the strong one / eqinile etiileng / eyomeleleyo · with kayo you not only get quality, ......
TRANSCRIPT
ABOUT KAYOManufactured to world-class standards, the Kayo
range of wooden windows and doors gives you an
unbeatable combination of quality and value for money.
To withstand the tough African weather conditions,
all products in this range are kiln-dried to 8% moisture
content, to help minimise natural movement.
Decades of experience, constant innovation and our
Manufacturers Guarantee*, ensures that your purchase
will stand the test of time.
With KAYO you not only get quality, you also get
peace of mind. Kayo is available from all leading
merchants nationwide.
1www.swartland.co.za
2www.swartland.co.za
HARDWOOD WINDOWS
PINE WINDOWS
HARDWOOD DOORS
PINE DOORS
INTERIOR DOORS
DOOR FRAMES
INSTALLATION INSTRUCTIONS
3
7
9
13
15
17
18
ABOUT K AYO CONTENTS
3 4www.swartland.co.za www.swartland.co.za
PRE-SEALED, PRE-GLAZED
• SANS 613 Compliant.
• Pre-sealed with our new water-based, low-maintenance sealant Maxicare®
• Makes ongoing maintenance as simple and effortless as wash ’n wipe.
• Pre-glazed with 3mm glazing.
All L/R codes shown above are left-hand windows. Product codes above indicate a model code, When ordering please stipulate whether the order is unfinished or pre-sealed, pre-glazed.
WHAT’S IN A KAYO HARDWOOD WINDOW?NOW PRE-SEALED, PRE-GLAZED
• New polyethylene weather seals keep the
heat in and dust out.
• Thicker mullions provide strength and stability.
• Improved fixing lugs make installation easier.
KAYO FULL PANE WINDOWS
1171
KC2L/R KC22 KC3
568 1112 1112 1656
568
870
870
1171
KC1F KC3FKC2FL/R
KB1L/R KB22 KB3
KB2FL/R KB3F
KD3KD1 KD2L/R
KC1L/R
KB2L/R
Pre-sealed, pre-glazed windows are only supplied in a teak finish
All unfinished (raw wood) windows supplied need to be finished with weather seals, glazed and coated (as above) in order to pass SANS 613 compliance testing
Weather seal
Closed cell expanded polyethylene
Coating
Sealed on all 6 sides with Maxicare® water-based sealant, including beading and rebates
GuaranteeGlazing
3mm glass installed with silicone
SANS 613 Compliant WindowsPre-sealed and glazed windows are tested to the following criteria for SANS 613 compliance
A1 Mechanical properties test
Thicker mullion
Pre-glazed3mm glazing
Fixing lug
Weather seal
Combination stay
Pre-sealed with Maxicare® low
maintenance sealant
Butt-hinges
new and
improvednew and
improved
new and
improved
new and
improved
new and
improvednew
and improved
PRE-GLAZED LONG LASTINGPROTECTION
PRE-SEALED SAVE MONEY
SANS 613 compliant, A1 mechanical properties tested, applies to pre-sealed, pre-glazed windows.
Pre-sealed, pre-glazed
LOW MAINTENANCE
SOLUTION
HARDWOOD WINDOWSK AYO HARDWOOD WINDOWS
5 6www.swartland.co.za www.swartland.co.za
KAYO SMALL PANE WINDOWS
1171
KC2SPL/R KC22SP KC3SP
568 1112 1112 1656
568
870
870
1171
KC1FSP KC3FSPKC2FSPL/R
KB1SPL/R KB22SP KB3SP
KB2FSPL/R KB3FSP
KD3SPKD1SP KD2SPL/R
KC1SPL/R
KB2SPL/R
KAYO TOP HUNG WINDOWS
KS2L/R
568 921 1112 1656
870
1112
1112
KR2/KR1KR1 KF1 KR2L/R
KG1
1818
KS2/KS1
PRE-GLAZED LONG LASTINGPROTECTION
PRE-SEALED SAVE MONEY
PRE-SEALED, PRE-GLAZED
• Tested to comply with SANS 613 building regulations.
• Made from superior, imported hardwood.
• Kiln-dried to an 8% moisture content, which minimises the natural movement of wood.
• Packaging to protect them during transit and building process
PRE-SEALED, PRE-GLAZED
new and
improved
new and
improved
SANS 613 compliant, A1 mechanical properties tested, applies to pre-sealed, pre-glazed windows. SANS 613 compliant, A1 mechanical properties tested, applies to pre-sealed, pre-glazed windows.
All L/R codes shown above are left-hand windows. Product codes above indicate a model code, When ordering please stipulate whether the order is unfinished or pre-sealed, pre-glazed.
All L/R codes shown above are left-hand windows. Product codes above indicate a model code, When ordering please stipulate whether the order is unfinished or pre-sealed, pre-glazed.
HARDWOOD WINDOWS HARDWOOD WINDOWS
8www.swartland.co.za
7www.swartland.co.za
new and
improved
All L/R codes shown above are left-hand windows.
PINE WINDOWS
1112 11121112
808
PNKYW1620
567 567567
326
567
808
PNKYW1210
PNKYW1610PNKYW1660 PNKYW1310
PNKYW1110 PNKYW1410
PNKYW1670 PNKYW1320
Choose your colour tint
Available in 5 colour tints with
a matt finish
Available in 5L and 1L Maxicare® water-based tin
IMBUIA LIGHT OAK MAHOGANY TEAK WHITE
COLOURS, TINTS& SIZES
Contents: Cleaning Agent,
Protective Emulsion, Protective Glaze,
Sponge.
The NEW Maxicare® Maintenance Kit is designed to make wooden window and door maintenance easier and more cost-effective. Simply inspect
windows and doors every 6 months and use the Maxicare® Maintenance Kit as shown below.
Maintenance is as easy as 1-2-3
First clean the casement using warm water and a
lint-free cloth. If necessary a mild cleaning agent can be
added to the water.
Step 1
Apply the Cleaning Agent to the window frame
surface. Allow it to work for a few minutes and then remove, using the enclosed sponge and lots of water.
Allow to dry.
Step 2
Apply the Protective Emulsion evenly on to the
wood surface. This will seal any fine cracks or
blemishes and restore the original colour. It will also
provide advanced protection to the surface.
Step 3
• German engineered water-based sealant with low VOC emissions
• Cost-effective, no need for a primer coating, touch dry in 1 hour
• Environment friendly, lead-free and non-flammable, no
cleaning solvents required
• Allows timber to breathe, does not crack with swelling
or shrinking of timber
• Easy application, deep penetration for long-
term protection
• Durable - leaves a protective shell
• Dries much quicker than oil-based sealants
• UV inhibitors protect against sun damage,
regulate humidity
• Anti-fungal agents protect against
fungus and dry rot
MAXICARE®QUALITY SEALANT
MAXICARE® WASH ’N WIPE MAINTENANCE PROGRAM
• Unique concentrate kit to enhance and
restore timber windows and doors
to their original state
• Maxicare® Wash ’n Wipe wood
maintenance programme requires
no sanding
• Touch up your timber quickly and easily
MAXICARE®MAINTENANCE
MAXIMUM PROTECTION
WITH MINIMUM EFFORT
WHY CHOOSEMAXICARE®
LOW MAINTENANCE SEALANTNEW AND IMPROVED PRE-GLAZED PINE WINDOWS
This highly affordable range of windows comes pre-glazed
with 3mm glass, fitted with beading and a peg stay as standard.
Double dipped - first in a teak stain for the look and then in
a coat of transit stabiliser to protect them during transit.
All you have to do is seal the windows with Maxicare®
low maintenance sealant and they’re ready to be installed.
PINE WINDOWS
109
PIVOT-IN-FRAMEOur Pivot-in-frame solution saves time and money, These
doors are delivered fully assembled, fitted with stainless steel
barrel lock and wrapped in plastic for protection
WHAT’S IN A KAYO PIVOT-IN-FRAME DOOR? Kayo doors are made to the highest standards. Superior strength,
durability, quality wood and manufacturing excellence ensures
doors are built to last.
All stiles and rails are engineered. Core construction includes S.A. Pine.Wood is a natural product, and colour variations may occur.
www.swartland.co.za
K AYO DOORS
Light Duty(Domestic /
Interior usage)
Medium Duty(Domestic /
Commercial usage)
Heavy Duty(Frequent
/ Security usage)
Frequent exposureto unprotected
open-air conditions.
Please be aware that an over-hang above the door is recommended.
Infrequent and partial exposure to unprotected
open-air conditions.
Do not expose todirect sunlight or rain. Please be aware that an
over-hang above the door is a requirement.
Exposed to drysheltered (indoor) conditions only.
Internal use only.
Fire resistant doors forms part of a
Class E fire rating system.
(30 minutes)
Treatment: Seal all 6 sides with Maxicare®
including beading and rebates.Re-seal after
trimming.
Treatment: Seal all 6 sides with Maxicare®
including beading and rebates.Re-seal after
trimming.
Treatment: Seal all 6 sides with Maxicare®
including beading and rebates.Re-seal after
trimming.
Treatment: Seal all 6 sides with Maxicare®
including beading and rebates.Re-seal after
trimming.
Exterior Semi Exterior Interior UsageFire Resistant
30 M I N U T ES
FIRE
RESISTANT
All stiles & rails are engineered - core construction include SA PINEWood is a natural product, and colour variations may occur.
Bottom ofdoors comepre-sealed High quality
brass pivot mechanism
Stainless steel barrel lock
All Pivot-in-Frame doors are availablein 1290mm (w) x 2115mm (h).
www.swartland.co.za
CRAFTED HARDWOOD DOORS
PIVOT-IN-FRAME HARDWOOD DOORS
DIFCDBFLHSOP/1.21290 X 2115
DIFCDRHNHSOP/1.21290 X 2115
BuffaloRhino
FrontFront
CDBFLHS0813 X 2032
CDSPNHS0813 X 2032
BuffaloSymphony
Front
CDRHNHS0813 X 2032
Rhino
Front
CDELPHS0813 X 2032
Elephant
Front
CDLIOHS0813 X 2032
Lion
FrontFront
DIFCDELPHSOP/1.21290 X 2115
DIFCDLIOHSOP/1.21290 X 2115
DIFCDSPNHSOP/1.21290 X 2115
ElephantLionSymphony
FrontFrontFront
HARDWOOD DOORS
1211 12www.swartland.co.za
TRADITIONAL FRAME & LEDGED BATTEN DOORS
BackBack BackFront
KYD1S/OB813 X 2032
Framed, Ledged and StableKYD1S/OB/BR
813 X 2032KYD1S/PB813 X 2032
Braced Plyback
BackBack BackFront
KYD1/OB813 X 2032
Braced PlybackFramed and LedgedKYD1/OB/BR813 X 2032
KYD1/PB813 X 2032
KYD2117H813 X 2032
KYD2113H813 X 2032
Battened Framed & Ledged
BackBack FrontFront
BackBack FrontFront
KYD2117HZ813 X 2032
KYD2118H813 X 2032
Framed, Ledged and Braced Framed, Ledged and Stable
FACE BOARDED BATTEN DOORS
KYD10813 X 2032
KYD6813 X 2032
10 Panel Colonial
6 Panel Colonial
Front
KYD8S813 X 2032
8 Panel Colonial Stable
Front
KYD8813 X 2032
8 Panel Colonial
Front
KYD6E813 X 2032
6 Panel Equal
FrontFront
DOUBLE BOARDED BATTEN DOORS
Front Front
KYD2155H813 X 2032
KYD2156H813 X 2032
Hardwood StableHardwood
www.swartland.co.za
PANEL HARDWOOD DOORS
KYD2155H
All stiles & rails are engineered - core construction include SA PINEWood is a natural product, and colour variations may occur.
All stiles & rails are engineered - core construction include SA PINEWood is a natural product, and colour variations may occur.
new and
improved
KAYO DOORS
Selected doors are now SABS approved.
new and
improved
Look out for the SABS Approved
mark on selected hardwood
and pine doors
FRONT AND BACK HARDWOOD DOORSFRONT AND BACK HARDWOOD DOORS
1413
FACEBOARDED FRAMED AND LEDGED STABLE DOORS
PNKYD2118Z813 X 2032
PNKYD2118813 X 2032
Framed and Ledged Braced
Back BackFront
www.swartland.co.za
BATTEN DOOR IN FRAME DOORS
PNKYD2116680 X 1800
PNKYD2111720 X 1840
Ledge and Stable 6 Foot Battened
BackBack
PNKYD2112720 X 1840
Ledge
Front Back
PNVTLHS0813 X 2032
PNRTLHS0813 X 2032
PNKYD6813 X 2032
PNVFPHS0813 X 2032
Victorian Top LightVictorian Four PanelColonial 6 Panel Royal Top Light
FrontFront FrontFront
PNKYD2117Z813 X 2032
PNKYD2117813 X 2032
Framed and Ledged Braced
BackBack FrontFront
FACEBOARDED FRAMED AND LEDGED BATTEN DOORS
PINE PANEL AND PRE-GLAZED DOORS
DOUBLE BOARDED BATTEN DOORS
FrontFront
Pine StablePineKYD2155
813 X 2032KYD2156
813 X 2032
www.swartland.co.za
FACE BOARDED BATTEN DOORS
PNKYD2115813 X 2032
PNKYD2113813 X 2032
Battened Battened and Stable
BackBack FrontFront
All stiles & rails are engineered - core construction include SA PINEWood is a natural product, and colour variations may occur.
All stiles & rails are engineered - core construction include SA PINEWood is a natural product, and colour variations may occur.
new and
improved
HOW TO HANG A BRACED DOOR
Make sure the brace is facing upwards
from the fixed hinges and that the lockset is
fitted to the opposite side of the brace.
Bracemust face upwards
FRONT AND BACK PINE DOORSFRONT AND BACK PINE DOORS
1615
FrontFront FrontFront
PROAKLI0 PRSAPLI0PRSAPLI0762PRSAPSSI0
PRCHELI0 PRBABLI0Oak Print Cherry PrintSapele Print Babinga Print
INTERIOR PRINTED DOORS
INTERIOR VENEER AND HARDBOARD DOORS
Product CodeINTERIOR HARDBOARD DOOR CODESSection Sizes Description
HBSTDLI0HBSTDLI0762HBSTDLI0MHBSTDMI2
HBSTDMI2762HBSTDHI2
HBSTDSSI0HBSTDSSI2HBHRZLI0
813 X 2032 EE762 X 2032 EE813 X 2032 EE
813 X 2032 2CE762 X 2032 2CE813 X 2032 2CE813 X 2032 EE
813 X 2032 2CE813 X 2032 EE
Standard light duty interior door with exposed edgesStandard light duty interior door with exposed edgesStandard light duty interior door with exposed edges&mortisedStandard medium duty interior door with 2 concealed edgesStandard medium duty interior door with 2 concealed edgesStandard heavy duty interior door with 2 concealed edgesStandard ,semi-solid, interior door with exposed edgesStandard ,semi-solid, interior door with 2 concealed edgesHorizontal light duty interior door with exposed edges
Product CodeSAPELE VENEER DOORS
Section Sizes DescriptionVNSAPLI0
VNSAPLI0762VNSAPLI1VNSAPLI2VNSAPMI2VNSAPFS2VNSAPSSI0VNSAPSSI2
813X2032 EE762X2032 EE813X2032 1CE813X2032 2CE813X2032 2CE813X2032 2CE813X2032 EE813X2032 EE
Product CodeCOMMERCIAL VENEER DOORS
Section Sizes DescriptionVNCOMLI0VNCOMLI1VNCOMLI2
VNCOMLI1762VNCOMMI2VNCOMFS2VNCOMSSI0VNCOMSSI2
813X2032 EE813X2032 1CE813X2032 2CE762X2032 1CE813X2032 2CE813X2032 2CE813X2032 EE813X2032 CE
Code DescriptionEE
1CE2CE
Exposed vertical door edges1 concealed vertical door edge2 concealed vertical door edges
www.swartland.co.za
FrontFront
HBHRZLI0 HBSTDLI0HBSTDMI2HBSTDHI2
HBSTDFS0
Horizontal Hardboard Standard Hardboard
FrontFront
VNCOMLI0VNCOMMI2VNCOMFS2
VNSAPLI0VNSAPMI2VNSAPFS2
Commercial Veneer Sapele Veneer
SECURITY DOORS
BERGSUN DOORS
FrontFront FrontFront
BSQTZMS0FS BSQTZMS0HS BSSBTMS0FS BSSBTMS0HSQuartz Full Sebastian FullQuartz Half Sebastian Half
FrontFront FrontFront
BSIBLMS0 BSEPAMS0 BSRBYMS0 BSMLDMS0Imbali RubyEight Panel Arched Melody
FrontFront FrontFront
BSTDTMS0 BSSBTMS0 BSVTCMS0 BSHRZMS2BSHRZFS2
Traditional VerticalSebastian Commercial
INTERIOR DEEP MOULDED DOORS
FrontFront FrontFront
EBCSSLI0 EBCSSLI0762
EBCSSHS0
EBCTBLI0EBCTBLI0762
EBCTBHS0
EBCLNLI0EBCLNLI0762
EBCLNHS0
EBELGLI0EBELGLI0762
EBELGHS0
Classique ColonistCantebury Elegance
www.swartland.co.za
Commercial light duty interior door with exposed edges Commercial light duty interior door with 1 concealed edgeCommercial light duty interior door with 2 concealed edgesCommercial light duty interior door with 1 concealed edgeCommercial medium duty interior door with 2 concealed edgesCommercial fire door with 2 concealed edgesCommercial semi-solid door with exposed edgesCommercial semi-solid door with 2 concealed edges
Sapele light duty interior door with exposed edgesSapele light duty interior door with exposed edgesSapele light duty interior door with 1 concealed edgeSapele light duty interior door with 2 concealed edgesSapele medium duty interior door with 2 concealed edgesSapele fire door with 2 concealed edgesSapele semi-solid door with exposed edgesSapele semi-solid door with 2 concealed edges
All stiles & rails are engineered - core construction include SA PINEWood is a natural product, and colour variations may occur.
All stiles & rails are engineered - core construction include SA PINEWood is a natural product, and colour variations may occur.
new and
improvednew
and improved
new and
improved
INTERIOR DOORSINTERIOR DOORS
WINDOW INSTALLATION GUIDELINES
DOOR INSTALLATION GUIDELINES
18www.swartland.co.za
17www.swartland.co.za
Assembled: Door frames can be delivered knock down in kit form (Un-assembled), Eg. KYF3012H to save on storage and transport costs or assembled Eg. KYF3012HA.
Always use KAYO door frames with KAYO doors. Please be aware that other manufacturer’s rebate sizes may differ from Kayo and will not match Kayo doors.
38/40 DOORrebate
DOORFRAME
NOTE: We recommend a door thickness of 38 - 40mm for the KAYO door frame range.
RECOMMENDED DOOR THICKNESS
ALL EXTERNALEDGES MUST BE
SEALED WITHSILICONE AFTER
INSTALLATION
GLAZING TO BE DONE WITH
SILICONE (PUTTY NOT
RECOMMENDED)
SEAL ALL 6 SIDES, INCLUDING ALL
GLAZING BEADS WITH MAXICARE®
BEFORE BUILDING IN
A GAP OF AT LEAST 3mm MUST BE LEFTBETWEEN LINTEL AND WINDOW
CHECK THAT THE WINDOW IS LEVEL AND SQUARE
USE 3 BRICKS TO SET THE WINDOW LEVEL – ADD ADDITIONAL BRICKS ONCE THESE HAVE SET
OUTSIDE SILLS TO BE BUILT-IN UNDERNEATH THE DRIP GROOVE
DPC TO BE FITTED INTO THE GROOVES AS INDICATED
90O
CHECKDIAGONAL
SQUARENESSOF FRAME
AND OPENER
OPENERSMUST BE LEFT IN A CLOSEDPOSITION
PLEASE REFER TO TRIMMING SPECIFICATIONS
DO NOT INSTALL MORTISE LOCKIN LINE WITH THEHORIZONTALLOCK RAIL
A WARPSHALL BE
CONSIDEREDA DEFECTONLY IF IT EXCEEDS
6MM ON THECONCAVE
FACE OF THEDOOR –
WHENMEASURED
WITH A STRAIGHT
EDGE
SEAL ON ALL6 SIDES WITH
MAXICARE®AFTER FINAL
TRIMMINGAND BEFORE
HANGING
*ALL DOOR FRAMES ARE SUPPLIED IN FLAT-PACK KIT ONLY
300mm 813mm 300mm
Double Side Light
Door Frame
2032mm
813mm 300mm
SingleSide Light
Door Frame
(left/right)
2032mm
SIDE LIGHT DOOR FRAMES
*PLEASE NOTE: Trimming specs vary due to different door constructionAll products and manufacturing details shown can be altered at the manufacturer’s discretion
105mm
105mm
trim 12mm
trim
5m
m
trim 5m
m
trim 12mm
KAYO
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FRA
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RSC
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25mm
25mm
trim 3mm
trim
3m
m
trim 3m
m
trim 3mm
LIG
HT
/ M
EDIU
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HEA
VY
DU
TYFL
USH
DO
ORS
MAXIMUM TRIMMING SPECIFICATIONS
INSTALLATION INSTRUCTIONSDOOR FRAMES
* Terms and conditions apply. See guarantee certificate for details
*TERMS AND CONDITIONS APPLY
The information contained in this catalogue was accurate at the time of going to print. However, Swartland Boudienste (Pty) Ltd reserves the right to change product
designs and specifications in line with our continuous development programme.
LIABILITY DISCLAIMER
APRIL 2014
Tel: 086 110 2425 www.swartland.co.za
THE STRONG ONE / EQINILEETIILENG / EYOMELELEYO
THINKING LONG TERM
The Swartland story began in 1951 with Oupa Hanekom in
the small town of Moorreesburg, a few wheat fields north
of Cape Town. He started supplying the local community
with hardware and electrical goods, but Oupa’s ambitions
lay far beyond the boundaries of Moorreesburg, and it
wasn’t long before joinery became Swartland’s specialty.
When Oupa’s son, Oom Jurgens, took over the reins, he
brought new ideas to the business. One of them was his
personal philosophy of ‘continuous improvement’.
Today under the leadership of the third generation of
Hanekom, Jurie, James and Hans Hanekom, this desire
to constantly improve is an integral part of the Swartland
culture. It’s a place where traditional values, such as hard
work and pride, live in harmony with new technology and
inspired ideas.
The results speak for themselves – windows and doors
crafted to perfection and manufactured to last.
All ranges offer the leading products in their class
– all backed up by knowledgeable national service teams.