the potash story

13
1 The Potas h Story An essential element for plant growth along with nitrogen and phosphates Helps plants use water and resist drought Belle Plaine mines potassium chloride, KCl Solution mining yields pure white potash product 93% of potash produced world-wide is used as fertilizer Only 3% of the Earth’s surface is arable farmland What is Potash? 1

Upload: pearly

Post on 22-Feb-2016

87 views

Category:

Documents


0 download

DESCRIPTION

The Potash Story. What is Potash?. An essential element for plant growth along with nitrogen and phosphates Helps plants use water and resist drought Belle Plaine mines potassium chloride, KCl Solution mining yields pure white potash product - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: The Potash Story

1

ThePotashStory

• An essential element for plant growth along with nitrogen and phosphates

• Helps plants use water and resist drought

• Belle Plaine mines potassium chloride, KCl– Solution mining yields pure white potash product

• 93% of potash produced world-wide is used as fertilizer

• Only 3% of the Earth’s surface is arable farmland

What is Potash?

1

Page 2: The Potash Story

Saskatoon Belle Plaine Esterhazy

Saskatchewan Manitoba

Patience Lake Member…PLMBelle Plaine Member……BPMWhite Bear Member…….WBMEsterhazy Member………EM

Potash Formation in Saskatchewan

2

Page 3: The Potash Story

Potash Mines in Saskatchewan

3

Page 4: The Potash Story

Text Only Slide Title• Bullet 1• Bullet 2• Bullet 3• Bullet 4

– Sub bullet– Sub bullet

• Bullet 5

4

Do we still make all these grades??

Grades of PotashIndustrialSpecial

IndustrialHigh Quality

Granular Standard Fine

Fertilizer • •Pharmaceuticals •Explosives •Feed Ingredients •Drilling Mud • • •Ice Melt • •Water Softener • • •Rocket Fuel • •Glass • •

4

Page 5: The Potash Story

Text Only Slide Title• Bullet 1• Bullet 2• Bullet 3• Bullet 4

– Sub bullet– Sub bullet

• Bullet 5

5

Solution MiningWhy Solution Mining?• Conventional mining is not

effective below 3600 feet• Access to more potash-

bearing formations• Purer product

5

Page 6: The Potash Story

Text Only Slide Title• Bullet 1• Bullet 2• Bullet 3• Bullet 4

– Sub bullet– Sub bullet

• Bullet 5

6

Solution Mining Recovery• Water is pumped into underground cavities• KCl dissolved into the liquid• Solution is pumped into the refinery

How it Works

6

Page 7: The Potash Story

Text Only Slide Title• Bullet 1• Bullet 2• Bullet 3• Bullet 4

– Sub bullet– Sub bullet

• Bullet 5

7

The Solubility of Potassium Chloride & Sodium Chloride

Solution mining is possible due to the solubility differences between NaCl and KCl

7

Page 8: The Potash Story

8

• 2 Drilling Rigs, 8 Service Rigs on site• Drilling rigs typically drill 18 new wells per year• Utilizes conventional oil well drilling technology

– Customized for potash solution recovery

Mining Area:Our best kept secret

8

dnes on BP8L315Q1
There are photos of the new rig. Stephen Marcia should have them. They are used on the story board on the main floor. Or get a photo of roughnecks working.
Page 9: The Potash Story

9

Page 10: The Potash Story

10

Co-generative process:• Natural gas boilers produce high-

pressure steam• Steam creates 40 MW of power using

turbo-generators• Generator exhaust provides heat source

for refinery potash production & mining area injection water heat

• Only ~10% of the plant’s power needs come from the grid

Powerhouse

10

Page 11: The Potash Story

11

• Eight 185,000 gallon 5-story tall evaporators lined up in 2 rows of four

• Series configuration creates multiple effect to better utilize steam

• Concentrate the solution from the minefield into a KCl-rich solution

Evaporators

11

Page 12: The Potash Story

12

• Seven 120,000 gallon crystallizers convert the potash solution into crystal slurry by means of vacuum boiling, product separation, potash crystal growth and purification

Crystallizers

12

Page 13: The Potash Story

Cooling Ponds• Secondary method of isolating KCl• Solution is cooled courtesy of Mother

Nature, causing KCl crystals to form and fall to the bottom of the ponds.– Utilizing Saskatchewan’s cold winters to our

advantage– Improves overall plant energy balance

• Dredges are used to harvest the product• “Free” crystallization

1313