the problem: the solution: heat exchangers

FLUOROPOLYMER PRODUCTS

The Competitive Summary:Our Fluoropolymer material solves the typical problems which plague heat exchange equipment used in the Chemical Processing Industry. In demanding chemical processing applications, operational performance and overall life expectancy of AMETEK’s heat exchangers are not compromised by these problems. AMETEK’s superior performance and lead time advantage are summarized below.

No Fouling

No Scaling

No Thermal Shock

No Differential Expansion

No Corrosion

Typical Availability

Fluoropolymer 4 4 4 4 46-8

weeksTitanium 6 6 4 4 6 18-20 wks

Zirconium 6 6 4 4 6 22-24 wks

Tantalum 6 6 4 4 6 30-32 wks

Hastalloy 6 6 4 4 6 18-20 wks

Graphite 6 6 6 6 4 12-14 wks

Glass 6 6 6 6 4 14-16 wks

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30-Series 10 Inch Shell-and-Tube (top), and PV-4 Series 3 Inch Shell-and-Tube (bottom) Heat Exchangers

provide the user with increased productivity, effi-ciency, value-in-use through savings in plant mainte-nance, and extended heat exchanger service life. All units feature our proven, unique honeycomb struc-ture which provides a lightweight, compact bundle design. The material is inert to nearly all chemicals, and affords heat exchanger versatility in plants with multiple corrosive streams. Fluoropolymer Heat ex-changers are backed by AMETEK’s excellent quality, service, and support.

AMETEK Fluoropolymer Shell and Tube Heat Ex-changers are part of AMETEK’s full product line of Fluoropolymer Heat Exchangers. A wide variety of capacities and sizes are available to meet virtually any type of process heat transfer requirement. AMETEK also provides coil configurations and spe-cialty heat exchangers to meet the needs of custom applications.

The Problem:Equipment and process issues arise when heat-ing and cooling highly corrosive fluids such as Sulfuric, Nitric, Hydrochloric Acids, Hydrofluoric Acids, and bases such as Liquid Caustic. Most materials used in heat exchangers are affected by changes in temperature, concentration, or pH of the corrosive stream. This leads to fouling, scaling, and premature failure of both metal and graphite heat exchangers.

The Solution:AMETEK Fluoropolymer Shell and Tube Heat Exchangers provide the ideal solution for heat exchange in processing corrosive liquids. Our Heat Exchangers provide unmatched resistance to corrosion, thermal/mechanical shock, and differential expansion. The original heat trans-fer efficiency of the exchanger is preserved by minimizing external fouling and internal scaling without surface passivation.

The Fluoropolymer Advantage:AMETEK has been the original and the leading manufacturer of Fluoropolymer Shell and Tube Heat Exchangers for over 50 years. Our exten-sive, global experience in the Chemical Process-ing Industry allows us to provide customers with the experience and expertise needed to meet the ever-changing challenges in this competitive market.

AMETEK Fluoropolymer Heat Exchangers

APPLICATION GUIDE: PRODUCTION & PROCESSING OF ACIDS & BASES

Customer Service: +1 570-645-6917 Toll Free: 1 800-441-7777

www.ametekfpp.com [email protected]

Mountain States Engineering and Controls | 303-232-4100 | www.mnteng.com


The Application:The Pickling Process cleans and prepares the surface of steel and other metal products for subsequent operations such as cold rolling, plating and galvanizing. Scale, rust, stains, and other impurities are removed through the use of acidic solutions, including Sulfuric, Hydro-chloric, Nitric and Hydrofluoric Acids.

The Problem:The highly corrosive solutions, wide thermal swings and mechanical shocks cause heat ex-changers to fail prematurely and foul often. Met-al heat exchangers are susceptible to corrosion and will experience a reduction in heat transfer capabilities due to scaling and fouling. Graphite heat exchangers exhibit poor resistance to both fouling and thermal/mechanical shock.

The Solution:AMETEK Fluoropolymer Heat Exchangers provide the ideal solution for heat exchange needs for Metal Pickling operations. Our Heat Exchangers provide unmatched resistance to corrosion, thermal/mechanical shock, and dif-ferential expansion. The original heat transfer efficiency of the exchanger is preserved by minimizing external fouling and internal scaling without surface passivation.

APPLICATION GUIDE: METAL PICKLING

The Fluoropolymer Advantage:AMETEK has been the original and the leading manufacturer of Fluoropolymer Heat Exchangers for over 50 years. Our extensive, global experience in the Pickling Industry allows us to provide customers with experience and expertise needed to meet the ever-changing challenges in this competitive mar-ket. AMETEK Fluoropolymer Heat Exchangers also offer increased productivity, efficiency, contamina-tion reduction, value-in-use through savings in plant maintenance, and improved heat exchanger service life. All units feature our proven, unique honeycomb structure, which is inert to virtually all types of chem-icals and provides a lightweight, compact bundle design. Fluoropolymer Heat exchangers are backed by AMETEK’s excellent quality, service, and support.

Printed in the U.S.A. ©2017, by AMETEK, Inc. All rights reserved PDF9/17(040076)

The Competitive Summary:Our Fluoropolymer material solves the typical problems which plague heat exchange equipment used in the Metal Pickling Industry. In demanding pickling applications, operational performance and overall life expectancy of AMETEK’s heat exchangers are not compromised by these problems. AMETEK’s superior performance and lead time advantage are summarized below.

No Fouling

No Scaling

No Thermal Shock

No Differential Expansion

No Corrosion





Tantalum 6 6 4 4 6 30-32 wks


Graphite 6 6 6 6 4 12-14 wks

Glass 6 6 6 6 4 14-16 wks





The Competitive Summary:Our Fluoropolymer material solves the typical problems which plague heat exchange equipment used in the Surface Finishing Industry. In demanding finishing applications, operational performance and overall life expectancy of AMETEK’s heat exchangers are not compromised by these problems. AMETEK’s superior performance and lead time advantage are summarized below.

No Fouling

No Scaling

No Corrosion

No Fire Hazard

Cooling Capability





Tantalum 6 6 6 4 4 10-12 wks


Electric Heaters 6 4 6 6 6 1-2 wks


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The Fluoropolymer Advantage:AMETEK is the original, and has been the leading manufacturer of Fluoropolymer Heat Exchangers for over 50 years. Our extensive, global experience in the Surface Finishing Industry allows us to provide customers with experience and expertise needed to meet the ever-changing challenges in this competi-tive market. AMETEK Fluoropolymer Heat Exchang-ers also offer increased productivity, efficiency, contamination reduction, value-in-use through savings in plant maintenance, and improved heat exchanger service life. All units feature our proven, unique honeycomb structure, which is inert to virtu-ally all types of chemicals and provides a lightweight, compact bundle design. Fluoropolymer Immersion Style Supercoils are backed by AMETEK’s excellent quality, service, and support.

The Application:The Surface Finishing Industry conducts Plating, Coating and other Chemical & Electro-Chemical processes, which improve the surface appearance and resistance to wear, abrasion and corrosion for many types of materials.

The Problem:Maintaining an optimal bath temperature in these processes is crucial. The chemical baths used in this industry are designed to chemically attack metals. Heat exchangers made of metal will corrode and experience a reduction in heat transfer capabilities due to scaling and fouling, leading to higher maintenance cost and shorter service life. Electric immersion heaters have higher operating costs, can cause fires and do not have the ability to cool.

The Solution:AMETEK Fluoropolymer Immersion Style Heat Exchangers, known as Supercoils, provide the ideal solution for heat exchange needs in Surface Finishing operations. If desired, heat-ing, cooling, and/or maintaining temperature of a bath can be achieved with a single Supercoil. Supercoils provide unmatched resistance to corrosion in a wide variety of bath composi-tions. The original heat transfer efficiency of the exchanger is preserved by minimizing external fouling and internal scaling. Supercoils can be made with FEP, PFA, or our proprietary “Q” res-ins. “Q” provides twice the heat transfer rate and enables the overall length of the Supercoil to be decreased to fit smaller finishing tanks.

APPLICATION GUIDE: SURFACE FINISHING INDUSTRY

“Q” Supercoil


I M M E R S I O N C O I L S

FLUOROPOLYMER PRODUCTS Customer Service: +1 570-645-6917 Toll Free: 1 800-441-7777www.ametekfpp.com • [email protected]

AMETEK Minicoil Heat Exchangers made with fluorocarbon resins are used primarily in small metal finishing baths where corrosion is often a problem. The chemically inert, well-known nonstick characteristics of fluoropolymers resist corrosion and fouling, and minimize scale buildup. The inherently high electrical resistance also helps prevent short circuits and stray currents in the plating baths.

AMETEK offers 12 Minicoil Heat Exchanger models designed specifically for plating bath applications.

Q-Series Minicoil

Minicoil FEP and Q-Series Heat Exchangers

Minicoils

Nominal Size (in)

Tubes per UnitTube O.S. Diameter

Tube Wall Thickness

12 1 or 2 0.25 in (6.4 mm)

0.025 in (0.64 mm)

15 and 18 3 or 4 0.312 in (7.9 mm)

0.025 in (0.64 mm)

Operating Limits

Heat Transfer Area

Size (in)Number of

TubesArea FT2 Area M2

12 1 2.1 0.195

12 2 4.2 0.39

15 3 4.5 0.42

15 4 6.0 0.56

18 3 7.5 0.70

18 4 10.0 0.93

Model NumberEXAMPLE: 12 F 1

12

NOMINAL FRAME SIZE (actual width is 1/2" less)

12 inches

15 inches

18 inches

F TUBING MATERIAL

F = FEP

Q = Q-Tubing

P = PFA

1NUMBER OF TUBES PER UNIT

1 OR 2 = 12 inch models

3 OR 4 = 15 and 18 inch models

NOTE: Standard Frame for 12 inch is PTFE plate. Standard Frame for 15 and 18 inch is CPVC for FEP tubing, and PP for Q-Tubing.

Maximum Temperature, OF

Maximum Temperature, OC

Max

imum

Pre

ssur

e, k

Pa

INTERNAL PRESSUREOF TUBING

Max

imum

Pre

ssur

e, p

sig


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42 MOUNTAIN AVENUENESQUEHONING, PENNSYLVANIA, 18240-2201 U.S.A.TEL: +1 570-645-6917 • 800-441-7777 (U.S. and Canada only) FAX: +1 570-645-6950www.ametekfpp.comE-mail: [email protected]

Adequate ventilation should be used where fluoropolymers are heated during tube repairs. Flu-like symptoms may occur from exposure to vapors evolved from fluoropolymers at very high temperatures, up to 800OF or from smoking materials that contain particles of fluoropolymers. Symptoms pass within 48 hours and are the only adverse effects observed in humans to date. Unheated fluoropolymers are essentially inert and are nonirritating to the skin.

This information set forth herein is furnished free of charge and is based on technical data which AMETEK believes to be reliable. It is intended for use by persons having technical skill and at their own discretion and risk. Since conditions of use are outside our control, we make no warranties, express or implied, and assume no liability in connection with your use of this information. Nothing herein is to be taken as a license to operate under or a recommendation to infringe any patents.

Fluoropolymer resins are generally considered inert to most chemicals. Under certain conditions of pressure and temperature, or combinations of chemicals, fluoropolymer tubing should not be used. Please contact AMETEK for discussion of your specific process to be certain that our products are appropriate for your intended use.

Dimensions

NOTE: Unit should be mounted 1 inch (25 mm) off the tank bottom.

Tube Pressure Drop

0.25(6.35)

0.625(15.9)

1 TUBE OR1.81

(46.0)2 TUBES

72" ±3"STRAIGHT

LENGTH OFTUBE

5/16 IN.STAINLESS

STEELCONNECTOR

15.00(381.0)

H

W 2.50(63.5)

Ø 1/2 IN.

HANGER

RIVET

SUPPORTPLATE

CROSSBARS RIVETED TO

PLATE

HOLES IN PLATE

10.75(273.1)

1/4 IN. STAINLESS STEEL CONNECTOR

0.25(6.35)

15.63(397.0)

12.00(304.8)

11.5(292.1)

72" ±3" STRAIGHTLENGTH OF TUBE

INLETS OUTLETS

INLET OUTLET

15 AND 18 INCH MODELS 12 INCH MODELS

IN(MM)

12 inch models

18 inch models

15 inch models

Flow/Tube/M3/HR

Flow Rate per Tube GPM

Pre

ssur

e D

rop

psi

Pre

ssur

e D

rop

kP

a


FEP and PFA Series coils are considered inert to corrosive chemicals. Contact an AMETEK representative for chemical resistance data on your specific application. Q-Series heat exchangers are inert to most corrosive chemicals except for certain concentrated hot, oxidizing acids.


www.ametekfpp.com • [email protected] Customer Service: +1 570-645-6917 Toll Free: 1 800-441-7777


AMETEK Supercoil Heat Exchangers are high efficiency immersion coils designed for heating and cooling a wide range of metal finishing solutions. Applications include: electroplating, electroforming and electroless plating baths; acidic and alkaline solutions for etching, chemical milling, anodizing, cleaning, stripping, electropo-lishing and other similar operations. The well-known non-stick characteristics of fluoropolymer resins resist corrosion and fouling, and its high electrical resistance minimizes the effects of stray currents in electroplating tanks.

Supercoils are available in FEP and PFA as well as in proprietary Q-Series tubing formulations. Q-Series coils are made using a special fluoro-carbon compound that significantly improves thermal efficiency and increases temperature and pressure capabilities. Q-Series Supercoils are ideal for most metal finishing operations, particu-larly those involving electroless nickel and copper plating.

Supercoil Model 280 (right)

and Ultrahigh Purity (UHP)

Model 168 (below)

Supercoil Models 100, 168, 280 FEP, PFA and Q-Series

SpecificationsDescription Spec

Tube Outside Diameter 0.10 inch (2.54 mm)

Tube Wall Thickness 0.01 inch (.254 mm)

Average Heat Transfer Coefficient Q

80 to 120 BTU/Hr.-ft.2-ºF (454 to 682 watts/m2-ºK)

Average Heat Transfer Coefficient FEP

40 to 60 BTU/Hr.-ft.2-ºF (227 to 341 watts/m2-ºK)

Operating Limits

PRESSURE IN TUBING



Max

imum

Pre

ssur

e, p

sig

Max

imum

Pre

ssur

e, k

Pa

FEP, PFA, and Q Supercoils with “T” Ends

FEP and PFA Supercoils with “S” Ends

Q Supercoils with “S” Ends

Model NumberEXAMPLE: Q M 280 N S M 4 8

Q RESIN TYPE

P = PFA

Q = PFA/Graphite

(blank) = FEP

M SUPERCOIL

280 MODEL NUMBER

100168280

N SPACERSN = Polypropylene

(blank) = CPVC

S END CONNECTIONS

S = Stainless Steel

T = PTFE

W = Welded

M END THREADSM = Metric

(blank) = NPT

4 GENERATION

8 NOMINAL LENGTH (ft.)


© 2017, by AMETEK, Inc. All rights reserved.617PDF (040084)






Dimensions – Model 168 Supercoil

LENGTHMEASUREDAT CENTER

LINE OF COIL

Supercoil Model 168 with 3-bundles of braid; other designs include Model 100 with 2 bundles and Model 280 with 5 bundles. Models 100 and 168 use 1 inch NPT pipe threads. Model 280 uses 1-1/2 inch NPT pipe threads. Steel ends and welded ends (shown above) are male pipe, PTFE ends (on reverse) are female threads. Metric equivalents are available.

Special hardware designed for electroless nickel plating “N” coils available.

Guards are available for supercoils.

Contact your AMETEK sales representative for additional details about the items above or any other custom requirements.

Stainless Steel PTFE Welded End Cap End Cap End Cap

Heat Transfer Area

MODEL 100 MODEL 168 MODEL 280

AREA AREA AREA NOMINAL LENGTH*

ft2 m2 ft2 m2 ft2 m2 feet

6.5 0.6 11.0 1.0 18.3 1.7 3

9.2 0.9 15.4 1.4 25.6 2.4 4

11.8 1.1 19.8 1.8 33.0 3.1 5

14.4 1.3 24.2 2.2 40.3 3.7 6

28.6 2.7 47.6 4.4 7

33.0 3.1 54.9 5.1 8

37.4 3.5 62.3 5.8 9

41.8 3.9 69.6 6.5 10

46.2 4.3 76.9 7.1 11

50.6 4.7 84.3 7.8 12

54.9 5.1 91.6 8.5 13

59.3 5.5 98.9 9.2 14

63.7 5.9 106.2 9.9 15

68.1 6.3 113.6 10.5 16

* As measured at center line of coil

Connection Options



FLUOROPOLYMER PRODUCTS Customer Service: +1 570-645-6917 Toll Free: 1 800-441-7777


www.ametekfpp.com • [email protected]

AMETEK Reactor Coil Heat Exchangers—made with tubing of fluoropolymer fluorocarbon resin—are used for heating and cooling of corrosive fluids in a wide range of processes and applica-tions. The well-known non-stick characteristics of fluoropolymer resist corrosion and reduce fouling. AMETEK Reactor Coils are designed for immersion directly into the process vessel, and are most efficient when agitated in the process solution. During agitation, the flexing action of the coils helps reduce fouling and dislodges deposits that may have formed. This and other unique design features make the Model R500 Reactor Coil ideal for crystallizer applications.

Reactor Coil Model R500


Tubing Configuration Loose Bundle

Tube Outside Diameter .125 inch (3.175 mm)

Tube Wall Thickness .0125 inch (.3175 mm)

Length Tolerance Standard: -0, +5.0 inch (-0, +127 mm) Close: ±0.5 inch (±12.7 mm)

Average Heat Transfer Coefficent U

40-50 BTU/Hr/ft2/°F (227-284 watts/m2 -°K)

Operating Limits

160

140

120

100

80

60

40

20

0

1103

965

827

690

552

414

275

138

0 50 100 150 200 250 300

0 10 37.8 65.6 93.3 121.1 148.9

INTERNAL PRESSUREON TUBING



Max

imum

Pre

ssur

e, p

sig

Max

imum

Pre

ssur

e, k

Pa

Model NumberEXAMPLE: R 500 S M C - 4 - 12

R REACTOR COIL

500 MODEL NUMBER

S END CONNECTIONS

B = None (bundle only)

S = Stainless steel

T = TEFLON®

W = Through the wall stainless steel

M LENGTH (ft.)

C GENERATION

4 TOLERANCEC = Close

(Blank) = Standard

12 END THREADSM = Metric

(Blank) = NPT


© 2017, by AMETEK, Inc. All rights reserved.1M1117P (040022)






LENGTH FLANGE TO FLANGE6

(152.4)

5.125(130.2)REF.DIA.

2" NPT OR (50mm-11)

1

2 7

65

3

4

IN(MM)

6(152.4)

LENGTH FLANGE TO FLANGE

3.25(82.5)

MAX

4(101.6)DIA.

TANK AND MOUNTING NOZZLE BY CUSTOMER

REF. 4" 150# SOCKET TYPE FLANGE OR WELD NECK

1

2

76

5

3

411

10

89

2" NPT

IN(MM)

LENGTH FLANGE TO FLANGE

4.25(136)

2.375(60.3)

4.375(111)

1-1/2"(40mm-11)

IN(MM)

Dimensions – MODEL R500S, SC, SMC

Heat Transfer Area

LENGTH AREA

FT FT2 M 2

4 49.1 4.6

6 81.8 7.6

8 114.5 10.6

10 147.2 13.7

12 179.9 16.7

14 212.0 19.8

16 245.3 22.8

REF NO. PART NO. DESCRIPTION QTY.

1 13D5257 BUNDLE 1

2 13A706-3 END CAP—316 SS 2

3 13A1005-1 SPLIT RING—316 SS 2

4 2-339 O-RING—EPR 2

5 1/4-20x5/8 HEX HEAD BOLT—316 SS 16

6 1/4-20 HEX NUT—304 SS 16

7 13D6204-3 END CAP—316 SS 2

REF NO. PART NO. DESCRIPTION QTY.

1 13D5257 BUNDLE 1

2 13A706-3 END CAP—316 SS 2

3 13A1005-1 SPLIT RING—316 SS 2

4 2-339 O-RING—EPR 2

5 13A934 HOLD DOWN RING—C.S. 2

6 13A1003 COLLAR—VITON® 2

7 13A1006 SLEEVE—FLUOROPOLYMER 2

8 1/2-13x2 3/4 HEX HEAD BOLT—316 SS 16

9 1/2-13 HEX NUT—316 SS 16

10 13A6226 BUTTON 16

11 13D6204-3 END CAP—316 SS 2



FLUOROPOLYMER PRODUCTS Customer Service: +1 570-645-6917 Toll Free: 1 800-441-7777www.ametekfpp.com • [email protected]

• High Thermal Efficiency

• Unmatched Corrosion Resistance

• Unique Seal System

• FEP, PFA or Q Series Tubing

AMETEK Shell and Tube Heat Exchangers are available in a wide variety of capacities and sizes to meet virtually any type of process heating or cooling requirement. AMETEK Fluoropolymer Heat Exchanges are single pass, typically counter current flow designs incorporating the unmatched corrosion resistant qualities of fluoropolymer resins. Units are available with FEP, PFA and our proprietary highly conductive Q-series tubing. Most units can be supplied with shells made of Carbon Steel, Stainless Steel, PTFE lined, CPVC or a variety of materials to meet specific applica-tion requirements. Metal heat exchanger shells are ASME coded and equipped with TEMA/ANSI end nozzle connections.

S H E L L A N D T U B E H E A T E X C H A N G E R S

30-Series 10 Inch Shell-and-Tube (top), and PV-4 Series 3 Inch Shell-and-Tube (bottom) Heat Exchangers

EXAMPLE: Q 105 CT M 30-8-VE

Q TUBING

P = PFA

Q = PFA/Graphite

(blank) = FEP

105 MODEL NUMBER

CT SHELL CT = Carbon steel shell

M END CONNECTIONS

M = Metric

(blank) = ANSI

30 GENERATION

8 NOMINAL LENGTH (ft.)

V O-RING SEAL MATERIAL

V = VITON®

E = Ethylene propylene

T = Fluoropolymer encapsulated VITON®

K = KALREZ®

EENVELOPE GASKET MATERIAL

V = VITON®

E = Ethylene propylene

VITON ® and KALREZ ® are registered trademarks of the DuPont Company

Tube Side and Shell Side Pressure LimitationsOrdering Information

180

160

140

120

100

80

60

40

20

0

"Q" - tube

PFA - tube

FEP - tube

"Q" - shell

PFA - shell

FEP - shell

50 100 150 200 250 300 350 400

Maximum Temperature (°F)

Max

imum

Pre

ssur

e (p

sig

)

1241

1103

965

827

690

552

414

275

138

0

10 38 66 93 121

Maximum Temperature (°C)

Max

imum

Pre

ssur

e (k

Pa)

149 177 204


NOMINAL LENGTH (ft.)

10” SHELL 14” SHELL

MODEL 218 MODEL 525 MODEL 1000 MODEL 950

2 36 ft2 (3.3 m2) 57 ft2 (5.2 m2) 80 ft2 (7.4 m2) 102 ft2 (9.5 m2)

4 64 ft2 (5.9 m2) 102 ft2 (9.4 m2) 144 ft2 (13.4 m2) 183 ft2 (17.0 m2)

5 93 ft2 (8.6 m2) 147 ft2 (13.6 m2) 208 ft2 (19.3 m2) 264 ft2 (24.5 m2)

6 121 ft2 (11.2 m2) 192 ft2 (17.8 m2) 272 ft2 (25.3 m2) 345 ft2 (32.0 m2)

8 150 ft2 (13.9 m2) 237 ft2 (22.0 m2) 336 ft2 (31.2 m2) 425 ft2 (39.5 m2)

9 178 ft2 (16.5 m2) 283 ft2 (26.2 m2) 400 ft2 (37.2 m2) 508 ft2 (47.2 m2)

10 207 ft2 (19.2 m2) 328 ft2 (30.4 m2) 464 ft2 (43.1 m2) 589 ft2 (54.7 m2)

12 235 ft2 (21.8 m2) 373 ft2 (34.6 m2) 528 ft2 (49.1 m2) 670 ft2 (62.2 m2)

13 264 ft2 (24.5 m2) 418 ft2 (38.8 m2) 592 ft2 (55.0 m2) 750 ft2 (69.7 m2)

14 293 ft2 (27.1 m2) 463 ft2 (43.0 m2) 656 ft2 (52.5 m2) 831 ft2 (77.2 m2)

16 321 ft2 (29.8 m2) 509 ft2 (47.2 m2) 720 ft2 (66.9 m2) 914 ft2 (84.9 m2)

17 350 ft2 (32.4 m2) 554 ft2 (51.4 m2) 784 ft2 (72.9 m2) 995 ft2 (92.4 m2)

18 378 ft2 (35.1 m2) 599 ft2 (55.6 m2) 848 ft2 (78.8 m2) 1075 ft2 (99.9 m2)

21 435 ft2 (40.4 m2) 689 ft2 (64.0 m2) 976 ft2 (90.7 m2) 1237 ft2 (114.9 m2)

24 492 ft2 (45.7 m2) 780 ft2 (72.4 m2) 1104 ft2 (102.6 m2) 1400 ft2 (130.1 m2)

Heat Transfer Area – 30 Series – 10” and 14” Shell

NOMINAL LENGTH (ft.)

MODEL 105 MODEL 220 MODEL 440

3 19.4 ft2 (1.8 m2) 30.2 ft2 (2.8 m2) 43.0 ft2 (4.0 m2)

4.5 29.0 ft2 (2.7 m2) 45.3 ft2 (4.2 m2) 64.8 ft2 (6.0 m2)

6 38.7 ft2 (3.6 m2) 60.5 ft2 (5.6 m2) 86.4 ft2 (8.0 m2)

8 51.6 ft2 (4.8 m2) 80.6 ft2 (7.5 m2) 115.2 ft2 (10.7 m2)

11 71.0 ft2 (6.6 m2) 110.8 ft2 (10.3 m2) 158.3 ft2 (14.7 m2)

Heat Transfer Area– 30 Series – 4” Shell

Dimensions – 30 Series – 4” Shell

A

B

6.5(165)

1/8 27 NPTVENT PLUG

3"-150#FLANGE

CONNECTION

2"-150#FLANGE

CONNECTION

1/8 27 NPT VENT

PLUG

SPLIT RING GASKET

GASKET

SPACER

SHEATH

O-RING

LINEDHEAD

NOMINAL LENGTH (ft) A OVERALL LENGTH B NOZZLE TO NOZZLE

LENGTHUNIT WEIGHT

EMPTY WATER FILLED

3 48.0 in (1219.2 mm) 33.0 in (838.2 mm) 145 lb (65.7 kg) 160 lb (72.5 kg)

4.5 66.0 in (1676.4 mm) 51.0 in (1295.4 mm) 167 lb (75.7 kg) 182 lb (82.5 kg)




IN(MM)



9.50 (241.3)

A

B4 IN.-150#

ANSI FLANGE4 IN.-150# LINED ANSI FLANGE

19.0(482.0)

ENVELOPE LINER

TUBES LINER O-RING

CT-30 UNLINED SHELL

LT-30LINED SHELL

SPLIT RING

SPACER

END CAP

ENVELOPE LINER

TUBES LINER O-RING

SPLIT RING

SPACER

END CAP

FLANGE LINER

SHELL LINER

IN(MM)

NOMINAL LENGTH (ft)

A OVERALL LENGTH B NOZZLE TO NOZZLE LENGTH

APPROXIMATE WEIGHT

UNLINED LINED EMPTY WATER FILLED

2 57.1 in (1450 mm) 57.5 in (1460 mm) 31.4 in (797 mm) 495 lb (225 kg) 637 lb (289 kg)
















IN(MM)

13.37 (340)

A

B6"-150# ANSI

FLANGE6"-150#

LINED ANSI FLANGE

26.75(680)

CT-30 UNLINED SHELL

LT-30 LINED SHELL

SPLIT RING

SPACER

END CAP

O-RINGLINER

TUBES

ENVELOPE LINER

LINER O-RING

ENVELOPE LINER

TUBES

SHELL LINER

FLANGE LINER

SPLIT RING

SPACER

END CAP

NOMINAL LENGTH (ft)

A OVERALL LENGTH B NOZZLE TO NOZZLE LENGTH

APPROXIMATE WEIGHT

UNLINED LINED EMPTY WATER FILLED























NOMINAL LENGTH

(ft.)

MODEL 40

MODEL 80

MODEL 180

2.0 5 ft2 (0.47 m2)

7 ft2 (0.65 m2)

12 ft2 (1.09 m2)

2.5 6 ft2 (0.56 m2)

9 ft2 (0.81 m2)

15 ft2 (1.37 m2)

3.0 8 ft2 (0.72 m2)

10 ft2 (0.97 m2)

18 ft2 (1.64 m2)

3.5 9 ft2 (0.83 m2)

12 ft2 (1.13 m2)

21 ft2 (1.91 m2)

4.0 10 ft2 (0.95 m2)

14 ft2 (1.29 m2)

24 ft2 (2.19 m2)

4.5 12 ft2 (1.07 m2)

16 ft2 (1.46 m2)

27 ft2 (2.46 m2)

5.0 13 ft2 (1.19 m2)

17 ft2 (1.62 m2)

29 ft2 (2.73 m2)

5.5 14 ft2 (1.30 m2)

19 ft2 (1.78 m2)

32 ft2 (3.00 m2)

6.0 15 ft2 (1.42 m2)

21 ft2 (1.94 m2)

35 ft2 (3.28 m2)

Heat Transfer Area – PV-4 Series

Specifications

* Special order bundle configuration.

† Typical shell construction. Special material such as PP, CPVC, stainless steel or other metal alloys, and fiberglass available by special order. Custom configurations also available.

PV-4 SERIES 3" SHELL 30 SERIES 4" SHELL 30 SERIES 10" SHELL 30 SERIES 14" SHELL

Model Number 40 80 180 105 220 440 218 525 1000 900

Tube Outside Diameter.250"

(6.35mm).175"

(4.45mm).125"

(3.18mm).250"

(6.35mm).175"

(4.45mm).125"

(3.18mm).375"

(9.52mm).250"

(6.35mm).175"

(4.45mm).250"

(6.35mm)

Tube Wall Thickness.025"

(.635mm).017"

(.44mm).012"

(.318mm).025"

(.635mm).017"

(.44mm).012"

(.318mm).037"

(.953mm).025"

(.635mm).0175"

(.445mm).025"

(.635mm)

Typical Heat Transfer Coefficient (U) FEP & PFA

25-60 BTU/Hr.-ft.2-°F (141-341 watts/m2-°K)




Typical Heat Transfer Coefficient (U) Q




—

Shell Diameter 3" (76.2 mm) 4" (101.6 mm) 10" (254 mm) 14" (355.6 mm)

Shell Construction† CPVCCarbon Steel, unlined or lined with TEFLON®

Carbon Steel, unlined or lined with TEFLON®

Carbon Steel, unlined or lined with TEFLON®

Nominal Lengths 2-6 ft. (.6-1.8 m) 3-11 ft. (.9-3.35 m) 2-24 ft. (.6-7.31 m) 2-24 ft. (.6-7.31 m)

Area for Heat Transfer 5.1-35.5 ft.2 (.5-3.2 m2) 19.4-158 ft.2 (1.8-14.7 m2) 43-1100 ft.2 (4.0-108 m2) 102-1400 ft.2

Bundle Configuration Braided or Cross Flow Baffle* SS Basket or Cross Flow Baffle* Cross Flow Baffle Cross Flow Baffle

Dimensions – PV-4 Series

5.125"TYP.

NOMINAL LENGTH

OVERALL LENGTH

1-1/2 NPTGASKET

EP-RUBBER OR VITON®

COMPRESSION O-RING SEAL


1-1/2 NPT

AXIAL O-RING SEAL


"TFE" TEFLON®

HEAD & SEAL CLOSURE

"TFE" SPLIT RING

ALL MODELS

NOMINAL LENGTH (in) OVERALL LENGTH

24 43.25 in (1098 mm)

30 49.25 in (1251 mm)

36 55.25 in (1403 mm)

42 61.25 in (1556 mm)

48 67.25 in (1708 mm)

54 73.25 in (1861 mm)

60 79.25 in (2013 mm)

66 85.25 in (2165 mm)

72 91.25 in (2318 mm)



FLUOROPOLYMER PRODUCTS Customer Service: +1 570-645-6917 Toll Free: 1 800-441-7777


www.ametekfpp.com • [email protected]

AMETEK Slimline Coil™ Fluoropolymer Heat Exchangers are widely used in the metal finishing and chemical processing industries, and are especially suited to batch and continuous steel pickling applications. The inherent non-stick characteristics of fluoropolymer resins resist corrosion and fouling, extend heat exchanger service life, and improve value-in-use through savings in plant maintenance costs.

AMETEK Q-Series Slimline Coil™ Heat Exchangers are constructed from a proprietary resin compound that improves durability, and pressure and temperature capabilities over conventional coils—high performance that enables AMETEK Q-Series Slimline Coils to handle many steam heating applications without desuper-heating. In metal processing, high efficiency AMETEK Slimline Coil Heat Exchangers also save energy, reduce waste, and cut processing costs by minimizing acid consumption and spent pickle liquor disposal.

AMETEK Slimline Coil Heat Exchangers are available in Q-Series as well as FEP, in U-shape as well as straight configurations ranging in lengths from 4 to 16 feet (1.2 to 4.9 m).

Contact an AMETEK representative for chemical resistance data on your application.

Slimline Coil™ Model D 500 & QD 500 Heat Exchangers

Operating Limits

PRESSURE IN TUBING



Max

imum

Pre

ssur

e, p

sig

Max

imum

Pre

ssur

e, k

Pa

FEP Fluoropolymer End Connection

FEP Stainless Steel End Connection

Q Both End Connections

Model NumberEXAMPLE: Q D C 500 SM 8 10 2

Q RESIN TYPE(blank) = FEP

Q = PFA/Graphite

D SLIMLINE COIL

CSUPPORT RODS(TEFLON® COATED)

(blank) = Carbon Steel

C = Stainless Steel

500 MODEL NUMBER

SM END CONNECTIONS

S = Stainless Steel

T = TEFLON® Type

SM = SS/Metric

8 GENERATION

10 NOMINAL LENGTH (FT.)

2 COIL CONFIGURATION

0-12 = H dimension (0-12 ft)

SS = Straight coil, side-mounted

SB = Straight coil, bottom-mounted

U = Tight “U”



Heat Transfer Area 49 to 245 ft2 (4.6 to 22.8 m2)

Tube Outside Diameter .125 inch (3.175 mm)

Tube Wall Thickness .0125 inch (.3175 mm)

Average Heat Transfer Coefficent Q

60-100 BTU/Hr.-ft.2-ºF (293-488 Kcal/Hr.-m2-ºC)

Average Heat Transfer Coefficient FEP, PFA

30-50 BTU/Hr.-ft.2-ºF (146-244 Kcal/Hr.-m2-ºC)

Heat Transfer Area

LENGTH AREA

ft ft2 m2

4 49.1 4.6

6 81.8 7.6

8 114.5 10.6

10 147.2 13.7

12 179.9 16.7

14 212.0 19.8

16 245.3 22.8

Extended Slimline Coil – GENERATION 8 (T end)Extended Slimline Coil – GENERATION 8 (S end)

4.75(121)

2.38(60)

4.0(102)

14.0(356) 3.0

(76)

.625(16)

MOUNTING ROD WITH HEAT SEALED END CAP ON EACH END

18.0(457)

"D" +0-3

10.0(254)RECOMMENDED MINIMUM CLEARANCE, UNLESS TANK IS SLUDGE FREE

17.5(454)

10.38(264)

8.5(210)

6.88(175)

7.5(191)

.94(24)

4.75(121)

1.0(25)

1-1/2 IN. - 11-1/2 NPT PIPE (40MM-11)

12 IN. LONG SEEEND DESCRIPTION

IN(MM)

"W" = "H" + 35 IN.TANK BOTTOM

"H"

17.0(432)

"H" TANK BOTTOM 10.0

(254)RECOMMENDED MINIMUM

CLEARANCE UNLESS TANK IS SLUDGE FREE

4.75(121)

1.25(32)

"D"+0-3

6.88(175)

10.38(264)

5.25(133)

5.88(149)

3.5(89)

1.19(30)

2 IN. - 11-1/2 NPT(50 MM-11)

END CAP

MOUNTING BRACKET

SEAL GASKET

SPLIT RING

CAP HEAD& HEX SCREW

SECTION A

IN(MM)

"W" = "H" +34 IN.

Extended Slimline Coils

NOM. LENGTH

ft

H DIMENSION

0 1 2 3 4 5 6 7 8 9 10 11 12

D DIMENSION, +0 IN -3 IN

5 3 ft 2.25 in 2 ft 8.25 in

6 3 ft 5.25 in 2 ft 11.25 in 2 ft 5.25 in

7 3 ft 11.25 in 3 ft 5.25 in 2 ft 11.25 in 2 ft 5.25 in

8 4 ft 5.25 in 3 ft 11.25 in 3 ft 5.25 in 2 ft 11.25 in 2 ft 5.25 in

10 5 ft 5.25 in 4 ft 11.25 in 4 ft 5.25 in 3 ft 11.25 in 3 ft 5.25 in 2 ft 11.25 in 2 ft 5.25 in

12 6 ft 5.25 in 5 ft 11.25 in 5 ft 5.25 in 4 ft 11.25 in 4 ft 5.25 in 3 ft 11.25 in 3 ft 5.25 in 2 ft 11.25 in 2 ft 5.25 in

14 7 ft 5.25 in 6 ft 11.25 in 6 ft 5.25 in 5 ft 11.25 in 5 ft 5.25 in 4 ft 11.25 in 4 ft 5.25 in 3 ft 11.25 in 3 ft 5.25 in 2 ft 11.25 in 2 ft 5.25 in

16 8 ft 5.25 in 7 ft 11.25 in 7 ft 5.25 in 6 ft 11.25 in 6 ft 5.25 in 5 ft 11.25 in 5 ft 5.25 in 4 ft 11.25 in 4 ft 5.25 in 3 ft 11.25 in 3 ft 5.25 in 2 ft 11.25 in 2 ft 5.25 in

*

*


Tight “U” Slimline Coil – GENERATION 8 (S end)

LENGTH, ft D DIMENSION

5 3 ft 0.5 in

6 3 ft 6.5 in

7 4 ft 0.5 in

8 4 ft 6.5 in

10 5 ft 6.5 in

12 6 ft 6.5 in

14 7 ft 6.5 in

16 8 ft 6.5 in

Tight “U” Slimline Coil – GENERATION 8 (T end)

LENGTH, ft D DIMENSION

5 3 ft 1.75 in

6 3 ft 7.75 in

7 4 ft 1.75 in

8 4 ft 7.75 in

10 5 ft 7.75 in

12 6 ft 7.75 in

14 7 ft 7.75 in

16 8 ft 7.75 in

Tight “U” Slimline Coil – GENERATION 8 (S end) Tight “U” Slimline Coil – GENERATION 8 (T end)

+0-3"D"

4.75(121)

1.25(32)

4.5(114)

4.0(102)

2.0(51)11.38

(290)

26.0(660)

1-1/2 IN. - 11-1/2 NPT PIPE

12 IN. LONGSEE END

DESCRIPTION

IN(MM)

23.5(597)

1.19(31)

1.78(65)

6.69(170)

2 IN. - 11-1/2 NPT(50 MM-11)

25.5(648)

11.25(298)

4.5(114)

10.38(264)

+0-3"D"

4.75(121)

IN(MM)

* Important Connection Note: The 12 inch welded pipe shown as “T” end hardware is standard only for units pro-duced from Q tubing (QD500T-). Units produced from FEP tubing (D500T-) are supplied with 1-1/2 inch NPT female threads in the endbell.








Straight Slimline Coil – GENERATION 8-SB Straight Slimline Coil – GENERATION 8-SS

IN(MM)

1-1/2 IN. - 11-1/2 NPT 12 IN. LONG (SEE NOTE) (40 MM-11) SEE END DESCRIPTION

1.0(25)

5.88(149)

"B"

SUPPORT STAND

"L"-0+5

5.75(146)

10.5(267)

14.5(368)

SUPPORT STAND

"A"

IN(MM)

1-1/2 IN. - 11-1/2 NPT 12 IN. LONG (SEE NOTE) (40 MM-11) SEE END DESCRIPTION 1.0

(25)

5.88(149)

2.13(54)

"L"-0+5

4.69(119)

4.5(368)

4.25(108)

"A"

"B"

Straight Slimline Coils

LENGTHft

QD500-T-8-NL-SB & SS No. of SupportStands

RequiredA B L

4 5 ft 8.25 in 6 ft 11.0 in 4 ft 5.0 in 0

5 6 ft 8.25 in 7 ft 11.0 in 5 ft 5.0 in 0

6 7 ft 8.5 in 8 ft 11.0 in 6 ft 5.0 in 0

7 8 ft 8.25 in 9 ft 11.0 in 7 ft 5.0 in 1

8 9 ft 8.25 in 10 ft 11.0 in 8 ft 5.0 in 1

10 11 ft 8.25 in 12 ft 11.0 in 10 ft 5.0 in 1

12 13 ft 8.25 in 14 ft 11.0 in 12 ft 5.0 in 2

14 15 ft 8.25 in 16 ft 11.0 in 14 ft 5.0 in 2

16 17 ft 8.25 in 18 ft 11.0 in 16 ft 5.0 in 2


the problem: the solution: heat exchangers

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