thermo-mechanical analysis of airplane carbon-carbon composite brakes using msc.marc z. wolejsza, a....

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Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

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Page 1: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes

Using MSC.MarcZ. Wolejsza, A. Dacko, T. Zawistowski, J.

Osinski

Page 2: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

Wheel – Brake Assembly

Page 3: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

Tests

Page 4: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

Experimental Data

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0

1

2

3

4

5

6

7

8

0

100

200

300

400

500

600

700

800

M h [daNm ]

F[daN]

t [s]

Braking m oment

Load (pressure)

Page 5: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

FE Model for MSC. Marc

• Axisymmetrical thermo-mechanical problem (transient)

• 5 stators + 4 rotors (C/C composite, mechanical and thermal orthotropy)

• Friction-generated heat fluxes input fromuser subroutine

• Partial use of experimental data (eg. friction)• Convection and radiation

Page 6: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

FE Model for MSC.Marc

Page 7: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

FEA Results

Page 8: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

FEA Results

Page 9: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

FEA Results

Page 10: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

FEA Results

• Pressure distribution along contact line (radiuswise) variation in time

Page 11: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

FEA Results

Temperature on second stator Temperature variation in vicinity of piston

Page 12: Thermo-Mechanical Analysis of Airplane Carbon-Carbon Composite Brakes Using MSC.Marc Z. Wolejsza, A. Dacko, T. Zawistowski, J. Osinski

Conclusions

• Strong nonuniformity of contact stress• Resulting highly nonuniform temperature

distribution• Clear influence of material orthotropy