the jotatemp range the way ahead for the jotatemp product range · 2018. 6. 12. · location : pt...

Michelle Ystad Eriksen / Jotatemp range / 04.01.2017

The Jotatemp range

The way ahead for the Jotatemp product range


The Jotatemp range

Continuing the path of success

Today we are launching a new Jotun developed product to replace Jotatemp 650 in our assortment


The Jotatemp range

• Two component titanium catalyzed inorganic ceramic copolymer

− Conforms to the Inert Multipolymeric Matrix coating definition as per NACE Standard Practice SP0198 Table 2 typical recommendations for use on carbon steel equipment under thermal insulation.

• It is temperature resistant from -196°C, up to 1000°C, where substrates allow. For long term service between 0°C and 250°C other product solutions are recommended

• On carbon steel and stainless steel substrates it can be used up to 650°C continuously and 750°C intermittent

• It can be applied on hot substrates up to 150 °C

• Closest market competitor – Interbond 1202 UPC


The Jotatemp range

Product positioning

-60C

-45C

0C

250C

400C

540C

650C

-196C

Temperature

Jotatemp 250

Carbon and stainless

steel

OffshoreHPI

MiningEnergy

HPIEnergy

Resist 86

(Not for use under

insulation)

Only for carbon steel

TSA

(Not for use under

insulation)

Only for carbon steel

Jotatemp 650

Jotatemp 650

Jotatemp 650


steel

HPIEnergy

OffshoreHPI

Energy

Jotatemp 1000

Ceramic

Jotatemp 1000

Ceramic


steel

HPIEnergy

80% of market

Inert substrates


The Jotatemp range

Draft coating system positioning

* Up to 230C** Up to 600 C

Pric

e

-20C - 120CCryogenic

-20C - 250C

251C - 420C 421C - 1000C

Jotatemp 1000

Ceramic

2x Epoxy

2x Jotatemp 250 (+ Solvalitt Midtherm*)

2x Jotatemp 1000 Ceramic (+ Solvalitt**)

IOZ + Jotatemp 1000 Ceramic


The Jotatemp range

Jotatemp 1000 Ceramic vs. Jotatemp 650

• Improved heat resistance

• Two component product:

− Improved ambient cure – improved abrasion resistance, more suitable to new construction projects and transportation

− Improved anticorrosive protection before structure is heated

• Improved universitality


The Jotatemp range

THIRD PARTY TEST RESULTS


The Jotatemp range

Third party test results from COT – ISO 12944Jotatemp 650 - AC testing

1440 hrs salt spray720 hrs continuous condensation


The Jotatemp range

Third party test results from COT – ISO 12944Jotatemp 1000 Ceramic - AC testing

1440 hrs salt spray720 hrs continuous condensation


The Jotatemp range

Third party test results from COT – ISO 12944Resist 86 + Jotatemp 1000 Ceramic - AC testing

1440 hrs salt spray 720 hrs continuous condensation


The Jotatemp range

Third party test results from COT – ISO 12944Jotatemp 650 – Chemical immersion


The Jotatemp range

Third party test results from COT – ISO 12944Jotatemp 1000 Ceramic– Chemical immersion


The Jotatemp range

Third party test results from COT – ISO 12944Resist 86 + Jotatemp 1000 Ceramic – Chemical immersion


The Jotatemp range

TRIAL APPLICATIONS


The Jotatemp range

Gimle: Overall results & conclusions from trial application

Location : Binder Factory Gimle, SandefjordDate: 14.03.16Surface: Rusted and fairly dirty pipeline, cleaned briefly w/thinnerApplication: Brush, roller, airless spray under shut-downTemperature: Steel/ Air – 10COperation : Pipes operate at cyclic temperatures from ambient and 310C. Inspection: After 204 days coating looks intact, some rust seen

Jotatemp 1000 Ceramic

Jotatemp 650


The Jotatemp range

Indonesia: trial application at customer

Location : PT south Pasific Viscose

Date: 25.05.16

Corrosivity : C5-I ( ISO 12944)

Surface prep: Bristel blast cleaning

Substrate

coated: Carbon steel exhaust pipe

Temp: 34-37C

Temperature range

of structure/cycle: 35 C – 400C

Coating: 2 x 100 µm Jotatemp 1000 Ceramic

Application: Brush

Conclusion : inspection after 58 days

- no rust on the surface


The Jotatemp range

Indonesia - 185 days

• Report from Indonesia after 185 indicate that there are no coating failures

− Some yellowing is seen, probably due to rust stain from uncoated areas.


The Jotatemp range

Abu Dhabi: Overall results & conclusions from trial application

Location : NPC, Abu DhabiDate: 11. 04.16Surface: Carbon steel, Sa 2 1/2Temperature: Steel 39-43°C

Air 30-33°C

Application: Airless, brush, roller

Conclusion: • Applied on surfaces at 40-45°C nice finish, no

popping

• Applied on heated steel good on steel up to 150 C

• Results after 7 months – intact film, some rust seen in areas where water have been accumulated.


The Jotatemp range

Unique selling points

• The only heat resistant product that is temperature resistant up to 1000°C, where substrate allows

• Has third party approval for C5M in accordance with ISO 12944, cryogenic service and passes both Houston pipe test and square pipe test

• Two component titanium catalyzed inorganic ceramic copolymer


The Jotatemp range

FAQ’S


The Jotatemp range

FAQ’s

Q: Does the product fully cure at ambient temperatures, or does it require exposure to heat?

A: Yes, the catalyst cures the product at ambient conditions. There are organic components in the product that will disappear when the product is heated above 200°C, meaning that the hardness of the product will increase once it has been exposed to high temperatures.

Q: Is the C5M approval with or without zinc underneath?

A: Both

Q: What lifetime can we expect from Jotatemp 1000 Ceramic at ambient C5M conditions?

A: Other coating solutions should be explored if the structure will spend most of its time below 250°C. However, for construction phase, a three year period before heating is considered acceptable.


The Jotatemp range

State of the art protection in all stages of your asset’s lifecycle


The Jotatemp range

✓ State of the art

ceramic corrosion

protection

✓ Operational flexibility ✓ Continuous lifecycle

protection


The Jotatemp range

✓ CUI protection ✓ Exposed pipe protection


The Jotatemp range

State of the art ceramic corrosion protection – CUI

Insulated pipes

=

hidden corrosion


The Jotatemp range

State of the art ceramic corrosion protection – exposed pipes

✓ Fully compatible with Jotun’s entire heat resistant product range

✓ Weather resistance included


The Jotatemp range

✓ Easy maintenance ✓ Heat resistance


The Jotatemp range

Operational flexibility – easy maintenance

✓ No need for costly shut downs – due to hot substrate application/St 2


The Jotatemp range

Operational flexibility – easy maintenance

Hot application in real life


The Jotatemp range

Operational flexibility – heat resistance

✓ Can handle all processing temperatures up to 1000 °C


The Jotatemp range

Operational flexibility – heat resistance


The Jotatemp range

✓ Reduced on-site touch up needed


The Jotatemp range

Protection in all phases – reduced on-site touch up

✓ Minimal damage during construction due to ambient curing technology


The Jotatemp range

Protection in all phases – abrasion resistance

31% improvement

46% improvement

Lower is better


The Jotatemp range

✓ State of the art

ceramic corrosion

protection

✓ Operational flexibility ✓ Continuous lifecycle

protection


The Jotatemp range

the jotatemp range the way ahead for the jotatemp product range · 2018. 6. 12. · location : pt...

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