the right asset. in the right place. at the right time. tr1033 mobile printer service 2010 required...
TRANSCRIPT
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The right asset. In the right place. At the right time.
TR1033 Mobile Printer Service 2010
Required course for Mobile ZASP Certification
Zebra Confidential1
Please make sure all mobiles are switched off
Feel free to ask any questions during the training course
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Mobile ZASP Certification
Practical Workshop Completion RW Series Repair Workshops QL Series Repair Workshops Unit Test QL420+ & RW420 Series Completion MZ Series Repair Workshops Configuration Lab with Label Vista 3.5
Instructor sign off (Pass / Fail)
Zebra Confidential 2
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Zebra Confidential 31/
Course AgendaDay Format
09.00 Introductions & Logistics
09:10 Overview of Mobile Printer Range
09:20 Working with Zebra, parts I, II, III
10:15 RW Series Overview & Repair Workshop
11:00 Coffee Break
11:15 QL Plus Series Mobile Printer Overview &
Repair Workshop
12:00 Lunch
13:00 Unit Test & Calibration (QL420+ & RW420) Lab
14:30 Break
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Zebra Confidential 41/
Course Agenda
Day Format (continued)
14:45 Label Vista Install and Configuration Lab
15:30 Zebra Net Bridge Install and Configuration Lab
16:15 Course Review – Final Q & A
16:30 Open Lab
17:30 Course End
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Introduction &Logistics
Zebra Confidential 5
Your trainer
Delegates
What skills you have?
What skills you wish to develop?
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MOBILE ZASPCERTIFICATION TRAINING
Mobile Printer Overview
Zebra Confidential 6
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Zebra Confidential 7
Overview: Zebra Printer Range
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Overview: Zebra Printer Range
Zebra Confidential 8
Mobile: including RW Series, QL Series, & MZ Series
New: Waiting Maintenance Manuals – Launched
P4T & EM220
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The right asset. In the right place. At the right time.
Working with Zebra
Part 1: Ordering Spare Parts
Zebra Confidential 9
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Ordering Spare Parts
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Finding a DistributorFinding a Distributor
To find a Distributor, go to www.zebra.com (fig a), navigate to the Gold landing page are called ‘How to Buy’ and then under the ‘Find Zebra Products’ select ‘Distributors’ (fig b) and follow the wizard to locate an appropriate partner (fig c).
To find a Distributor, go to www.zebra.com (fig a), navigate to the Gold landing page are called ‘How to Buy’ and then under the ‘Find Zebra Products’ select ‘Distributors’ (fig b) and follow the wizard to locate an appropriate partner (fig c). Fig bFig b Fig cFig c
Spare Parts can be ordered in several ways:
•Directly with Zebra if you are an Associate, Advanced, Premier or Authorised Distributor partner by contacting your internal sales representative (ISR).
•Directly from an Distributor or an Zebra Authorised Service Provider (ZASP) or Independent Zebra Authorised Service Provider (IZASP).
Spare Parts can be ordered in several ways:
•Directly with Zebra if you are an Associate, Advanced, Premier or Authorised Distributor partner by contacting your internal sales representative (ISR).
•Directly from an Distributor or an Zebra Authorised Service Provider (ZASP) or Independent Zebra Authorised Service Provider (IZASP).
Fig aFig a
Zebra Confidential
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Ordering Spare Parts
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Spare Parts can be ordered in several ways:
•Directly with Zebra if you are an Associate, Advanced, Premier or Authorised Distributor partner by contacting your internal sales representative (ISR).
•Directly from an Distributor or an Zebra Authorised Service Provider (ZASP) or Independent Zebra Authorised Service Provider (IZASP).
Spare Parts can be ordered in several ways:
•Directly with Zebra if you are an Associate, Advanced, Premier or Authorised Distributor partner by contacting your internal sales representative (ISR).
•Directly from an Distributor or an Zebra Authorised Service Provider (ZASP) or Independent Zebra Authorised Service Provider (IZASP).
Finding a ZASP/IZASPFinding a ZASP/IZASPFinding a DistributorFinding a Distributor
To find your ZASP/IZASP start again from www.zebra.com (fig a), navigate to the Gold landing page area called ‘How to Buy’ and then under ‘Find Zebra Products’ select ‘Authorised Service Providers’ (fig b), complete the wizard (fig c), and contact your preferred ZASP or IZASP.
To find your ZASP/IZASP start again from www.zebra.com (fig a), navigate to the Gold landing page area called ‘How to Buy’ and then under ‘Find Zebra Products’ select ‘Authorised Service Providers’ (fig b), complete the wizard (fig c), and contact your preferred ZASP or IZASP.
Fig aFig a Fig bFig b Fig cFig c
Zebra Confidential
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The right asset. In the right place. At the right time.
Working with Zebra
Part 2: Warranty & RMA Processes
12Zebra Confidential
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Part 2: Warranty & RMA Processes
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http://www.zebra.com/id/zebra/na/en/index/service_support/options/product_warranty.html
Product Warranty (Repair & Replace)
Product Timeframe
ZebraNet® Print Servers & Batteries 12 Months
Barcode Parts: Printers, Chargers, Power Supplies, Hardware Keys, Media, Ribbon
12 Months
Printheads 6 Months
Spare Parts 3 Months
Accessories 1 Month
Zebra Confidential
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Part 2: Warranty & RMA Processes
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Repair Warranty• 90 days from Shipment
• 6 Months for Printhead Installation (Fitted by ZASE)
• 90 Days for Batteries (date of purchase)
http://www.zebra.com/id/zebra/na/en/index/service_support/options/product_warranty.html
Zebra Confidential
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Part 2: Warranty & RMA Processes
ITEM TIME FRAME SEND TOPrinters Within 12 months Zebra / IZASP
Zebra Printserver Within 36 months IZASP
Printer Spare Parts Within 3 months Supplier of spare parts
Batteries Within 3 months Supplier of battery
Chargers/Power Units Within 12 months Supplier of product
Hardware Keys Within 12 months Supplier of key
Media/Ribbon Within 12 months Supplier of media
Accessories Within 1 month Supplier of accessories
Printheads Within 6 months of installed date ZASP who installed printhead subject to warranty inspection
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Guidelines to Claiming Your Warranty
Zebra Confidential
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Part 2: Warranty & RMA Processes
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Zebra Return Appointment Process:
• Obtain a return material authorisation (RMA) # from Zebra•Request an RMA # from [email protected] •Ensure RMA # is on outside of shipping container
• Ship to Zebra (freight – prepaid) with signed RMA Confirmation
• Pack the item(s) in original packing carton or equivalent•Damage in transit may be cause for voiding the warranty
• Zebra will ship and pay for transportation costs where item(s) are repaired under warranty.
Note: IZASP/Supplier Warranty processes may be different (Contact them individually for more details)
Zebra Return Appointment Process:
• Obtain a return material authorisation (RMA) # from Zebra•Request an RMA # from [email protected] •Ensure RMA # is on outside of shipping container
• Ship to Zebra (freight – prepaid) with signed RMA Confirmation
• Pack the item(s) in original packing carton or equivalent•Damage in transit may be cause for voiding the warranty
• Zebra will ship and pay for transportation costs where item(s) are repaired under warranty.
Note: IZASP/Supplier Warranty processes may be different (Contact them individually for more details)
Zebra Confidential
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Part 2: Warranty & RMA Processes
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Voiding Your Warranty:
• Modification or repair of a covered product by end user or any non-authorised Zebra service provider.
• Improper use or installation.• Damage by accident or neglect.• Failure to conduct regular maintenance or cleaning.• Failure to protect against ESD or adverse temperature.• Failure to use only Zebra® printheads or other parts. • Failure to use only Zebra ® media (wear evidenced against warranty).• Failure to follow the Return Appointment Process (RMA).
Voiding Your Warranty:
• Modification or repair of a covered product by end user or any non-authorised Zebra service provider.
• Improper use or installation.• Damage by accident or neglect.• Failure to conduct regular maintenance or cleaning.• Failure to protect against ESD or adverse temperature.• Failure to use only Zebra® printheads or other parts. • Failure to use only Zebra ® media (wear evidenced against warranty).• Failure to follow the Return Appointment Process (RMA).
Zebra Confidential
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The right asset. In the right place. At the right time.
Working with Zebra
Part 3: Gaining Technical Support
18Zebra Confidential
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Part 3: Technical Support
19Zebra Confidential
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TSEuropeEmail [email protected] Document
& File Library
FrequentlyUpdated
1600+ Documents
Accessible by all24/7
Full List
Certificates & Bulletins
Manuals & Cables
Parts & Price Lists
+ + ++
Part 3: Technical Support – Email Back
Zebra Confidential
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Using Email Back
First create a new mail message to [email protected].
Please fill this in now.
Using Email Back
First create a new mail message to [email protected].
Please fill this in now.
User is asked to fill in the correct text field, then progress to next screen.
User is asked to fill in the correct text field, then progress to next screen.
Email Back is simple to use. Just send an e-mail to [email protected] and using the text you have specified in the subject field you will be sent back the relevant documents. Using Email Back you can access a constantly maintained library of manuals and other useful technical documents. Containing over 1600 files, the library is available any time of the day or night.
Part 3: Technical Support – Email Back
Zebra Confidential
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Email Back is simple to use. Just send an e-mail to [email protected] and using the text you have specified in the subject field you will be sent back the relevant documents. Using Email Back you can access a constantly maintained library of manuals and other useful technical documents. Containing over 1600 files, the library is available any time of the day or night.
Part 3: Technical Support – Email Back
Using Email BackIf we enter the subject ‘Email List’ the service will return documents that contain E-mail
Back subject lines that you can use to access technical support documentation. It’s a good place to start when using E-mail Back.
Note: On if you use a subject that is unknown no document will be returned.
Please enter the subject ‘Email List’.
Using Email BackIf we enter the subject ‘Email List’ the service will return documents that contain E-mail
Back subject lines that you can use to access technical support documentation. It’s a good place to start when using E-mail Back.
Note: On if you use a subject that is unknown no document will be returned.
Please enter the subject ‘Email List’.
User is asked to fill in the correct text field, then progress to next screen.
User is asked to fill in the correct text field, then progress to next screen.
Zebra Confidential
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Using Email BackThe message is now sent to the zebra website where the server deals with the request.
Using Email BackThe message is now sent to the zebra website where the server deals with the request.
www.zebra.com
Part 3: Technical Support – Email Back
Zebra Confidential
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Part 3: Technical Support – Email Back
Using Email BackThe reply message is sent back from the server with a list of documents attached.
Using Email BackThe reply message is sent back from the server with a list of documents attached.
www.zebra.com
Zebra Confidential
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Part 3: Technical Support – Email Back
Using Email BackThe user can now open any of the attached files to view more information.
Double click on the ‘Emailback Complete List.doc’
Using Email BackThe user can now open any of the attached files to view more information.
Double click on the ‘Emailback Complete List.doc’
Zebra Confidential
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Part 3: Technical Support – Email Back
Using Email BackThis document (like all of the others attached to the return e-mail), contains further email back
links which link to over 1600 documents on the Zebra server.
Using Email BackThis document (like all of the others attached to the return e-mail), contains further email back
links which link to over 1600 documents on the Zebra server.
User is able to scroll around the technical bulletins document to explore what is contained.
User is able to scroll around the technical bulletins document to explore what is contained.
Zebra Confidential
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Part 3: Technical Support – KnowledgeBase
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
First we go to http://www.zebra.com/knowledgebase and select the relevant printer from the list.
Select the HC 100 from the list.
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
First we go to http://www.zebra.com/knowledgebase and select the relevant printer from the list.
Select the HC 100 from the list.
The Knowledge Base is a resource on the Zebra website containing detailed technical information about all the Zebra products. These resources are freely available and can be accessed by anyone.
Zebra Confidential
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Part 3: Technical Support – KnowledgeBase
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
We now have a list of resources for this printer. As you can see there are a large number of resources here. To narrow down the search we can select the category which is relevant to our problem.
Select ‘Networking and Connectivity’ under the heading Categories.
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
We now have a list of resources for this printer. As you can see there are a large number of resources here. To narrow down the search we can select the category which is relevant to our problem.
Select ‘Networking and Connectivity’ under the heading Categories.
Zebra Confidential
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Part 3: Technical Support – KnowledgeBase
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
We now have a more concise list which is relevant to our search topic, so it should be easier to pick out our solution.
Select ‘HC 100 Wireless Signal Indicator’ under the heading Solutions.
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
We now have a more concise list which is relevant to our search topic, so it should be easier to pick out our solution.
Select ‘HC 100 Wireless Signal Indicator’ under the heading Solutions.
Zebra Confidential
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Part 3: Technical Support – KnowledgeBase
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
Select ‘HC100 Wireless Signal Indicator’ under the heading Fact.
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
Select ‘HC100 Wireless Signal Indicator’ under the heading Fact.
Zebra Confidential
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Part 3: Technical Support – KnowledgeBase
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
You can now see that the amber light shows that the HC 100 is associated with the network with weak signal strength.
Say for example we are using a HC 100 and the Wireless signal indicator is amber.
You can now see that the amber light shows that the HC 100 is associated with the network with weak signal strength.
Zebra Confidential
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You need to request an account to be able to send technical support queries directly to Zebra on-line.
To create an iSupport case you first need to log in to (http://www.zebra.com/techrequest).
You need to request an account to be able to send technical support queries directly to Zebra on-line.
To create an iSupport case you first need to log in to (http://www.zebra.com/techrequest).
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Part 3: Technical Support – iSupport
If you are unable to find a solution to a technical problem using any of the three previous methods then you can use iSupport case logging to give you a direct answer to your specific technical problem.
Zebra Confidential
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Part 3: Technical Support – iSupport
From here you can create a case and wait for an answer.
Zebra aims to respond within 48 hours, so if you can wait for a reply this is a good way to send in your questions. If not, pick up the phone and call us at +44 (0) 1628 55 6000 and ask for technical support!
From here you can create a case and wait for an answer.
Zebra aims to respond within 48 hours, so if you can wait for a reply this is a good way to send in your questions. If not, pick up the phone and call us at +44 (0) 1628 55 6000 and ask for technical support!
Zebra Confidential
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The right asset. In the right place. At the right time.
Mobile ZASP Certification Training
RW Series Mobiles
Zebra Confidential 34
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Overview: Zebra Printer Range
Zebra Confidential 35
Mobile: including RW 420, QL Series, MZ Series& Cameo for legacy
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The right asset. In the right place. At the right time.
RW SERIES
Repair Workshop
Zebra Confidential 36
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The right asset. In the right place. At the right time.
Mobile ZASP Certification Training
QL Plus Series Mobiles
Zebra Confidential 37
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Overview: Zebra Printer Range
Zebra Confidential 38
Mobile: including RW 420, QL Series, MZ Series& Cameo for legacy
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The right asset. In the right place. At the right time.
QL Plus SERIES
Repair Workshop
Zebra Confidential 39
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The right asset. In the right place. At the right time.
Mobile ZASP Training & Certification
Unit Test Software
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Unit Test
Unit test is software which is used with the QL and RW range of mobile printers and is used to do the following:
Test and calibrate all the sensors of the printer. This includes the bar sensor, gap sensor, peel sensor, media width sensor and head open sensor.
Test the communication ports of the printer. This includes the serial port and the USB port.
Test the LCD and keypad. Test the print quality of the printer and the printhead. Unit test also sets and verifies the serial number of the printer and sets
all the other parameters of the printer. Unit test is an essential piece of software when replacing the MLB of a
printer.
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Unit Test
Please ensure you have all of the following for this training:
Latest version of Unit test downloaded and installed. A QL printer with a fully charged battery. (Preferably a QL420+) Printed instructions. Grey & white calibration swatches. (P/N: AA15417-1 & AA15417-2)
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Unit Test
Media width sense test fixtures. (P/N: AF16661-1, AF16661-2, AF16661-3 & AF16661-4)
Serial and USB cables. (P/N: BL11757-001 & AT17010-1)
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Unit Test
Connect the serial cable to the serial port (com1) of the computer. Connect the USB cable to the USB port of the computer.
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Unit Test
Ensure there are no Zebra printer drivers loaded in windows as this may prevent unit test from communicating with the printer. If any Zebra printer drivers are loaded please delete them.
Also make sure there are no other applications running which use the serial com ports as this may also prevent unit test from communicating with the printer.
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Unit Test
Load media into the printer and print a configuration label by pressing and holding the feed button then press and release the power button and keep the feed button pressed. When printing starts release the feed button.
Connect the serial cable to the serial port of the printer. Check the baud rate of the printer on the configuration label.
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Unit Test
Run unit test. Click on options and then baud rate and set the printer baud rate to the
same the baud rate printed on the configuration label. In this example the baud rate of the printer is 19200 bps. Then click on ok.
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Unit Test
Click on options and then ports and check the Printer Port is set to Com1. Then click on ok.
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Unit Test
In this example we will be testing a QL420 printer using unit test. Select Unit Test (QL Series) by clicking on option 4.
A window will then appear asking to check the printer is connected, click on ok.
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Unit Test
Type in your name and then click on Ok.
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Unit Test
Scan or type in the serial number of the printer.
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Unit Test
The serial number and CSD/PCC number can be found on the back of the printer.
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Unit Test
Scan or type in the CSD number and then click on continue. A window showing the entered CSD number will then appear. Click on Ok.
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Unit Test
Unit test will automatically set the default printer settings based on the CSD number that was entered. Ensure the options are correct then click on Continue.
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The Media Sensor Test calibrates the media width sensor of the printer. Remove the media and bring end-caps to rest position as shown. Then click on Test.
Unit Test
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Unit Test
When prompted insert AF16661-2 (2” media width sense fixture) into the printer as shown and click on Ok.
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Unit Test
Then when prompted remove AF16661-2 and place AF16661-4 (4” media width sense fixture) into the printer as shown. Then click on Ok.
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Unit Test
After a short time unit test will show the Media sense reading. Click on Ok.
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Unit Test
Unit test should then show Pass calibration. Click on Ok. If unit test fails calibration then the media width sensor may be faulty.
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Unit Test
Bar Sensor Calibration calibrates the bar sensor of the printer.
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Unit Test
Insert the grey test swatch (p/n AA15417-1) as shown below and close the media cover and latch. Then click on Test.
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Unit Test
Unit test will then calibrate the bar sensor. Once the calibration process has completed click on ok to verify calibration.
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Unit Test
When calibration has been verified remove the swatch from the printer. Then click on ok to continue. If calibration fails the bar sensor may be faulty.
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Unit Test
Peeler Sensor Calibration calibrates the peel sensor of the printer.
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Unit Test
Close media cover and latch (no media loaded at this point). Stand printer on end (as shown below) Slightly insert the grey test swatch above the peel bar and below the
tear bar (and peel sensor) as shown below. The swatch will push approx 2mm into the media exit slot. Then click on test.
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Unit Test
Unit test will then calibrate the peel sensor. Once the calibration process has completed click on ok to verify calibration.
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Unit Test
When calibration has been verified remove the swatch from the printer. Then click on ok to continue. If calibration fails the peel sensor may be faulty.
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Unit Test
Gap Sensor Calibration calibrates the gap sensor of the printer.
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Unit Test
Insert the white test swatch (p/n AA15417-2) as shown below and close the media cover and latch. Then click on Test.
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Unit Test
Unit test will then calibrate the gap sensor. Once the calibration process has completed click on ok to verify calibration.
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Unit Test
When calibration has been verified remove the swatch from the printer and load gap media as shown below. Close the media cover and latch. Then click on ok to continue. If calibration fails the gap sensor may be faulty.
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Unit Test
Test labels will then be printed. If the labels have been printed correctly click on ok.
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Unit Test
Peeler sensor test will test the operation of the printer in peel mode Open the latch and open the peeler bar of the printer as shown below.
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Unit Test
Make sure only a small part of the backing is loaded inside the printer and then close the latch leaving the backing under then peeler bar as shown below. When the latch is closed the printer may feed to the start of the next label.
Stand printer on end and click on continue.
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Unit Test
Unit test will then printer test labels. When the first label has printed the second label will not be printed until
the first label has been removed. Repeat this for the second and third label. Once the test has been completed click yes.
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Unit Test
This test will determine if the unit has an issue printing on tag stock. Load tag media (or bar media) into the printer and click continue.
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Unit Test
After the printer has printed the first label scan the barcode of the label and the printer will then print the next label. Repeat this for the second and third label.
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Unit Test
After the third label has been printed and scanned click on continue. If continue is not pressed within approx 30 seconds unit test will time
out and will only give the option to exit.
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Unit Test
Non S-Series test verifies that the compatibility switch is set to the normal position. Click on next to start the test.
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Unit Test
After the test the printer will feed a label. Click next to continue. If the test fails check SW1 of the MLB is set to the correct position.
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Unit Test
Open the printhead latch, ensure the beeper sounds and the media cover open icon is displayed on the LCD. Close the latch and unit test will proceed to the next screen. This test is time critical and each step must be performed within 10 seconds.
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Unit Test
Unit test will automatically verify all the unit parameters to ensure they are set to the proper value. After verification the software will automatically move to the next screen.
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Unit Test
Soft Power-down test will then be performed. Wait for the printer to power on and then click ok. Unit test will then proceed to the next screen.
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Unit Test
Power ON/OFF key test will test the on/off key functions correctly. Press the on/off key to power on the printer.
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Unit Test
Press the on/off to power off the printer. Then click on ok.
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Unit Test
USB port test tests the usb port. Disconnect the serial cable and connect the usb cable.
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Unit Test
When the Found New Hardware window appears click on cancel. Then click start on unit test.
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Unit Test
Test labels will then be printed via the usb port. Disconnect the usb cable and reconnect the serial cable. Click continue.
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Unit Test
Display test tests that the LCD is functioning correctly. Click on ok.
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Unit Test
The LCD should be filled with black boxes as shown below. Click ok to continue.
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Unit Test
Next click on continue.
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Unit Test
The LCD will then display a number. Type the number on the display in the box and click continue.
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Unit Test
Click on ok to continue.
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Unit Test
Click on continue.
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Unit Test
Unit test will prompt you to select whether or not a Life Test is to be performed. Click on yes.
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Unit Test
A label will then be printed to verify the printer has passed testing. Make sure a fully charged battery is installed then click on continue.
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Unit Test
A pre-defined number of life test patterns to exercise the printer and determine if the battery under test is maintaining a proper charge.
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Unit Test
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Testing of the printer is now complete
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The right asset. In the right place. At the right time.
Questions?
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The right asset. In the right place. At the right time.
Mobile ZASP Certification Training
MZ Series Mobiles
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Overview: Zebra Printer Range
Zebra Confidential 101
Mobile: including RW 420, QL Series, MZ Series& Cameo for legacy
Virtual Tour
MZ-Series
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The right asset. In the right place. At the right time.
MZ Series
Repair Workshop
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The right asset. In the right place. At the right time.
Label Vista 3.50
Installation Workshop
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The right asset. In the right place. At the right time.
ZebraDesignerPro
Installation Workshop
Zebra Confidential 104
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The right asset. In the right place. At the right time. 1051054/
Course Review / Q &A