thermo scientific col01369 dhx heat exchanger · 2017-10-17 · heat in a counter-current flow...

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DATA SHEET Thermo Scientific DHX Heat Exchanger Sterile, Efficient and Modular Benefits • Completely isolated flow paths for process fluid and heat transfer fluid • Counter-current, serpentine flow patterns • Dimpled jacketing on the plates to ensure turbulent flow • Modular design and small footprint allows for changing process needs • Reduced infrastructure requirements • Reduced processing time • Improved product consistency The Thermo Scientific DHX is a modular heat exchanger that uses single-use a BioProcess Container (BPC) as the sterile fluid path. The BPCs fit tightly between five stainless steel plates, efficiently transferring heat in a counter-current flow path. The system provides efficient, sterile heat transfer that easily integrates into any new or existing process. DHX BPCs The BPCs in the heat transfer process ensure a closed and sterile fluid path, eliminate the risk of cross contamination and greatly reduce turnaround time between batches. Each BPC fits tightly between the stainless steel plates and the process fluid, in the BPCs, flows counter-currently to the heating/cooling fluid in the plates. This method of heat transfer is superior to traditional jacketed systems and the modular footprint allows for use in multiple process locations. Applications • cGMP commercial and clinical bio-therapeutics, vaccines and other biologic processes. • Upstream applications include: media hold, fermentation, cell separation / protein harvest, harvest cooling and harvest hold. • Downstream applications include: harvest hold, buffers, protein purification, and bulk drug substance COL01369

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Page 1: Thermo Scientific COL01369 DHX Heat Exchanger · 2017-10-17 · heat in a counter-current flow path. The system provides efficient, sterile heat transfer that easily integrates into

DATA SHEET

Thermo Scientific DHX Heat ExchangerSterile, Efficient and Modular

Benefits • Completely isolated flow paths for

process fluid and heat transfer fluid

• Counter-current, serpentine flow patterns

• Dimpled jacketing on the plates to ensure turbulent flow

• Modular design and small footprint allows for changing process needs

• Reduced infrastructure requirements

• Reduced processing time

• Improved product consistency

The Thermo Scientific™ DHX™ is a modular heat exchanger that uses single-use a BioProcess Container (BPC) as the sterile fluid path. The BPCs fit tightly between five stainless steel plates, efficiently transferring heat in a counter-current flow path. The system provides efficient, sterile heat transfer that easily integrates into any new or existing process.

DHX BPCsThe BPCs in the heat transfer process ensure a closed and sterile fluid path, eliminate the risk of cross contamination and greatly reduce turnaround time between batches.

Each BPC fits tightly between the stainless steel plates and the process fluid, in the BPCs, flows counter-currently to the heating/cooling fluid in the plates. This method of heat transfer is superior to traditional jacketed systems and the modular footprint allows for use in multiple process locations.

Applications• cGMP commercial and clinical

bio-therapeutics, vaccines and other biologic processes.

• Upstream applications include: media hold, fermentation, cell separation / protein harvest, harvest cooling and harvest hold.

• Downstream applications include: harvest hold, buffers, protein purification, and bulk drug substance

CO

L01369

Page 2: Thermo Scientific COL01369 DHX Heat Exchanger · 2017-10-17 · heat in a counter-current flow path. The system provides efficient, sterile heat transfer that easily integrates into

20

25

30

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0 5 10 15 20 25 30

TEMP (oC)

TIME (min)

DHX HEATING EFFICIENCIES

1 LPM

3 LPM

5 LPM

10 LPM

15 LPM

Efficient Heat TransferCounter Current Flow Between the Heating / Cooling Fluid and the Process Fluid: The purple shading depicts the serpentine flow path of the process fluid in the BPCs. The dimpled plate behind the single-use BPC depicts where the heating / cooling fluid flows counter-currently to the process fluid in a completely isolated flow path.

Heat transfer efficiencies for typical applications Cooling from 37°C – single pass• Process fluid: water at 37°C

• Heat transfer fluid: 30% Propylene Glycol at 2°C

• Heat transfer flow rate: 15 L/min

• Number of BPCs: 4

• DHX cooling efficiencies measured by temp. vs. time:

Heating from ambient temperature – single pass• Process fluid: Water at 20°C

• Heat transfer fluid: 30% Propylene Glycol at 42°C

• Heat transfer flow rate: 15 L/min

• Number of BPCs: 4

• DHX heating efficiencies measured by temp. vs. time:

Temp

(oC)

0

5

10

15

20

25

30

35

40

0 5 10 15 20 25 30

TEMP (oC)

TIME (min)

DHX COOLING EFFICIENCES

1 LPM

3 LPM

5 LPM

10 LPM

15 LPM

Time (min)

DHX bioprocess equipment - plate system

General Specifications

Material of construction 316L Stainless Steel

Effective heat transfer area Up to 27 sq. ft.

Overall dimensions (W x D x H)

51 x 74 x 69 cm (20 x 29 x 27 in.)

Number of plates/BPCs 5 plates/up to 4 BPCs

Dry weight 150 kg (331 lbs.)

Full weight (includes 4 BPCs) 190 kg (419 lbs.)

Pressure/temperature rating FV/140 psig @ 150°F

Pressure vessel code ASME U-1

Connections 1/2 in. compression

DHX BPCs

General Specifications

Material of constructionThermo Scientific™ ASI™ 26/77 film

Interconnecting tubing C-Flex

Connections

GE ReadyMate™ DAC 500 as standard – Custom tubing and connections upon request

Flow rate capacity Up to 15 L/min

Pressure/temperature rating (Installed in DHX plates)

20 psig at 122°F (50°C)

1 L/min

3 L/min

5 L/min

10 L/min

15 L/min

Process fluid

Heat transfer fluid

Temp

(oC)

Time (min)

1 L/min

3 L/min

5 L/min

10 L/min

15 L/min

Page 3: Thermo Scientific COL01369 DHX Heat Exchanger · 2017-10-17 · heat in a counter-current flow path. The system provides efficient, sterile heat transfer that easily integrates into

Find out more at thermofisher.com/sut

© 2016 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific and its subsidiaries unless otherwise specified. ReadyMate is a trademark of GE Healthcare Bio-Sciences AB. COL01369 0716

Ordering information

Product Cat. No.

DHX Heat Exchanger 316L stainless steel bioprocessing equipment DHX1001

DHX Single-Use BPCs

One BPC ASI 26/77 film, DAC connections on outlet ports DX00006-I

Two BPC assembly ASI 26/77 film, DAC connections on outlet ports DX00007-I

Three BPC assembly ASI 26/77 film, DAC connections on outlet ports DX00008-I

Four BPC assembly ASI 26/77 film, DAC connections on outlet ports DX00009-I

One BPC ASI 26/77 film, DAC connections and drain tubing DX00010-I

Two BPC assembly ASI 26/77 film, DAC connections and drain tubing DX00011-I

Three BPC assembly ASI 26/77 film, DAC connections and drain tubing DX00012-I

Four BPC assembly ASI 26/77 film, DAC connections and drain tubing DX00013-I