thermal processing equipment for...
TRANSCRIPT
Thermalprocessingequipmentforlaboratories2017 Vilnius,Lietuva
Whatwedo?1
Standardanduniquesolutionsforvariousheattreatmentprocesses.
FurnacesandOvensupto1600° Cforlaboratoriesandindustry.
ü Relevantinternationalstandards;
ü Excellentqualityandreliability;
ü Individualsolutionsforeachneedsatanaffordableprice.
History&Present
FOUNDATIONofalaboratoryelectricfurnacefactory
in Utena.
MERGINGWith JCSUmega-thelargestmetalprocessingcompanyin
the BalticStates.
2
WINNING“Lithuanianproductoftheyear
2013”nominationforadevelopmentofanewfurnace SNOL8,2/1100
PRODUCINGFirstproduct:
MufflefurnaceMP-2M
2004 2010 2013 2015
1960 1961 1980 20131990
WINNING“Lithuanianproductoftheyear2015”nomination foradevelopmentofanew
oven SNOL2x6405/150
DEVELOPMENTNewserialmodel420/300forpolymerisation;
Ourfirstcustomizedorder.
NEWLINENewdryingovenslineupto300◦Cwithforced
airflowandexcellentuniformity.
Otherthermallprocessingequipment
Laboratoryheattreatmentequipment4
Hightemperatureelectricfurnaces
Lowtemperatureelectricovens
Mufflefurnaces
Chamberfurnaces
Ceramicchamberfurnaces
Ashingfurnaces
Tubefurnaces
ShaftfurnacesProtectiveatmosphereovens
Chamberovensupto200C◦
Multi-chamberovens
Chamberovensupto350C◦
Hightemperature:Mufflefurnaces
T,C◦working
1300
1100
Volume,l8,2 13 223 39
Dooropeningoptional:ü Topü Bottomü Sided
Chamber:ü Heatingelements
vacuumedintohighqualityceramicfiber
ü Heatingfrom4directionsü Ceramicbottomplate
Control:ü PIDelectronicregulator,
doubledigitaldisplayü Microprocessor
temperaturecontrollerOmron/Eurotherm
APPLICATION:METALCERAMICSGLASS PROCESS:SINTERINGTEMPERINGSOLDERINGBRAZINGFUSING
For1300C◦Heatingelementsexposed
4
Withprogramsettosaveenergy– youcansaveup
to20%
Heatingfrom2to6
sides!
Hightemperature:Chamberfurnaces
T,C◦working
1600
1200
Volume,l30 408 80
Chamber:ü Fiberplateswithheating
elements:1100C◦ vacuumizedinfiber1300C◦ ingroves1300C◦ ontubesü Ceramicbottomplate
Control:
1300
1100
Dooropeningoptional:
ü To the right
ü PIDelectronicregulatordoubledigitaldisplay
ü MicroprocessortemperaturecontrollerOmron/Eurotherm
PROCESS:SINTERINGTEMPERING
4
Control:
For1300C◦Heatingelementsexposed
Hightemperature:Ceramicchamberfurnaces
T,C◦working
1200
Volume,l7,2 124 15
Dooropeningoptional:
ü Totheright
ü Totheleft
Chamber:
1300
1100
ü Solidceramicchamberwithheatingelements:
900,1200C◦ enclosed1100,1300C◦ exposed
ü Ceramicbottomplate
ü PIDelectronicregulatordoubledigitaldisplay
ü MicroprocessortemperaturecontrollerOmron/Eurotherm
4
Closedelements
Openelements
PROCESS:ANNEALINGHARDENINGCUPPELLATIONSINTERINGTEMPERING
Control:
Hightemperature:Ashingfurnaces
T,C◦working
1300
1100
Volume,l7,2 824 13
Dooropeningoptional:
Chamber:ü Solidceramic,muffle
orfiberchamberü Fan-assistedchimneyfor
smokeandhumidityextraction
1200
900
30126,7 153 22 40
ü Topü Bottomü Sided
ü PIDelectronicregulatordoubledigitaldisplay
ü MicroprocessortemperaturecontrollerOmron/Eurotherm
PROCESS:ASHINGBURN-OFF
4
Control:
Theairisdrawnininthebackandblownoutatthefront.
ü PIDelectronicregulator,doubledigitaldisplay
ü MicroprocessortemperaturecontrollerOmron/Eurotherm
Lowtemperature:Chamberovens300◦C
T,C◦working
Volume,l60 12020 220
Dooropeningoptional:
ü Totheright/twodoorsü Hermeticallyclosed
ü Doublemechanicaldoorlock
Chamber:ü Stainlesssteel (AISI304)ü Horizontalair
circulationü 2standardshelvesor
more300
420
Adjustablevalveinthebackofthe
oven.
4
PROCESS:DRYING
Control:ü PIDelectronicregulator,
doubledigitaldisplayü Microprocessor
temperaturecontrollerOmron/Eurotherm
Lowtemperature:Chamberovens350◦C
T,C◦working
Volume,l58 67
350
Dooropeningoptional:
ü Totherightü Hermeticallyclosed
Chamber:ü Stainlesssteel(AISI304)ü Economicalversionwith
mildsteelü Forced/naturalair
circulationü 3standardshelves
Forcedaircirculation
Naturalaircirculation
4
PROCESS:DRYING
Control:ü PIDelectronicregulator,
doubledigitaldisplayü Microprocessor
temperaturecontrollerOmron/Eurotherm
Lowtemperature:Chamberovens200◦C
T,C◦working
Volume,l24 200
200
Dooropeningoptional:
ü Totheright/twodoorsü Hermeticallysealed
Chamber:ü Stainless(AISI304)ü Economicalversionwith
mildsteelü Forced/naturalair
circulationü 2standardshelvesormore
Forcedornaturalaircirculation
Naturalaircirculation
4
PROCESS:DRYING
Control:ü PIDelectronicregulator,
doubledigitaldisplayü Microprocessor
temperaturecontrollerOmron/Eurotherm
Lowtemperature:Multi-chamberovens
T,C◦working
Volume,l4X80 2X240
Dooropeningoptional:
ü 2or4doors;ü Hermeticallysealed.
Chamber:
ü Stainless/mildsteel;ü Forced/naturalair
circulation;ü 4 standardshelves.
200
4
PROCESS:DRYING
Control:ü PIDelectronicregulator,
doubledigitaldisplayü Microprocessor
temperaturecontrollerOmron/Eurotherm
Other:Tubefurnaces
T,C◦working
Volume,l0,25 0,350,2 0,5
Closure:
ü 2plugsforbothsides
Tubes:Diameters:
ü 35mmü 40mmü 48mmü 58mm
1250
APPLICATION:DETERMINATIONOFCARBON
4
Control:ü PIDelectronicregulator,
doubledigitaldisplayü Microprocessor
temperaturecontrollerOmron/Eurotherm
Other:Shaftfurnaces
T,C◦working
Volume,l10 75
Dooropeningoptional:
ü Fromthetop.
Chamber:
900
600
ü Solidceramicorstainlesssteelchamber;
ü Heatingelements–enclosed;
ü Ceramicheathplates.
APPLICATION:TEMPERINGANEALINGMELTING
4
Control:ü PIDelectronicregulator,
doubledigitaldisplayü Microprocessor
temperaturecontrollerOmron/Eurotherm
Other:Protectiveatmosphereovens
T,C◦working
Volume,l78
Dooropening:
ü Optional
Chamber:
ü Protectivegasbox&equipmentforgasinlet;
ü Gas:Nitrogenorargon.1250
APPLICATION:PROTECTIVEATMOSPHARE
1100
8,2 13 22 39
4
CustomizedforYOU! Choose:4
T,C◦working
1300
1100
Volume,l7,2 824 13
1200
900
30126,7 153 22 40
1600
Choosesize
Temperature
Chamber
Controller
Process
Dooropening
Hardening TemperingAnnealing SinteringMelting Ashing
3to80l
900to1600C◦
FibermuffleFiberchamberCeramicchamber
Omronvs.Eurothermü Non-programmableü Programmable
UpwardsDownwardsSideways
Modelnamesdecryption:4
SNOL3/1100LHM21- capacity4l,max.workingtemperature1100 ◦C,forlaboratory,dooropensupwards,vacuumedmufflechamberwithchimney.
SNOL 20/300 LSN11 - capacity 20 l, max. working temperature 300◦C, for laboratory,door opens sideways, stainless steel chamber with forcer air circulation.
SNOL 3/1100 LHM21
Product model Sintering Melting Annealing Ashing Tempering Drying Determinationofcarbon
SNOL0,2/1250LXC04 ü
SNOL0,3/1250LXC04 ü
SNOL0,4/1250LXC04 ü
SNOL0,5/1250LXC04 ü
SNOL10/900LXC02 ü
SNOL12/1100LSC01 ü ü
SNOL12/1100LSC21 ü ü
SNOL12/1200LSC01 ü ü
SNOL12/1200LSC21 ü ü
SNOL12/1300LSC01 ü ü
SNOL12/1300LSC21 ü ü
SNOL12/900LSC01 ü ü
SNOL12/900LSC21 ü ü
SNOL120/300LSN11 ü
SNOL13/1100LHM01 ü ü
SNOL13/1100LHM21 ü ü
SNOL15/1100LSC01 ü ü
SNOL15/1100LSC21 ü ü
SNOL15/1200LSC01 ü ü
SNOL15/1200LSC21 ü ü
SNOL15/1300LSC01 ü ü
SNOL15/1300LSC21 ü ü
SNOL15/900LSC01 ü ü
Application4
Product model Sintering Melting Annealing Ashing Tempering Drying Determinationofcarbon
SNOL15/900LSC21 ü ü
SNOL20/300LSN11 ü
SNOL200/200LSN11 ü
SNOL200/200LSP11 ü
SNOL22/1100LHM01 ü ü
SNOL22/1100LHM21 ü
SNOL220/300LSN11 ü
SNOL24/200LSP01 ü
SNOL2×240/200LSN11 ü
SNOL2×240/200LSP11 ü
SNOL3/1100LHM01 ü ü
SNOL3/1100LHM21 ü ü
SNOL30/1100LSF01 ü
SNOL30/1100LSF21 ü
SNOL30/1300LSF01 ü
SNOL30/1300LSF21 ü
SNOL39/1100LHM01 ü
SNOL39/1100LHM21 ü
SNOL4/1100LSC01 ü ü
SNOL4/1100LSC21 ü ü
SNOL4/1200LSC01 ü ü
SNOL4/1200LSC21 ü ü
SNOL4/1300LSC01 ü
Application4
Product model Sintering Melting Annealing Ashing Tempering Drying Determinationofcarbon
SNOL4/1300LSC21 ü
SNOL4/900LSC01 ü ü
SNOL4/900LSC21 ü ü
SNOL40/1200LSF01 ü
SNOL40/1200LSF21 ü
SNOL420/300LSN11 ü
SNOL45/1200LSF01 ü
SNOL4×80/200LSN18 ü
SNOL4×80/200LSP18 ü
SNOL58/350LSN11 ü
SNOL58/350LSP11 ü
SNOL6,7/1300LSM01 ü ü
SNOL6,7/1300LSM21 ü ü
SNOL60/300LSN11 ü
SNOL67/350LSN01 ü
SNOL67/350LSP01 ü
SNOL7,2/1100LSC01 ü ü ü
SNOL7,2/1100LSC21 ü ü ü
SNOL7,2/1200LSC01 ü ü ü
SNOL7,2/1200LSC21 ü ü ü
SNOL7,2/1300LSC01 ü ü
SNOL7,2/1300LSC21 ü ü
SNOL7,2/900LSC01 ü ü ü
Application4
Product model Sintering Melting Annealing Ashing Tempering Drying Determinationofcarbon
SNOL7,2/900LSC21 ü ü ü
SNOL75/600LXC02 ü ü ü
SNOL8,2/1100LHM01 ü ü ü
SNOL8,2/1100LHM21 ü ü ü
SNOL8,2/1100LSM01 ü ü ü
SNOL8,2/1100LSM21 ü ü ü
SNOL8,2/1100LZM01 ü ü ü
SNOL8,2/1100LZM21 ü ü ü
SNOL80/1100LSF01 ü
SNOL8/1600LSF01 ü
Application4
Controllers:whyweuseOmronE5CCasourbasiccontroller?
4
ü It’saworldwidemodel.Itdoesn’tmatterinwhichcountryoftheworld,theproductistotallysameandit’savailableworldwide
ü Fast control period 50ms– customerwillbenefitwithaccuratetemperaturecontrolandenergysaving atthesametime(precisecontrol=noovershooting=nowasteofenergy)
ü Highcontrastbigdigits – verygoodvisibilityfrombiggerdistance,easieroperationbycustomerpersonal(seeYourpictureabove)
ü Brilliantauto-tuningfunction– customerdon’tneedtoknowanythingaboutthetemperaturecontrolbasic’s– PID.Ifovenisbehavingnotgoodenough– justletcustomerrunauto-tuning.Afterthatproblemwillbesolved.
ü 2PIDfeature– verygoodtemperaturecontrolwithnoovershootingduringtemperatureraiseandduringdisturbance.Ovenloadwillbenotoverheatedduringallheattreatmentprocess
Standards6
ü ISO ü CE ü AMS2075E
MaybeobtainedAcquired
Maintenanceandrepair6
Widerangeofspareparts
Easytochange
Inexpensive
Fastdeliveryfromstock
TrainingmoviesandhelpviaE-mail/Skype
¿
€
*
Kanthal
Packing&shipping7
ü Productisaccompaniedbyitsmanualandotherdocuments(Euro1,
ATR,IQ&OQ);
ü Furnaceiswrappedinelasticfilto
protectthesurface;
ü Theneverythingis
packedinawoodenbox– byscrewingthebottomofthefurnacetotheflor
ofthebox.
ü Packageismarked
withstickersandshocksensors.
Product Manuals Elasticfilm Woodenbox Handlinglabels
Ourpackingallowsourproductstotravelfardistanceswithnoriskandisincludedintheprice:
Shocksensors
Packing&shipping7
ü Airfreight,landcargo,oceanfreight;
ü Doortodoor,EXW,CPT,CIP,etc.;
ü Ourpartners:
Shippingallaroundtheworld:
Competition- Wheredowefitin?Mufflefurnace1100○C
SNOL3/11001020,00€
LT 3/111990,00€
CWF 11/53230,00€
SNOL8,2/11001090,00€
ELF11/61692,60€
LT9/112680,00€
SNOL 13/11001390,00€
ELF 11/142090,00€
LT15/113180,00€
SNOL22/11001890,00€
LT24/114230,00€
ELF 11/234600,00€
SNOL39/11002382,00€ - LT 40/11
4440,00€
Volume,l
Price,€
8
Competition- Wheredowefitin?Ashingfurnace1100○C
SNOL3/11001160,00€
LV3/112340,00€
AAF11/32982,90€
SNOL8,2/11002130,00€
LVT9/113300,00€
AAF 11/74060,00€
SNOL 13/11001530,00€ -
LVT15/114020,00€
SNOL 22/11002030,00€
AAF 11/185760,00€ -
Volume,l
Price,€
8
Positive!Good.Verygood!
Pleasuredoingbusinesswithyou.
Goodproduct,pooraftersalesandtechnicalsupport.
Perfectandefficient
InnovativeinLHMfurnaces,
withacompetitiverangeofproducts.
Promptinresponse.Welikethequickanswersweget.
Goodvalueformoney.
Clientssatisfactionsurvey2015029
Contactus!