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THE ONLY PRACTICAL SOLUTION Introducing The Worlds First, Fully Compliant Aluminium, Patented, Domestic & Commercial, Complete, Decking System, Fire Rated to A2-s1,d0 & A2fl-s1. Aluminium Decking

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Page 1: THE ONLY PRACTICAL SOLUTION › ... · The Ali-Deck System has been independently tested to EN 13823, EN 13501 and EN ISO 1716 and achieves A2-s1, d0 and A2fl-s1 which makes Ali-Deck

THE ONLY PRACTICAL SOLUTION

Introducing The Worlds First, Fully Compliant Aluminium, Patented, Domestic & Commercial, Complete, Decking System, Fire Rated to A2-s1,d0 & A2fl-s1.

Aluminium Decking

Page 2: THE ONLY PRACTICAL SOLUTION › ... · The Ali-Deck System has been independently tested to EN 13823, EN 13501 and EN ISO 1716 and achieves A2-s1, d0 and A2fl-s1 which makes Ali-Deck

Tel: 01622 235 672 www.alideck.co.uk

1

USES INCLUDE:Balconies • Walkways Bridges • Steps Commercial dining areasTemporary platforms

Page 3: THE ONLY PRACTICAL SOLUTION › ... · The Ali-Deck System has been independently tested to EN 13823, EN 13501 and EN ISO 1716 and achieves A2-s1, d0 and A2fl-s1 which makes Ali-Deck

Tel: 01622 235 672

Why Ali-Deck? 3Fire Performance 4The Timber Replacement Solution 5The Concrete Balcony Solution 6The Senior Balcony Board 7-8The Junior Balcony Board 9-10The Senior Balcony Flat Board 11The Junior Balcony Flat Board 12The Lite Balcony Board 13-14The Interlocking Board 15Class B Slip Resistant Board 16Balcony Drainage System 17-18The Supa Joist 19The Low Joist 20The Lite Joist 21Triple Bolt Channel 22The Adjustable Pedestal 23Low Profile Adjustable Brackets 24The Nosing Profile 25-26What We Do 27-28Maintenance & Installation 29The Environment 30

Contents PageIntroducing the world’s first, Original, Patent Pending, Slip Resistant, Non Combustible, Aluminium, A-Rated, decking system from Ali-Deck.

This diverse, complete decking system has 3 types of deck boards, 3 different support systems and 3 very different fixing system for every type of bespoke installation requirement. It has been specifically designed with installation efficiency, aesthetics durability and longevity in mind.

www.alideck.co.uk

2ALI-DECK SYSTEMAn introduction to the

ALI-DECK STANDARD INTERLOCKING BOARD WITH SUPA JOIST AND ADJUSTABLE PEDESTALS

ALI-DECK IS IDEAL FOR HIGH RISE DEVELOPMENTS, STEEL OR CONCRETE BALCONIES OR RETROFIT TIMBER REPLACEMENTS.

Page 4: THE ONLY PRACTICAL SOLUTION › ... · The Ali-Deck System has been independently tested to EN 13823, EN 13501 and EN ISO 1716 and achieves A2-s1, d0 and A2fl-s1 which makes Ali-Deck

Tel: 01622 235 672

Service is paramount to us, we go much further than just being a product supplier, we continually improve our systems and products to make sure we offer the best service and decking systems available in the UK. Our customer focussed ethos is what drives us to be the very best to ensure you come back to us time and time again.

We have offices and warehouses across the UK in Essex, Kent and Leicestershire and employ over 50 staff, many of which have been with the group for over 10 years. The Ali-Deck Head

Office and London distribution is located in Rochester, Kent and our main distribution warehouse is based in Leicestershire in the centre of England for prompt delivery timescales.

We offer you a wide range of services with our products, they include; installation training for our customers, in-house CAD team to help ensure we are offering the best possible solution to your project, custom extrusion options to most of our decking products to help reduce waste, and, designated estimation and call off service.

The benefits of Aluminium speak for themselves, these engineered, stable solutions have been specifically designed for balconies, platforms, walkways and terraces of all kinds. By choosing the Ali-Deck range of products you will be able to install decking platforms that last and in record time… Our senior range of products can span as much as 1200mm on a 4kN loading, this gives you 3 times the span of traditional timber or composite offerings.

We believe the key to our success is listening to our customers and work in partnership with industry professionals from a varied and diverse backgrounds to ask them what works for them, we have worked with the UK’s most prolific balcony fabrication companies, builders, developers and main contractors to develop the most diverse range of solutions for every potential required solution.

Ali-Deck is a UK company that is part of the Milwood Group. We are extrusion specialists and have been in the industry for over 25 years. We launched our first patented aluminium decking system 5 years ago and have since added more designs to the range due to popular demand.

We are well equipped to supply your large volume projects and keep over 150 unique dies and profiles in stock, ready as extruded, coated and ready to ship. This includes our full range of decking boards, deck platforms, aluminium planters, stair profiles and subframe systems.

Our Systems have the best possible coating solutions and come with a 30 year adhesion warranty and a 60 year design life for complete peace of mind (see the qualicoat specification on page 4)

www.alideck.co.uk

3

ALI-DECK?Why

Why Use the Ali-Deck Range of Products?

Page 5: THE ONLY PRACTICAL SOLUTION › ... · The Ali-Deck System has been independently tested to EN 13823, EN 13501 and EN ISO 1716 and achieves A2-s1, d0 and A2fl-s1 which makes Ali-Deck

Tel: 01622 235 672

In December 2018 the UK government introduced new legislation in England and Wales to ban the use of combustible materials including cladding and balcony components on new builds over 18 metres high, the housing commission are also recommending the removal of ALL combustible materials from the external façades of buildings. Balconies are, for the first time, counted as part of the external wall; classified as a “specified attachment”.

The Ali-Deck System has been independently tested to EN 13823, EN 13501 and EN ISO 1716 and achieves A2-s1, d0 and A2fl-s1 which makes Ali-Deck products fully compliant, and can be used as a flooring, cladding and soffit system if required.

www.alideck.co.uk

4

Ali-Deck uses Qualicoat TEXTURED

SANDTEXTURED

SILVER GREY

The Ali-Deck system uses a powdercoatprocess called QUALICOAT: Qualicoat isa quality label organisation committed tomaintaining and promoting the quality ofcoating on aluminium and its alloys forarchitectural applications.

BS 6496:1984: Specification for powderorganic coatings for application andstoving to aluminium alloy extrusions,sheet and preformed sections forexternal architectural purposes, and forthe finish on aluminium alloy extrusions.

Ali-Deck extrusions are finished using thefollowing EN standards:

EN 12206-1:2004: Paints and varnishes.Coating of aluminium and aluminiumalloys for architectural purposes. Coatingsprepared from coating powder

EN ISO 2409:2013: Paints and Varnishes,Cross Cut Test.

Our quality department also perform thefollowing tests on our powder coatedprofiles.

QUALICOAT 2.1: Visual inspection at3 metres for internal and 5 metres forexternal extrusions (Our Inspectorsvisually inspect at 1 metre as standard)

QUALICOAT 2.2: Gloss level check towithin 5% +/- of the manufacturer’sstated level. [EN ISO 2813]

QUALICOAT 2.4.1: Cross Hatch cuts aremade at 2mm spacing with one being at90° to the other cut, tape is then applied,left for 2 minutes and removed to checkfor adhesion of paint. [EN ISO 2409 2013]

QUALICOAT 2.3: Thickness checks to seethat the material is coated with at least60 microns of powder, average. [EN ISO2360]

QUALICOAT 2.6: Cupping test is carriedout to check for adhesion with thesubstrate [EN ISO 1520]

QUALICOAT 2.8: Impact test with anenergy of 2.5Nm to ensure that thecoating adheres to the substrate [EN ISO6272 / ASTM D2794]

QUALICOAT 2.7: Bend test on a 5mmMandrel to ensure adhesion after bending[EN ISO 1519]

QUALICOAT 2.11: Machu test (Acceleratedcorrosion test) in a solution made upof Sodium Chloride, Acetic Acid andHydrogen Peroxide at 37°C. Duration 48hours

QUALICOAT 2.14: Polymerisation test(Wipe with MEK for 30 seconds)QUALICOAT 2.16: Resistance to boilingwater in a pressure cooker. Duration 1hour 100Kpa

QUALICOAT 2.18: Sawing and drillingto ensure that there is no flaking aftercutting (using sharp tools)

Curing Oven temperatures are checkedand recorded on a daily basis Externalchecks carried out by the powdersuppliers and our Laboratory in Belgiumon random samples of extrusion:

ISO9227: Acetic Acid Salt Spray Test

EN ISO 3231: Resistance to humidatmospheres containing Sulphur Dioxide

EN ISO 11341: Accelerated weathering test

EN ISO 2810: Natural weathering test (Florida Test). (Carried out on Powder type)

EN ISO 12206-1: Resistance to mortar(Carried out on Powder type)

EN ISO 6270-2: Constant ClimateCondensation Water test

Our aluminium is sent through a varietyof pre-treatment chemical baths thatremove a very fine layer off the surfacebefore powder coating.

FIRE PERFORMANCE

STANDARD COLOURS

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THE TIMBER REPLACEMENT SOLUTION

5

The Ali-Deck range of systems have been designed alongside some of the UK’s most prolific balcony fabrication companies to ensure we have a solution that is perfect for your requirements, when considering timber replacements it is important that you have a diverse range of options that can be worked on site to create the perfect solution, whatever the existing timber make up. Call our technical team today who will advise you on the best support system to meet your span criteria, finish or budget today.

EXISTING TIMBER DECKING

EXISTING TIMBER JOISTS

EXISTING STEELWORK

NEW ALI-DECK 30MM DECKING

NEW ALI-DECK LOW JOIST

Tel: 01622 235 672 www.alideck.co.uk

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6

THE CONCRETE BALCONY & TERRACE SOLUTION

When deciding on the best options to choose for concrete balconies or terrace areas it is important to have a range of solutions to deal with differing height build ups, we have developed systems that can be installed on to waterproof membranes that are either level or laid to fall, we have systems that can cope with fragile point loads, multi-directional falls or even extremely low build up heights, and what’s more all of our systems are compliant to A2-s1,do and A2fl-s1 for complete peace of mind.

ALI-DECK

NEW ALI-DECK LOW JOIST

EXISTING CONCRETE BALCONY STRUCTURE

WATERPROOFING

LOW PROFILE BRACKETS CAN BE USED WITH

ADHESIVE TAPE

Tel: 01622 235 672 www.alideck.co.uk

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Tel: 01622 235 672 www.alideck.co.uk

FIRE RESISTANT BALCONY SOLUTION

DESIGNED TO SPAN 1200mm CENTRE TO CENTRE

7

END COVER PLATE

STAINLESS STEEL MACHINE SCREWS

TOP FIX IN COVER

A2-s1, d0A2fl-s1

FIRE RATED

PRODUCT SPECIFICATION

• Fire Rated: A2-s1, d0 & A2fl-s1• Dimensions: 120mm x 30mm• Compliance: Commercial Tread Specification• Material: 6063 T6 aluminium 30% minimum recycled• Colours: Textured Silver Grey / Textured Sand• Stock Extrusion Length: 4m & 6m• Span: 1m• Slip Resistance: Dry - 76 PTV / Wet - 52 PTV

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Tel: 01622 235 672

The Ali-Deck Balcony board is an engineered solution specifically for balcony installations, it is 120mm wide and 30mm deep it has the following features:

www.alideck.co.uk

8

SENIOR BALCONY BOARD

The Ali-Deck

• The ability to cut it to the correct width

• It is fire resistant to A2-s1, d0 and A2fl-s1

• You can install 90% of the deck board prior to the installation of the balcony if required, once the balcony is installed you can then install the remaining boards

• The ability to be installed on to existing sub frame sections without having to drill additional holes

• Drainage between the boards

We have designed this board to have the ability to cut the board down the length and still be structurally stable under point load, we have also increased the radius on the underside of the board to stiffen the board in the right place to cope with a point load. Fire resistance, these deck boards aremanufactured from structural gradeT6 (6063) aluminium, and combined with a special textured slip resistant coating they achieve a fire rating of A2-s1, d0 & A2fl-s1 and have been independently tested to EN 13501, EN 13823 and EN ISO 1716. • Installing 90% of the deck boards prior to the installation of the balcony means you would spend less time on site if you are installing balconies. The board is designed to be installed from the top, with a “Slotted” machined centre section, this is designed to enable us to pick up on at least one of the bolt channels in the 3 way bolt channel to alleviate the need for on-site drilling, you can then drop the deck board into place once the balcony is installed using the bolt channels and the threads facing up and simply apply the nuts and tighten up..

• The ability to install onto your existing sub frame section without having to drill additional holes. We have designed a 3 way extrusion, 2 up 1 down, this gives you the option to make sure a bolt can pass through the box section on the existing balcony at any point along the box section and then be secured, we then decide on the channels to slide the bolts into depending on the position of the decking in relation to the position of the box section, you need only choose one bolt channel but having 2 gives the option to never have to drill the decking. • Drainage between the boards. You have the ability to choose the space between the boards, depending on how quickly you want the water to run off you can choose between 4mm to 10mm between boards (We recommend 6mm as standard). The board has a cover strip on thetop of the board which has a positiveclick into both sides of the board, it’s a long leg so that any point load and downward loading is adequate, this is a quick fit option that removes most of the problems associated with other composite decking products when installed.

120mm

30mm

Dimensions

Benefits include:

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

A2-s1, d0 & A2fl-s1 FIRE RATED

ALSO AVAILABLE IN FLAT DESIGN (SEE PAGE 11)

Page 10: THE ONLY PRACTICAL SOLUTION › ... · The Ali-Deck System has been independently tested to EN 13823, EN 13501 and EN ISO 1716 and achieves A2-s1, d0 and A2fl-s1 which makes Ali-Deck

Tel: 01622 235 672 www.alideck.co.uk

9

The Ali-Deck Junior Balcony board is an engineered solution specifically for balcony installations, it is 120mm wide and 20mm deep it has the following features:

JUNIOR BALCONY BOARD

The Ali-Deck

• The ability to cut it to the correct width

• It is fire resistant to A2-s1, d0 and A2fl-s1

• You can install 90% of the deck board prior to the installation of the balcony if required, once the balcony is installed you can then install the remaining boards

• The ability to be installed on to existing sub frame sections without having to drill additional holes

• Drainage between the boards

We have designed this board to have the ability to cut the board down the length and still be structurally stable under point load, we have also increased the radius on the underside of the board to stiffen the board in the right place to cope with a point load. Fire resistance, these deck boards aremanufactured from structural gradeT6 (6063) aluminium, and combined with a special textured slip resistant coating they achieve a fire rating of A2-s1, d0 & A2fl-s1 and have been independently tested to EN 13501, EN 13823 and EN ISO 1716. • Installing 90% of the deck boards prior to the installation of the balcony means you would spend less time on site if you are installing balconies. The board is designed to be installed from the top, with a “Slotted” machined centre section, this is designed to enable us to pick up on at least one of the bolt channels in the 3 way bolt channel to alleviate the need for on-site drilling, you can then drop the deck board into place once the balcony is installed using the bolt channels and the threads facing up and simply apply the nuts and tighten up..

• The ability to install onto your existing sub frame section without having to drill additional holes. We have designed a 3 way extrusion, 2 up 1 down, this gives you the option to make sure a bolt can pass through the box section on the existing balcony at any point along the box section and then be secured, we then decide on the channels to slide the bolts into depending on the position of the decking in relation to the position of the box section, you need only choose one bolt channel but having 2 gives the option to never have to drill the decking. • Drainage between the boards. You have the ability to choose the space between the boards, depending on how quickly you want the water to run off you can choose between 4mm to 10mm between boards (We recommend 6mm as standard). The board has a cover strip on thetop of the board which has a positiveclick into both sides of the board, it’s a long leg so that any point load and downward loading is adequate, this is a quick fit option that removes most of the problems associated with other composite decking products when installed.

Dimensions

Benefits include:

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

A2-s1, d0 & A2fl-s1 FIRE RATED

120mm

20mm

ALSO AVAILABLE IN FLAT DESIGN (SEE PAGE 12)

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Tel: 01622 235 672 www.alideck.co.uk

10

END COVER PLATE

STAINLESS STEEL MACHINE SCREWS

TOP FIX IN COVER

A2-s1, d0A2fl-s1

FIRE RATED

PRODUCT SPECIFICATION

• Fire Rated: A2-s1, d0 & A2fl-s1 • Dimensions: 120mm x 20mm• Compliance: Commercial Tread Specification• Material: 6063 T6 aluminium 30% minimum recycled• Colours: Textured Silver Grey / Textured Sand• Stock Extrusion Length: 4m & 6m• Span: 500mm• Slip Resistance: Dry - 76 PTV / Wet - 52 PTV

DESIGNED TO SPAN 600mm CENTRE TO CENTRE

Page 12: THE ONLY PRACTICAL SOLUTION › ... · The Ali-Deck System has been independently tested to EN 13823, EN 13501 and EN ISO 1716 and achieves A2-s1, d0 and A2fl-s1 which makes Ali-Deck

Tel: 01622 235 672 www.alideck.co.uk

11

The Senior Flat board has been designed with aesthetics in mind, this stylish balcony board complies with the HSE’s stringent requirements for slip resistance and yet blends seamlessly with the surroundings.

SENIOR BALCONY FLAT BOARD

The Ali-Deck

Dimensions

Benefits include:

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

A2-s1, d0 & A2fl-s1 FIRE RATED

END COVER PLATE

STAINLESS STEEL MACHINE SCREWS

TOP FIX IN COVER

A2-s1, d0A2fl-s1

FIRE RATED

120mm

30mm

PRODUCT SPECIFICATION

• Fire Rated: A2-s1, d0 & A2fl-s1• Dimensions: 120mm x 30mm• Compliance: Commercial Tread Specification• Material: 6063 T6 aluminium 30% minimum recycled• Colours: Textured Silver Grey / Textured Sand• Stock Extrusion Length: 4m & 6m• Span: 1m• Slip Resistance: Dry - 72 PTV / Wet - 48 PTV

DESIGNED TO SPAN 1200mm CENTRE TO CENTRE

Page 13: THE ONLY PRACTICAL SOLUTION › ... · The Ali-Deck System has been independently tested to EN 13823, EN 13501 and EN ISO 1716 and achieves A2-s1, d0 and A2fl-s1 which makes Ali-Deck

Tel: 01622 235 672 www.alideck.co.uk

12

The Junior Flat board has been designed with aesthetics in mind, this stylish balcony board complies with the HSE’s stringent requirements for slip resistance and yet blends seamlessly with the surroundings.

JUNIOR BALCONY FLAT BOARD

The Ali-Deck

Dimensions

Benefits include:

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

A2-s1, d0 & A2fl-s1 FIRE RATED

END COVER PLATE

STAINLESS STEEL MACHINE SCREWS

TOP FIX IN COVERA2-s1, d0

A2fl-s1FIRE

RATED

120mm

20mm

PRODUCT SPECIFICATION

• Fire Rated: A2-s1, d0 & A2fl-s1• Dimensions: 120mm x 20mm• Compliance: Commercial Tread Specification• Material: 6063 T6 aluminium 30% minimum recycled• Colours: Textured Silver Grey / Textured Sand• Stock Extrusion Length: 4m & 6m• Span: 600mm• Slip Resistance: Dry - 72 PTV / Wet - 48 PTV

DESIGNED TO SPAN 600mm CENTRE TO CENTRE

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The Ali-Deck Lite board has been specifically designed to be an entry level system that is perfect for the retrofit or replacement market, this product will span 400mm between supports on a 4kN distributed load, it can be used with all of our support systems and gutter systems if required. We have designed this system to be fast and efficient to install and has a unique clip down solution to make it easy and quick to install.

LITE BOARDThe Ali-Deck

Dimensions

Benefits include:

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

A2-s1, d0 & A2fl-s1 FIRE RATED

FIXING CLIP

A2-s1, d0A2fl-s1

FIRE RATED

120mm

20mm

PRODUCT SPECIFICATION

• Fire Rated: A2-s1, d0 & A2fl-s1• Dimensions 120mm x 20mm• Material: 6063 T6 aluminium 30% minimum recycled• Colours: Textured Silver Grey / Textured Sand (other available on request)• Stock Extrusion lengths 4m and 6m• Span 400mm• Slip Resistance Dry – 72 PTV / Wet – 48 PTV

Tel: 01622 235 672 www.alideck.co.uk

13

TEXTURED SURFACE

DESIGNED TO SPAN 400mm CENTRE TO CENTRE

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Tel: 01622 235 672 www.alideck.co.uk

14

CITYSCAPE BALCONY USING ALI-DECK LITE BOARD IN TEXTURED SILVER / GREY

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Tel: 01622 235 672 www.alideck.co.uk

15

The Ali-Deck interlocking board is a quick fit solution that locks together to give you a strong, non-combustible deck platform without drainage. It is made from 100% aluminium, 30% from recycled sources so it’s extremely environmentally friendly. The aluminium construction makes this a fully fire resistant decking solution. Our boards that are treated with a durable powder coating and are fire rated to A2-s1, d0 these boards also have no contribution to fire. The Ali-Deck interlocking decking is supplied with a 30 year warranty and a 60 year life expectancy for complete peace of mind.

INTERLOCKING BOARD

The Ali-Deck

Benefits include:

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

NO GAPS BETWEEN BOARDS

A2-s1, d0 & A2fl-s1 FIRE RATED

Dimensions120mm

30mm

END COVER PLATE

STAINLESS STEEL MACHINE SCREWS

TEXTURED FINISH

A2-s1, d0A2fl-s1

FIRE RATED

PRODUCT SPECIFICATION

• Fire Rated: A2-s1, d0 & A2fl-s1• Dimensions: 120mm x 30mm• Compliance: Commercial Tread Specification• Material: 6063 T6 aluminium 30% minimum recycled• Colours: Textured Silver Grey / Textured Sand• Stock Extrusion Length: 6m• Span: 1.2m• Slip Resistance: Dry - 76 PTV / Wet - 52 PTV

DESIGNED TO SPAN 1200mm CENTRE TO CENTRE

INTERLOCKINGBOARDS

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This revolutionary Slip Resistant Deck board has been designed to provide a safe and durable solutionto both commercial and domestic applications. Traditionally this market is flooded with bothcomposite and timber offerings, both of which have been known to cause accidents and injuriesmainly due to lack of maintenance. The Slip Resistant Deck board has been designed to be installed inconjunction with the Ali-Deck Supa Joist (see page 19) which makes the system far quicker to installand promotes even greater longevity.

Please note that the Slip Resistant board is not suitable for high rise buildings over 18 metres.

SLIP RESISTANT BOARDThe Ali-Deck Class B

Benefits include:

SLIP RESISTANT

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

NO GAPS BETWEEN BOARDS

CLASS B FIRE RATED

This is the only Aluminium Slip Resistant system on the market. Ali-Deck does not need an expansion gap between boards due to the fact that aluminium is far more stable than other decking

solutions, it’s perfect for dining areas in both commercial and domestic applications, there is no possibility of food or debris getting between the boards, which can attract unwanted vermin.

END COVER PLATE

STAINLESS STEEL MACHINE SCREWS

SLIP RESISTANT INSERTS

FIRE RATED

CLASS B

120mm

30mm

Dimensions

Tel: 01622 235 672 www.alideck.co.uk

16

DESIGNED TO SPAN 1200mm CENTRE TO CENTRE

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BALCONY DRAINAGE SYSTEM

The Ali-Deck

Tel: 01622 235 672 www.alideck.co.uk

17

This practical and yet simple drainage solution fits between and towards the edge of the boards to minimise the potential for rain water, hot fluids or unwanted debris from falling between the boards.

Dimensions

Benefits include:

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

A2-s1, d0 & A2fl-s1 FIRE RATED

32mm32mm

18mm28mm

A2-s1, d0A2fl-s1

FIRE RATED

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Tel: 01622 235 672 www.alideck.co.uk

18

DRAINAGE GUTTERING

DRAINAGE CHANNEL

BALCONY BOARD

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Tel: 01622 235 672

The Ali-Deck Supa-Joist is an integral part of the Ali-Deck System! This clever extrusion is designed to act as both a support post and big span joist. The connection plates allow for super fast installation and can be adjusted to suit most applications and conditions. It has also been designed to be connected together to give additional strength for applications where larger spans are required.

www.alideck.co.uk

19

SUPA JOISTThe Ali-Deck

Benefits include: DimensionsINCREASED SPAN CAPABILITIES

AGAINST TIMBER OR COMPOSITE OPTIONS BY OVER 300%

ALL ALUMINIUM

QUICK AND EASYTO INSTALL

COLOUR MATCHEDTO THE DECK BOARDS

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

105mm

80mm

All of our spanning criteria has been based on the standards of EN 1991-1-1-1:2002 “Actions on Structures”.

Supa Joist span capabilities:The Supa Joist can span a maximum of 3 metres between pedestals on a 4kN Loading.

A2-s1, d0A2fl-s1

FIRE RATED

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The Ali-Deck Low Joist is an integral part of the Ali-Deck System! This extrusion is designed to act a support and a joist for the junior and big span balcony board specifically on concrete balconies and terrace areas that require adjustable heights. This joist in designed to work in conjunction with the Ali-Deck adjustable pedestal and the rest of the Ali-Deck deck board range.

LOW JOISTThe Ali-Deck

Benefits include: DimensionsINCREASED SPAN CAPABILITIES

AGAINST TIMBER OR COMPOSITE OPTIONS BY OVER 300%

ALL ALUMINIUM

QUICK AND EASYTO INSTALL

COLOUR MATCHEDTO THE DECK BOARDS

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

50mm

80mm

A2-s1, d0A2fl-s1

FIRE RATED

Tel: 01622 235 672 www.alideck.co.uk

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All of our spanning criteria has been based on the standards of EN 1991-1-1-1:2002 “Actions on Structures”.

Low Joist span capabilities:The Low Joist can span a maximum of 1200 mm between pedestals on a 4kN loading.

ADJUSTABLE LOW JOIST BRACKETS

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Tel: 01622 235 672 www.alideck.co.uk

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The Ali-Deck Lite Joist is an integral part of the Ali-Deck system! This extrusion has been designed for installations where you have a very low threshold situation, if you require a minimum build up height of 50mm or above this is the perfect solution (when used with our 20mm range of boards) This joist can be used with either our adjustable pedestal brackets or our multi-directional adjustable pedestals for complete height adjustment.

LITE JOISTThe Ali-Deck

Benefits include:INCREASED SPAN CAPABILITIES

AGAINST TIMBER OR COMPOSITE OPTIONS BY OVER 300%

ALL ALUMINIUM

QUICK AND EASYTO INSTALL

COLOUR MATCHEDTO THE DECK BOARDS

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

Dimensions

30mm

80mm

A2-s1, d0A2fl-s1

FIRE RATED

All of our spanning criteria has been based on the standards of EN 1991-1-1-1:2002 “Actions on Structures”.

Lite Joist span capabilities:The Lite Joist can span a maximum of 800mm between pedestals on a 4kN loading.

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The Triple Bolt channel has been designed to be used in conjunction with our Balcony or Junior Balcony deck boards to give you the ability to install deck platforms in record time, without the need for drilling the steel balcony every time you install a deck board. Meaning super fast installation time.

TRIPLE BOLTCHANNEL

The Ali-Deck

Benefits include:

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

A2-s1, d0 & A2fl-s1 FIRE RATED

50mm

10mm

6063 T6 STRUCTURAL GRADE ALUMINIUM

CHANNEL

M8 STAINLESS

STEEL BOLTS

FIRE RATED A2-s1, d0 &

A2fl-s1 WHEN COATED

Dimensions

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Tel: 01622 235 672 www.alideck.co.uk

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The Ali-Deck adjustable pedestal is a solution driven product, specifically designed for installations where it is key that non-combustible products are installed, this A1 fire rated product is manufactured from 3 aluminium extrusions, which makes it cost effective and quick to install. It works seamlessly with all of the products in our range and gives you the adjustment that is required.

ADJUSTABLEPEDESTAL

The Ali-Deck

Dimensions

235m

m

165m

m

120m

m

90m

m

70m

m

235 TO 300mmFrom floor to underside of joist

165 TO 235mmFrom floor to underside of joist

120 TO 165mmFrom floor to underside of joist

90 TO 120mmFrom floor to underside of joist

70 TO 90mmFrom floor to underside of joist

JOIST

50mm10.8mm

80mm

120mm

FIRE RATED

CLASS A1

Additional Bespoke Sizes Available On Request

Code: ADP 235-300 Code: ADP 165-235 Code: ADP 120-165 Code: ADP 90-120 Code: ADP 70-90

EASY FIX BASE SUPPORT

THREAD HEIGHT ADJUSTER

REMOVEABLE ADJUSTER TOOL

EASY FIX SUPPORT HEAD

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LOW PROFILE ADJUSTABLE BRACKETS

The Ali-Deck

Tel: 01622 235 672 www.alideck.co.uk

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Our adjustable brackets work in conjunction with all 3 joists, available in 3 distinct sizes and can be manufactured to suit any specific build up height. (minimum order required) they are adjusted to allow insulation to fall underneath and will allow water to pass underneath the joist system, you also have the option to choose a self-adhesive fire resistant fixing pad which has been tested for compatibility with most waterproofing membranes and finishes.

Dimensions

Benefits include:

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

A2 FIRE RATED

180mm

180mm180mm

65mm

80mm 95mm

BRACKETS CAN BE USED WITH ADHESIVE TAPE

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Tel: 01622 235 672 www.alideck.co.uk

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The Ali-Deck Nosing Extrusion has been designed to work in conjunction with all other Ali-Deck extrusions. When used with two of our deck boards it is commercially compliant for tread specification. (280mm)

NOSING PROFILEThe Ali-Deck

Benefits include:

Dimensions

ALL ALUMINIUM

HEAT RESISTANT

DURABLETEXTURED FINISH

LOWMAINTENANCE

RECYCLABLE

STABLE IN ALL WEATHER CONDITIONS

A2-s1, d0 FIRE RATED

80m

m

40mm

The Nosing Profiles are modular and work with the Ali-Deck Standard Board, Slip Resistant Board, Balcony Board, Junior Balcony Board and Supa & Low Joists.

FITS TO THE SUPA JOIST AND BALCONY BOARD

CURVED NOSING

TEXTURED SURFACE

A2-s1, d0FIRE

RATED

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This commercially compliant nosing solution is available, in 6m lengths and available in the same standard colours as the rest of the range (textured silver grey and textured sand) It is perfect for the retrofit timber replacement markets where timber had deteriorated to the point of replacement, due to it being a structural grade aluminium is naturally comes to you with a 60 year design life. This extrusion can be used with all of our 30mm boards and includes the senior, the standard, the flat board and the interlocking board, and if you are happy with a class B fire rated products it works with our slip resistant board too.

DECK BOARD

NOSING

ANGLE BRACKETS

SUPA JOIST

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Tel: 01622 235 672

Customer service is at the heart of what we do, we focus on your needs, when dealing with Ali-Deck you can be assured of an in-house technical knowledge base that is second to none, we train each and every employee to understand all capabilities, span criteria and product details to ensure we direct you to the most efficient solution for your project.

This customer-focused expertise, teamed with an estimation department that is happy to call off the particular requirements and a CAD design department that uses the latest version of Solidworks 3D Design to visualise specific elements of your project gives you a service that works! We also have a dedicated team of research and development engineers who will trial new products in order to ensure they work seamlessly for you.

www.alideck.co.uk

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WHAT WE DO

If you are interested in receiving an Ali-Deck sample box please contact us on 01622 235 672 or email: [email protected]

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Tel: 01622 235 672 www.alideck.co.uk

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MAINTENANCE

If you would like to attend one of our training sessions either for yourself or with your staff, please contact us. We can train up to 6 persons at a time to ensure we thoroughly train each individ-ual, making the training more personal and intensive. This high-level installation training will help you and your staff become experts in our products, ena-bling you to install them with ease and confidence.

The training academy is very popular and can become fully booked quickly so please contact us with the dates you have in mind and we will let you know what’s available. We advise you to book a training session before your order ar-rives so you can feel confident installing the aluminium decking, saving you time and money on site as you will have expe-rience with the system.

Ali-Deck aluminium decking requires minimal maintenance due to the natural rust resistance that aluminium features along with the high durability of our special Qualicoat applied powder coating. Download our maintenance schedule for instructions for maintaining the aluminium decking boards to uphold the warranty and the expected lifespan of the decking. (available from our website - www.alideck.co.uk)

The Ali-Deck training academy was introduced so that our clients can attend a single day training session and walk away feeling educated and confident installing our aluminium decking systems themselves. Each attendee will receive a certificate to confirm their attendance and completion of the training.

INSTALLATION TRAINING

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Tel: 01622 235 672

Our Recycled Aluminium Decking products will naturally bemore environmentally friendly than other decking productslike timber and composite.

Ali-Deck will last a lot longer thantimber or composite.

www.alideck.co.uk

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ENVIRONMENT

FAQ’S

The

Ali-Deck will last a lot longer thantimber or composite, reducing theneed to be replaced as often, thereis also no need to maintain the surfaceof Ali-Deck, unlike Wooden Decking forexample.

Wooden decking is often treated withenvironmentally harmful chemicalsthat are used as a preservative, or as amethod of applying an anti-slip coating.

Some people of course do not use anychemicals to preserve their woodendecking, but in those cases it is oftenseen that the decking surface andsubframe is often replaced more oftendue to natural weathering, which willnot be the case for Ali-Deck.

Composite decking has becomepopular in the past, but is not generallyrecyclable due its composite make upof wood, plastic and additives.

1. Does Ali-Deck warp? No, it’s completely made from Aluminium and so does not expand or contract anywhere near the same as composite or timber decking.

2. Is it quick to install? Yes, with the Supa Joist it is 50% quicker to install than any other deck.

3. Does it require maintenance like timber decking? No, it is powder-coated and is not porous and does not expand or contract like timber so the coating lasts for a minimum of 5 years in high traffic areas and 10 years in normal areas…expected service life 25 years.

4. Can I recycle it? Yes, it is 100% recyclable.

5. Does it get hot in direct sunlight? As the system is aluminium it dissipates heat quicker than timber and composite decking.

6. Can you cut the Decking? Yes, Aluminium decking can easily be cut to the shape or length required.

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The Original, A Rated, Quick Fit, Complete Aluminium

Decking Solution

Aluminium Decking

Rochester Airport Trading Estate27 Laker RoadRochesterKent ME1 3QX

Tel: 01622 235 672Email: [email protected]