the pts advantage

23
06/07/22 1 The pTs Advantage The pTs Advantage Your Logo Here Pittsburgh Pittsburgh Tubular Tubular Shafting Inc Shafting Inc

Upload: rgw-sales-canada

Post on 21-Jan-2015

130 views

Category:

Technology


0 download

DESCRIPTION

Check out Pittsburgh Tubular Shafting unique ability to move metal tubes

TRANSCRIPT

Page 1: The PTS advantage

04/10/23 1

The pTs AdvantageThe pTs Advantage

Your Logo Here

Pittsburgh Tubular Pittsburgh Tubular Shafting IncShafting Inc

Pittsburgh Tubular Pittsburgh Tubular Shafting IncShafting Inc

Page 2: The PTS advantage

04/10/23 2

About PTSAbout PTS

• Pittsburgh Tubular Shafting, Inc. ("PTS") Pittsburgh Tubular Shafting, Inc. ("PTS") designs, manufactures, and engages in research designs, manufactures, and engages in research and development projects relating to tubular and development projects relating to tubular products. products.

• PTS holds a patent on its tubular fan shaft PTS holds a patent on its tubular fan shaft product supplied to the HVAC industry and product supplied to the HVAC industry and has gained a position in the tubular roll market has gained a position in the tubular roll market with an innovative single piece roll used in the with an innovative single piece roll used in the agricultural, glass, board and papers, furnace, agricultural, glass, board and papers, furnace, textile, printing, and specialty machine textile, printing, and specialty machine industries. industries.

Page 3: The PTS advantage

04/10/23 3

About PTSAbout PTS

• Pittsburgh Tubular Shafting also designs and Pittsburgh Tubular Shafting also designs and manufactures original equipment components manufactures original equipment components for the automotive (truck) industry for both on for the automotive (truck) industry for both on and off highway manufacturers and holds a and off highway manufacturers and holds a patent on a telescoping steering column. patent on a telescoping steering column.

• The PTS approach is to design and The PTS approach is to design and manufacture tubular parts to a near net shape, manufacture tubular parts to a near net shape, including the finishing to the net shape including the finishing to the net shape required.required.

Page 4: The PTS advantage

04/10/23 4

Design FeaturesDesign Features

• PTS has developed extensive data PTS has developed extensive data relative to the forging or swaging relative to the forging or swaging of journals integral to the tube, of journals integral to the tube, used as the shaft or roll body.used as the shaft or roll body.

• Micrographic analysts and Micrographic analysts and destructive testing have validated destructive testing have validated strength increased in the forged end strength increased in the forged end section resulting in dramatic grain section resulting in dramatic grain refinement of the steel structure refinement of the steel structure affording greater toughness affording greater toughness characteristics typical of the characteristics typical of the forging processforging process

• X-ray defraction analysis records X-ray defraction analysis records no residual stresses for the PTS no residual stresses for the PTS process which aids holding close process which aids holding close tolerances during the further tolerances during the further processing of PTS shafting.processing of PTS shafting.

Page 5: The PTS advantage

04/10/23 5

Design FeaturesDesign Features

• Complete metallurgical Complete metallurgical data regarding the data regarding the integrity of the process integrity of the process and product is available and product is available on request by an on request by an authorized customer authorized customer representative that representative that guarantees to review the guarantees to review the data in the best interest of data in the best interest of PTS PTS

Page 6: The PTS advantage

04/10/23 6

OverviewOverview

• Shafts made using our one piece rotary Shafts made using our one piece rotary forged tubular design eliminate costly weldsforged tubular design eliminate costly welds

• Excessive machining is reduced Excessive machining is reduced • Excess weight is greatly reduced.Excess weight is greatly reduced.• 25 Degree shafts25 Degree shafts• 60 Degree shafts60 Degree shafts• Upset ShaftsUpset Shafts

Page 7: The PTS advantage

04/10/23 7

Benefits For You Benefits For You

• Eliminate difficult alignment of multiple bearings on solid Eliminate difficult alignment of multiple bearings on solid shafting. shafting.

• Eliminate exposure of bearings to wet air streams that Eliminate exposure of bearings to wet air streams that result in subsequent fan shaft failure. result in subsequent fan shaft failure.

• Eliminate the high cost of solid shafting and multiple drive Eliminate the high cost of solid shafting and multiple drive and bearing arrangements. and bearing arrangements.

• Eliminate internal structural support members that hinder Eliminate internal structural support members that hinder correct air flow patterns and are costly to fabricate and correct air flow patterns and are costly to fabricate and install. install.

• Eliminate multiple stocking of fans with various bore Eliminate multiple stocking of fans with various bore sizes. sizes.

Page 8: The PTS advantage

04/10/23 8

Features & BenefitsFeatures & Benefits

• No weld to fatigue and No weld to fatigue and break.break.

• Less labor to Less labor to manufacture a cost manufacture a cost saving to you our saving to you our customer.customer.

Page 9: The PTS advantage

04/10/23 9

Why Pittsburgh Tubular Shafting? Why Pittsburgh Tubular Shafting?

• 1st with the quality that the 1st with the quality that the shafting industry demands shafting industry demands

• Integral swaged journal design Integral swaged journal design • Extra heavy journal on the Extra heavy journal on the

drive end to assure maximum drive end to assure maximum torsional strength torsional strength

• Practical tolerances Practical tolerances • Balanced to perform Balanced to perform • Compensation for static-kinetic Compensation for static-kinetic

and and 2 plane dynamic unbalance are 2 plane dynamic unbalance are standard PTS design standard PTS design

Page 10: The PTS advantage

04/10/23 10

Why Pittsburgh Tubular Shafting?Why Pittsburgh Tubular Shafting?

• Insures straight thru-production Insures straight thru-production • All balance weights are applied internally All balance weights are applied internally • No obstructions to slow assembly No obstructions to slow assembly • Exclusive "Rigitized" shaft design Exclusive "Rigitized" shaft design • The standard PTS shaft is injected with near weightless The standard PTS shaft is injected with near weightless

urethane foam, forming a solid core. urethane foam, forming a solid core. • This foamed in place urethane dampens the resonant This foamed in place urethane dampens the resonant

frequency of the PTS's shaft increasing its natural frequency of the PTS's shaft increasing its natural frequency or critical speed up to 20% — a safety factor for frequency or critical speed up to 20% — a safety factor for your equipment design. your equipment design.

• Suitable for temperatures to 350°F Suitable for temperatures to 350°F

Page 11: The PTS advantage

04/10/23 11

Rigitizing Fan ShaftsRigitizing Fan Shafts

About "Rigitizing" About "Rigitizing"

• PTS makes no guarantees as to the PTS makes no guarantees as to the value of 'Rigitizing' relative to value of 'Rigitizing' relative to increasing the critical speed of any increasing the critical speed of any shaft but suggests the process as a shaft but suggests the process as a 'safety factor' since it is not used in 'safety factor' since it is not used in the formulation for selections. the formulation for selections.

• Testing done to date reveals little Testing done to date reveals little difference on small diameter difference on small diameter shafting but increases in value, as shafting but increases in value, as the diameter and length increase. It the diameter and length increase. It also varies with the wall thickness also varies with the wall thickness of the part and the material.of the part and the material.

Page 12: The PTS advantage

04/10/23 12

Fan Dimensions and SpecificationsFan Dimensions and Specifications

See Website at WWW.ptsco.com for dimensions

Page 13: The PTS advantage

04/10/23 13

Fan Shaft OptionsFan Shaft Options

CoatingsRubber vulcanized coating to your specifications or 20-30 mil elastomeric polyurethane. Other specialized coatings or finishes: Shot or grit blasted finish Zinc plating Cadmium plating Chrome - nickel chrome Finishes - any spray coating hydraulically applied - primers - rubberized epoxies - enamels - cold galvanized spray

GrindingCenterless ground to close tolerances

Page 14: The PTS advantage

04/10/23 14

Fan Shaft OptionsFan Shaft Options

AlloysAluminum - Copper - Stainless & Alloy Steel grades available.

Welding OptionsOverlay - Attachments - Stainless - Complete fixtured automatic set-ups - Repair capabilities on worn shafting or rolls.

Page 15: The PTS advantage

04/10/23 15

Fan Shaft OptionsFan Shaft Options

Higher Strengths or Hardness - case heat treatment on std. C1020 grade or an alloy overlay prior to forging affords higher hardness and strength wall tube, etc.

Repair CapabilitiesRepairs to most any type alloy or size of worn shafting or furnace conveyor rolls including weld overlay, replacement parts, remachining, straightening and dynamic balancing.

Page 16: The PTS advantage

04/10/23 16

SINGLE PIECE ROTARY SINGLE PIECE ROTARY FORGED DESIGN FORGED DESIGN

Pittsburgh Tubular Shafting has achieved a technology leadership position with its hollow drive shaft line

                                                                                      

                          

Page 17: The PTS advantage

04/10/23 17

SINGLE PIECE ROTARY SINGLE PIECE ROTARY FORGED DESIGN FORGED DESIGN

Page 18: The PTS advantage

04/10/23 18

SWAGING - Tube Swaging SWAGING - Tube Swaging

Swaging is a process that is used to reduce or increase the diameter of tubes. A swaged piece created by placing the tube inside a die that applies compressive force by hammering radially.                             

Page 19: The PTS advantage

04/10/23 19

SWAGING - Tube SwagingSWAGING - Tube Swaging

Swaging can be further expanded by placing a mandrel inside the tube and applying radial compressive forces on the outer diameter. Thus, through the swage process, the inner tube diameter can be a different shape, for example a hexagon, and the outer is still circular.

Page 20: The PTS advantage

04/10/23 20

CUSTOM END FORMINGCUSTOM END FORMING

• End Milling - Metric or End Milling - Metric or Imperial Slots to ASTM or DIN Imperial Slots to ASTM or DIN standards standards

• Key slotting - Metric or Key slotting - Metric or Imperial Slots to ASTM or DIN Imperial Slots to ASTM or DIN standards standards

• Round to Square Round to Square • Square to Round Square to Round • Thru Holes Thru Holes • Center Holes Center Holes • Internal threads Internal threads • External Threads External Threads • Splines Splines

Page 21: The PTS advantage

04/10/23 21

CUSTOM END FORMINGCUSTOM END FORMING

• We also offer other We also offer other shapes on ends as a shapes on ends as a special request special request

Page 22: The PTS advantage

04/10/23 22

Our Specialty!Our Specialty!

• On-Time DeliveryOn-Time Delivery • No minimum quantity No minimum quantity

for fast shipment.for fast shipment. • Breakdown service on Breakdown service on

single shaft orders.single shaft orders. • P.T.S. offers P.T.S. offers

computerized shaft computerized shaft selections.selections.

Page 23: The PTS advantage

04/10/23 23

Contact UsContact Us

• WWW.ptsco.comWWW.ptsco.com• Represented in Represented in

Ontario by RGW Ontario by RGW Sales CanadaSales Canada

• phone 905-296-2039 phone 905-296-2039 cell 289-339-3644cell 289-339-3644

• www.rgwsalescanada.www.rgwsalescanada.comcom