there are ball valves and there are severn ball valves · api 6d face to face and bespoke, manual...

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There are ball valves and there are Severn Ball Valves

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Page 1: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

There are ball valves and there are Severn Ball Valves

Page 2: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

Isolation valves are more than a commodity. They play a vital role in safety and performance, and that’s why Severn Ball Valves takes them so seriously.

Page 3: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

You’re never alone with our isolation valvesQuality, reliability and technical knowledge are the three pillars of our quarter and multi-turn isolation valve stock and supply business.

We don’t just sell valves. We take time to understand the specific demands of each valve’s end application. And we offer a complete package, including actuation and advanced aftermarket services.

Isolation valve stock & servicesAt Severn Ball Valves we know all about the rigours and challenges of processing industries. We insist that suppliers meet exacting selection criteria and demonstrate an outstanding reputation for product quality and on-time delivery.

Coupled with strategically located facilities in Aberdeen, Perth and Dubai, this enables us to offer a ‘right first time’ fast-track service ahead of industry average.

We also offer a complete service package both via our workshops and in the field. This includes actuation, repair and field-based inspection, repair and recertification. In-house cryogenic, hydro-pneumatic, gas and PMI testing is also available.

Page 4: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

Contents

Standards & procedures 01

Our valves & associated products 02

Valve services – Workshop services 06

Valve services – Mobile workforce 08

Severn Glocon Group structure 10

Page 5: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

Standards & procedures In-house testing and quality assurance is offered as standard on our quarter and multi-turn isolation valves. All tests are conducted under one roof, so you can witness testing and sign-off paperwork in a single visit. Qualified on-site engineers are always available to meet any pre-dispatch needs.

Valves can be coated or painted as necessary and packaging can be lightweight or robust depending on storage and transportation requirements.

Our internal documentation department can create bespoke packages in line with customer needs. We offer a wide range of tailored services, including certification, documentation, expediting and third-party inspection.

Our valve stock is specified to all primary FPAL, API and EU standards, including Norsok and API 6a & 6d.

API 594 / API 602 /BS EN 588-2:1996/API 600/API 598/NACE MR01-75 latest editions

PED 97/23/EC

ATEX Directive 97/23/EC

Fire Testing to BS 6755, latest specifications

Industry standardsBS21/BS EN 12266-1:2003 / BS EN122266-2 2002 /BS1873 /BS1868 /BS EN ISO 172:2004

ANSI B16.34 / ANSI B16.10/ BS EN ISO 15761:2006/B16.25/BS EN ISO 10434:2004

ANSI B1.20.1 /ANSI B16.11 / BS EN 12627; 1999/API 6D / API 607 /API 6A /BS EN 588-1:1996

Quality & Environmental AccreditationISO 9001:2008 Accredited BSi Certificate – FS583820 ISO 14001:2004 Accredited BSi Certificate – EMS 595513

Testing servicesFunction testing

Pressure testing

Low temperature testing

High temperature testing

Cryogenic testing

Hydrostatic and gas testing

Fire testing

FAT (Factory Acceptance Testing) of actuator and control packages

PMI (Positive Material Identification) testing

Machining and modification

01

Page 6: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

Our valvesSevern Ball Valves’ products come with the Severn Glocon Group stamp of world-class engineering intelligence. Our technical expertise means we commission the best isolation valve for the job – whatever the industry, whatever the application.

Valves are supplied direct from our extensive stocks in Aberdeen, Perth and Dubai, or sourced on demand from a global supply network. Each valve comes with a proven design track record and material provenance. We go above and beyond standard quality procedures.

Our experienced valve engineers have a wide professional knowledge of the supply network, enabling very competitive pricing. They personally ensure that each product we supply offers optimum reliability in the application for which it is intended.

Valve products Trunnion-Mounted

Floating

Gate

Globe

Check

DBB

Butterfly

Subsea

Relief

02

Valve materials Bronze

Aluminium bronze

Carbon steel

Stainless steel

Duplex

Super duplex

Associated products Actuators

Control panels

Metal seat conversion kits

Page 7: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

Floating Ball ValvesFlanged PN16/40 and ANSI 150, 300, 600 floating ball valves/carbon steel, low temperature carbon steel and stainless steel.

½" to 12" full and reduced bore/soft and metal seats/fire safe/NACE/ PED/ATEX/3.1b (3.1c available).

Trunnion-Mounted Ball ValvesFlanged, weld and hub-ended ANSI 150-2500 API 5000/10000/ trunnion-mounted. Carbon steel, low temperature carbon steel, alloy steels, stainless steel, duplex and exotic alloys/soft and metal seats, soft seated.

½" to 36" full and reduced bore/fire safe/NACE/PED/ATEX/3.1b (3.1c available). Conversions to metal seats available from stock valves.

Pipeline DBB ValvesAPI 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or reduced bore, low temperature carbon steel, alloy steels, stainless steel, duplex and exotic alloys. Soft or metal seated. Nace, ATEX.

Three-Piece Ball ValvesClass 150 to 2500 three-piece ball valves with flanged, screwed and weld ends. Carbon steel, low temperature carbon steel, alloy steels, stainless steel, duplex and exotic alloys/soft and metal seats.

½" to 4" full and reduced bore/soft seats/fire safe/NACE/PED/ATEX 3.1b (3.1c available).

03

Page 8: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

Gate Globe and Check ValvesForged steel gate, globe and check valves/Class 800/1500, ANSI 150 to 2500/carbon steel, low temperature carbon steel, alloy steels (F5, F11 and F22 etc.), stainless steel.

½" to 2" full and reduced bore/flanged, screwed and weld ends. Bolted and welded bonnets/NACE/3.1b/PED.

Cast steel gate, globe, and check valves including SDNR, ANSI 150 to 2500/carbon steel, low temperature carbon steel, alloy steels (F5, F11 and F22 etc.), stainless steel/full and reduced bore/flanged, hub-ended and weld ends. Bolted and welded bonnets/NACE/3.1b / 3.1c/PED.

2" to 48" full and reduced bore/flanged, screwed and weld ends. Bolted and welded bonnets/NACE/3.1b/PED.

Butterfly ValvesDouble and triple offset butterfly valves ANSI 150/1500 up to 36". Carbon steel, stainless steel and aluminium bronze/wafer and lugged pattern, double flanged also available. We offer soft and metal seated. NACE/fire safe/PED/ATEX/3.1b.

Resilient seated butterfly valves/PN10 and 16/cast iron, steel, aluminium bronze/EPDM, Viton and nitrile liners. Wafer and lugged pattern available.

Wafer Check ValvesWafer pattern dual plate check valves, wafer and lugged pattern (flanged and hub-ended available). ANSI 150-2500 and PN6-16 up to 48" cast iron, low temperature carbon steel, stainless steel and aluminium bronze. Soft and metal seated/NACE/PED/ATEX/3.1b/fire safe available.

04

Page 9: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

Actuation & Instrument ServicesSevern Ball Valves offers you the benefits of our experienced Actuation Team. We can offer various brands meeting and designs to meet your requirements.

Using manufacturers sizing software, Severn Ball Valves strives to ensure that both your operations are satisfied whilst ensuring the stringent regulations for North Sea certification, safety and environmental concerns are maintained within our ethos.

ControlsOur control panel, either open or enclosed can combine the full functionality with limit switches, positioners, air sets, partial stroke capabilities, inter-locking, SOV’s and control of accumulator tanks. We can also supply with manual or gear over-ride.

Instrument DBB ValvesWe offer instrumentation DBB valves, LTCS, Carbon Steel, Stainless Steel and exotic alloys. Flanged, screwed, hub and quill ends. ANSI 150 to 2500. Reduced bore, fire safe, NACE / PED/ ATEX / 3.1 certification.

ActuatorsPneumatic, Hydraulic or Electric actuation complete with full controls for ESDV, SDV & BDV, topside or subsea operations with or without accumulators. Accredited manufacturers stocked in relation to our valve stock profile for fast track options.

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Page 10: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

06

Valve servicesEach of our international locations offers bespoke service solutions to ensure isolation valves work effectively and safely throughout their lifetime. We also provide technical services for top-side and subsea mechanical valves, such as: testing, repair, maintenance, overhaul and upgrade activity.

Workshop servicesOur Aberdeen facility is fully equipped with 20T & 10T overhead gantry cranes as well as 8T & 1.5T fork-lifts. Our increased and specialised pressure testing capability covers 0-30,000psi in both gas and hydro to all industry standards and is monitored on remote operated HD CCTV in each of the test bays. Our technical and inspection services are bolstered by lapping & polishing facilities, PMI as well as NDE inspection.

Page 11: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

07

Machine shopFor repairing / renewing spindles, valve seats and other valve components. Includes cutting tools, quick change tool holder, 3 jaw chuck, 4 jaw chuck, coolant system, fixed centre, fixed and sliding steadies, 2 axis digital read-out for cross and long feed, factory fitted safety guard, splash guard, halogen work light, foot brake and standard tool set.

In-house testing and inspection (cryogenic, hydro-pneumatic, gas, PMI)

Reporting on and recertifying valves (onshore and offshore)

Logging and maintaining valve histories

Core services include Stock management and spares coordination

Offshore surveys

Reverse engineering

Overseas inspection and repair consultancy to ensure compliance

Page 12: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

08

Mobile workshop: repair unit equipmentNozzle remover – valve fixture block

Robust combination of a 4 Claw and base construction for assembling and disassembling valves

Blasting cabinet – steel shot

For cleaning all steel valve parts and components. Includes 25Kg aluminium oxide shot.

Blasting cabinet – glass beads

For cleaning stainless steel components, e.g. valve trims. Includes 25Kg glass beads.

Electric installation

3 Phase 380-400 volt system for the gas compressor in the compartment, industrial tube lights, single phase 20-240 volt metal pipe protected ring with wall outlets.

Pneumatic installation

Metal pipe protected pneumatic system 7 bar / 100 PSI. (max. 11 bar / 160 PSI) with (6) quick coupler outlets, inlet filter and drain system.

Mobile workforce

Our trained and experienced valve technicians can be deployed on or offshore. Severn Ball Valves can supply personnel to inspect, test and service site valves during shutdowns or maintenance campaigns. For large projects this service can be further supplemented with our mobile workshops.

Page 13: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

09

Mobile workshop: test unit equipmentTest unit for shut-off, control and safety valves

Universal test unit for all common safety, shut-off valves and control valves from ½" to 10" up to Class 1500. It includes a high pressure gas test system 0-300 bar / 4,350 PSI; high pressure liquid test system 0-400 bar / 5,800 PSI; leak detection / classification equipment, including all required consumables; sealing plates and test liquid.

Electric installation

3 Phase 380-400 volt system for the gas compressor in the compartment, industrial tube lights, single phase 20-240 volt metal pipe protected ring with wall outlets.

Pneumatic installation

Metal pipe protected pneumatic system 7 bar / 100 PSI. (max. 11 bar / 160 PSI) with 6 quick coupler outlets, inlet filter and drain system.

High pressure gas compressor and storage installation

High pressure gas (compressed air) 300 bar / 4,350 PSI installation with 2 pcs. 50 litre storage cylinders, stainless steel piping and 2 quick coupler outlets, stainless steel piping, drain / release valves and cylinder storage bracket. High pressure line for connection to the test unit.

Additional components include a 500Kg JIB crane, air conditioning, robust workbenches, secure storage and office facilities.

Page 14: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

Global reach, high-integrityAlignment with sister Group companies Severn Unival (engineering services) and Severn Glocon (control and choke valve manufacture) gives us international reach beyond our own network of facilities. We work on a global basis with major operators in the oil and gas, petrochemical, LNG and power generation arenas.

Our wide range of high-integrity, quality-assured quarter and multi-turn isolation valves and actuator products are available either as standalone and emergency items, or in support of the Group’s complete package solutions for capital and modification projects.

Contact us today to find out how you can enhance safety and performance with our world-class isolation valve products and services.

Pioneering control and choke valves for optimum performance in extreme conditions and challenging severe service applications.

Design, development and manufacture of small bore subsea valves incorporating metal-to-metal sealing. Creative engineering to help solve operators’ design challenges.

Quarter and multi-turn isolation valve stock and supply, underpinned by in-depth

technical knowledge and robust procedures for assured quality and dependability.

The global va lve specialist

Subsea innovation and multi-discipline

engineering including innovative HPHT

down-hole technologies for harsh environments.

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Page 15: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

Control and isolation butterfly valve design and manufacture, including large diameter HPHT valves in exotic materials for severe service applications.

QTRCO SG Joint venture between Severn Glocon and QTRCO for the global supply of QTRCO actuators and user support.

Technical advisory services to improve control valve performance through intelligence-led management, repair, failure analysis, custom design and inventory management.

The global va lve specialist

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Page 16: There are ball valves and there are Severn Ball Valves · API 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or

01 Severn Glocon Group plc Gloucester England UK

Mars Valve UK Gloucester England UK

L.B.Bentley Stroud England UK

Ionex SG Nailsworth England UK

02 Severn Ball Valves Brighouse England UK

03 Severn Subsea Technologies Redruth England UK

04 Severn Unival Widnes England UK

05 Severn Ball Valves Aberdeen Scotland UK

06 Severn Norway Bergen Norway

07 Severn Glocon Atlantic Canada Newfoundland Canada

08 Severn Glocon Calgary Canada

09 Severn Glocon Houston Texas USA

10 Severn Glocon Rio Brazil

11 Severn Valve Solutions Basra Iraq

12 Severn Glocon Saudi Arabia

13 Severn Glocon Doha Qatar

14 QTRCO SG Dubai

15 Severn Glocon FZE Dubai

16 Severn Glocon India Chennai India

17 Severn Glocon Kuala Lumpur Malaysia

18 Severn Glocon Australia Perth Australia

19 Severn Glocon Beijing China

20 Severn Glocon Seoul Korea

21 Severn Glocon Tokyo Japan

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08

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0204

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The Severn Glocon Group policy is one of continuous improvement and

we reserve the right to modify these specification details without notice. Brochure design by verycreativepeople.co.uk

Headquarters Unit E Badentoy Avenue Badentoy Park Portlethen Aberdeen Scotland AB12 4YB

Severn Ball Valves – Brighouse Heywoods Industrial Park Birds Royd Lane Brighouse West Yorkshire HD6 1NA

T. +44 (0) 8456 07 07 10 F. +44 (0) 8456 07 07 11

T. + 44 (0) 1224 780 036 F. + 44 (0) 1224 780 387 [email protected] www.severnballvalves.com

PRECISION I RELIABILITY I PERFORMANCE

Olympus Park Quedgeley Gloucester Gloucestershire GL2 4NF England

T. +44 (0)845 223 2040 F. +44 (0)845 223 2041 [email protected] www.severnglocon.com