the zoller solution for tool organization tms tool management...
TRANSCRIPT
The ZOLLER solution for tool organization
TMS Tool Management Solutions
ZOLLER SOFTWARE SOLUTIONS
TMS
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Dear reader,
When we demonstrate our tool management software we are often asked about our experience. After all this
concerns “software, not machines,” they say. How do we answer this question? Our experience is difficult to
beat — we have been developing software since the early days of personal computers. Since then, we have
been providing innovative, and pioneering solutions specifically in the area of software development.
As a current example: We are the first provider of tool management software offering the import of tool
data from the cloud. This allows provision of tool data from the tool manufacturers in DIN 4000 / ISO 13399
format — exactly the form and data structure required by our customers for their individual CAM systems.
This makes tedious entering of tool data by hand, and creating data structures a thing of the past.
Future-oriented solutions like these are both our passion and commitment. In the same manner that the
name ZOLLER stands for quality, precision and reliability, it is also a synonym for innovation and cost
effectiveness. The logical consequence is a high-performance tool management system like ZOLLER TMS
Tool Management Solutions. For our customers this is a true added value. And that precisely is our endea-
vor — since the invention of personal of computers.
Alexander Zoller Christoph Zoller Eberhard Zoller
Everything started with a commodore 64; no sooner on the market, ZOLLER tested the new technology, recognized the potential – and embarked on the first steps of software development.
“ZOLLER has been developing software since the early days of personal computers”
ZOLLER solutions02 “ZOLLER develops software since the invention of computers”03 Editorial – System solutions to give you a competitive advantage
Packages18 Primed for success right from the start – the ZOLLER software packages20 Cost-efficient tool management – BRONZE Package22 Efficient warehouse management – SILVER Package24 Perfect tool management – GOLD Package26 Tool requirements under control – in focus: machine query with ZOLLER »cetus«27 Tool life under control – in focus: machine query with ZOLLER »flash«28 Put an end to tool searches – in focus: inventory with ZOLLER »toolOrganizer«
We are at your service36 So close, it is like us being there – service worldwide37 Complex functions easy to implement – service packages38 Addresses of subsidiaries and agents
Results30 The solution by ZOLLER – the people who understand tools – for a transparent process32 The team for maximum efficiency – TMS Plus34 References – the proof: Yes, ZOLLER can!
ZOLLER TMS Tool Management Solutions06 8 good reasons for measurably more cost-efficient production08 At ZOLLER you get more than you expect10 Intelligent production with best perspectives – adopt existing data, download new data12 Your tool data under control. Any time, any place – flexible access14 Open to new ideas. Today and in the future – integrate third party systems16 A system adapted for growth? Of course – expand step by step
ZOLLER TMS Tool Management Solutions
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Contents
Reducing setup timesThe right tool at the right time and in the right place – always. Control-specific data output
avoids entry errors on the machine and the resulting costs.
Exploit tool potentialOptimal cutting speeds and feed increase tool life.
Better organizationPlanned processes with quantifiable cycle times and efficient control ensure
efficient process management and lead to shorter reaction times. Independent
manufacturing units can be integrated and organized.
Saving on stockroom costsYou can see which tools are used how often and only order what is really
required.
Finding instead of searchingYou will always know which tools are available for which machines and where these are located.
Increasing productivityOptimized tool circulation ensures short throughput times and well utilized
machines, productivity increases, manufacturing costs are lowered.
Avoid machine downtimesAll tools are always available, 24/7. Having the correct tools
on the machines prevents collisions, tool breakage is avoided.
ZOLLER has the solution.
ZOLLER TMS Tool Management Solutions ensure that
the right tool is at the right place at the right time.
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Guarantee qualityHigh system availability and transparent, stable manufacturing
processes guarantee highest quality.
8 good reasons for measurably more cost-efficient production
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ZOLLER offers everything from a single source.
Software, service plus tool presetters and measuring
machines – for your individual system solution.
Many pride themselves with tool management. But who can offer you perfect integration
into your overall process? Data consistency from the CAM system through to the machine?
With real tool data or downloaded from the cloud, ready for programming? Who can adopt
your existing data and your data structure? And then offer you fast worldwide support on top?
ZOLLER can.
z.One > ONE data base for EVERYTHINGFrom design to the finished part: all stations of the manufacturing process are linked via the central data base
with all data: CAD/CAM department, warehouse, purchasing, machines and, of course, the ZOLLER tool presetter
and measuring machine. Multiple data storage and capture is a thing of the past.
Adopt existing data, download new data ZOLLER TMS Tool Management Solutions can be integrated perfectly into the
closed process chain. Existing data structures can be adopted, recorded data
can be reused, missing data can be downloaded from the cloud.
Flexible accessManage your data from the comfort of your office or directly at the tool presetter
and measuring machine: the user interface remains the same and the ZOLLER App
or the browser-based interface give you access from any location.
Integrate third party systems Link existing or new CAM systems without difficulties.
Over 20 interfaces are already available today.
Expand step by step The modular design lets you expand the scope of functions according to your
requirements. And as ZOLLER implements new developments as standard solutions,
this saves you from having update problems with special solutions. Long-term.
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At ZOLLER you get more than you expect
WORK PREPARATION | CAM PURCHASING | STOCKS TOOL ASSEMBLY | DISASSEMBLY
PRESETTING |
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utilizing own data structure
continued use of existing data
maximum process reliability
maximum productivity
Strong partners for a positive outlookMachining Cloud, ToolsUnited, NOVO, Hoffmann and EWS – ZOLLER can import the tool
data of these manufacturers at a mouse click. Depending on the system, it is possible
to import entire assemblies and not only individual components.
Tedious manual data entry? Superfluous: all tool data provided on the cloud by leading tool manufacturers and catalogs are
only a mouse click away with the ZOLLER TMS Tool Management Solutions! Simply download the desired data and create your
own data base. Direct data linking is possible via the ZOLLER data base. You can communicate with all CAM systems in your
company immediately. The data is available immediately. For example, you can create realistic 3D tool models and provide
your CAM system with complete tool data in 2D and 3D as well as article characteristics. These data are also available for
simulation systems.
Adopt existing data, download new data
Intelligent production. With best perspectives.
You can utilize existing cloud platforms with manufacturing-relevant data for your
own process via the ZOLLER data base – at the push of a button. There is no simpler
and more future-oriented way to optimize your production!
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flexible access per iPhone/iPadfrom the tool presetter and measuring machine from any work station with web browserno elaborate installation necessary
Intuitive operation, clear representationThe desired information is found quickly with the ZOLLER App, provided in a compact manner and supported visually with graphs and images. Operating the App is intuitive and easy. Just as you are used to from your smartphone or tablet.
With the ZOLLER App you have full control of your tool data – quite literally: using your smartphone or tablet, you can
access master data, graphs, drawings, article characteristics and stock information from any location. You can search for
tools or scan them in the App, make stock logs, or capture tool life and reasons for change. You can also gain information
from your tool lists via setting sheets via the App. This gives you all the information necessary for processing your parts.
Easy, familiar operationOf course you can also manage your tools from the comfort
of your office or directly at the tool presetter and measuring
machine. And as ZOLLER is a single source supplier, the
operating interfaces of the tool management system and
the tool presetter and measuring machine are absolutely
identical: the operator feels at home immediately and work
becomes even more efficient.
Flexible access
Your tool data under control. Any time, any place.
Reliable access to your tool data, easy and organized from anywhere via smartphone or tablet,
from the office, any terminal with web browser and, of course, from your ZOLLER tool presetter
and measuring machine. Only ZOLLER can give you this flexibility!
CAM interfaces with user-friendly interfaces
Everything as usual: ZOLLER software provides the user with his familiar CAM tool structure. This makes the
CAM interfaces extremely user-friendly: changeover times become obsolete, work processes are accelerated.
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all conventional CAM systems
cabinet and lift systems
machine controls
new developments for new systems
The trouble-free integration of third party systems has a long tradition at ZOLLER – since tool presetters and measuring
machines are fitted with electronics. And as ZOLLER also has a tradition in focusing on the cost-effectiveness of the
entire manufacturing process, this extended open access for all other systems involved in the manufacturing process
is only logical – and consistently future-oriented. No matter which new systems or new machines will be developed in the
future – ZOLLER will be able to integrate them.
Over 100 output formats to machinesTo provide control-specific data output from the ZOLLER
tool presetter and measuring machine to the machine, the
ZOLLER format generator includes a library with over 100
output formats for all major manufacturers of machines
and controls. These are available immediately to all users –
unique from ZOLLER.
1 __ Linking to cabinet and lift systems
Among others, ZOLLER offers links to Hänel, Kardex, Bedrunka and
Hirth, Gühring, Iscar, Klingseisen, Kennametal, Storetec and Modula.
2 __ Linking to tool identification systems You can use all state-of-the-art tool identification systems,
whether RFID or barcodes.
3 __ Interfaces to machines and controlsTool data can be outputted control-specific on USB sticks,
serial interfaces (online) and into the network.
Integrate third party systems
Open to new ideas. Today and in the future.
ZOLLER TMS Tool Management Solutions can integrate all conventional third party systems
without problems, from the ERP and CAM system via cabinet and lift systems through to the
machines. Tool identification systems via chip or data matrix code and orientation towards
future requirements in terms of Industry 4.0 have today already become a reality at ZOLLER.
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modular design can
be expanded as required
easy to implement
ZOLLER TMS Tool Management Solutions grow with your needs – step by step. Start with the BRONZE Package and make
your tool management considerably more cost-effective. Convinced? Then continue with warehouse management and
the SILVER Package. Efficient warehouse management saves money. Full cost control is provided by the GOLD Package
and perfect tool organization. At ZOLLER adapting also means that our packages are always updated: functions are
upgraded and new requirements are met with new functions which become standards integrated in our updates. This
ensures that you will always be state-of-the-art in the future.
Step 1: cost-efficient tool management Minimum search times through maximum transparency
Step 2: efficient warehouse management Reduced storage costs through optimal stock control.
Step 3: perfect manufacturing organizationFull cost control, transparency and efficiency.
ZOLLER »toolOrganizer« Allow us to present: the ideal
stand-alone introduction to your tool management. The ZOLLER
»toolOrganizer« including software package ensures that your tools are stored with reliable access,
can be found at any time and are available at a single click.
Step by step toward an optimal manufacturing process
Expand step by step
A system adapted for growth? Of course!
The three software packages, BRONZE, SILVER and GOLD, offer you everything you
need for your manufacturing process. Modular design, freely expandable – and
easy to implement. A software you can build on.
Drawing Product
Design, CAD
Production planning, CAM
Tool assembly/Disassembly
Presetting, Measuring, Inspection
Production
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With the BRONZE Package you have your tools under
control: all relevant data are saved at a single location,
from the drawing to the finished product. The SILVER
Package extends the management functions to your
warehouse and the GOLD Package optimizes your entire
tool management. For greater efficiency across the board.
Incoming goods/Outgoing goods
Controlling
Purchasing
Tool maintenance
Quality assurance
Warehousing
We at ZOLLER
understand tools.
Convince yourself!
SILVERBRONZE Package plus:
BRONZE
GOLDSILVER Package plus:
BRONZE
SILVER
GOLD
The ZOLLER software packages
Primed for success right from the start
With its three powerful packages, ZOLLER TMS Tool Management Solutions
offer you everything you need for your entire tool management.
Simply choose what suits you best:
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The scope of the ZOLLER BRONZE Package func-
tions lets you organize your complete tools, indi-
vidual components and accessories cost-effec-
tively. All tools and tool components are cap-
tured, recorded and managed at a single location,
duplicate and multiple data storage is avoided.
transparent organization of tool pool
central data storage instead of duplicate data storage
easy administration of relevant documents
“With ZOLLER TMS Tool Management Solutions I can find my familiar user
interface 1:1. This also applies to the same tool classes as in my CAM
system – this makes my work considerably easier!”
Incl. 1 Floating licence and 1 Viewer licence
BRONZE Package
Cost-efficient tool management
— Management of tool dataIdeal software module for small and medium-sized businesses as introduction to meaningful tool management.
— Technological data and article characteristicsData provision for individual components and complete tools for further processing in the ZOLLER TMS Tool Management Solutions as well as in third party systems, i.e. CAM.
— Article characteristic bar according to DIN 4000 / ISO 13399Standard-compliant definition of individual components and complete tools using the complete DIN 4000 / ISO 13399 article characteristics structure.
— Import options cloudUtilization of existing cloud platforms of tool manufacturers to provide manufacturing-relevant data for your own process.
— Data import/export XMLPlatform-independent import and export of tools, individual compo - nents and setting sheets, accessories, machine data and more.
— ZOLLER WebService Time and cost savings: with its universal, open data base access, third party systems access the tool information in the ZOLLER tool data base in a standardized and easy manner.
— Excel read-in filter Easy import of your article data from Excel.
— Data input/output including format generatorControl-specific output of data on a USB stick, serial interface (online), network or DNC.
— USB camera Easy and fast capture of tool images for visualization in tool management.
— Integration of measuring machine Use of all functions also on the ZOLLER tool presetter and measuringmachine.
— Easy creation of realistic tool models
With only a few inputs you can create realistic tool models, also of
complex and rotationally non-symmetric tools – simply and quickly by
using the novel tool generation based on DIN 4000 / ISO 13399 / DIN 4003
and the integration of a fully-fledged 3D core. To combine the models
of different tool manufacturers or with the self-generated graphs, DXF
or 3D models can also be imported and used for tool assembly in the
ZOLLER TMS Tool Management Solutions.
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The SILVER Package includes the entire scope
of the BRONZE Package and complements this
with effective warehouse management and stan-
dardized manufacturing data management with
organized tool management. It also lets you
evaluate extensive inspection equipment,
devices, NC programs and all stock movements
with comprehensive statistics.
integrated flow control of all tools
optimal stock control
tool monitoring for quality control
“The ZOLLER TMS stock management immediately tells you which
tools are stored in which drawers.”
SILVER Package
Efficient warehouse management
— All modules of the BRONZE Package plus:
— Administration of storage locationConvenient and up-to-date management of your complete tools, your tool components and your accessories, together with a quick overview on storage location, circulation and current stocks.
— Warehouse module »quickPick«The warehouse interface with reduced functions allows fast logging in and out of articles with only a few clicks.
— Management of measuring devicesBetter control of the measuring and inspection equipment through management according to the setting sheet, monitoring of calibra-tion intervals and inspection protocols with meaningful graphs.
— Fixture management Up-to-date management of your fixtures according to the setting sheet, including visual information and set-up instructions.
— NC program management Simple management of your NC programs according to the setting sheet, also various versions, including saved clamping diagrams, tool drawings and volume models.
— Item statistics, stock recordingFor the identification of „Top tools” and „Flop tools”: the item statistics based on the stock logs give you a meaningful analysis of tool consumption. The tool information in the ZOLLER tool data base can also be accessed in a standardized and easy manner via third party systems.
— KROMI interface Less personnel, no duplicated data recording: this interface en-ables the 1:1, automatic and direct import of DIN 4000 / ISO 13399 master tool data.
— Interface »toolOrganizer« Discover the advantages of the ZOLLER »toolOrganizer« on pages 28/29.
— Managing storage locations
Provide your production cost-effectively around the clock with the
required complete tools, components and accessories: the virtual 3D
kit lets you replicate your warehouse quickly in 3D and you can assign
your articles to a virtual storage location. This gives you a quick over-
view on storage location, circulation and the current stocks of each
recorded item and a stock report at the push of a button.
“Today, we operate with considerably less stress as we can rely
on the tool data thanks to ZOLLER.”
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The ZOLLER GOLD Package lets you maximize the
efficiency of your tool management. You have
full cost control and transparency of the process
chain. Your tools can be located at any time.
Control and evaluate your costs with statistics
on individual tools and orders, to always be in a
position to take the right decisions.
seamless organization of the tool data
full cost control, transparency and efficiency
smooth processes
— All modules of the BRONZE and SILVER Packages plus:
— Ordering system Optimize your ordering processes and only order what you really require – process-safe on the basis of minimum order levels or automatic purchase requests.
— Re-grinding cycle For the transparent consistent management of re-grinding or maintenance processes.
— Tool life management For optimal utilization of machine run times, from tool monitoring to process-specific configuration. With statistic function to give an overview tool life and reasons for change of individual tool stages.
— Tool requirement optimization »cetus« For the process-safe and economical provision of tools for your production: saves costs as the machines can be run with smaller tool magazines and tool requirements are reduced.
— Measurement statisticsFor the graphic evaluation and management of measurements and data sets for quality control, analysis purposes, documentation, proof and/or measurement control/management.
— Parts management The module for parts management is used for the systematic management of individual parts and assemblies and for documen-tation of the tools required including setting sheets.
— Cost Per Part With this module, a simple click gives you an overview on the service life of your tools to date, the reasons for change and the costs per assembly.
— Cost per part key figures (CPP) CPP analysis enables a comparison of budgeted and actual costs per
part and the analysis of service life and reasons for change allows
conclusions on the quality of the tools and processes. The ZOLLER CPP
module determines two separate key figures: the budgeted CPP are
compared with the actual CPP. The calculation comprises the defini-
tions of service life and quantity of tools as well as the purchasing
prices, the number and costs of the re-grinding processes.
CPP in Euro
Prod
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TARGETACTUAL
GOLD Package
Perfect tool management
Exemplary magazine slot assignmentNC program 1NC program 2NC program 3NC program 4
No descr. use01 Drill D5 302 Cutter D10 303 Cutter D20 304 Countersink 5/20 205 Spindle D47 106 Cutter D63 107 Saw blade 125 208 Drill D12 209 Spotting drill D10 110 Milling head 111 Reamer D10 112 Countersink 8/9/12 113 Spindle D58 214 Spotting drill D8 115 Reamer D16 116 Engraver D10 117 Slot cutter D5 118 –19 –20 –21 –22 –23 –24 –25 –26 –27 –28 –
No descr. use01 Drill D5 102 Cutter D10 103 Cutter D20 104 Countersink 5/20 105 Spindle D47 106 Cutter D63 107 Saw blade 125 1 08 Cutter D10 109 Drill D5 110 Cutter D20 111 Countersink 5/20 112 Drill D12 113 Spotting drill D10 114 Milling head 115 Reamer D10 116 Cutter D10 117 Saw blade 125 118 Countersink 8/9/12 119 Spindle D58 120 Milling head 121 Spotting drill D8 122 Cutter D20 123 Drill D5 124 Reamer D16 125 Engraver D10 126 Slot cutter D5 127 Drill D12 128 Spindle D58 1
Without tool exchange list »cetus« With tool exchange list »cetus«
Exemplary magazine slot assignmentNC program 1NC program 2NC program 3NC program 4
No descr. use01 Drill D5 302 Cutter D10 303 Cutter D20 304 Countersink 5/20 205 Spindle D47 106 Cutter D63 107 Saw blade 125 208 Drill D12 209 Spotting drill D10 110 Milling head 111 Reamer D10 112 Countersink 8/9/12 113 Spindle D58 214 Spotting drill D8 115 Reamer D16 116 Engraver D10 117 Slot cutter D5 118 –19 –20 –21 –22 –23 –24 –25 –26 –27 –28 –
No descr. use01 Drill D5 102 Cutter D10 103 Cutter D20 104 Countersink 5/20 105 Spindle D47 106 Cutter D63 107 Saw blade 125 1 08 Cutter D10 109 Drill D5 110 Cutter D20 111 Countersink 5/20 112 Drill D12 113 Spotting drill D10 114 Milling head 115 Reamer D10 116 Cutter D10 117 Saw blade 125 118 Countersink 8/9/12 119 Spindle D58 120 Milling head 121 Spotting drill D8 122 Cutter D20 123 Drill D5 124 Reamer D16 125 Engraver D10 126 Slot cutter D5 127 Drill D12 128 Spindle D58 1
Without tool exchange list »cetus« With tool exchange list »cetus«
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The tool requirement optimization »cetus«
reproduces the entire manufacturing workflow
on the basis of setting sheets – the result being
the process-safe and economical provision of
tools for your production.
Instant greater transparency in production processes: »flash« lets you monitor all tools
used in the production process, check service life, organize the tools and change them
on time. This achieves a new dimension in production control – with increases in productivity
“at the push of a button”.
perfect control and management of the tools
traffic light colors display the current status
minimum waiting times at the machine
When adding a setting sheet, internal calculation or online query of
the machine control calculates the net tool requirement. This gives
you an instant overview as to which tools need to be set up in addi-
tion on the machine to manufacture a part. After checking with the
magazine, the warehouse employee is provided with the determined
tool requirement. As soon as the tools have been successfully
removed from stocks, the tool information is passed directly to the
presetting and measuring machine, the tools are measured and the
actual data passed to the machine control system.
The result: »cetus« enables machines to run with smaller tool
magazines, reduces tool requirements and lowers the costs.
1_Query of tool service life in real timeThe service life of the tools is queried automatically and
operator-independent for each machine. Tools whose life
has expired or whose warning limit has been reached, can
be released individually for recommissioning.
2_Recommissioning at the push of a buttonThe tools released for tool preparation are compiled in a list and
made available to the warehouse employee for commissioning.
Release for tool presetting is given following commissioning and
assembly.
3_Measurement of released toolsThe released tools are compiled in a list and can be preset
and measured at the push of a button. Then they are released
for production.
4_Control-specific data outputThe measured tool data are transferred control-adequate to
the machines. Machine crashes due to faulty data input are
eliminated.
easy, quick, systematic order management
minimization of search times
optimized magazine assignment
Optimized magazine assignment with the tool replacement list »cetus«. Without the differentiation list, each further item or NC program would be prepared and set up anew for all tools, although some of them are already used at the machine and are available.
With tool exchange list »cetus«
Without tool exchange list »cetus«
In focus: machine query with ZOLLER »cetus«
Tool requirements under control
In focus: machine query with ZOLLER »flash«
Tool life under control
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The search for complete tools, tool components
or accessories can be very time-consuming – time
you can save when you work with the ZOLLER
»toolOrganizer«. No depositing of tools in incorrect
places, no machine downtimes due to missing
tools, no waste time – reliable orderliness and
lowered costs.
reduction of search times and “hidden stocks”
circulation check and warehouse transparency
manufacturing and planning safety
— The “small” solution for your stock keeping:
— ZOLLER »toolOrganizer«
The ZOLLER »toolOrganizer« is available in five diffe-
rent versions designed to meet various applications
– for example, the use of long tools or the use of
several indexable insert packages. Select the ver-
sion to meet your needs – and operate up to five
»toolOrganizers« in series.
— ZOLLER »toolOrganizer« software package
Manage tools, components and accessories
systematically and efficiently – and find the exact
location of the desired tool or component with
a single click. The warehouse locations are dis-
played graphically in 3D, the tools with images.
Stock entries are automatically passed on to the
ZOLLER »toolOrganizer« via a direct link and the
corresponding drawer is unlocked. Next to looking
for minimum stock levels, purchasing orders can
also be triggered. An analysis of tool consumption
including the generation of hit-flop lists is also
possible with this module.
The clearly organized warehouse interface »quickPick« can be installed on the »toolOrganizer« and allows you simple and quick stock entries.
In focus: inventory with ZOLLER »toolOrganizer«
Put an end to tool searches
“No searching for tools anymore, less machine downtime and an
overview of tool stocks at a glance – it pays to invest in orderliness –
even with tools.”
The tool data is already available to the designer from the ZOLLER TMS data base during the design stage. Assemblies can there-fore be oriented along standard tools.
The ZOLLER data base can be accessed live from the CAM system. Once all the required tools are loaded, the assembly is programmed. Then the required tools for the order are transferred to the ZOLLER TMS Tool Management Solutions in form of a setting sheet.
All the required components as well as devices and measuring equipment are booked out of the stores, whereby cabi-net and lift systems can be addressed directly.
The thus assembled tools are available as order for measurement at the tool presetter and measuringmachine – and correspond preci-sely to the specifications of CAM programming.
The data of the measured tools are transferred control- specific to the machine. Magazine assignment and service life can also be queried live from the machine for the »cetus« tool requirement optimization and the »flash« tool monitoring.
The tools returned from the machi-ne are recorded, the remaining service life and reasons for change are documented.
The tools are reconditioned, disposed of or ordered new.
CAD | design CAM | work preparation Warehouse Presetting and measuring Production Documenting service life and reasons for change
Maintenance, disposal or ordering
CPP | Item statistics Analysis
The data recorded during a tool lifecycle, for example, stock rotation, goods receiving or costs/assembly can be analyzed comprehensively.
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maintenance
CPP
disposal
Tool monitoring »flash«
Query of remaining service life of all tools for the calculation of tool requirements for machines.
Tool requirement optimization »cetus«
Query of magazine assignment and comparison with setting sheet.
order
virtualreal
For a transparent process
The solution by ZOLLER – the people who understand tools
No matter whether you manufacture small lots or in series – you can manage
your tools efficiently with the ZOLLER TMS Tool Management Solutions.
We accompany your tools from beginning to end – for the whole life of a tool!
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Only available from ZOLLER: the overall package with TMS Tool Management Solutions PLUS a
ZOLLER tool presetter and measuring machine, services, interfaces to programming systems
and much more. This powerful combination is your big PLUS: for a consistent process solution –
from simple tool recording to transferring the actual data to the machine controls.
— You only have one contact partner for your
tool presetters and measuring machines,
your software and the service.
— You only work with ONE data base for all
modules, over the entire lifecycle of the tool.
— You are always that decisive step ahead
of your competitors because ZOLLER always
acts with cost-efficiency in mind.
one data base
one contact partner
data consistency
ONE data base for EVERYTHING z.One
TMS Plus
The team for maximum efficiency
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»The ZOLLER TMS stock management immediately tells you which tools are stored in which drawers.«
»Today, this allows us process-safer, easier and faster throughput – [...] simply by optimizing the periphery.«
»I was very pleased to add my contribution [...] to the optimization of work efficiency at Bosch Rexroth.«
»We save considerable amounts of time with the ZOLLER Tool Management, as everyone now knows exactly where the tools and single components are. [...] The price-performance ratio for the introduction of a tool management system is good value.«
»The ZOLLER TMS Tool Management Solutions save on tool costs, accelerate NC programming and shorten feed times.«
Philipp Mahr and Markus Röttgen (ZOLLER) with Simon Schumacher, Elmar Schweizer, Bernd Gruber (CERATIZIT)
Dietmar Dürr (Managing Director GDS Präzisionszerspanungs-GmbH) in Ofterdingen
Dave Morley (ZOLLER Inc). and Michael Meyer (Bosch Rexroth) in Fountain Inn, USA
Claus O. Nielsen (Jydsk Aluminium Industri) in Herning, Denmark
Rüdiger Hof and Sergej Ponomarenko (Bombardier Transportation} in Netphen
Frank Pieterwas and Jan Horn of Lufthansa Technik with Julian Lüdecke from ZOLLER and Ulrich Rienks from Camtech (from left to right)
“We wanted the ZOLLER data base as leading system. If a new tool is to be set up, then it should be entered in the ZOLLER Tool Management data base, so that the name is correct, as well as the description and the T-number. Thus, once entered it is used by all employees in a standardized manner throughout the entire process and can be found consistently.”
With ZOLLER TMS Tool Management Solutions you accelerate NC programming,
improve your tool management, optimize your work efficiency … and much more.
Read for yourself what our satisfied customers have to say:
Jan Horn, Lufthansa Technik
The proof: Yes, ZOLLER can!
References
1. GETTING STARTED
Initially, we discuss all the planning steps during a project day on your premises, for example, the time schedule, the tasks and responsibilities for installation.
5. FINE TUNING
Use in practice will most likely raise a few questions. This is why your ZOLLER contact will provide you with answers for one or two months following instal-lation and support you as required.
4. START-UP SUPPORT
Everything is now ready for you to start. We assist you with your first application steps on site: we would be pleased to support you in handling the software and generating data.
3. INSTALLATION
Installation is conducted by a ZOLLER application technician on site: he installs the system consisting of data base and clients on your server. At the same time you appoint an administrator for your com-pany.
2. TRAINING RUN
Then we train the efficient handling of the software with your key users. Our modern training centers offer the best framework conditions in order to learn about all the functions and be able to apply them. Training is conducted with your own master data, warehouse information etc., so that you can transfer them straight away to your data base.
36 | 37
fast, competent diagnosis
short downtimes
reduced service costs
— Your benefits due to excellent ZOLLER service:
— Global service network of highly qualified specialists
— Fast, streamlined support from TMS specialists
— Prompt diagnosis and initiation of effective measures
via remote support per online connection
— Reduction of downtimes
— Cost reduction in case of service
Our globally established TMS specialists will support you quickly and
with competence in case of questions and problems – either by remote
assistance or in person. Worldwide in 49 countries.
Many people believe that the new start of a complex system is time-consuming and difficult.
We disagree! In order to exploit the full potential of the ZOLLER TMS Tool Management Solutions
with a trained team and an initial data base, you or your key users require only 8 to a maximum
of 15 days – depending on the software package. An investment which pays for itself every
day through optimized productivity and immense savings in time.
Service worldwide
So close, it is like us being there
Service packages
Complex functions easy to implement
GERMANYHEAD OFFICE | E. Zoller GmbH & Co. KG | Tool presetters and measuring machines Gottlieb-Daimler-Straße 19 | D-74385 Pleidelsheim Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807 [email protected] | www.zoller.info
At your call everywhere
At home in Germany – at your call worldwide
ZOLLER NORTH
E. Zoller GmbH & Co. KG | Service and Sales Center Wohlenbergstraße 4 c | D-30179 Hannover Tel: +49 511 676557-0 | Fax: +49 511 676557-14 [email protected] | www.zoller.info
Subsidiaries Agents
EUROPE AGENTS
AUSTRIAZOLLER Austria GmbH Tool presetters and measuring machines Haydnstraße 2 A-4910 Ried im Innkreis Tel: +43 7752 87725-0 Fax: +43 7752 87726 [email protected] | www.zolller-a.at
FRANCEZOLLER S. à. r. l. 11, rue du Tanin F-67380 Lingolsheim Tel: +33 3 8878 5959 Fax: +33 3 8878 0004 [email protected] | www.zoller.fr
SPAIN + PORTUGALZOLLER Ibérica S.L. Balmes 186 2º 1ª E-08006 Barcelona Tel: +34 932 156 702 Fax: +34 935 198 014 [email protected] | www.zoller.info
RUSSIALLC ZOLLER Russia Chaussee Entuziastov, 56 build.32 RU-111123 Moscow, Russia Tel: +7 495 22140-58 Fax: +7 495 22140-91 [email protected] | www.zoller-ru.com
OVERSEAS
USAZOLLER Inc. North America Headquarter 3900 Research Park Drive USA-48108 Ann Arbor, MI Tel: +1 734 332 4851 Fax: +1 734 332 4852 [email protected] | www.zoller-usa.com
ZOLLER Inc. Pacific 3882 Del Amo Blvd., Suite 603 USA-90503 Torrance, CA Tel: +1 424 247 0180 [email protected] | www.zoller-usa.com
CANADAZOLLER Canada 5659 McAdam Road, Unit A2 CAN-L4Z 1N9 Mississauga, ON Tel: +1 905 712 0100 Fax: +1 905 712 1623 [email protected] | www.zoller-usa.com
MEXICOZOLLER Mexico Calle 53, LT-24, C-21 Bosques de la Hacienda MEX-C.P. 54715 Cuautitlan Izcalli Estado de México Tel: +52 55 5817 4654 Fax: +52 55 5817 4565 [email protected] | www.zoller-usa.com
INDIAZOLLER India Private Ltd. Plot No. RM 104, ‚G‘ Block Sanjeevani Complex, Shahu Nagar, Near KSB Chowk, Chinchwad, Pune 411019 Maharashtra, India Tel: +91 20 2749 6118 Fax: +91 20 2749 6114 [email protected] | www.zoller-in.com
CHINAZOLLER Shanghai, Ltd. Asia Pacific Regional Headquarter No. 1588 ZhuanXing Road Xin Zhuang Industry Park Min Hang District RC-201108 Shanghai Tel: +86 21 3407 3978 Fax: +86 21 6442 2622 [email protected] | www.zoller-cn.com
HONG KONGZOLLER Asia Pacific, Ltd. 10A Seapower Industrial Centre 177 Hoi Bun Road, Kwun Tong RC-Kowloon, Hong Kong Tel: +86 21 3407 3978 Fax: +86 21 6442 2622 [email protected] | www.zoller-cn.com
JAPAN ZOLLER Japan K. K. 5-14, Kawagisi-Cho, Suita-Shi JP-564-0037 Osaka, Japan Tel: +81 6 6170 2355 Fax: +81 6 6381 1310 [email protected] | www.zoller-jp.com
THAILANDZOLLER Singapore Pte. Ltd. 65/26 Moo 4 Don Hua Roh Muangchonburi Chonburi TH-20000 Thailand Tel: +66 38149756 Fax: +66 38149757 [email protected] | www.zoller-in.com
INDONESIAZOLLER Singapore Pte. Ltd (Indonesia Representative Office) Alam Sutera Town Centre Block 10 C No. 15, Jl. Boulevard Alam Sutera ID-Serpong – Tangerang 15325, Indonesia Tel: +62 29211 445 Fax: +62 29211 445 [email protected] | www.zoller-in.com
Belarus, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Estonia, Finland, Hungary, Ireland, Israel, Italy, Latvia, Lithuania, Netherlands, Norway, Poland, Romania, Slovakia, Slovenia, Southern Tyrol, Sweden, Switzerland, Turkey, Ukraine, United Kingdom, Argentina, Brazil, Chile, Colombia, Peru, South Africa, Australia, Korea, Pakistan, Taiwan, Vietnam
38 | 39
ZOLLER solutions stand for the comprehensive optimization of your tooling operations.
We combine machines, software and services to individual system solutions to improve
the quality, efficiency and productivity relating to your tools. As a customer of ZOLLER
you not only benefit from our know-how as market leader in the field of tool measure-
ment technology, but equally from our claim as a family-run business to guarantee you
a sustainable competitive advantage and thus make a measurable contribution to your
success.
www.zoller.info
PRESETTING SOLUTIONSpresetting & measuring
INSPECTION SOLUTIONSinspection & measuring
BUSINESS SOLUTIONSfrom A–Z
SOFTWARE SOLUTIONSmanaging tools
solutions
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E. Zoller GmbH & Co. KG | Tool presetter and measuring machines
Gottlieb-Daimler-Straße 19 | D-74385 Pleidelsheim
Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-10-02 / Vers. 02 / je Subject to technical modifications
FLYERKEEPER
1 / 8
The »keeper« tool cabinet, in combination with»quickPick« control software, ensures transparent output
and transparent inventory control of complete toolsand adapters used in your production process. Complete tools and adapters are easily
stored and controlled using the ZOLLER »keeper« tool cabinet.
Versions: � Two heights »keeper 2000« and
»keeper 1000« � Choice of three or five or pullout dra-
wers � Mechanical or electronic locks � Electronic locks with LED displays for
each vertical pullout drawer � Tool shelves are individually adjustable
to desired height, depending on tool length
»quickPick« control software for perfect in-ventory control and simple provision of your tools, with integrated access control.
ZOLLER TMS Tool Management Solutions Hardware
Smart Cabinets: »keeper« Tool Cabinet
ZOLLER »keeper 2000« and »keeper 1000« with 5 pullout drawers each in the electronic version with electronic locks and LED display for each drawer.
»quickPick« control software with the table electronics (Art. No. WZV0003-01), the separate »cockpit« operating unit (Art. No. WZV0204-02), or the ZOLLER-TMS workstation
Requirements (electronic version):A maximum of 9 ZOLLER Smart Cabinets can be installed in a series and can be operated with one controller
� Table electronics � Separate »cockpit« operating unit � TMS Tool Management Solutions
workstation (external computer)
Software: � ZOLLER Smart Cabinets base package
(Art. No. 8712131) � ZOLLER-TMS version 1.16.3 or higher,
with interface 8774212 � Integration TMS (Art. No. 8712146)
Benefits: � Minimize setup times with structured
storage of your tools and adapters � Increase work safety with simple access
to tools from both sides of the pullout drawers
� Fill with standard tool inserts � Electronic version: direct interface to
»quickPick« control software � Utilize optional electronic lock and LED
displays
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-10-02 / Vers. 02 / je Subject to technical modifications
FLYERKEEPER
2 / 8
ZOLLER TMS Tool Management Solutions Hardware
Smart Cabinets: »keeper« Optional configurations
1 . Select the cabinet height
Heigth: 1000 mm
Height: 2000 mm
2. Select the control
Table Electronics with »quickPick« control softwareArt. No. WZV0003-01
Separate »cockpit« control unit with »quickPick« control softwareArt. No. WZV0204-02
TMS Tool ManagementSolutions workstation(external PC)
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-10-02 / Vers. 02 / je Subject to technical modifications
FLYERKEEPER
3 / 8
ZOLLER TMS Tool Management Solutions Hardware
Smart Cabinets: »keeper« Optional configurations
4. Select the . accessories3. Select the number
. of the pullout drawers
Height: 2000 mmwith 5 pullout drawers
Height: 2000 mm with 3 pullout drawers
Height: 1000 mm wth 5 pullout drawers
Height: 1000 mmwith 3 pullout drawers
ZOLLER TMS Tool Management Solutions Hardware
Smart Cabinets: »keeper«Configure your model
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-10-02 / Vers. 02 / je Subject to technical modifications
FLYERKEEPER
4 / 8
»keeper 2000« with 5 pullout drawers mechanic version WZV0150-06 electronic version WZV0150-02
»keeper 2000« with 3 pullout drawers mechanic version WZV0150-08 electronic version WZV0150-04
»keeper 1000« with 5 pullout drawers mechanic version WZV0150-05 electronic version WZV0150-01
»keeper 1000« with 3 pullout drawers mechanic version WZV0150-07 electronic version WZV0150-03
Technical data »keeper«: � Max. tool diameter:
150 mm (5 pullout drawers) 300 mm (3 pullout drawers)
� Max. weight per pullout drawer: 1000 kg
� Connection values: 230 V / 50 Hz / < 1 kVA
� Compartment width: 810 mm � Distance between the frames in stan-
dard placement: 170 mm � Shelf height: Configurable
»keeper 2000«: � Dimensions (HxWxD):
2100 mm x 1000 mm x 1050 mm � Weight: 430 kg � Capacity: 3 or 5 vertical pullout drawers
with 6 tool frames
»keeper 1000«: � Dimensions (HxWxD):
1175 mm x 1000 mm x 1050 mm � Weight: 270 kg � Capacity: 3 or 5 vertical pullout drawers
with 3 tool frames and a basin for small part boxes (at the top) for accessories.
Control Table electronics »cockpit« control unit ZOLLER-TMS workstation (external PC) Other Smart Cabinet No activation
2100
2000
150 300 300
150
1175
1000
150 300 300
150
1000
1000
1150
ZOLLER TMS Tool Management Solutions Hardware
Smart Cabinets: »keeper« tool cabinet
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-10-02 / Vers. 02 / je Subject to technical modifications
FLYERKEEPER
5 / 8
Optional: � Additional frames � Tool holders in wood or plastic for vari-
ous standard sizes (SK, VDI, ...) � Mechanical instead of electronic lock
Frame spacing dimension(for »keeper 1000« and »keeper 2000«)17
0 m
m
810 mm Compartment width (for »keeper 1000« and »keeper 2000«)
Plastic Insertsmaximum number of tool holders = maximum number of tool holders per frame x number of frames per pullout drawersx number of drawers per cabinet
Tool frame
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-10-02 / Vers. 02 / je Subject to technical modifications
FLYERKEEPER
6 / 8
ZOLLER TMS Tool Management Solutions Hardware
Smart Cabinets: »keeper« tool cabinet
Accessories for »keeper 2000« Number Article number Choice Number
tool holder SK 40 360 WZV0150-12
tool holder HSK 63 270 WZV0150-13
tool holder VDI 30 360 WZV0150-17
tool holder Capto C6 270 WZV0150-15
Accessories for »keeper 1000« Number Article number Choice Number
tool holder SK 40 180 WZV0150-10
tool holder HSK 63 135 WZV0150-11
tool holder VDI 30 180 WZV0150-16
tool holder Capto C6 135 WZV0150-14
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-10-02 / Vers. 02 / je Subject to technical modifications
FLYERKEEPER
7 / 8
ZOLLER TMS Tool Management Solutions Hardware
Smart Cabinets: »keeper« tool cabinet
Accessories Number Article number Width in mm Choice Number (max. num-
ber per tool frame
tool holder SK 25 1 0323522-101 105 (7)
tool holder SK 30 1 0323522-33 66 (12)
tool holder SK 35 1 0323522-32 66 (12)
tool holder SK 40 1 0323522-31 66 (12)
tool holder SK 45 1 0323522-30 105 (7)
tool holder SK 50 1 0323522-29 105 (7)
tool holder HSK 32 1 0323522-86 58 (13)
tool holder HSK 40 1 0323522-91 58 (13)
tool holder HSK 50 1 0323522-90 66 (12)
tool holder HSK 63 1 0323522-51 88 (9)
tool holder HSK 80 1 0323522-87 105 (7)
tool holder HSK 100 1 0323522-53 120 (6)
tool holder VDI 20 1 0323522-54 58 (13)
tool holder VDI 25 1 0323522-42 58 (13)
tool holder VDI 30 1 0323522-40 66 (12)
tool holder VDI 40 1 0323522-39 88 (9)
tool holder VDI 50 1 0323522-38 88 (9)
tool holder VDI 60 1 0323522-37 105 (7)
holder D 78 VSH Gr. 1 1 0323522-46 130 (6)
holder D 92 VSH Gr. 2/Adapter GA 1 0323522-45 130 (6)
holder D 121 VSH Gr. 3 1 0323522-52 138 (5)
tool holder Capto C3 1 0323522-92 58 (13)
tool holder Capto C4 1 0323522-93 58 (13)
tool holder Capto C5 1 0323522-100 66 (12)
tool holder Capto C6 1 0323522-94 88 (9)
tool holder Capto C8 1 0323522-95 105 (7)
tool holder Capto C10 1 0323522-99 120 (6)
tool holder (blank) B 58 1 0323522-96 58 (13)
tool holder (blank) B 75 1 0323522-97 75 (10)
tool holder (blank) B 120 1 0323522-98 120 (6)
tool holder D 2 1/4" ZE 1 0323522-34 105 (7)
tool holder wood (blank) 1 05B0223-00 328 (2)
tool holder wood D 42 14 drillings 1 05B0224-01 328 (2)
storage tray 1 WZV0101-002 (1)
storage container 1 WZV0102-001 103 (8)
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-10-02 / Vers. 02 / je Subject to technical modifications
FLYERKEEPER
8 / 8
ZOLLER TMS Tool Management Solutions Hardware
Electrical connections and keyboards
Country Voltage Article number Selection
Europe 230 V Z05E4100.1
Russia 220 V Z05E4100.10
USA 115 V Z05E4100.2
Switzerland 230 V Z05E4100.3
India / South Africa 230 V Z05E4100.4
China 230 V Z05E4100.5
Great Britain 240 V Z05E4100.6
Denmark 230 V Z05E4100.7
Japan 100 V - 200 V Z05E4100.9
Keyboard Article number Selection
Keyboard German Z9700963.0
Keyboard English / USA Z9700963.1
Keyboard Hungarian Z9700963.10
Keyboard Danish Z9700963.11
Keyboard Czech Z9700963.12
Keyboard Polish Z9700963.13
Keyboard Norwegian Z9700963.14
Keyboard Greek Z9700963.16
Keyboard Japanese Z9700963.17
Keyboard Korean Z9700963.18
Keyboard Russian Z9700963.19
Keyboard French Z9700963.2
Keyboard Turkish Z9700963.20
Keyboard Swiss Z9700963.21
Keyboard Arabic Z9700963.22
Keyboard Belgian Z9700963.23
Keyboard Hebrew Z9700963.24
Keyboard Icelandic Z9700963.25
Keyboard Slovak Z9700963.26
Keyboard Slovenian Z9700963.27
Keyboard GB/Ireland Z9700963.28
Keyboard (US), in aluminum housing Z9700963.29
Keyboard Spanish Z9700963.3
Keyboard German, waterproof Z9700963.30
Keyboard Swiss (West) Z9700963.31
Keyboard Italien Z9700963.4
Keyboard Swedish Z9700963.5
Keyboard Finnish Z9700963.6
Keyboard Dutch Z9700963.8
Keyboard Portuguese Z9700963.9
VoltageDepending on the country in which the Smart Cabinet is used, the mains voltages and the connection plugs for the mains supply may differ. This is reflected in the grid adjustment.
Keyboard LayoutDepending on the country in which the computer keyboards are used, key assignments and character selections differ.
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-08-03 / Vers. 04 / je Subject to technical modifications
FLYERTOOLORGANIZER
1 / 8
The ZOLLER »toolOrganizer«, combined with ZOLLER TMS Tool Management Solu-tions software, is the optimal storage solu-tion for complete tools, tool components and accessories. The right quantity of tools is always available at a defined storage location. This prevents picking errors and mix-ups, and minimizes search times. The »quickPick« control software allows you to monitor your inventory and easily move the components with integrated access control.
Technical data: � Footprint (WxD): 800 mm x 790 mm � Cabinet height:
875 mm, 1175mm, 1500 mm � Usable height:
600 mm, 900 mm, 1225 mm � Drawer heights: 50 mm, 75 mm,
100 mm, 125 mm, 150 mm, 175 mm, 200 mm, 250 mm, 300 mm
� max. load weight: 50 mm drawer: 25 kg 75 mm to 300 mm drawer: 120 kg
� Drawer divisions: 12, 16, 24 or 48 compartments
� Lock types: - mechanical central lock - electronic drawer lock - electronic single compartment lock
Requirements (electronic version):Up to 9 ZOLLER Smart Cabinets can be connected in series and operated with one control.
� Table electronics � Separate »cockpit« control unit � TMS Tool Management Solutions work-
station (external computer)Software:
� ZOLLER Smart Cabinets base package (Art. No. 8712131)
� ZOLLER-TMS version 1.16.3 or higher with interface 8774212
� Integration TMS (Art. No. 8712146)
Benefits: � Structured storage of complete tools,
tool components, or accessories � Control system for secure removal of
desired components � Graphic display of storage location in
the software and directly on the tool cabinet using LEDs
� Circulation control and storage trans-parency
ZOLLER »toolOrganizer« in usable heights of 600, 900 and 1225 mm.The tool cabinets have a direct interface to TMS Tool Management Solutions, or are alternatively available in a mechanical version without this connection.
ZOLLER TMS Tool Management Solutions Hardware
Smart Cabinets:»toolOrganizer« tool cabinet
The ZOLLER storage solution for quickly finding your tools, and for efficient storage and organization.
Easily and quickly remove items thanks to LED displays on the drawers and at the storage location (for the “electronic single compartment lock” version).
Partitions for mechanical or electronically lockable drawers
»quickPick« control software indicates the storage location for electronic versions.
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-08-03 / Vers. 04 / je Subject to technical modifications
FLYERTOOLORGANIZER
2 / 8
1 . Select the . cabinet height
Height 600 mm
Height 900 mm
Height 1225 mm
3 . Select the . design
Locking mechanism with central lock
Mechanical cabinet
Electronic drawer lock
Electronic single compartment lock
Electronic cabinet
Smart Cabinet: »toolOrganizer«: Possible configurations
ZOLLER TMS Tool Management Solutions Hardware
2 . Select the . control
Table Electronics with »quickPick« control software Art. No. WZV0003-01
Separate »cockpit« control unit with »quickPick« control software Art. No. WZV0204-02
TMS Tool Manage-ment Solutions work-station (external PC)
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-08-03 / Vers. 04 / je Subject to technical modifications
FLYERTOOLORGANIZER
3 / 8
Smart Cabinet: »toolOrganizer«: Possible configurations
5 . Select the . drawer divisions
ZOLLER TMS Tool Management Solutions Hardware
4 . Select the . drawer heights
Drawers are always installed in the cabinet from smaller (top) to larger (bottom).
Drawer height 250 mm
Drawer height 300 mm
Drawer height 200 mm
Drawer height 150 mm
Drawer height 125 mm
Drawer height 100 mm
Drawer height 75 mm
Drawer height 50 mm
Drawer height 175 mm
12 compartmentsIncluding partitions.
16 compartmentsIncluding partitions.
24 compartmentsIncluding partitions.
48 compartmentswith 75 mm or 100 mm drawer heights.
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-08-03 / Vers. 04 / je Subject to technical modifications
FLYERTOOLORGANIZER
4 / 8
ZOLLER TMS Tool Management Solutions Hardware
Drawer type: mechanical lock
Each drawer can also be fitted with parti-tions for 12, 16, 24, or 48 compartments in order to clearly arrange inventory. Com-partment sizes can be adjusted as needed based on the grid.
Dimensions of usable area: 602 mm x 602 mm
Drawer height Article number mechanical drawer
Partitions
12 compartments 16 compartments 24 compartments 48 compartments
50 mm WZV0001-001 WZV0002-10 WZV0002-11 WZV0002-12 WZV0002-13
75 mm WZV0001-020 WZV0002-31 WZV0002-32 WZV0002-33 WZV0002-34
100 mm WZV0001-021 WZV0002-14 WZV0002-15 WZV0002-16 WZV0002-17
125 mm WZV0001-022 WZV0002-14 WZV0002-15 WZV0002-16 WZV0002-17
150 mm WZV0001-023 WZV0002-18 WZV0002-19 WZV0002-20 WZV0002-21
175 mm WZV0001-024 WZV0002-18 WZV0002-19 WZV0002-20 WZV0002-21
200 mm WZV0001-025 WZV0002-22 WZV0002-23 WZV0002-24 -
250 mm WZV0001-026 WZV0002-25 WZV0002-26 WZV0002-27 -
300 mm WZV0001-027 WZV0002-28 WZV0002-29 WZV0002-30 -
Drawer with partitions for 24 compartments
Drawers with mechanical locks can be opened at any time. Each compartment is always accessible.
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-08-03 / Vers. 04 / je Subject to technical modifications
FLYERTOOLORGANIZER
5 / 8
Drawer height Article number electronic drawer
Partitions
12 compartments 16 compartments 24 compartments 48 compartments
50 mm WZV0001-07 WZV0002-10 WZV0002-11 WZV0002-12 WZV0002-13
75 mm WZV0001-011 WZV0002-35 WZV0002-36 WZV0002-37 WZV0002-053
100 mm WZV0001-04 WZV0002-38 WZV0002-39 WZV0002-40 WZV0002-053
125 mm WZV0001-012 WZV0002-41 WZV0002-42 WZV0002-43 -
150 mm WZV0001-05 WZV0002-44 WZV0002-45 WZV0002-46 -
175 mm WZV0001-08 WZV0002-47 WZV0002-48 WZV0002-49 -
200 mm WZV0001-06 WZV0002-50 WZV0002-51 WZV0002-52 -
250 mm WZV0001-013 WZV0002-53 WZV0002-54 WZV0002-55 -
300 mm WZV0001-014 WZV0002-56 WZV0002-57 WZV0002-58 -
ZOLLER TMS Tool Management Solutions Hardware
Drawer type: electronic lock
Each drawer can also be fitted with parti-tions for 12, 16, 24, or 48 compartments in order to clearly arrange inventory. Com-partment sizes can be adjusted as needed based on the grid.
Dimensions of usable area: 602 mm x 602 mm
Drawer with partitions for 24 compartments
Electronically locked drawers only open after being released. Once the drawer is open, every compartment is accessible.
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-08-03 / Vers. 04 / je Subject to technical modifications
FLYERTOOLORGANIZER
6 / 8
Drawer with 12 compartments and single compartment locks
Drawer components
»smartCompartment«
Partitions
Drawer
L
W
Drawer height Article number mechanical drawer
»smartCompartment«
12 compartments 16 compartments 24 compartments 48 compartments
75 mm WZV0001-020 WZV0002-59 WZV0002-60 WZV0002-61 WZV0002-83
100 mm WZV0001-021 WZV0002-62 WZV0002-63 WZV0002-64 WZV0002-83
125 mm WZV0001-022 WZV0002-65 WZV0002-66 WZV0002-67 -
150 mm WZV0001-023 WZV0002-68 WZV0002-69 WZV0002-70 -
175 mm WZV0001-024 WZV0002-71 WZV0002-72 WZV0002-73 -
200 mm WZV0001-025 WZV0002-74 WZV0002-75 WZV0002-76 -
250 mm WZV0001-026 WZV0002-77 WZV0002-78 WZV0002-79 -
300 mm WZV0001-027 WZV0002-80 WZV0002-81 WZV0002-82 -
ZOLLER TMS Tool Management Solutions Hardware
Drawer type:Single compartment lock
In drawers with single compartment locks, there is a separate plastic lid above each compartment. It opens electronically when the user selects
that compartment via the control. This means users can only remove articles from a single compartment, and the user removing the articles is tracked. This improves transparency. After the lid is closed, the compart-
ment is once again locked electronically.Typically, these drawers are combined with mechanical cabinet locks. Drawers
can be opened to check inventory, but nothing can be directly removed.
»smartCompartment« 12 compartments 16 compartments 24 compartments 48 compartments
Compartment width in mm 270 125 125 91
Compartment length in mm 67 113 67 29
Compartment depth in mm 5 mm less than drawer height
5 mm less than drawer height
5 mm less than drawer height 35
Partitions are inserted into the drawers to form the various compartments. These par-titions are chosen based on the drawer’s panel height: The taller the drawer, the taller the partition panels. The »smartCom-partment« and appropriate divisions are designed according to the compartments required.
The »smartCompartment« can have either 12, 16, 24 or 48 compartments. For reasons of space, the “smartCompartment” for 48 compartments can only be used in combination with the panel height 75 mm and 100 mm.
Dimensions of usable area: 602 mm x 602 mm
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-08-03 / Vers. 04 / je Subject to technical modifications
FLYERTOOLORGANIZER
7 / 8
Drawer with 12 compartments and single compartment locks
Drawer components
»smartCompartment«
Partitions
Drawer
L
W
Drawer height Article number electronic drawer
»smartCompartment«
12 compartments 16 compartments 24 compartments 48 compartments
75 mm WZV0001-011 WZV0002-59 WZV0002-60 WZV0002-61 WZV0002-83
100 mm WZV0001-04 WZV0002-62 WZV0002-63 WZV0002-64 WZV0002-83
125 mm WZV0001-012 WZV0002-65 WZV0002-66 WZV0002-67 -
150 mm WZV0001-05 WZV0002-68 WZV0002-69 WZV0002-70 -
175 mm WZV0001-08 WZV0002-71 WZV0002-72 WZV0002-73 -
200 mm WZV0001-06 WZV0002-74 WZV0002-75 WZV0002-76 -
250 mm WZV0001-013 WZV0002-77 WZV0002-78 WZV0002-79 -
300 mm WZV0001-014 WZV0002-80 WZV0002-81 WZV0002-82 -
ZOLLER TMS Tool Management Solutions Hardware
Drawer type:Single compartment lock
In drawers with single compartment locks, there is a separate plastic lid above each compartment. It opens electronically when the user selects
that compartment via the control. This means users can only remove articles from a single compartment, and the user removing the articles is tracked. This improves transparency. After the lid is closed, the compart-
ment is once again locked electronically.Typically, these drawers are combined with mechanical cabinet locks. Drawers
can be opened to check inventory, but nothing can be directly removed.
»smartCompartment« 12 compartments 16 compartments 24 compartments 48 compartments
Compartment width in mm 270 125 125 91
Compartment length in mm 67 113 67 29
Compartment depth in mm 5 mm less than drawer height
5 mm less than drawer height
5 mm less than drawer height 35
Partitions are inserted into the drawers to form the various compartments. These par-titions are chosen based on the drawer’s panel height: The taller the drawer, the taller the partition panels. The »smartCom-partment« and appropriate divisions are designed according to the compartments required.
The »smartCompartment« can have either 12, 16, 24 or 48 compartments. For reasons of space, the “smartCompartment” for 48 compartments can only be used in combination with the panel height 75 mm and 100 mm.
Dimensions of usable area: 602 mm x 602 mm
E. Zoller GmbH & Co. KG I Einstell- und MessgeräteGottlieb-Daimler-Straße 19 I D-74385 PleidelsheimTel. +49 7144 8970-0 I Fax +49 7144 [email protected] I www.zoller.info
PRESETTING & MEASURING
INSPECTION & MEASURING AUTOMATION SOLUTIONS
SOFTWARE SOLUTIONS Rev. 2018-08-03 / Vers. 04 / je Subject to technical modifications
FLYERTOOLORGANIZER
8 / 8
Control Table electronics »cockpit« control unit ZOLLER-TMS workstation (external PC) Other Smart Cabinet No activation
* The mechanical version of the locked cabinet is available with a variable number of drawers. The electrical version of the cabinet can have a maximum of 10 drawers. ** 48 compartments only in combination with 75 mm and 100 mm drawer heights.
ZOLLER TMS Tool Management Solutions Hardware
Smart Cabinets: »toolOrganizer«Configure your model
Drawer Height (in mm) Drawer lock *
Drawer division
Number of compartments **
No. 50 75 100 125 150 175 200 250 300 mec
hani
cal
elec
tric
al
part
itio
n
Smar
tCom
-pa
rtm
ent
12 16 24 48
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Total height 600 mm 900 mm 1225 mm mechanical cabinet Article No. Article No. Article No. WZV0050-13 WZV0050-14 WZV0050-15
electrical cabinet Article No. Article No. Article No. WZV0050-17 WZV0050-18 WZV0050-19
For saving please print
From CAD to tools and characteristics, CAM system to finished part!tool assembly presetting and measuring machine
� Preset, measure, and inspect prepared tools
� Control-specific output of actual tool data to
the machine
� Storage locations for required adapters and tools are
saved in the database
� Quick and easy tool assembly with the help of TMS Tool
Management Solutions storage location management
� Assessment of demand and ordering
� Plan and simulate with the most up-to-date
tool data at CAM work stations
� Transfer the setup sheet back to TMS Tool
Management Solutions software
� Create and provide article characteristics in
TMS Tool Management Solutions software
� Milling and turning tools
� Tool data import from the cloud with just a click
ZOLLER z.One Tool Database One database for all your tool data – NC programs, measuring instruments, fixtures, and documents for the entire production process
fast
cost saving
best quality
INCOMING JOB
CAD/CAM
STOCK/TOOL PREPARATION PRESETTING AND MEASURING
PRODUCTION
DELIVERY
ZOLLER »venturion 450«
ZOLLER Smart Cabinets CAM Interfaces TMS Plus at a Glance Measurable Results
ZOLLER Smart Cabinets stock your complete tools, individual components or accessories, in a structured, systematic and traceable way – and you can see the storage location at the push of a button.
Saving of tool costs of 2 %Example: machine costs 200.000 €, saving of tool costs of 2 % out of 200.000 € = saving of 4.000 €
ZOLLER TMS Tool Management Solutions reduce tool costs and increase productivity. The reduction of tool costs is 2 % annually compared to the machine investment costs.
Increase of productivity of 5 %Example: 8 hours per shift x 200 shifts annually x 75 € machine hourly rate = 120.000 € production costs x 5 % = saving of 6.000 €
The increase of productivity is 5 % annually based on the productivity of one machine tool.
Total yield by ZOLLER TMS Tool Management Solutions Example: 4 machines à 200.000 € = 800.000 € investment costs= 40.000 € yield
With the help of the graph, it is possible to determine the savings with ZOLLER-TMS very quickly, depending on the total machine investment costs. This calculation is based on a machine hourly rate of 75 € in a one-shift operation. With a higher machine hourly rate and multi-shiftoperation, the yield increases accordingly.
0
60
50
40
30
20
10
0200 400 600 800 1000 1200
Yield p.a. (th. EUR)
Machinecosts(th. EUR)
Calculate for yourself the yield with ZOLLERTMS Tool Management Solutions:
EYield Y = (MIC x 0,02) + (HpS x SHF x MHR x 0,05) x M
0,02 = 2 % reduction of tool costs p.a. compared to themachine investment costs (according to RWTH Aachen)
0,05 = 5 % increase of productivity through Tool ManagementSoftware (according to RWTH Aachen)
Example:
E = (200.000 x 0,02) + (8 x 200 x 75 x 0,05) x 4 = 40.000
Example:
MIC = machine investment costs 200.000
HpS = number of hours per shift 8
SHF = number of shifts annually 200
MHR = machine hourly rate (€) 75
M = number of machines 4
Y = yield (€) 40.000
Extend your lead with TMS Plus!
DRTM
SPLU
S.03
-EN.
06/
2018
. Sub
ject
to te
chni
cal m
odifi
catio
ns.
TMS Tool Management Solutions PLUS ZOLLER tool presetting and measuring machines equals better overall performance. With one central database, ZOLLER goes along with your complete real and virtual life cycle of your tools.
For TMS Tool Management Solutions, ZOLLER offers user-friendly CAM interfaces to almost all CAM systems. The interfaces enable accessible and consistent communication between CAM, tool management, machinery and purchasing.
Ci Cimatron®