the position of “gt” in the european market. - ginić...
TRANSCRIPT
-
11460 BEOGRAD (Barajevo)
IND. ZONA LIPOVICA29. Novembra 1E Telefon/Fax.:
www.gtocila.co.yu [email protected] 8326002
The position of “GT” in the European market.
“GT”
We cannot say that we are the best, but for the majority ofproducts few firms are better than us
Why is it to b y our products
tand
- We do sale KNOW-HOW as well.
.
recommended u ?- The quality of grinding wheels is on a par with the Europeanquality ( and we are always ready to prove it)- The prices are lower than for similar European products.- The widest assortment of whetstones: all shapes, sizes andbond types (V, B, Bf, R).- Permanent quality and fast delivery thanks to the state-of -art technology and machinery.- Wheels are produced in accordance with the strictes ISOEN norms from the best quality raw materials.- The management and production personnel withinternational experience guarantee quality and highbusiness standard of the firm.
All this enabled the firm, originally a workshop, to turninto a modern factory.
AERODROM
NIŠ
ČAČAK
RUŠANJ
KRUŽNI PUT
DUNAV
SAJMIŠTE
SAVA
PETLOVOBRDO
ZAGREB
KRUŽNIPUT
RIPANJ
ORLOVAČA
0km
10km
20km
-
Specification of grinding wheel are very important, as they are closely related to the grinding performance
its choice depends on the kind of material or kind of steel that isground. The general rule holds that softer steels are whetted with harder and tougher regular aluminiumoxide “A”, while hardened and high-strenght steels are whetted with brittle noble corundum: 38A, 25A,32A, 60A, etc.
it is directly related to whetting capacity and the required surface (Ra,Rt).
The rule is that softer materials are ground with “harder” wheel, while hardermaterials are ground with “softer” wheel.
(number of grit in cubic centimeter of wheel) It depend surface of thewheel and the object that is ground, as well as some other factors. The rule is that for a wider and largercontact we choose a more open structure, and for a smaller-narrower contact we choose a more closedstructure.
It is closely connected white the periphery speed ofthe wheel, method of grinding and type of grinder. White corundum (38A) grinders are produced in twocolors of ceramic bond. White bond (V) and red-brick bond(Vred). It is common (and our firm follows therule) that softer wheel (H,J,K) are made from white bond (V), while harder wheel (L,M,N) are made fromred-brick bond (Vred), thus softer and harder wheel are easily differentiated in shops
.
38A 60 K 6 V
The first sign
The second sign
The third sign
The fourth sign ''
The fifth sign
''38A'' - type of grit;
''60'' - grit size;
''K'' - hardness of wheel;
6'' - structure;
''V'' - type of bond; (V, B, Bf, R),
grinding It is the force causing the abrasive grains to breakout of the bond composite.
KAY TO WHEELS
aluminium oxide
silicon carbide
19A
38A
25A32A
regular
white
pink
ruby
monocristalline
39C37C
greenblack
Type of abrasive Grit Size Grade
softG - H - J
mediumK - L - M
hardN - O - P
very hardQ - R - S
Structure
dense2 - 3 - 4
medium5 - 6
open7 - 8 - 9
porous11 - 13 - 15
V vitrified
B resin
Bfresinreinforced
Type of Bond
FORM DIMENSION SPECIFICATIONDIAMETER THICKNESS HOLEx x
F1 400 x 40 x 127 38A 60 K 6 V
A
60A25/38ASAZA
A+38A mixture
blandceramic specialzirconium
R rubber
vitrifiedredV red
very coarse14 16 20
mm 1.4 1.2 1.0
coarse24 30 36
mm 0.7 0.6 0.5
medium46 60 80
mm 0.35 0.25 0.18
fine100 120 150
mm 0.07 0.06 0.04
very fine180 220 280
mm 0.13 0.10 0.08
The more information we have, the more adequate is the choice of proper wheel. (mark or add)
TECHNICAL QUESTIONNAIRE - *information relevant for the choice of wheel is marked with an asterisk
Wheel that has so far been used or which is required:Shape - Type* Dimensions* Specification* Producer
Did the wheel give satisfaction?YES* NO* too coarse, too fine, too hard, too soft, etcObservation............................................................................................................................................................Grinding operation* surface grinding, internal, external, centerless, tool grindingGrinding machine/type/name of producerWheel speed (m/s)......................... rpmWork piece speed rpm Table speed ......................In feed Stock removal ..........................Dry grinding Wet grinding Coolant .............................Desired surface finish Dressing with
Material/WorkpieceDescription of workpiece dimensionHardened steel YES NO HardnessState of workpiece snagged finished, non processedSurface contact plain,
( ...)
: ................................................kw..........................
( ).....................................( )............................ (m/min)..................................................
................................................................... (mm)....................................................... ............ ..........................................................
Ra*.......Rt...... :.................................................................
............................................. ...........................................................................: * * HRC..........: ,
: discontinues, non discontinues
User (Company)..................................................... Contact person:.................................. Phone:....................
SPECIFICATION
- 2 -
surface grindingwith grinding wheels
external cylindricalgrinding
internalcylindric grinding
centerlessgrinding
surface grindingwith segments
F3101 F3102 F3104
F3105 F3108 F3109
BB
B BB
B
C CC
C CC
L LL
L LL
A A
A A
R
R
R
BxCxLB/AxCxL R
B/AxCxL R
B/AxCxL RBxCxL R B/AxCxL
SUMMERY OF STANDARD SHAPES ISO 525
B
U=1/3T
65°
T
60°
0.5T
D E F
0.3T
L
T
60°60° 45°
P
45°
bond V, B, Bf, R
Standard peripheral profiles
Example: F1 rubP DxTxH
- 3 -
Safety speed control by EN 12413 standard
T
F
F7
DP
H D x T x H - P x F/G
G
T
N
F20
DK
H D x T x H - K N A
E
A
T
F
F21
DK
H D x T x H - P x F/G
G
T
F
F22
DK
H D x T x H - P x F/G
G
T
F
F23
DP
H D x T x H - P x F
T
F
F5
DP
H D x T x H - P x F
D
T
D x T x HHF1
F2
T
D
W
D x T - W
T
HF37
D
H
F41
F27 TT
D
R
T
F
F24
DP
H D x T x H - P x F/G
G
-
Specification of grinding wheel are very important, as they are closely related to the grinding performance
its choice depends on the kind of material or kind of steel that isground. The general rule holds that softer steels are whetted with harder and tougher regular aluminiumoxide “A”, while hardened and high-strenght steels are whetted with brittle noble corundum: 38A, 25A,32A, 60A, etc.
it is directly related to whetting capacity and the required surface (Ra,Rt).
The rule is that softer materials are ground with “harder” wheel, while hardermaterials are ground with “softer” wheel.
(number of grit in cubic centimeter of wheel) It depend surface of thewheel and the object that is ground, as well as some other factors. The rule is that for a wider and largercontact we choose a more open structure, and for a smaller-narrower contact we choose a more closedstructure.
It is closely connected white the periphery speed ofthe wheel, method of grinding and type of grinder. White corundum (38A) grinders are produced in twocolors of ceramic bond. White bond (V) and red-brick bond(Vred). It is common (and our firm follows therule) that softer wheel (H,J,K) are made from white bond (V), while harder wheel (L,M,N) are made fromred-brick bond (Vred), thus softer and harder wheel are easily differentiated in shops
.
38A 60 K 6 V
The first sign
The second sign
The third sign
The fourth sign ''
The fifth sign
''38A'' - type of grit;
''60'' - grit size;
''K'' - hardness of wheel;
6'' - structure;
''V'' - type of bond; (V, B, Bf, R),
grinding It is the force causing the abrasive grains to breakout of the bond composite.
KAY TO WHEELS
aluminium oxide
silicon carbide
19A
38A
25A32A
regular
white
pink
ruby
monocristalline
39C37C
greenblack
Type of abrasive Grit Size Grade
softG - H - J
mediumK - L - M
hardN - O - P
very hardQ - R - S
Structure
dense2 - 3 - 4
medium5 - 6
open7 - 8 - 9
porous11 - 13 - 15
V vitrified
B resin
Bfresinreinforced
Type of Bond
FORM DIMENSION SPECIFICATIONDIAMETER THICKNESS HOLEx x
F1 400 x 40 x 127 38A 60 K 6 V
A
60A25/38ASAZA
A+38A mixture
blandceramic specialzirconium
R rubber
vitrifiedredV red
very coarse14 16 20
mm 1.4 1.2 1.0
coarse24 30 36
mm 0.7 0.6 0.5
medium46 60 80
mm 0.35 0.25 0.18
fine100 120 150
mm 0.07 0.06 0.04
very fine180 220 280
mm 0.13 0.10 0.08
The more information we have, the more adequate is the choice of proper wheel. (mark or add)
TECHNICAL QUESTIONNAIRE - *information relevant for the choice of wheel is marked with an asterisk
Wheel that has so far been used or which is required:Shape - Type* Dimensions* Specification* Producer
Did the wheel give satisfaction?YES* NO* too coarse, too fine, too hard, too soft, etcObservation............................................................................................................................................................Grinding operation* surface grinding, internal, external, centerless, tool grindingGrinding machine/type/name of producerWheel speed (m/s)......................... rpmWork piece speed rpm Table speed ......................In feed Stock removal ..........................Dry grinding Wet grinding Coolant .............................Desired surface finish Dressing with
Material/WorkpieceDescription of workpiece dimensionHardened steel YES NO HardnessState of workpiece snagged finished, non processedSurface contact plain,
( ...)
: ................................................kw..........................
( ).....................................( )............................ (m/min)..................................................
................................................................... (mm)....................................................... ............ ..........................................................
Ra*.......Rt...... :.................................................................
............................................. ...........................................................................: * * HRC..........: ,
: discontinues, non discontinues
User (Company)..................................................... Contact person:.................................. Phone:....................
SPECIFICATION
- 2 -
surface grindingwith grinding wheels
external cylindricalgrinding
internalcylindric grinding
centerlessgrinding
surface grindingwith segments
F3101 F3102 F3104
F3105 F3108 F3109
BB
B BB
B
C CC
C CC
L LL
L LL
A A
A A
R
R
R
BxCxLB/AxCxL R
B/AxCxL R
B/AxCxL RBxCxL R B/AxCxL
SUMMERY OF STANDARD SHAPES ISO 525
B
U=1/3T
65°
T
60°
0.5T
D E F
0.3T
L
T
60°60° 45°
P
45°
bond V, B, Bf, R
Standard peripheral profiles
Example: F1 rubP DxTxH
- 3 -
Safety speed control by EN 12413 standard
T
F
F7
DP
H D x T x H - P x F/G
G
T
N
F20
DK
H D x T x H - K N A
E
A
T
F
F21
DK
H D x T x H - P x F/G
G
T
F
F22
DK
H D x T x H - P x F/G
G
T
F
F23
DP
H D x T x H - P x F
T
F
F5
DP
H D x T x H - P x F
D
T
D x T x HHF1
F2
T
D
W
D x T - W
T
HF37
D
H
F41
F27 TT
D
R
T
F
F24
DP
H D x T x H - P x F/G
G
-
39C38A38AA
180
D
80100125150
T
4050638080
H
2020
20(32)20(32)20(32)
W
6881020
E
1010131620
200250
D
100125150180
T
101013131620
H
20202020
20(32)25(32)
U
222334
J
406565100100130
STANDARD WHEEL SHAPES ISO525 for tool sharpening
200250
D
100125150180
T
688101314
H
20(32)20(32)20(32)20(32)20(32)25(32)
U
1.522333
J
40637585100125
300
D
150180200250
T
3632404050
H
20-3220-3220-3225-50.832-50.8
P
8090110150150
F
2020252530
F6
F3
F4
F5
F11
180
D
80100125150
T
3240405050
H
2020
20(32)20(32)20(32)
W
6881013
E J K
8 57 4610 71 5610 96 8113 114 9613 144 120
180
D
80100125150
T
1013131620
H
1320
20(32)3232
J=K
3136616676
W E min U
4 6 2.53333
5 76 78 910 11
F12
D
250250250300
T
14172228
H
32323232
U
3585
J P F
110 0 0110 100110 100 8110 90 15
100 3
Klinngeberg
Tip 1"
Tip 2"
J
D
H
T
U
H
E
T
W
D
U
D
H
J
T
DP
H
FT
DW
T
J
H
K
E
H
D
U
T
P
H
J
U
15º
F
T
J
U
H
K
D
W
TE
For order just specify: form (F), diameter (D) and hole (H) Example F6 D x H
- 4 -
REINFORCED WHEELS 80-100 m/sek FOUNDRY GRINDING WHEELS
WORKSHOP WHEELS for universal grinding, sharpening, turning and planing knives and bores
order example: F1 450x50x150 A16Q19B63
order example 200x20x20 38A60M6Vred 250x25x32 39C80K6V
Regular corundum wheel color is gray/blue for treated and non treated tool steel.-White corundum red bond hardness for hardened steel and- , "M" alloy steel HRC 60Silicon carbide green color, for HM - e.- tungsten karbid
For hand sharpening it is recommended to use one grade harder wheel (J K/L)
"A"
"38Ared"
"38A"
"39C"
SAW SHARPENING
rub B - bond V
F1B
U=1/3T
65°
T
60°
0.5T
D E F
60° 60°
0.3T
A
order example 180x6x22 -A- for steel
bond Bf bond B, V.
bond V
rub A - bond B
F1 - with profiles
DxTxH Tool steel HSS steel HM-tungsten carbide125x1.0 do 12 x 20150x1.0 do 12 x 20175x1.0 do 12 x 20200x1.0 do 12 x 20250x1.0 do 12 x 20/32
A60M""""
A80M""""
38A60M""""
38A80M""""
SiC60""""
SiC80""""
order example F1 rubB 200x6x20 A60M6V
bond V, B
D Hand holdCuttinhg T
Stationary Hand holdGrinding T
115 1.2 3- 4 6-125 1.2 3- 4 6-180 1.6 3- 4 6 8- -230 1.9 3- 4 6 8- -300 3 5-350 3 3.5 4- -400 4500600
57
Otvor H2222222232
25 32 40- -4040 50-60
- 5 -
DxTxH150x20x20200x20x20250x25x25300x30x30350x40x127400x40x127450x50x150500x50x203600x63x203760x80x305
hole , by requestH20-2220-2225-3240-12740
127-150-152127-152-200-203
127-150-152-200-203127-150-152-203-305
305
thickness T
by request
"""""""""
50 m/s6370478038203180273023902120191015901300
63 m/s8020602048104010344030102670241020001650
D x T x H
Dimensions
150x20x20175x20x20200x20x20200x25x20250x25x25250x32x25
grit grade/Bond Redgrit grade/
White bondgrit grade/grit grade/
46M"""
60M"
60M"""
80M"
80M"""
46K""
60K""60K""
80K""80K""
46N""36P""
60M""46N""
80M""
60M""
60K"""""
80K"""""
100K"""""
46881112
555443
kg pcsDxTxH
Tool Steel Steel HRC 60
(F6 125 x 20)
-
39C38A38AA
180
D
80100125150
T
4050638080
H
2020
20(32)20(32)20(32)
W
6881020
E
1010131620
200250
D
100125150180
T
101013131620
H
20202020
20(32)25(32)
U
222334
J
406565100100130
STANDARD WHEEL SHAPES ISO525 for tool sharpening
200250
D
100125150180
T
688101314
H
20(32)20(32)20(32)20(32)20(32)25(32)
U
1.522333
J
40637585100125
300
D
150180200250
T
3632404050
H
20-3220-3220-3225-50.832-50.8
P
8090110150150
F
2020252530
F6
F3
F4
F5
F11
180
D
80100125150
T
3240405050
H
2020
20(32)20(32)20(32)
W
6881013
E J K
8 57 4610 71 5610 96 8113 114 9613 144 120
180
D
80100125150
T
1013131620
H
1320
20(32)3232
J=K
3136616676
W E min U
4 6 2.53333
5 76 78 910 11
F12
D
250250250300
T
14172228
H
32323232
U
3585
J P F
110 0 0110 100110 100 8110 90 15
100 3
Klinngeberg
Tip 1"
Tip 2"
J
D
H
T
U
H
E
T
W
D
U
D
H
J
T
DP
H
FT
DW
T
J
H
K
E
H
D
U
T
P
H
J
U
15º
F
T
J
U
H
K
D
W
TE
For order just specify: form (F), diameter (D) and hole (H) Example F6 D x H
- 4 -
REINFORCED WHEELS 80-100 m/sek FOUNDRY GRINDING WHEELS
WORKSHOP WHEELS for universal grinding, sharpening, turning and planing knives and bores
order example: F1 450x50x150 A16Q19B63
order example 200x20x20 38A60M6Vred 250x25x32 39C80K6V
Regular corundum wheel color is gray/blue for treated and non treated tool steel.-White corundum red bond hardness for hardened steel and- , "M" alloy steel HRC 60Silicon carbide green color, for HM - e.- tungsten karbid
For hand sharpening it is recommended to use one grade harder wheel (J K/L)
"A"
"38Ared"
"38A"
"39C"
SAW SHARPENING
rub B - bond V
F1B
U=1/3T65°
T
60°
0.5T
D E F
60° 60°
0.3T
A
order example 180x6x22 -A- for steel
bond Bf bond B, V.
bond V
rub A - bond B
F1 - with profiles
DxTxH Tool steel HSS steel HM-tungsten carbide125x1.0 do 12 x 20150x1.0 do 12 x 20175x1.0 do 12 x 20200x1.0 do 12 x 20250x1.0 do 12 x 20/32
A60M""""
A80M""""
38A60M""""
38A80M""""
SiC60""""
SiC80""""
order example F1 rubB 200x6x20 A60M6V
bond V, B
D Hand holdCuttinhg T
Stationary Hand holdGrinding T
115 1.2 3- 4 6-125 1.2 3- 4 6-180 1.6 3- 4 6 8- -230 1.9 3- 4 6 8- -300 3 5-350 3 3.5 4- -400 4500600
57
Otvor H2222222232
25 32 40- -4040 50-60
- 5 -
DxTxH150x20x20200x20x20250x25x25300x30x30350x40x127400x40x127450x50x150500x50x203600x63x203760x80x305
hole , by requestH20-2220-2225-3240-12740
127-150-152127-152-200-203
127-150-152-200-203127-150-152-203-305
305
thickness T
by request
"""""""""
50 m/s6370478038203180273023902120191015901300
63 m/s8020602048104010344030102670241020001650
D x T x H
Dimensions
150x20x20175x20x20200x20x20200x25x20250x25x25250x32x25
grit grade/Bond Redgrit grade/
White bondgrit grade/grit grade/
46M"""
60M"
60M"""
80M"
80M"""
46K""
60K""60K""
80K""80K""
46N""36P""
60M""46N""
80M""
60M""
60K"""""
80K"""""
100K"""""
46881112
555443
kg pcsDxTxH
Tool Steel Steel HRC 60
(F6 125 x 20)
-
F52A F52B F52C F52D F52IF52E F52H
F5
F1H
T
D
T
D
Dkom
Dtoc
D wheel = 2/3 to 4/5 D pcs
F16 F18 F19
Hole HStandard for Tolerances ( ) mmT=tolerance
Diameter D TD Thickness T TT TH5-1616-5050-160160-250
5.0350-760150-300 3.2 0.16
0.190.250.290.32
1.52.03.5
H
-
F52A F52B F52C F52D F52IF52E F52H
F5
F1H
T
D
T
D
Dkom
Dtoc
D wheel = 2/3 to 4/5 D pcs
F16 F18 F19
Hole HStandard for Tolerances ( ) mmT=tolerance
Diameter D TD Thickness T TT TH5-1616-5050-160160-250
5.0350-760150-300 3.2 0.16
0.190.250.290.32
1.52.03.5
H
-
11460 BEOGRAD (Barajevo)
IND. ZONA LIPOVICA29. Novembra 1E Telefon/Fax.:
www.gtocila.co.yu [email protected] 8326002
The position of “GT” in the European market.
“GT”
We cannot say that we are the best, but for the majority ofproducts few firms are better than us
Why is it to b y our products
tand
- We do sale KNOW-HOW as well.
.
recommended u ?- The quality of grinding wheels is on a par with the Europeanquality ( and we are always ready to prove it)- The prices are lower than for similar European products.- The widest assortment of whetstones: all shapes, sizes andbond types (V, B, Bf, R).- Permanent quality and fast delivery thanks to the state-of -art technology and machinery.- Wheels are produced in accordance with the strictes ISOEN norms from the best quality raw materials.- The management and production personnel withinternational experience guarantee quality and highbusiness standard of the firm.
All this enabled the firm, originally a workshop, to turninto a modern factory.
AERODROM
NIŠ
ČAČAK
RUŠANJ
KRUŽNI PUT
DUNAV
SAJMIŠTE
SAVA
PETLOVOBRDO
ZAGREB
KRUŽNIPUT
RIPANJ
ORLOVAČA
0km
10km
20km