bin separation valve2. Operational fuel bin3. Fuel level sensor4. Movingfloormechanism5. Feedingscrew6. Primaryfan7. Secondaryfan8. Primaryburnerring9. Grating/vibratingwheel10. Upper/lowerburnerrings11. Refractoryceramics12. ControlunitSiemens13. Controlunitcoverwithdisplay14. Accessories – Ignition gun –Emergencyextinguishingmechanism –Safetytemperaturesensors15. Exchangervalveservo-drive16. Heatexchangerwithturbulators17. Combustionchamberashbin18. Exchangerashbin–option19. Chimneyextensionbox

E-COMPACT SUPERMAX 300–500 kWInside View - Front

E-COMPACT SUPERMAX 300–500 kW Inside View - Side

20. Fuses21. Mainswitch22. Smallservicedoors23. Bigservicedoors24. Grating/vibratingmechanism25. Primaryairchannel26. Ashscrews27. Bottominsulation28. Bottomhi-tempexchangerinsulation29. Exchangerde-ashing–optional30. Turbulators31. Lambdasensor32. Dual boiler insulation33. Turbulatorsdrivemotor

WOODCO SMART BOILERS OPERATING DATA

Technical data of the boiler

Marking 150 180 200 220 250 300 350 400 450 500

Nominal Power Pn kW 150 180 199 220 250 300 350 400 450 500

Partial load (power) Pp k kW 40 45 50 55 65 75 90 100 115 140

Boiler efficiency at Pn % >95 >95 >95 >95 >95 >95 >95 >95 >95 >95

Boiler class 5 5 5 5 5 5 5 5 5 5

Water

Water volume l 380 420 460 460 500 690 740 790 850 900

Diameter of water connection " 3 3 3 3 3 4 4 4 4 4

Diameter of water connection DN 80 80 80 80 80 100 100 100 100 100

Hydraulic-pressure drop of the boiler at the temperature fall 20°

mbar 65 73 80 80 87 95 102 110 122 130

Boiler temperature °C 60-90* 60-90* 60-90* 60-90* 60-90* 60-90* 60-90* 60-90* 60-90* 60-90*

Minimal temperature of returnable water

°C 55 55 55 55 55 55 55 55 55 55

Maximal operational pressure bar 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5

Test pressure bar 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5

Temperature of furnace °C 900-1100

Pressure of furnace mbar -0,04 -0,04 -0,04 -0,04 -0,04 -0,04 -0,04 -0,04 -0,04 -0,04

Required draught of the chimney mbar 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2

Requirement for the forced draught Oui Oui Oui Oui Oui Oui Oui Oui Oui Oui

Combustion terperature at Pn °C 96,6 97,2 104,9 98 96,6 99,6 99,3 98,9 98,2 97,2

Combustion temperature at Pp °C 63,1 63,1 72,4 63,1 63,1 63,1 62,9 62,7 62,4 62,2

Diameter of flue gas duct mm 220 220 220 220 220 300 300 300 300 300

Diameter of chimney mm 250 250 250 250 250 350 350 350 350 350

Fuel classification according to norm EN 14961

Wood pellets - C1 Tested fuel

D6, M10, A1,5, DU90,0

Wood chips - B1 P45, M30, A3.0

15

3319

19

31

32

15

33

13

12

20 21

2426 25

2627

27

29

28

30

8

11

13121

3

8

9

7

6

5

210

10

4

1

214

76

22

23

16

14

16

17

18

* Boilers can be operated at 900C only when special conditions are met.

Mobile phone control

Internet control Mobile container

solutions

SUPERMAX

7


E-COMPACT SUPErMAX 300 - 500 kW

ČSN-EN 303.5/2013

ISO 9001:2009

300 350 400 450 500

A 2940 2940 2940 2940 2940

B 2080 2200 2320 2440 2560

C 2480 2600 2720 2840 2960

D 820 940 1060 1180 1300

E 1995 1995 1995 1995 1995

F 1560 1560 1560 1560 1560

G 1790 1790 1790 1790 1790

H 750 750 750 750 750

CH 655 655 655 655 655

WEIGHT

Burning chamber300-500 kW

1 500 kg Boiler Total

Exchanger 300 1 500 kg 3 050 kg





DIMENSIONS AND WEIGHTSOf BOILERS 300 - 500kW

woodco

FUlly AUTOMATIC

Ecologic Boilers with excellent

features!

1. Water inlet DN100/PN6

2. Water outlet DN100/PN6

3. In/outwatervalve¾“ofburningchamber

4. In/outwatervalve¾“ofheatexchanger

5. Chimneyoutletavg.300mm

* Optionforlimitedspaces

1 2 5

4 3

G

F

CH H

E

43

21 5

D

B C

A

1

2

44

33

5

5*

Left-sided Right-sided

1 2 5

4 3

G

F

CH H

E

43

21 5

D

B C

A

1

2

44

33

5

5*

1 2 5

4 3

G

F

CH H

E

43

21 5

D

B C

A

1

2

44

33

5

5*

1 2 5

4 3

G

F

CH H

E

43

21 5

D

B C

A

1

2

44

33

5

5*

8




150 180 200 250

A 2825 2825 2825 2825

B 1750 1870 1990 2110

C 2160 2280 2400 2520

D 580 700 820 940

E 1820 1820 1820 1820

F 1345 1345 1345 1345

G 1570 1570 1570 1570

H 715 715 715 715

CH 600 600 600 600

WEIGHT

Burning chamber150-250 kW

1 210 kg Boiler Total





1 2 5

4 3

G

F

CH H

E

43

21 5

D

B C

A

1

2

44

33

5

5*1. Water inlet DN80/PN6

2. Water outlet DN80/PN6

3. In/outwatervalve¾“ofburningchamber

4. In/outwatervalve¾“ofheatexchanger

5. Chimneyoutletavg.220mm

* Optionforlimitedspaces

Left-sided Right-sided

1 2 5

4 3

G

F

CH H

E

43

21 5

D

B C

A

1

2

44

33

5

5*

1 2 5

4 3

G

F

CH H

E

43

21 5

D

B C

A

1

2

44

33

5

5*

1 2 5

4 3

G

F

CH H

E

43

21 5

D

B C

A

1

2

44

33

5

5*

Manufactured in EU to the Highest

Standards

ČSN-EN 303.5/2013

ISO 9001:2009

woodco

9





Using INDUSTRY

leading components

ČSN-EN 303.5/2013

ISO 9001:2009

woodco

600

600

500

950

1200

700

600

1450

600

600

500

1200

1200

700

600

1600


10



TECHNICAL SPECIfICATIONS150 - 500kW

E-COMPACT SUPERMAX OPERATING DATA

Technical data of the boiler

Marking 150 180 200 220 250 300 350 400 450 500

Nominal Power Pn kW 150 180 199 220 250 300 350 400 450 500

Partial load (power) Pp k kW 40 45 50 55 65 75 90 100 115 140

Boiler efficiency at Pn % >95 >95 >95 >95 >95 >95 >95 >95 >95 >95

Boiler class 5 5 5 5 5 5 5 5 5 5

Water

Water volume l 380 420 460 460 500 690 740 790 850 900

Diameter of water connection ” 3 3 3 3 3 4 4 4 4 4

Diameter of water connection DN 80 80 80 80 80 100 100 100 100 100

Hydraulic-pressure drop of the boiler at the temperature fall 20°

mbar 65 73 80 80 87 95 102 110 122 130

Boiler temperature °C 60-90* 60-90* 60-90* 60-90* 60-90* 60-90* 60-90* 60-90* 60-90* 60-90*

Minimal temperature of returnable water

°C 55 55 55 55 55 55 55 55 55 55

Maximal operational pressure bar 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5

Test pressure bar 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5

Temperature of furnace °C 900 - 1100

Pressure of furnace mbar -0,04 -0,04 -0,04 -0,04 -0,04 -0,04 -0,04 -0,04 -0,04 -0,04

Required draught of the chimney mbar 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2

Requirement for the forced draught Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Combustion temperature at Pn °C 96,6 97,2 104,9 98 96,6 99,6 99,3 98,9 98,2 97,2

Combustion temperature at Pp °C 63,1 63,1 72,4 63,1 63,1 63,1 62,9 62,7 62,4 62,2

Diameter of flue gas duct mm 220 220 220 220 220 300 300 300 300 300

Diameter of chimney mm 250 250 250 250 250 350 350 350 350 350

Fuel classification according to norm EN 14961

Wood pellets - C1 Tested fuel

D6, M10, A1,5, DU90,0,

Wood chips - B1 P45, M30, A3.0

Electrical installation

Electrical connection 3+N+PE 50Hz 230/400V TN-C-S

Conveyor engine W 550 550 550 550 550 550 550 550 550 550

Feeding auger engine W 550 550 550 550 550 550 550 550 550 550

Exchanger cleaning engine (s) W 550 550 550 550 550 2 x 550 2 x 550 2 x 550 2 x 550 2 x 550

Ash-removing engine W 550 550 550 550 550 550 550 550 550 550

Fan of primary air W 66 66 66 66 66 66 66 66 66 66

Fan of secondary air 1 W 66 66 66 66 66 170 170 170 170 170

Fan of secondary air 2 W 66 66 66 66 66 170 170 170 170 170

Chimney exhasut fan W 300 300 300 300 300 1100 1100 1100 1100 1100

Electrical ignition W 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600

Seperation flap valve W 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5

Backed by excellent Technical Support

*Boilers can be operated at 90°C only when special conditions are met

woodcoČSN-EN 303.5/2013

ISO 9001:2009

11



CERTIfIED OPERATING VALUES150 - 200kW

AUTOMATIC BIOMASS BOILERS SUPERMAX 150 SUPERMAX 180 SUPERMAX 200

E-COMPACT SUPERMAX 150-200kW

Wood Pellets Wood Chip Wood Pellets Wood Chip Wood Pellets Wood Chip

Rated Minimum Rated Minimum Rated Minimum Rated Minimum Rated Minimum Rated Minimum

Measured valuesRated heat capacity kW 150 150 150 150 180 180 180 180 199 199 199 199

Combustion product temperature °C 116,1 72,4 96,6 63,1 111,4 70,8 97,2 63,1 96,1 73,1 104,9 72,4

Fuel Consumption kg/h 36,30 9,78 37,18 9,45 42,50 11,10 44,80 11,30 42,60 12,48 50,60 14,50

Input water temperature °C 60,2 67,1 60,3 62,4 59,5 65,7 60,0 61,4 57,8 67,2 55,0 71,3

Output water temperature °C 80,5 85,2 78,8 79,2 79,1 83,3 78,0 78,4 73,0 82,6 77,1 79,0

Cooling water temperature °C 9,6 11,1 9,6 11,0 9,6 11,1 9,6 11,0 11,1 7,8 10,6 11,5

Cooling water flow rate m3/h 6,733 2,033 7,080 1,950 8,433 2,401 9,034 2,304 2,695 0,650 2,673 0,755

Draught behind boiler Pa 125,0 35,0 125,0 35,0 126,0 33,0 126,0 33,0 130,0 30,0 130,0 30,0

Ambient temperature °C 24,0 26,3 24,2 22,6 24,0 25,3 25,0 23,0 25,2 24,9 24,1 26,2

Relative air humidity % 45,3 44,7 38,6 37,2 45,0 44,5 40,0 39,0 42,3 41,1 41,0 40,0

Barometric pressure kPa 99,23 99,24 99,10 99,20 99,00 99,25 99,00 99,22 98,92 98,95 99,07 99,07

Flue gas analysisOxygen O2 % 8,12 12,66 8,08 11,40 7,92 12,39 7,89 11,46 8,02 12,71 8,02 12,71

Carbon Dioxide CO2 % 11,37 7,28 11,61 8,70 11,43 7,65 11,73 8,65 11,79 7,53 11,79 7,53

Carbon monoxide CO ppm 46 175 100 146 49 171 93 153 58 181 58 181

Higher hydrocarbons OGC ppm 4 2 3 5 4 3 3 5 7 4 7 4

Nitrogen dioxides NOX ppm 81 47 83 55 81 49 84 54 65 38 65 38

Dust mg/m3 28 17 52 41 29 44 47 41 29 18 51 44

O2 = 10%Carbon monoxide CO mg/m3 49 289 106 209 51 275 97 220 62 301 112 244

Higher hydrocarbons OGC mg/m3 2 1 1 3 2 2 1 3 10 8 2 4

Nitrogen dioxides NOX mg/m3 143 126 144 130 140 127 144 127 113 102 151 120

Dust mg/m3 24 23 44 47 25 25 39 47 25 25 44 51

Auxiliary combustion values (solid fuels)Mass flow rate gases kg/sec 0,109 0,044 0,099 0,033 0,126 0,047 0,117 0,040 0,155 0,053 0,148 0,066

Stoichiometric oxygen value mg/m3 0,957 0,957 0,832 0,832 0,957 0,957 0,832 0,832 0,949 0,948 0,848 0,848

Stoichiometric air value mg/m3 4,559 4,556 3,963 3,960 4,559 4,556 3,963 3,958 4,520 4,512 4,037 4,036

Stoichiometric volume of dry combustion products mg/m3 4,448 4,445 3,884 3,881 4,448 4,445 3,884 3,879 4,445 4,438 3,949 3,948

Stoichiometric air multiple 1,61 2,48 1,61 2,16 1,59 2,41 1,59 2,19 1,61 2,51 1,60 2,50

Volume of dry combustion products, actual mg/m3 7,436 11,573 6,474 8,622 7,400 11,107 6,397 8,669 7,411 11,553 6,435 10,048

Volume of H2O in the combustion air mg/m3 0,102 0,177 0,076 0,089 0,100 0,164 0,081 0,114 0,101 0,150 0,081 0,140

Volume of H2O in the combustion products mg/m3 0,956 1,032 0,922 0,935 0,954 1,019 0,927 0,942 0,867 0,916 0,956 1,015

Maximum volume CO2 % 19,01 19,01 19,37 19,37 19,01 19,01 19,40 19,40 19,60 19,66 19,22 19,22

Calculated values - heat overviewLoss of sensible heat of combustion products (chimney) % 6,4 4,7 4,8 3,5 6,0 4,5 4,8 3,5 4,5 4,5 5,3 4,5

Loss of gas underburning % 0,0 0,2 0,1 0,1 0,0 0,2 0,1 3,5 0,0 0,2 0,0 0,2

Loss of mechanical underburning % 0,1 0,1 0,3 0,3 0,1 0,1 0,3 0,1 0,1 0,2 0,0 0,1

Loss of heat transfer into the environment % 0,8 1,1 0,8 2,1 0,8 1,2 0,8 0,4 0,6 0,9 0,6 0,7

Total loss % 7,3 6,1 6,0 6,0 6,9 6,0 5,9 5,9 5,2 5,8 6,0 5,4

Efficiency - indirect method % 92,7 93,9 94,0 94,0 93,1 94,0 94,1 94,1 94,8 94,2 94,0 94,6

Heat input kW 167,0 45,0 158,9 40,4 195,4 51,1 191,7 48,3 203,3 59,5 216,8 62,1

Heat capacity kW 159,2 43,0 15,0 38,4 186,1 48,8 183,0 46,0 193,7 56,6 206,2 59,3

Uncertainty of determining heat capacity %+/- 6,7 1,8 6,4 1,6 7,8 2,0 7,7 1,9 8,1 2,4 8,7 2,5

Efficiency - direct method % 95,3 95,6 95,6 95,1 95,0 95,0 95,5 95,2 95,3 95,1 95,1 95,5

Capacity / rated output % 106,1 28,7 101,3 25,6 103,4 27,1 101,5 25,6 97,3 28,4 103,6 29,8

Qualifies for

15 YEAR SSRH

* Measured * Interpolace is in compliance with EN303.5 coll. 5.3.1


ISO 9001:2009

12
























Dust mg/m3 33 26 34 41 35 31 25 41 30 30 45 54




Dust mg/m3 26 31 28 48 27 35 20 48 24 32 25 48






Volume of dry combustion products, actual mg/m3 7,315 10,021 6,217 8,779 7,254 9,245 6,088 8,857 7,388 8,843 6,191 8,481








Total loss % 6,0 5,8 5,7 5,7 5,4 5,6 5,5 5,5 5,3 4,9 5,4 5,1


Heat input kW 261,5 65,3 268,1 66,8 308,8 75,5 322,7 80,0 363,0 85,2 371,4 89,0

Heat capacity kW 248,8 62,2 255,4 63,7 293,6 71,8 307,1 76,4 345,8 81,4 354,5 85,2






ISO 9001:2009

13
























Dust mg/m3 25 29 66 67 19 28 86 79 14 27 106 92




Dust mg/m3 20 29 30 48 17 25 34 48 13 22 39 48






Volume of dry combustion products, actual mg/m3 7,521 8,442 6,294 8,106 7,655 8040 6,396 7,730 7,788 7,638 6,499 7,354








Total loss % 5,3 4,2 5,4 4,6 5,2 3,4 5,3 4,2 5,2 2,7 5,2 3,7


Heat input kW 417,2 94,9 420,1 98,1 471,3 104,6 468,7 107,1 525,5 114,3 517,4 116,1

Heat capacity kW 398,0 91,0 401,8 94,0 450,2 100,6 449,2 102,7 502,4 110,2 496,5 111,5





FULLY AUTOMATIC

Ecologic Boilers

with excellent features!


ISO 9001:2009

14

E-COMPACT EcoCabin 125-300 kW

• E-COMPACT Commercial Pellet boiler

• Buffer Tank 1500-3000L

• Heat Metre (Kamstrup) RHI Compliant

• Fuel Transportation system (Cyclomatic or Flexi Auger)

• Plate Heat Exchanger

• Pre wired & plumbed in 2” mappress pipework

• Remote Control and wireless modem

• Wilo Stratos 40 Pumps

• Chimney (8” Twin wall Stainless Steel)

woodco

comes withInTEGRATEd FUEl STORE

(Wood Exterior)

GREEn PROdUCTof the year

2014

The award winning EcoCabin solution is a firm favourite by Agri-businesses, hotels,

leisure centres and golf clubs and municipal buildings throughout the UK.

Standard specifications in all EcoCabins are:

15

E-COMPACT EcoCabin 125 – 300kW

MOST COMMON ECOCABIN CONfIGURATIONS

woodco

©

EcoCabin 199 with Integrated Fuel Store

EcoCabin 199kw with external 20 tonne Fuel Store

EcoCabin 199kW

with 20 tonne fuel store

Boiler Buffer Size (litres)

EcoCabin Dimensions

fuel Store

150 2500 6.1m x 2.4m x

150 2500 9.15m x 2.4m √

199 2500 6.1m x 2.4m x

199 2500 9.15m x 2.4m √

215 2500 6.1m x 2.4m x

215 2500 9.15m x 2.4m √

300 5000 9.15m x 2.4m x

2 x 150 5000 12.03m x 2.4m x

2 x 199 5000 12.03m x 2.4m x

2 x 215 5000 12.03m x 2.4m x

2 x 300 5000 12.03m x 2.4m x

16

E-COMPACT EcoCabin 125-300 kW

www.woodco-energy.com

woodco

Interior of E-COMPACT EcoCabin

17

E-COMPACT SUPErMAXEcoCabin 300 - 500kW woodco

124

7

1286 1200 1200 1538 2430

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3 LIST 1 / 1

INDE

X.

ZMĚN

A.

DATU

M.

PODP

IS.

5 6 7 8

E

F

ETolerance. ČSN ISO 2768-1 Medium

1:100

kg m2

Kontejner_komplet_500kW_L_10.2.2014

Vlk16. june 2014 Material.

Scale

Drawing.

Mass

DRW.Date.

Area

A A

B

B

320

0

12600

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A3 LIST 1 / 1

INDE

X.

DATU

M.

PODP

IS.

5 6 7 8

E

F

ETolerance. ČSN ISO 2768-1 Medium

1:100--kg

Kontejner_komplet_500kW_L_10.2.2014

A-A

1 : 50

B-B

1 : 50

Vlk16. june 2014 Material.

Mass

DRW.Date.

Area m2

500kW E-COMPACT SUPERMAX EcoCabin

SUPERMAX EcoCabin

18

E-COMPACT SUPErMAXEcoCabin 300 - 500kW woodco

550kW E-COMPACT SUPERMAX (Multi Fuel) EcoCabin with Viewing Door

Boiler Buffer Size (litres)

EcoCabin Dimensions

fuel Store

300 4000 12.6m x 3.2m √

300 4000 9.6m x 3.2m x

500 4000 12.6m x 3.2m √

2 x 300 4000 12.6m x 3.2m x

MoSt CoMMon ECoCaBIn SupErMax ConfIguratIonS

19

E-COMPACT SUPErMAXEcoCabin 300 - 500kW

Standard specifications of SUPERMAX EcoCabin:

• E-COMPACT SUPERMAX boiler c/w Exhaust Gas Separator

• DN350 Flue (on 500kW Boiler)

• Magna 3 Pump

• SIEMENS Remote monitoring

• SIEMENS HC1 Regulation Module

• RHI Metre

• Silo (option) includes Filling Pipes, Retractable Hydraulic Roof, Fuel Level sensors

SUPERMAX EcoCabin

woodco

20


JUSTSEn 900 - 5000 kW

DIMENSIONS Of BOILER 900kW

JUSTSEN Energiteknik A/SGrimhøjvej 11, DK-8220 BrabrandPhone: +45 86 26 05 00Fax: +45 86 26 02 84e-mail: [email protected]: www.justsen.dk

Initial: App:

Design date:

Scale: Format:

Designation:

Drawing nr.: Rev:

NB !! Denne tegning må ikke overlades til, kopieres eller udnyttes af uvedkommende.

NOTE !! Copyright of Justsen Energiteknik A/S, whose propperty this document remains. No part therfor may be desclosed, copied, dublicated or in any other way made use of, exept with the approval of Justsen Energiteknik A/S.

A1

LBF

05-10-2012

Assembly drawing

G97100-04-0001

Argus Flex CT 17JUE 97100-04, 2013

1 : 25

Approval date:

2221

4290

815

2456

1109

2784

5619

6395

9427

Customer's Foundation

Multi Cyclone

Ash Auger

Rotary Valve

Stoker

Deashing Auger

Fluegas Fan

30°

3615

1111

Primary Fans

Seconday Fan

Water cooled grate

Boiler

8635

1670

2475

Ash Container 1m³

4073

900kW Boiler Dimensions

woodco

21

JUSTSEN 800-5000kWARGUS Flex 15 ARGUS Flex 17 ARGUS Flex 19 ARGUS Flex 21 ARGUS Flex 23 ARGUS Flex 25

Pure Ceramic Straw Pure Ceramic Straw Pure Ceramic Straw Pure Ceramic Straw Pure Ceramic Straw Pure Ceramic Straw

Max. heating output (kW) 900 800 800 1300 1200 1200 2200 2000 2000 3300 3000 3000 4400 4000 4000 5500 5000 5000

Dimensioned for Hu (kWh/kg)

4.76 3.21 4.26 7.46 3.21 4.26 4.76 3.21 4.26 4.76 3.21 4.26 4.76 3.21 4.26 4.76 3.21 4.26

Fuel (%H2O)Wood Pellets 5-25%

Wood Chips

25-50%

Cutted Straw5-25%

Wood Pellets 5-25%

Wood Chips

25-50%

Cutted Straw5-25%

Wood Pellets 5-25%

Wood Chips

25-50%

Cutted Straw5-25%

Wood Pellets 5-25%

Wood Chips

25-50%

Cutted Straw5-25%

Wood Pellets 5-25%

Wood Chips

25-50%

Cutted Straw5-25%

Wood Pellets 5-25%

Wood Chips

25-50%

Cutted Straw5-25%

Design temperature (°C) 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110

Design pressure (bar(g)) 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0

Max. flow temperature (°C) 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105

Min. return temperature (°C) 78 92 77 78 92 77 78 92 77 78 92 77 78 92 77 78 92 77

Max. ΔT flow/return (°C) 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

O2 dry3 (%) 7.0 7.5 85 7.0 7.5 8.5 7.0 7.5 8.5 7.0 7.5 8.5 7.0 7.5 8.5 7.0 7.5 8.5

Combustion capacity (kW) 1,051 939 944 1,518 1,409 1,416 2,569 2,348 2,360 3,853 3,523 3,541 5,062 4,625 4,644 6,147 5,610 5,621

Flue gas temperature (°C) 220 220 210 220 220 210 220 220 210 220 220 210 200 200 190 160 160 150

Flue gas amount (Nm3/h) 1,686 1,741 1,727 2,435 2,612 2,590 4,121 4,354 4,317 6,181 6,530 6,475 8,121 8,574 8,492 9,860 10,400 10,278

Loss, hot flue gas (%) 12.80 13.20 13.39 12.80 13.20 13.39 12.80 13.20 13.39 12.80 13.20 13.39 11.52 11.88 11.98 8.96 9.24 9.16

Loss, radiation (%) 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50

Loss, uncombusted (%) 0.05 0.10 0.30 0.05 0.10 0.30 0.05 0.10 0.30 0.05 0.10 0.30 0.05 0.10 0.30 0.05 0.10 0.30

Loss, hot ash (%) 0.01 0.03 0.08 0.01 0.03 0.08 0.01 0.03 0.08 0.01 0.03 0.08 0.01 0.03 0.08 0.01 0.03 0.08

Thermal efficiency (%) 85.64 85.17 84.73 85.64 85.17 84.73 85.64 85.17 84.73 85.64 85.17 84.73 86.92 86.49 86.14 89.48 89.13 88.96

Particle emission (mg/Nm3) <300 <300 <300 <300 <300 <300 <300 <300 <300 <300 <300 <300 <300 <300 <300 <300 <300 <300

Grate width (mm) 1,000 1,000 1,000 1,240 1,240 1,240 1,510 1,510 1,510 1,770 1,770 1,770 2,130 2,130 2,130 2,130 2,130 2,130

Grate length (mm) 1,900 1,900 1,900 2,250 2,250 2,250 2,600 2,600 2,600 3,000 3,000 3,000 3,700 3,700 3,700 3,700 3,700 3,700

Grate length/width ratio 1.9:1 1.9:1 1.9:1 1.8:1 1.8:1 1.8:1 1.7:1 1.7:1 1.7:1 1.7:1 1.7:1 1.7:1 1.7:1 1.7:1 1.7:1 1.7:1 1.7:1 1.7:1

Grate area (m2) 1.90 1.90 1.90 2.79 2.79 2.79 3.93 3.93 3.93 5.31 5.31 5.31 7.88 7.88 7.88 7.88 7.88 7.88

Grate load (kg/m2) 116 154 117 114 157 119 137 186 141 152 207 157 135 183 138 164 222 167

Thermal grate load (kW/m2) 553 494 497 544 505 508 654 598 601 726 663 667 642 587 589 780 712 713



BOILER SYSTEM DATA800 - 5500kW

DANISH ENGINEERING

ČSN-EN 303.5/2013

ISO 9001:2009

woodco

22

JUSTSEN 800-5000kWARGUS Flex 15 ARGUS Flex 17 ARGUS Flex 19 ARGUS Flex 21 ARGUS Flex 23 ARGUS Flex 25

Pure Ceramic Straw Pure Ceramic Straw Pure Ceramic Straw Pure Ceramic Straw Pure Ceramic Straw Pure Ceramic Straw

Rotary Valve, stoker (mm) JUE �370

JUE �548

JUE �548

JUE �370

JUE �548

JUE �548

JUE �370

JUE �548

JUE �548

JUE �548

JUE �548

JUE �548

JUE �548

JUE �548

JUE �548

JUE �548

JUE �548

JUE �548

Stoker type (mm) JUE- VAAB-1-�219

JUE- VAAB-1-�273

JUE- VAAB-1-�273

JUE- VAAB-1-�219

JUE- VAAB-1-

�273

JUE- VAAB-1-�273

JUE- VAAB-1-�219

JUE- VAAB-1-

�273

JUE- VAAB-1-�273

JUE- VAAB-2-�406

JUE- VAAB-2-

�406

JUE- VAAB-2-�406

JUE- VAAB-2-�406

JUE- VAAB-2-

�406

JUE- VAAB-2-�406

JUE- VAAB-2-

�406

JUE- VAAB-2-

�406

JUE- VAAB-2-�406

Primary combustion air system

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

Secondary combustion air system

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

1 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

2 x VSB 365

Watercooled moving grate system

AF15 Pure

AF15 Ceramic

AF15 SAF

AF17 Pure

AF17 Ceramic

AF17 SAF

AF19 Pure

AF19 Ceramic

AF19 SAF

AF21 Pure

AF21 Ceramic

AF21 SAF

AF23 Pure

AF23 Ceramic

AF23 SAF

AF23 Pure

AF23 Ceramic

AF23 SAF

Hot Water Boiler JUE 15-3 pass

JUE 15-3 pass

JUE 15-3 pass

JUE 17-3 pass

JUE 17-3 pass

JUE 17-3 pass

JUE 19-3 pass

JUE 19-3 pass

JUE 19-3 pass

JUE 21-3 pass

JUE 21-3 pass

JUE 21-3 pass

JUE 23-3 pass

JUE 23-3 pass

JUE 23-3 pass

JUE 23-3 pass

JUE 23-3 pass

JUE 23-3 pass

Design pressure Standard as 4.0 bar(g) – optional price for 6.0 bar(g)

Design temperature Standard as 110°C – optional price for 120°C & 140°C

Boiler approval acc. to PED 97/23/EC

Standard as Article 3 par. 3 according to PED 97/23/EC – optional price for CE approval according to PED 97/23/EC

Compressed air cleaning, boiler tubes

Standard Danblast execution – Straw version is as standard delivered in special flow type execution

Multicyclone type JUE-EM 2x2

JUE-EM 2x2

JUE-EM 2x2

JUE-EM 2x3

JUE-EM 2x3

JUE-EM 2x3

JUE-EM 3x3

JUE-EM 3x3

JUE-EM 3x3

JUE-EM 4x4

JUE-EM 4x4

JUE-EM 4x4

JUE-EM 4x5

JUE-EM 4x5

JUE-EM 4x5

JUE-EM 5x5

JUE-EM 5x5

JUE-EM 5x5

Flue gas fan type DST40-200-15/R

DST40-200-15/R

DST40-200-15/R

HAT56-315-15/R

HAT56-315-15/R

HAT56-315-15/R

HAT56-350-

18,5/R

HAT56-350-

18,5/R

HAT56-350-

18,5/R

HAT56-400-

18,5/R

HAT56-400-

18,5/R

HAT56-400-

18,5/R

HAT56-450-22/R

HAT56-450-22/R

HAT56-450-22/R

HAT56-500-30/R

HAT56-500-30/R

HAT56-500-30/R

Flue gas tube diameter � 300 mm

� 300 mm

� 300 mm

� 350 mm

� 350 mm

� 350 mm

� 400 mm

� 400 mm

� 400 mm

� 500 mm

� 500 mm

� 500 mm

� 600 mm

� 600 mm

� 600 mm

� 650 mm

� 650 mm

� 650 mm

Ash screws Casing � 219 mm

Trough � 250 mm

Trough � 250 mm

Casing � 219 mm

Trough � 250 mm

Trough � 250 mm

Casing � 219 mm

Trough � 250 mm

Trough � 250 mm

Casing � 219 mm

Trough � 250 mm

Trough � 250 mm

Casing � 219 mm

Trough � 250 mm

Trough � 250 mm

Casing � 219 mm

Trough � 250 mm

Trough � 250 mm

Ash rotary valve JUE-RV 2

Airtight ash container 1.0 m3 7.0 m3 - including distribution screw

Modulating control 25-100%

40-100%

25-100%

25-100%

40-100%

25-100%

25-100%

40-100%

25-100%

25-100%

40-100%

25-100%

25-100%

40-100%

25-100%

25-100%

40-100%

25-100%

PLC Schneider

Frequency converters Schneider

Touch screen panel 6”

Internet control Included



BOILER SCOPE Of SUPPLY AND TECHNICAL SPECIfICATIONS 800 - 5500kW

ČSN-EN 303.5/2013

ISO 9001:2009

woodco

23



BOILER fUEL DATA800 - 5500kW

DANISH ENGINEERING

JUSTSEN 800-5000kW ARGUS Flex - PURE ARGUS Flex - CERAMICARGUS Flex - CERAMIC

WITH PREHEATING (OPTIONAL)ARGUS Flex - STRAW

Biofuel Wood Pellets Wood Chips Wood Chips Cutted Straw

Assumed Hawf * 5.39 kWh/kg = 19.4 MJ/kg 5.39 kWh/kg = 19.4 MJ/kg 5.39 kWh/kg = 19.4 MJ/kg 5.11 kWh/kg = 18.4 MJ/kg

Highest permissible Hu ** 5.09 kWh/kg = 18.3 MJ/kg (5% water,

0% ash)3.87 kWh/kg = 13.9 MJ/kg (25% water,


0% ash)4.82 kWh/kg = 17.4 MJ/kg (5% water, 0% ash)

Expected Hu ** (MCR***) 4.76 kWh/kg = 17.1 MJ/kg (10% water,

0.5% ash)3.21 kWh/kg = 11.6 MJ/kg (35% water,


1% ash)4.26 kWh/kg = 15.3 MJ/kg (12% water, 3%

ash)

Lowest permissible Hu ** 3.82 kWh/kg = 13.7 MJ/kg (25% water,


2% ash)1.94 kWh/kg = 7.0 MJ/kg (55% water, 2%

ash)3.41 kWh/kg = 12.3 MJ/kg (25% water, 5%

ash)

Combustible, range 74-95% based on total weight 48-75% based on total weight 43-75% based on total weight 70-95% based on total weight

Water, range 5-25% based on total weight 25-50% based on total weight 25-55% based on total weight 2-25% based on total weight

Ash, range 0-1% based on total weight 0-2% based on total weight 0-2% based on total weight 0-5% based on total weight

Diameter 4-10 mm n/a n/a n/a

Granulate size (Justsen Flex 15-19) n/a max. 50 x 20 x 20 mm max. 50 x 20 x 20 mm max. 150 mm

Granulate size (Justsen Flex 21-25) n/a max. 70 x 20 x 20 mm max. 70 x 20 x 20 mm max. 200 mm

Density, range 600-700 kg/m3 220-330 kg/m3 220-365 kg/m3 50-100 kg/m3

Expected density 680 kg/m3 260 kg/m3 260 kg/m3 70 kg/m3

Dust **** content < 10% based on total weight < 10% based on total weight < 10% based on total weight < 10% based on total weight

Nitrogen content (N) < 0.3% based on dry weight < 0.3% based on dry weight < 0.3% based on dry weight < 0.8% based on dry weight

Ash softening point > 1,000 ºC > 1,000 ºC > 1,000 ºC > 860-900 ºC

* Hawf = calorific value of combustible part (ash and water free)** Hu = lower calorific value (Hu = Hawf x combustible – 0.678 x water)*** MCR = max. continuous rating = design point**** Dust = diameter less than 0.5 mm

ČSN-EN 303.5/2013

ISO 9001:2009

woodco

woodco

I reland - Head Of f ice: Donaskeigh, T ipperar y,

Co. T ipperar y, E34 RX89 I re land

t : +353 62 74007

UK Of f ice: Cinnamon House, Cinnamon Park,

Crab Lane, Fearnhead, Warr ington, WA2 0XP t : +44 161 261 7497

e: [email protected] www.woodco-energy.com

M A n u F A C T u R E R s o F R E n E W A b L E H E A T I n g P R o D u C T s

think big - pellet stoves ireland7 automatic biomass boilers e-compact supermax 300 - 500 kw Čsn-en...

Documents