the next-generation very large array antenna design · 2020-01-28 · the antennas must have...

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The National Radio Astronomy Observatory is a facility of the National Science Foundation operated under cooperative agreement by Associated Universities, Inc. A.J. Beasley 1 , D. Dunbar 1 , D. Chalmers 2 , R. Selina 3 , B. McCreight 4 1 National Radio Astronomy Observatory, Charlottesville, VA 2 National Research Council of Canada - Herzberg Astronomy and Astrophysics, Penticton/Victoria, BC, CANADA, 3 National Radio Astronomy Observatory, Socorro, NM, 4 General Dynamics Missions Systems, Plano, TX ngVLA Array Concept The ngVLA will be a synthesis radio telescope constituted of approximately 244 reflector antennas each of 18 meters diameter, operating in a phased or interferometric mode. It will operate over a frequency range extending from 1.2 GHz to 116 GHz. The signal processing center of the array will be located at the Very Large Array site, on the plains of San Agustin, New Mexico. The array will include stations in other locations throughout New Mexico, west Texas, eastern Arizona, and northern Mexico and several locations throughout the US, Hawaii and Caribbean. Operations will be conducted from both the VLA Control Building and the Array Operations Center in Socorro, NM. Further Information D. Dunbar et. al. ngVLA Antenna: Preliminary Technical Requirements. ngVLA Doc. 020.25.00.00.00-0001-Req. Rev B. 2018. http://ngvla.nrao.edu/ Abstract The Karl Jansky Very Large Array (VLA) has proven to be one of the most productive radio telescopes at centimeter wavelengths. The NRAO is now investigating the future of centimeter wavelength astronomy in the northern hemisphere, spanning the gap between thermal and non- thermal emission mechanisms, and bridging the capabilities of ALMA and SKA. The Next Generation Very Large Array is a design and development project of the National Science Foundation operated under cooperative agreement by Associated Universities, Inc. The scientific mission, specifications and technical concept of a next-generation VLA (ngVLA) are presently being developed. Preliminary goals for the ngVLA are to enormously increase both the system sensitivity and angular resolution of the VLA and ALMA tenfold for frequencies spanning 1.2 GHz to 116 GHz. The design of the antenna will be a major construction and operations cost driver for the facility. The antennas must have acceptable aperture efficiency and pointing for operation up to 116 GHz yielding five to ten times the total collecting area of the VLA. Unblocked apertures are preferred, with wide subreflector subtended angles for compact feed and receiver packages. Improved reliability and ease of access to the receiver and servo electronics packages, will be required to meet the operations requirements. This poster, which includes the antenna concepts and specifications presents the high-level design for the antenna developed by the NRAO, NRCC, GDMS, and our partners. The poster highlights further studies and design work that will contribute to the design. General Dynamics Mission System Antenna Concept The low-technical-risk antenna analog for the ngVLA antenna study was developed by General Dynamics Mission Systems. The GDMS concept is scaled from the successful 13.5m MeerKAT antenna design. The offset Gregorian optics are provided by an aluminum segmented main reflector and a single piece subreflector. These are supported by a steel radial truss structure and feed arm. A central cavity in the backup structure eliminates interference with the pedestal while moving the azimuth axis closer to the reflector surface. This reduces the need for counterweight to allow for faster slew and settle times. GDMS investigated several mount configurations and decided on a pedestal with turnhead concept due to favorable construction and operations cost. The servo system relies on a gearbox drive for azimuth rotation and a jack screw for elevation. Figure 1: Front View and proposed back up structure of the General Dynamics Mission Systems 18m Antenna The Next -Generation Very Large Array Antenna Design Figure 3: Antenna structure changes as a result of the FEA analysis. Additional structure was added to the sub-reflector feed arm and the pedestal mount was modified (wall thickness increase and shape change). Additional Sub- Reflector Arm Structure Pedestal: wall thickness increase, reduced taper Analysis & Expected Performance GDMS strived for a design that targeted a per antenna cost goal and the best performance that could be achieved at that cost. The design, as delivered, did not meet all of the specifications including the pointing and surface accuracy, but GDMS identified further steps that could be taken to meet the specifications and their associated cost. This approach, given the large quantity of antennas, allows NRAO to weigh the cost benefit of incremental changes to the specification. NRC developed an antenna design that has shown the ability to meet all of the key performance parameters and thus was the candidate used for the submitted reference design. Next steps for the 18m design is to better understand the impact of segmenting a single piece reflector (SRC) into a multi piece reflector (MRC). NRC conducted a study with a large transport operation and the results indicated that a single piece reflector will be able to be transported to 170 of the 244 proposed sites, leaving the remaining 74 to be fitted with a multi piece reflector. Figure 2: (left) Proposed 84 segmented panels with FEA/CFD mesh applied . (right) FEA analysis of gravity, thermal, and differential wind pressure. Figure 5: ngVLA Primary Reflector Surface and oBUS Figure 4: NRC 18m Antenna Concept. Figure 6: Multi-piece surface. Key Performance Parameters Table 1: ngVLA Antenna Parameters Parameter Summary of Requirement Antenna Diameter 18m Main Array, 18m Total Power Frequency Range 1.2-116 GHz Number of Antennas 244 Antenna Optics Offset Gregorian, Feed Low, Shaped Front Ends Single Pixel Feeds, Dual Linear Polarization Surface Accuracy Precision Operating Conditions 160 μm rms (λ/16 @ 116 GHz), primary and subreflector combined. Normal Operating Conditions 300 μm rms, primary and subreflector combined. Pointing Accuracy Precision Operating Conditions: (4 deg angle, 15 min time) Absolute pointing: 18 arc sec rms Referenced pointing: 3 arc sec rms Normal Operating Conditions: (4 deg angle, 15 min time) Absolute pointing: 35 arc sec rms Referenced pointing: 5 arc sec rms Tracking Range Azimuth: ± 270 deg Elevation: 12 deg to 88 deg Movement Rate Slew: Azimuth 90 deg/min, Elevation 45 deg/min. Tracking: Azimuth 7.5 deg/min, Elevation 3.5 deg/min. Figure 9: Surface Adjustment Modeling; Left before adjustment, right after adjustment (units are in meters). Figure 7: (left) iBUS optimization result (top) and rationalized structure (bottom) (right) Image of the 18m antenna with optimized iBUS structure National Research Council of Canada Antenna Concept The NRC ngVLA antenna design is based on the Single-piece Rim-supported Composite (SRC) reflector technology developed at NRC over the past decade. The SRC concept was first successfully implemented on the DVA1 antenna, designed to work up to 10GHz. Following further development, the SRC technology was also implemented into the DVA2 reflector, designed to operate up to 50GHz. Both of these antennas used a tubular steel frame Back-Up Structure (BUS). The surface accuracy requirements for the 116GHz operating frequency posed a unique challenge that led NRC to develop a composite outer BUS (oBUS) to provide quasi-continuous support for the reflector surface enabling the design concept to achieve much higher surface accuracy under the assigned loading conditions. NRC has developed a concept for segmenting the panel into a Multi- piece Rim-supported Composite (MRC) for ngVLA locations where installation of a SRC antenna is not feasible because of transportation restrictions.. Upon conclusion of the study, NRC provided a design that was marginally deficient in meeting the key performance parameters, specifically the surface accuracy and pointing error, noting that conservative design assumptions were implemented. NRC expended significant engineering efforts in developing their concept antenna components including the application of using topology optimization. NRC has developed a surface adjustment concept that incorporates approximately 200 adjusters located around the perimeter of primary reflector surface allowing for minor correction of surface errors introduced from the molding process and gravity loading; ultimately resulting in a significant improvement in the overall surface accuracy of the composite surface. Figure 8: Surface Adjustment Concept Future Work While substantial progress was made for the reference design; the NRAO is continuing our effort to develop the best performance antenna within an assumed cost envelope. NRAO has released three awards to three additional antenna designers to develop an antenna costed concept design for the purpose of having more options to choose from for the next phase, the final design and prototype. In addition, NRAO is working with NRC to better understand the risks and retire unknowns about the composite reflector design.

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Page 1: The Next-Generation Very Large Array Antenna Design · 2020-01-28 · The antennas must have acceptable aperture efficiency and pointing for operation up to 116 GHz yielding five

The National Radio Astronomy Observatory is a facility of the National Science Foundation operated under cooperative agreement by Associated Univers ities , Inc.

A.J. Beasley1, D. Dunbar1, D. Chalmers2, R. Selina3, B. McCreight4

1National Radio Astronomy Observatory, Charlottesville, VA2National Research Council of Canada - Herzberg Astronomy and Astrophysics, Penticton/Victoria, BC, CANADA,

3National Radio Astronomy Observatory, Socorro, NM, 4General Dynamics Missions Systems, Plano, TX

ngVLA Array ConceptThe ngVLA will be a synthesis radio telescope constituted of approximately 244 reflector antennaseach of 18 meters diameter, operating in a phased or interferometric mode. It will operate over afrequency range extending from 1.2 GHz to 116 GHz.The signal processing center of the array will be located at the Very Large Array site, on the plains ofSan Agustin, New Mexico. The array will include stations in other locations throughout New Mexico,west Texas, eastern Arizona, and northern Mexico and several locations throughout the US, Hawaiiand Caribbean.Operations will be conducted from both the VLA Control Building and the Array Operations Center inSocorro, NM.

Further InformationD. Dunbar et. al. ngVLA Antenna: Preliminary Technical Requirements.

ngVLA Doc. 020.25.00.00.00-0001-Req. Rev B. 2018. http://ngvla.nrao.edu/

AbstractThe Karl Jansky Very Large Array (VLA) has proven to be one of the most productive radiotelescopes at centimeter wavelengths. The NRAO is now investigating the future of centimeterwavelength astronomy in the northern hemisphere, spanning the gap between thermal and non-thermal emission mechanisms, and bridging the capabilities of ALMA and SKA. The NextGeneration Very Large Array is a design and development project of the National ScienceFoundation operated under cooperative agreement by Associated Universities, Inc.

The scientific mission, specifications and technical concept of a next-generation VLA (ngVLA)are presently being developed. Preliminary goals for the ngVLA are to enormously increase boththe system sensitivity and angular resolution of the VLA and ALMA tenfold for frequenciesspanning 1.2 GHz to 116 GHz. The design of the antenna will be a major construction andoperations cost driver for the facility.

The antennas must have acceptable aperture efficiency and pointing for operation up to 116GHz yielding five to ten times the total collecting area of the VLA. Unblocked apertures arepreferred, with wide subreflector subtended angles for compact feed and receiver packages.Improved reliability and ease of access to the receiver and servo electronics packages, will berequired to meet the operations requirements.

This poster, which includes the antenna concepts and specifications presents the high-leveldesign for the antenna developed by the NRAO, NRCC, GDMS, and our partners. The posterhighlights further studies and design work that will contribute to the design.

General Dynamics Mission System Antenna ConceptThe low-technical-risk antenna analog for the ngVLA antenna study was developed by GeneralDynamics Mission Systems. The GDMS concept is scaled from the successful 13.5m MeerKATantenna design. The offset Gregorian optics are provided by an aluminum segmented main reflectorand a single piece subreflector. These are supported by a steel radial truss structure and feed arm. Acentral cavity in the backup structure eliminates interference with the pedestal while moving theazimuth axis closer to the reflector surface. This reduces the need for counterweight to allow for fasterslew and settle times.GDMS investigated several mount configurations and decided on a pedestal with turnhead conceptdue to favorable construction and operations cost. The servo system relies on a gearbox drive forazimuth rotation and a jack screw for elevation.

Figure 1: Front View and proposed back up structure of the General Dynamics Mission Systems 18m Antenna

The Next -Generation Very Large Array Antenna Design

Figure 3: Antenna structure changes as a result of the FEA analysis. Additional structure was added to the sub-reflector feed arm and the pedestal mount was modified (wall thickness increase and shape change).

Additional Sub-Reflector Arm Structure

Pedestal: wall thickness increase, reduced taper

Analysis & Expected PerformanceGDMS strived for a design that targeted a per antenna cost goal and the best performance thatcould be achieved at that cost. The design, as delivered, did not meet all of the specificationsincluding the pointing and surface accuracy, but GDMS identified further steps that could betaken to meet the specifications and their associated cost. This approach, given the largequantity of antennas, allows NRAO to weigh the cost benefit of incremental changes to thespecification.

NRC developed an antenna design that has shown the ability to meet all of the key performanceparameters and thus was the candidate used for the submitted reference design. Next steps forthe 18m design is to better understand the impact of segmenting a single piece reflector (SRC)into a multi piece reflector (MRC). NRC conducted a study with a large transport operation andthe results indicated that a single piece reflector will be able to be transported to 170 of the 244proposed sites, leaving the remaining 74 to be fitted with a multi piece reflector.

Figure 2: (left) Proposed 84 segmented panels with FEA/CFD mesh applied . (right) FEA analysis of gravity, thermal, and differential wind pressure.

Figure 5: ngVLA Primary Reflector Surface and oBUS

Figure 4: NRC 18m Antenna Concept.

Figure 6: Multi-piece surface.

Key Performance ParametersTable 1: ngVLA Antenna Parameters

Parameter Summary of RequirementAntenna Diameter 18m Main Array, 18m Total PowerFrequency Range 1.2-116 GHzNumber of Antennas 244 Antenna Optics Offset Gregorian, Feed Low, Shaped

Front Ends Single Pixel Feeds, Dual Linear Polarization

Surface Accuracy

Precision Operating Conditions160 µm rms (λ/16 @ 116 GHz), primary and subreflector combined.Normal Operating Conditions 300 µm rms, primary and subreflector combined.

Pointing Accuracy

Precision Operating Conditions: (4 deg angle, 15 min time) Absolute pointing: 18 arc sec rmsReferenced pointing: 3 arc sec rmsNormal Operating Conditions: (4 deg angle, 15 min time)Absolute pointing: 35 arc sec rmsReferenced pointing: 5 arc sec rms

Tracking Range Azimuth: ± 270 degElevation: 12 deg to 88 deg

Movement Rate Slew: Azimuth 90 deg/min, Elevation 45 deg/min.Tracking: Azimuth 7.5 deg/min, Elevation 3.5 deg/min.

Figure 9: Surface Adjustment Modeling; Left before adjustment, right after adjustment (units are in meters).

Figure 7: (left) iBUS optimization result (top) and rationalized structure (bottom)(right) Image of the 18m antenna with optimized iBUS structure

National Research Council of Canada Antenna ConceptThe NRC ngVLA antenna design is based on the Single-piece Rim-supported Composite (SRC) reflectortechnology developed at NRC over the past decade. The SRC concept was first successfully implemented onthe DVA1 antenna, designed to work up to 10GHz. Following further development, the SRC technology wasalso implemented into the DVA2 reflector, designed to operate up to 50GHz. Both of these antennas used atubular steel frame Back-Up Structure (BUS).

The surface accuracy requirements for the 116GHzoperating frequency posed a unique challenge that ledNRC to develop a composite outer BUS (oBUS) to providequasi-continuous support for the reflector surface enablingthe design concept to achieve much higher surfaceaccuracy under the assigned loading conditions. NRC hasdeveloped a concept for segmenting the panel into a Multi-piece Rim-supported Composite (MRC) for ngVLA locationswhere installation of a SRC antenna is not feasible becauseof transportation restrictions..

Upon conclusion of the study, NRC provided adesign that was marginally deficient in meeting thekey performance parameters, specifically thesurface accuracy and pointing error, noting thatconservative design assumptions wereimplemented. NRC expended significantengineering efforts in developing their conceptantenna components including the application ofusing topology optimization.

NRC has developed a surface adjustment concept that incorporates approximately 200 adjusters located aroundthe perimeter of primary reflector surface allowing for minor correction of surface errors introduced from themolding process and gravity loading; ultimately resulting in a significant improvement in the overall surfaceaccuracy of the composite surface.

Figure 8: Surface Adjustment ConceptFuture WorkWhile substantial progress was made for the reference design; the NRAO is continuing oureffort to develop the best performance antenna within an assumed cost envelope. NRAO hasreleased three awards to three additional antenna designers to develop an antenna costedconcept design for the purpose of having more options to choose from for the next phase, thefinal design and prototype. In addition, NRAO is working with NRC to better understand therisks and retire unknowns about the composite reflector design.