the lean-lift from hanel: a new standard in automated ... · the lean-lift® from hanel: a new...

The Lean-Lift® from Hanel:a new standard in automated materialshandling and storage systems

Innovative ideas. Sound technology. Flexible systems

The Hanel Lean-Lift at work asa materials handling system nearthe production line

© 2006 Hänel Büro - und Lagersysteme

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The Lean-Lift® from Hanel: an efficient solutionthat speaks for itself

The most pressingdemands of industry todayinclude: streamliningoperating procedures,increasing flexibility andultimately lowering costs

Make the right decisionIf you want to improve yourthroughputs and save costs, talkto the specialists from Hanel first– in consultation with you theycan develop your ‘optimumsystems solution’.

Optimize parts managementThe state-of-the-art microproces-sor control systems from Hanelcan communicate with your hostcomputer on a real time basisinstallation or be used as a stand-alone warehouse managementsystem. An overview of the inven-tory status is available at all times,shortages of parts are eliminated

Save timeThe fully-automated Lean-Liftfrom Hanel brings the requiredarticles to the retrieval zone inseconds.

In other words:Goods to user is the motto, notuser to goods. This reduces cycletimes substantially.

The Lean-Lift from Hanel createsconsiderably more storage capa-city on the same footprint with itscompact design and height-optimized storage concept.The advantage: Cube utilizationis optimized. Costly floor-space isreduced!

and the inventory can be reduced.Use of the Lean-Lift from Hanelensures a constant overview ofinventory status at all times.This means: efficient and accurateinventory control!

With the Hanel Lean-Lift, we offer a high-quality, high-techwarehouse organization systemwith readily available materialswhich reduces work-time,warehouse space and cost whichprovides a problem-free workenvironment.

Reduce your space requi-rements by over 60%The Lean-Lift from Hanel utilizesthe available ceiling height – simi-lar to a high-bay/miniload system.

In contrast to a high-bay/mini-loadsystem, however, theLean-Lift stores the partson a height-optimizedbasis avoiding wastedspace. This means maxi-mum storage capacity on a minimal footprint.

In other words:The Lean-Lift from Hanel puts an end tohigh-cost storageareas.

The comparison illustrates clearlythat Hanel’s Lean-Lift can morethan double the number of oper-ations per hour.The result: Operating times areslashed!

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Perc

ent Comparison of storage

capacities, MLS v Lean-Lift

Storage capacityof MLS (MiniloadSystem)

Storage capacityof Lean-Lift

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60

80

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Perc

ent Inventory control

and information

Months 2 4 6 8 10 12

Lean-Lift with inventory control software

Manual ware-house system

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50

75

100

125

Num

ber Storage and retrieval

operations per hour

Months 2 4 6 8 10 12

Lean-Lift with inventorycontrol software

Conventional system,e. g. high-bay warehouse


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This is Hanel Lean-Lift quality:computer-controlled small partsstorage for production and spareparts dispatch


The vertical transporter(extractor) has a 4-pointsuspension system . . .This offers enormous advantages: n Extractor does not tilt!n No problem with load imbalance,

not even with heavy loads,which means longer service life!

n Easy maintenance accessfrom the side!

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. . . and the tried-and-tested, low-noise 4-chaintechnology!n Roller chains are durable, no

fatigue failures occur!n Long service life!n No replacement necessary after

fixed maintenance intervals!n Roller chains have a higher rate

of efficiency (98%)!n More accurate positioning

because of higher rigidity!n Non-slip hold in the event of

emergency stops!

Simple yet powerful:Vertical lift technologywith the Lean-Lift® from Hanel

The automated‘high-bay warehousein a cabinet’The Lean-Lift from Hanel is bothstorage efficiency and goods pro-tection in one: at the center of the‘cabinet’ is a computerized lift –called the ‘extractor’.

In front and behind it are the stor-age shelves. This is where thearticles are stored in containers.

The storage locations are acces-sed through electronic control bythe extractor. It stores or retrievesthe container requested. Thesystem is operated comfortably atthe optimum ergonomic height atthe retrieval zone.

n Fast storage and retrievaltimes!

n Protection of stored articles!n Storage and handling of bulky,

and heavy parts, or dissimilarsized parts!

n Load-carrying capacity percontainer up to 1,000 kg/2,208 lbs!

n Load-carrying capacity perLean-Lift up to 60,000 kg/132,450 lbs (tested statics)!

n Material to operator, not operator to material: this savestime!

n High efficiency and costsavings!

New generation of the Hanel Lean-Lift in a high-speed versionLean-Lifts with a container loadcapacity of up to 500 kg/1,104 lbs,now in a high-speed version.

Vertical speed:with empty extractor 2.3 m/sec,with loaded extractor 1 m/sec!Horizontal speed:jolt-free 0.5 m/sec!

Each Hanel Lean-Lift is also fittedwith a soft-start control with fre-quency converter. The advantage:optimum acceleration and deceler-ation.

This is why the Lean-Liftfrom Hanel is the logicalcomplement to the tried-and-tested Hanel Rotomatprinciple

x The ‘Extractor’ stores andretrieves the articles

x 4-chain-system for optimumguidance of the extractor

x Storage locations with stored articles

x Container for holding andtransporting the articles

x Integrated frame profilefor height-optimized place-ment of the containers

x Soft start control with frequency converter

x Self-monitoring light barriersin BWS-S design

x Lockable sliding doors forarticle protection

x Environmentally friendly powder-based finish ensures 50 % higher scuffresistance

x Hanel microprocessor control unit on movableVario-arm

x Wiring cabinet – the elec-tronics are easy to access

x Photo-sensors for heightdetection to measure articleheights and safety

x Service doorconveniently positioned at the side

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The pluses


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High payload containers (load capacity up to 1,000 kg/2,208 lbs) arebrought effortlessly to the Lean-Lift on the Hanel trolley . . .

The container is pushed into the accessopening . . .

The extractor travels to the closestavailable storage position . . .

. . . and stores the container using minimumspace. It couldn’t be easier!

View into the interior of the Lean-Lift:A code is entered at the MP controlunit, then the container is picked upautomatically by the extractor . . .


Machine parts of varied sizesare stored and retrieved from5 adjacent Lean-Lifts – the maximum room height is used


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The Lean-Lift® from Hanelgives flexibility new dimensions

Lean-Lift system with retrieval pointson several floors

Hanel’s Lean-Liftsystem offersunlimited options

With Hanel’s Lean-Lift system youcan expand or modify your stor-age capacity at any time withoutdifficulty.

Maximum utilization ofthe available spaceLean-Lifts from Hanel can besituated side-by-side or overseveral floors – like a high-baystorage system. This createsmaximum storage capacity ona minimal footprint.

Open to allRetrieval points can be installedon more than one floor, dependingon the height of the Hanel Lean-Lift. Several users can operate theLean-Lift at the same time fromdifferent positions and levels.

n Every cubic foot is optimallyused – this is total efficiency!

n Problem-free adaptation towork requirements!

n More than one person can operate the lift and processgoods at the same time!

n Improvement in storagemanagement!

n More flexibility offered throughstep-by-step expansion!

n Visible investment returns!

The pluses

And the sky is the limit as far asthe Lean-Lift’s ‘upward mobility’is concerned. The Lean-Lifts fromHanel can be combined overseveral floors – like a high-baystorage system.

Levels can be added by way ofsolid butt joints with plug welding.

Every Lean-Lift from Hanel can beused as a ‘stand-alone system’.By adding additional Lean-Liftsstorage capacity can be expandedgradually as needed.


Hanel’s height sensors in25 mm /0.98”, 37.5 mm /1.47”, 75 mm/2.95”,90 mm / 3.54” and125 mm/4.92” stepsDifferent height-measuring lightbarriers, designed to fit the pitchprofile exactly, measure the stor-age items and store the containersaccording to their individualheight without any loss of space!

A priority system allows the storage locations closest to theretrieval point to be allocatedmanually or automatically – time-consuming relocation operationsare no longer necessary. Only the Lean-Lift from Hanel offersyou this!

A wide range of varied storage articles demands a variable system:the Lean-Lift® from Hanel

High flexibility guaranteed bythe integrated frame profilefor precise placement of thecontainers

n Optimum, compact storageeven when articles are of different heights!

n The Lean-Lift always offerscompact and variable storage –without the need for anymechanical or electronic adjust-ment!

The plusesAn ingenious design: The Hanel frame profile in75 mm/2.95”, 90 mm /3.54” or 125 mm/4.92”steps offers a multiplicityof options:The frame profile is built in as afixed wall with integrated slots in75 mm/2.95”, 90 mm/3.45” or125 mm/4.92” steps andenables optimum space-savingstorage in the extreme.

Smooth design on the outside –storage slots on the inside!

Highly impressive,Hanel’s ultra-stableprofile wall!Hanel invented the profile wall –and has over 10 years of experience in this technology!

The ultra-stable, high-precisionprofile wall is firmly fixed to thebearing columns.

The profile wall in the Hanel Multi-Space offers compact and variablestorage – without any mechanical or electronic alteration

The Hanel multifunction container with 25 mm/0.98’’ multiplepitch and latest slide technology

Hanel’s multifunctioncontainers!n Full-length, integrated supports

offer optimum utilization of thestorage height with maximumrigidity!

n Containers with 75 mm/2.95”,single pitch or with multiplepitch at 37.5 mm/1.47” and 25 mm/0.98” height in conjunc-tion with the Hanel profile walloffer numerous possible combi-nations!

n Punched holes for individualizeddividers!


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Even highly varied and bulkyarticles such as pallets, engineblocks, tools, paint buckets,crates or cable drums are noproblem for the Lean-Lift fromHanel.

The load-carryingcapacityof automated storage and materialshandling systems is determinedby the weight and dimensions ofthe stored articles.

This is where the Lean-Lift fromHanel performs the extraordinary:load capacity per container

250 kg/ 552 lbs500 kg / 1,104 lbs or

1,000 kg / 2,208 lbstotal load capacity20,000 kg / 44,150 lbs30,000 kg / 66,225 lbs40,000 kg / 88,300 lbs or60,000 kg /132,450 lbsfull use of the feed / retrievalopening 740 mm / 29.10 HH highand more.


The Hanel Lean-Lift at work asa materials handling system rightat the production line


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A clever solution:Hanel’s multifunction containersfor maximum load capacity

A variety of storagearticles places avariety of demandson the containers

The pluses

This is wherethe Hanel multifunc-tion container does theremarkable!The containers are designed tosuit the size and weight of thearticles they are to hold.

The capacity of eachcontainer is up to1,000 kg /2,208 lbs!A feat of strength fromHanel!The wide range of accessories,such as tool inserts, small partstrays, cutting tool holders anddividers contribute to making theLean-Lift from Hanel into a com-plete logistics systems that cutscosts, makes optimum use ofspace, eases workload and mini-mizes allocation times.

Different dimensions ofthe Hanel multifunctioncontainersHanel offers different containerwidths and depths. This allowsthe containers to be adapted indi-vidually to the storage articles!Width 840 mm/33.00HH1,300 mm/51.10HH1,640 mm/64.43HH1,860 mm/73.23HH2,060 mm/80.93HH2,300 mm/90.38HH2,460 mm/96.64HH2,860 mm/112.60HH or 3,260 mm/128.34HHDepth 635 mm/ 25.00HH825 mm/32.48HH or 1,270 mm/50.00HH

Containers with powersupplyHanel’s Lean-Lift offers yet an-other benefit for the electronicsindustry. Burn-in containers withpower supply and an electronicplug contact at the rear of thecontainer.

n Hanel's multifunction containersare absolutely stable anddistortion-free!

n No limitations to usability!n Smooth running thanks to

modern plastic skids!n Integrated hand-holds!n Optional punched slots around

the inside edge for customizeddividing materials!

n Variable attachments ofdifferent heights!

n Different container dimensionsaccording to requirements!

n Load capacity per container upto 1,000 kg/2,208 lbs!

n Galvanized – or withenvironmentally-friendlypowder coating on request!


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Centralized storage of tools andmachined parts in 25 Lean-Liftsfrom Hanel


Hanel’s Lean-Lift® control concept:a resourceful systemOur strength lies in ourknow-how because onlyobject-related, practice-oriented microprocessorcontrol systems can offeryou a complete storagemanagement system

Hanel software made-to-measureAt your request the Hanel specia-lists will develop with you a tailoredsoftware concept that meets yourprecise requirements. We offerWindows-based PC software!

MP 100 D – Powerfulstorage management intelligently implemented!Up to 99 Lean-Lifts can be controlledsimultaneously with the MP 100 D.

n Hardware and software areintegrated in the Lean-Lift,so no additional PC required!

n No complicated softwareinstallation on PC!

n Direct hook-up to corporatenetwork via Ethernet!

n MP 100 D data can be viewedby browser – ensuring constanttransparency in the storeroom!

n No additional communicationsoftware needed!

n Automatic processing of jobsaccording to priority!

The pluses

The variable control keyboard ofthe Hanel Lean-Lift is positionedat the side of the access openingfor ergonomic convenience. Nomore strenuous overheadreaching.

MP 12 D – SHigh-performance compact con-trol unit with numerous functions.Control and inventory manage-ment in one unit. The article num-ber, storage location, quantity,minimum inventory and storagelocation size can be programmed.Job management and parts listmanagement are also integrated.Four serial RS 232 interfaces enable a computer, printer andother peripheral devices to beconnected.

MP 12 N– STFT touch-screen technologymakes it even easier to use. Theintegrated Ethernet interface allowsquick and easy incorporation in thecustomer’s computer network.Users are given direct access to theweb page of the MP 12 N-S via theweb server with Internet Explorer.The optional shelf camera takes anew picture of the shelf after everystorage or retrieval operation.


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Computerized central storagesystem with high-quality electronic components


n Optimization of capacity usage!n Faster and more reliable access

for storage and retrieval oper-ations!

n Reduction of inventory as aresult of precise accounting!

n Up-to-the-minute overview ofinventory situation!

n Reduction of inventory costsdue to accurate evaluationcapabilities!

n Materials planning support!

Fast and easy connectionto different software products

Existing programs administer thestorage locations and the entiredata related to the differentarticles. The open RS 232 inter-face of the Hanel control unit allows any software to be adaptedwithout difficulty.

This enables the inventory mana-gement software to rationalizewarehousing operations in con-junction with the intelligent Hanelcontrol units. It offers an optimumoverview of inventory movementsand provides crucial data formaterials planning and ordering.

Hanel storage systems with adapted inventory control soft-ware guarantee major rationali-zation advantages in the hand-ling of goods for production anddispatch, and for space partsand tool storage.

Existing inventorymanagement softwarecan be adapted easily to handle Hanel storage systems

The pluses

HOST System

StaticStorage

Customer Network

Intelligent multipoint connection

Material

Material

Storage management/Inventory control


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Lean-Lift from Hanel withautomatic feed. The controlkeyboard is fixed on thecontainer guide rails

User-friendly entry of the articlenumber when storing

The Lean-Lift from Hanelis easy to incorporate intoa complete MRP systemUnmanned conveyor systems canbe integrated without difficulty andhandled conveniently by means ofthe Hanel lift control unit.

Roller beds and conveyor systemsensure efficient, fully-automatedtransport of the stored articles. It couldn’t be easier


Air-conditioned storage of basematerials for the manufacture ofelectronic components


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The Lean-Lift® from Hanel:decisive advantages over miniload systems

The Lean-Lift from Haneloffers over 60 % more stor-age capacity on the samefloorspace than automatedsmall parts stores known asminiload systems

Automated miniloadsystem

Lean-Lift from Hanel

One glance into the Lean-Liftfrom Hanel shows the advantagesclearly: optimum storage ofdifferent article sizes without lossof space!

Decisive factors speak for theLean-Lift from Hanel:n Over 60 % more storage

capacity!n Storage capacity can be

adapted in stages!n Several users can operate it at

the same time!n Access times are considerably

shorter!n Units can be separated at a

later date!n Better utilization of storage

volume due to height-optimizedstorage!

n Decentralized storage directlyon the production floor!

The pluses

Substantialloss ofstoragevolume


And part of Hanel Quality isbeing there whenever you need us

We see customer serviceas our obligation

The people working in our dealersare trained at our plants andapproach their jobs in a highlymotivated fashion – whether astorage management conceptneeds to be developed, operatingpersonnel need to be trained ormaintenance and repair workneeds to be done.

In recognition of their qualitymanagement system, HanelGermany and Hanel Switzerlandhave been awarded the ISO 9001quality certificate for production,design, development, assembly,sales and service.

It’s good to know there are peoplewho know their trade and whoperform their work with integrity.

Maintenance access fromthe sideMaintenance or repair work iseasy to carry out on the Lean-Liftfrom Hanel – no need for time-consuming dismantling of equip-ment!


suvaProC E R T I F I C A T I O N

Max. useful load up to 60,000 kg/132,280 lbsExamples from a wide range of possibilities

We never compromiseon quality

Technical Data

Model Dimensions in mm /inches Container dimensions in mm / inches Useful load inDepth Width Width Depth kg lbs

840 – 635 2,240/ 88.19 1,165/ 45,90 840/ 33.00 635/25.00 280/500 618/1,1001300 – 635 2,240/ 88.19 1,625/ 63.98 1,300/ 51.18 635/25.00 280/500/1,000 618/1,100/2,2101640 – 635 2,240/ 88.19 1,965/ 77.40 1,640/ 64.57 635/25.00 250/500/900 550/1,100/1,9841860 – 635 2,240/ 88.19 2,185/ 86.00 1,860/ 73.23 635/25.00 250/500/900 550/1,100/1,9842060 – 635 2,240/ 88.19 2,385/ 93.90 2,060/ 81.10 635/25.00 250/500/850 550/1,100/1,8732300 – 635 2,240/ 88.19 2,625/103.35 2,300/ 90.55 635/25.00 250/400/450/800 550/880/990/1,7632460 – 635 2,240/ 88.19 2,785/109.65 2,460/ 96.85 635/25.00 250/400/450/800 550/880/990/1,7632860 – 635 2,240/ 88.19 3,185/125.39 2,860/112.59 635/25.00 190/250/400/650 420/550/880/1,4333060 – 635 2,240/ 88.19 3,385/133.27 3,060/120.47 635/25.00 195/300/425/625 430/660/940/1,3783260 – 635 2,240/ 88.19 3,585/141.14 3,260/128.34 635/25.00 190/250/400/600 420/550/880/1,323

840 – 825 2,810/110.60 1,165/ 45.90 840/ 33.00 825/32.50 280/500/1,000 618/1,100/2,2101300 – 825 2,810/110.60 1,625/ 63.98 1,300/ 51.18 825/32.50 280/500/1,000 618/1,100/2,2101640 – 825 2,810/110.60 1,965/ 77.40 1,640/ 64.57 825/32.50 250/500/900 550/1,100/1,9841860 – 825 2,810/110.60 2,185/ 86.00 1,860/ 73.23 825/32.50 250/500/900 550/1,100/1,9842060 – 825 2,810/110.60 2,385/ 93.90 2,060/ 81.10 825/32.50 250/500/850 550/1,100/1,8732300 – 825 2,810/110.60 2,625/103.35 2,300/ 90.55 825/32.50 250/400/800 550/880/1,7632460 – 825 2,810/110.60 2,785/109.65 2,460/ 96.85 825/32.50 250/400/800 550/880/1,7632860 – 825 2,810/110.60 3,185/125.39 2,860/112.59 825/32.50 180/250/400/650 400/550/880/1,4333060 – 825 2,810/110.60 3,385/133.27 3,060/120.47 825/32.50 180/250/400/625 400/550/880/1,3783260 – 825 2,810/110.60 3,585/141.14 3,260/128.34 825/32.50 160/250/400/600 355/550/880/1,323

840 – 1047 3,475/136.80 1,165/ 45.90 840/ 33.00 1,047/41.20 250/500 550/1,1001300 – 1047 3,475/136.80 1,625/ 63.98 1,300/ 51.18 1,047/41.20 250/500 550/1,1001640 – 1047 3,475/136.80 1,965/ 77.40 1,640/ 64.57 1,047/41.20 250/500 550/1,1001860 – 1047 3,475/136.80 2,185/ 86.00 1,860/ 73.23 1,047/41.20 250/450 550/9902060 – 1047 3,475/136.80 2,385/ 93.90 2,060/ 81.10 1,047/41.20 250/450 550/9902460 – 1047 3,475/136.80 2,785/109.65 2,460/ 96.85 1,047/41.20 250/400 550/8802860 – 1047 3,475/136.80 3,185/125.39 2,860/112.59 1,047/41.20 250/450/700 550/990/1,5433060 – 1047 3,475/136.80 3,385/133.27 3,060/120.47 1,047/41.20 200/250/450/600 440/550/990/1,3223260 – 1047 3,475/136.80 3,585/141.14 3,260/128.34 1,047/41.20 150/220/525 330/485/1,158

840 – 1270 4,150/163.40 1,165/ 45.90 840/ 33.00 1,270/50.00 250/500/1,000 550/1,100/2,2101300 – 1270 4,150/163.40 1,625/ 63.98 1,300/ 51.18 1,270/50.00 250/500/900 550/1,100/1,9841640 – 1270 4,150/163.40 1,965/ 77.40 1,640/ 64.57 1,270/50.00 250/500/800 550/1,100/1,7631860 – 1270 4,150/163.40 2,185/ 86.00 1,860/ 73.23 1,270/50.00 250/450/800 550/990/1,7632060 – 1270 4,150/163.40 2,385/ 93.90 2,060/ 81.10 1,270/50.00 250/400/750 550/880/1,6532460 – 1270 4,150/163.40 2,785/109.65 2,460/ 96.85 1,270/50.00 250/400/700 550/880/1,5432860 – 1270 4,150/163.40 3,185/125.39 2,860/112.60 1,270/50.00 150/200/700 330/440/1,5433060 – 1270 4,150/163.40 3,385/133.27 3,060/120.47 1,270/50.00 125/200/575 275/440/1,2673260 – 1270 4,150/163.40 3,585/141.14 3,260/128.35 1,270/50.00 100/200/450 200/440/990


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Hanel – a company that iscommitted to top qualityOur quality management systemhas passed the scrutiny of inde-pendent judges: Hanel Germanyis the first company in the worldin this industry to be awarded theDQS seal attesting to compliancewith ISO 9001 – the highest inter-national quality standard.

No two the sameNo two Lean-Lifts are the same.Simply because each task is indi-vidual. This is why at Hanel highquality consulting takes firstplace alongside product quality.

Commitment to the envi-ronmentIt goes without saying that pro-duction in our three plants followsthe latest environmental guide-lines, and even surpasses them.We use only environmentallyfriendly and recyclablematerials.


Successful companies worldwideopt for quality and first-rate technology‘made by Hanel’

Hanel carousels are exported to almost every country in theworld through some 40 foreignagencies.

Throughout the world renownedcompanies have opted for Hanelproducts. Throughout the worldour solutions have made a deci-sive contribution to the success of our customers!

We see worldwidecustomer service as our obligation:Hanel is represented in over 40 countriesin the world

AlgeriaArgentinaAustraliaAustriaBahrainBelgiumBrazilBulgariaCanadaChileChinaCzech.RepublicDenmarkEgypt

EstoniaFinlandFranceGermanyGreat BritainGreeceHongkongHungaryIndiaIndonesiaIrelandItalyKoreaKroatiaKuwait

LebanonLuxembourgMalaysiaMoroccoMexicoNetherlandsNorwayOmanPolandPortugalRomaniaRussiaSaudi ArabiaScotlandSingapore

SlovakiaSloveniaSouth AfricaSpainSwedenSwitzerlandSyriaTaiwanTunisiaTurkeyUnited Arab EmiratesUSA


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Innovative ideas. Sound technology. Flexible systems

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HänelBüro- und LagersystemeP. O. Box 1161D - 74173 Bad FriedrichshallTel. 07136 / 277 – 0Fax 07136 / 27 72 01www.hanelworldwide.com

HänelBüro- und LagersystemeBafflesstrasse 21CH - 9450 Altstätten/SGTel. 071/ 75730 80Fax 071/ 75730 85E-mail: [email protected]

Hanel SystèmesEuroparc · 139, Chemin des BassinsF - 94035 Créteil CédexTél. 01 4513 9610Fax 01 4513 9613E-mail: [email protected]

HänelKantoor- en MagazijnsystemenDe Linie 3 DNL- 2905 AX Capelle a/d IJsselTel. 010 / 450 44 50Fax 010 / 450 3577E-mail: [email protected]

HanelStorage Systems121 Industry DrivePittsburgh, PA 15275Tel. (412) 787 – 3444Fax (412) 787 – 3744E-mail: [email protected]

Hanel Office and Industrial Storage Systems

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