the integrated environmental control model (iecm)

23
1 The Integrated Environmental The Integrated Environmental Control Model (IECM): Control Model (IECM): A case study in the value of sustained support for A case study in the value of sustained support for university university- based energy based energy- environmental research environmental research Edward S. Rubin Department of Engineering and Public Policy Department of Mechanical Engineering Carnegie Mellon University Pittsburgh, Pennsylvania Presentation to Carnegie Mellon Electricity Industry Advisory Committee Pittsburgh, Pennsylvania October 16, 2008 E.S. Rubin, Carnegie Mellon The IECM Project: The IECM Project: Power Plant Performance, Emissions & Costs Power Plant Performance, Emissions & Costs A desktop/laptop computer model developed for DOE/NETL; free and publicly available at: www.iecm-online.com Provides systematic estimates of performance, emissions, costs and uncertainties for preliminary design of: PC, IGCC and NGCC plants All flue/fuel gas treatment systems CO 2 capture and storage options (pre- and post-combustion, oxy- combustion; transport, storage)

Upload: others

Post on 31-May-2022

5 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: The Integrated Environmental Control Model (IECM)

1

The Integrated Environmental The Integrated Environmental Control Model (IECM):Control Model (IECM):

A case study in the value of sustained support for A case study in the value of sustained support for universityuniversity--based energybased energy--environmental researchenvironmental research

Edward S. RubinDepartment of Engineering and Public Policy

Department of Mechanical EngineeringCarnegie Mellon University

Pittsburgh, Pennsylvania

Presentation to

Carnegie Mellon Electricity Industry Advisory CommitteePittsburgh, Pennsylvania

October 16, 2008

E.S. Rubin, Carnegie Mellon

The IECM Project: The IECM Project: Power Plant Performance, Emissions & CostsPower Plant Performance, Emissions & Costs

• A desktop/laptop computer model developed for DOE/NETL; free and publicly available at: www.iecm-online.com

• Provides systematic estimates of performance, emissions, costs and uncertainties for preliminary design of:

PC, IGCC and NGCC plantsAll flue/fuel gas treatment systemsCO2 capture and storage options (pre- and post-combustion, oxy-combustion; transport, storage)

Page 2: The Integrated Environmental Control Model (IECM)

2

E.S. Rubin, Carnegie Mellon

IECM Software PackageIECM Software Package

PowerPowerPlantPlant

ModelsModels

GraphicalGraphicalUserUser

InterfaceInterface

Plant andPlant andFuelFuel

DatabasesDatabases

Fuel PropertiesFuel Properties-- Heating ValueHeating Value-- CompositionComposition-- Delivered CostDelivered Cost

Plant DesignPlant Design-- Conversion ProcessConversion Process-- Emission ControlsEmission Controls-- Solid Waste MgmtSolid Waste Mgmt-- Chemical InputsChemical Inputs

Cost FactorsCost Factors-- O&M CostsO&M Costs-- Capital CostsCapital Costs-- Financial FactorsFinancial Factors

Plant & ProcessPlant & ProcessPerformancePerformance

-- EfficiencyEfficiency-- Resource useResource use

EnvironmentalEnvironmentalEmissionsEmissions

-- Air, water, landAir, water, land

Plant & ProcessPlant & ProcessCosts Costs -- CapitalCapital

-- O&MO&M-- COECOE

E.S. Rubin, Carnegie Mellon

Modeling ApproachModeling Approach

• Systems Analysis Approach

• Process Performance Models

• Engineering Economic Models

• Advanced Software CapabilitiesProbabilistic analysis capabilityUser-friendly graphical interfaceEasy to add or update models

Page 3: The Integrated Environmental Control Model (IECM)

3

E.S. Rubin, Carnegie Mellon

IECM Technologies for PC PlantsIECM Technologies for PC Plants(excluding CO(excluding CO22 capture, transport and sequestration)capture, transport and sequestration)

Particulate Removal• Cold-side ESP• Fabric filter

- Reverse Air- Pulse Jet

SO2 Removal• Wet limestone

- Conventional- Forced oxidation- Additives

• Wet lime• Lime spray dryer• Combined SO2/NOx systems

Solids Management• Ash pond• Landfill• Stacking• Co-mixing• Byproducts

Boiler Types• Subcritical• Supercritical• Ultra-supercritical

Furnace Firing Types• Tangential• Wall• Cyclone

Furnace NOx Controls• LNB• SNCR• SNCR + LNB• Gas reburn

NOx Removal• Hot-side SCR• Combined SO2/NOx systems

Mercury Removal• Carbon/sorbent injection

E.S. Rubin, Carnegie Mellon

IECM Technologies for CCSIECM Technologies for CCS• CO2 Capture Options

PC Plants: - Amine system (post-combustion) (w/optional aux. NG boiler)

- Oxyfuel combustion w/ flue gas recycleNGCC Plants: - Amine system (post-combustion)IGCC Plants: - Water gas shift + Selexol (pre-combustion)

• CO2 Transport OptionsPipelines (six U.S. regions)Other (user-specified)

• CO2 Sequestration OptionsGeological: Enhanced Oil Recovery (EOR)Geological: Deep Saline FormationOthers (user-specified): ECBM; Ocean

Page 4: The Integrated Environmental Control Model (IECM)

4

E.S. Rubin, Carnegie Mellon

Models Account forModels Account forMultiMulti--Pollutant InteractionsPollutant Interactions

CriteriaAir

Pollutants

PMSO2

NOx

HazardousAir

Pollutants

HgHClH2SO4

CO2

CH4

GreenhouseGas

Emissions

A Quick Tour of the IECMA Quick Tour of the IECM

E.S. Rubin, Carnegie Mellon

Page 5: The Integrated Environmental Control Model (IECM)

5

E.S. Rubin, Carnegie Mellon

Select Plant Type

IECM User InterfaceIECM User Interface

PC Plant with PostPC Plant with Post-- Comb. CCSComb. CCS

E.S. Rubin, Carnegie Mellon

Page 6: The Integrated Environmental Control Model (IECM)

6

PC Plant with OxyPC Plant with Oxy-- Comb. CCSComb. CCS

E.S. Rubin, Carnegie Mellon

NGCC Plant with CCSNGCC Plant with CCS

E.S. Rubin, Carnegie Mellon

Page 7: The Integrated Environmental Control Model (IECM)

7

IGCC Plant with CCSIGCC Plant with CCS

E.S. Rubin, Carnegie Mellon

GE-quench O2-blown

Specify Fuel Properties

E.S. Rubin, Carnegie Mellon

Page 8: The Integrated Environmental Control Model (IECM)

8

Specify Gasifier Parameters

E.S. Rubin, Carnegie Mellon

Set Power Block Parameters

E.S. Rubin, Carnegie Mellon

Page 9: The Integrated Environmental Control Model (IECM)

9

Set Financial Parameters

E.S. Rubin, Carnegie Mellon

Get Results for Overall Plant

E.S. Rubin, Carnegie Mellon

Page 10: The Integrated Environmental Control Model (IECM)

10

Results for Plant Mass Flows

E.S. Rubin, Carnegie Mellon

Results for Total Plant Costs

E.S. Rubin, Carnegie Mellon

Page 11: The Integrated Environmental Control Model (IECM)

11

Cum

ulat

ive

Prob

abili

ty

CO2 Mitigation Cost (2004 $/tonne CO2 avoided)

1.00.90.80.70.60.50.40.30.20.10.0

0 10 20 30 40 50 60 70 80 90 100

DETERMINISTIC

Uncertainty or Variability in:- CO2 capture efficiency- steam-electric penalty- compressor efficiency- lean sorbent loading- process facilities cost- CO2 storage cost- variable operating costs- gross plant heat rate- plant capacity factor- fixed charge factor

Probabilistic Resultsfor a PC Plant with

Amine-Based Capture

Cum

ulat

ive

Prob

abili

ty

CO2 Mitigation Cost (2004 $/tonne CO2 avoided)

1.00.90.80.70.60.50.40.30.20.10.0

0 10 20 30 40 50 60 70 80 90 100

DETERMINISTICDETERMINISTIC

Uncertainty or Variability in:- CO2 capture efficiency- steam-electric penalty- compressor efficiency- lean sorbent loading- process facilities cost- CO2 storage cost- variable operating costs- gross plant heat rate- plant capacity factor- fixed charge factor

Probabilistic Resultsfor a PC Plant with

Amine-Based Capture

Uncertainty or Variability in:- CO2 capture efficiency- steam-electric penalty- compressor efficiency- lean sorbent loading- process facilities cost- CO2 storage cost- variable operating costs- gross plant heat rate- plant capacity factor- fixed charge factor

Uncertainty or Variability in:- CO2 capture efficiency- steam-electric penalty- compressor efficiency- lean sorbent loading- process facilities cost- CO2 storage cost- variable operating costs- gross plant heat rate- plant capacity factor- fixed charge factor

Probabilistic Resultsfor a PC Plant with

Amine-Based Capture

Example of Probabilistic Results

E.S. Rubin, Carnegie Mellon

Results for Specific Plant Components

E.S. Rubin, Carnegie Mellon

Page 12: The Integrated Environmental Control Model (IECM)

12

E.S. Rubin, Carnegie Mellon

Model ApplicationsModel Applications

• Process design

• Technology evaluation

• Cost estimation

• R&D management

• Risk analysis

• Environmental compliance

• Marketing studies

• Strategic planning

E.S. Rubin, Carnegie Mellon

Recent IECM Applications:Recent IECM Applications:Potential Cost Reductions from R&DPotential Cost Reductions from R&D

0

10

20

30

40

50

60

70

57

31

52

29

34

49

PlantDerate

SameOutput

CheaperBoiler

FutureAmines

HeatIntegr.

AmineCapex

Cost of COCost of CO22 Avoided ($/tonne COAvoided ($/tonne CO22))

0

10

20

30

40

50

60

70

57

31

52

29

34

49

PlantDerate

SameOutput

CheaperBoiler

FutureAmines

HeatIntegr.

AmineCapex

PlantDerate

SameOutput

CheaperBoiler

FutureAmines

HeatIntegr.

AmineCapex

Cost of COCost of CO22 Avoided ($/tonne COAvoided ($/tonne CO22))

Page 13: The Integrated Environmental Control Model (IECM)

13

E.S. Rubin, Carnegie Mellon

Recent IECM Applications:Recent IECM Applications:Coal Quality Impacts on Technology ChoiceCoal Quality Impacts on Technology Choice

(2005 $/MWh; dashed lines based on constant $/GJ for all coals)(2005 $/MWh; dashed lines based on constant $/GJ for all coals)

0

20

40

60

80

100

120

140

Pittsburgh #8 Illinois #6 Wyoming PRB ND Lignite

Coal Type

Cos

t of E

lect

rici

ty ($

/MW

h)IGCC-CCS PC-CCS

0

20

40

60

80

100

120

140

Pittsburgh #8 Illinois #6 Wyoming PRB ND Lignite

Coal Type

Cos

t of E

lect

rici

ty ($

/MW

h)IGCC-CCS PC-CCS

0

20

40

60

80

100

120

140

Pittsburgh #8 Illinois #6 Wyoming PRB ND Lignite

Coal Type

Cos

t of E

lect

rici

ty ($

/MW

h)IGCC-CCS PC-CCS

All plants ~500 MW(net); 75% CF; Aquifer storage;IGCC based on GE quench; PC=supercritical

We’ve come a long We’ve come a long wayway

Carnegie Mellon

Page 14: The Integrated Environmental Control Model (IECM)

14

E.S. Rubin, Carnegie Mellon

A Brief History of the IECMA Brief History of the IECM

• Period I: The Dark Ages (1983 ~1991)

• Period II: The Renaissance (1992 ~2001)

• Period III: The Modern Age (~2002 – present)

E.S. Rubin, Carnegie Mellon

Period IPeriod I

• IECM conceived as a way to help DOE/PETC evaluate R&D priorities for “high risk, high payoff” technologies to mitigateacid rain—focus on coal-fired power plants

• Provide a framework to systematically analyze and compare options for pre-combustion (coal cleaning) and post-combustion control of SO2 and NOx

• Initial work focused on advanced coal cleaning processes, combined SO2 /NOx removal processes (e.g., copper oxide, NOXSO, electron beam), and duct/furnace sorbent injection

• First computer models coded in the Demos (now Analytica) modeling environment running on a central VAX computer

Page 15: The Integrated Environmental Control Model (IECM)

15

E.S. Rubin, Carnegie Mellon

Period IIPeriod II• Rapid growth in use of desktop computers and laptops

• Major new effort to develop the first graphical user interface (GUI)—made models accessible without expert knowledge of computer programming languages

• Modeling of PC plants focused on combustion and post-combustion technologies for SO2, NOx and PM; New effort on Aspen-based modeling of IGCC systems (DOE/METC)

• Parallel EPRI support for extensive modeling of multimedia hazardous air pollutants emissions (PISCES model); Mercury control technologies added to IECM in late 1990s

• First distribution of IECM on CDs at selected conferences

E.S. Rubin, Carnegie Mellon

Period IIIPeriod III

• Rapid growth in use of the Internet for disseminating tools and information; IECM now available via downloading

• Under the DOE/NETL Carbon Sequestration Program, a major expansion of IECM to add IGCC and NGCC power plants, and to add CO2 capture, transport and storage options

• Major enhancements to IECM software to maintain speed and user-friendliness with this greatly increased scope

• Increasing demands for technical support for IECM users

Page 16: The Integrated Environmental Control Model (IECM)

16

E.S. Rubin, Carnegie Mellon

Some Recent IECM UsersSome Recent IECM Users

Terra Humana Clean Tech. Eng'r Ltd.Ontario Power Gen.Inst. of Applied Energy (IAE)ENSR, Inc.Chinese Academy of Sci.Tennessee Valley Authority (TVA)NTPC LimitedInstitut TeknologiBandung (ITB)Energy Res. Centre of the NetherlandsChalmers University

World BankTampa Electric Co.NTNU/StatoilINERCOEnergy & Env. StrategiesCarnegie Mellon UniversityWolk Integrated Technical ServicesSyncrudeNRDC Natural Res. DefenceCouncilIndustries LimitedEnergy & Env. Res. Corp.Canadian Clean Power CoalitionWisconsin Public Service Corp.Superior Adsorbents, Inc.Nova Scotia Power, Inc.Indian Inst. of Tech.Energy & Env. Res. Center (EERC)Canada Natural ResourcesWisconsin Dept. of Natural Res.Steven Coons ConsultingNorwegian University of Sci. and Tech.Imperial CollegeEnergi E2Canada Env.WheelabratorAir Poll. Control Inc.StatoilNorth Carolina State UniversityIllinois Inst. of Tech.Energetics, Inc.BP SunburyWashington PowerSouthern Co. Services, Inc.Norsk Hydro ASA, Oil & Energy Res.Illinois Dept. of Natural ResourcesAmerenUEBP Power Ltd.W.L. Gore & Associates, Inc.Southern Co. Gen.Norsk Hydro ASAIllinois Clean Coal Inst.EnelBP Int'l LimitedVattenfallUtvecklingABSNC LavalinNorman Plaks ConsultingIFPEmera Inc.BPVattenfallABSintef Energy Res.Niro A/SIEA Greenhouse Gas R&DElectricite de France (EDF)Boiler Systems Eng'r, E.S.O.URS CorpSierra Pacific Power Co.NIPSCOIEA Env. Projects, Ltd.Electric Power Res. Inst. (EPRI)BOC GasesUniversity of WaterlooSiemensNiksa Energy AssociatesIEA Clean Coal CentreElectric Power Gen. Assoc.Black & Veatch Corp.University of TwenteShell Global Solutions Int'lNicholson & Hall Corp.Holland Board of Public WorksElectric Energy, Inc. (EEI)Bechtel Power Corp.University of TorontoShell Chemical Co.New Energy & Ind. Tech. Org. (NEDO)Hatch AcresEdison Mission EnergyBattelle NorthwestUniversity of TexasSFA Pacific, Inc.NESCAUMHarvard UniversityE.ON EnergieAGBattelleUniversity of StuttgartScientechNeill and GunterHamon Res. Cottrell, Inc.E. On UKBasin Electric Power Coop.University of South WalesSci. Applications Int'l. Corp. (SAIC)National Power Plc.H&W Mgmt. Sci. ConsultantsDynegy Midwest Gen.Balcke-Durr GmbHUniversity of Salvador UNIFACSSavvy Eng'r, LLCNational Energy Tech. Lab. (NETL)GyeongsangNational UniversityDoosan Babcock Energy Ltd.ATCO PowerUniversity of ReginaSaskPowerNanyangTechnological UniversityGreat River EnergyDont Inc.Argonne National Lab.University of QueenslandSargent & LundyMinnkotaPower Coop., Inc.GM R&D CenterDONG Energy Gen.ARCADISUniversity of PittsburghSalt River Project (SRP)Midwest Gen. EME, LLCGenerators for Clean Air (GCA)DMCR/Dutch Ministry of Env. (VROM)Apogee Scientific, Inc.University of North CarolinaSalt River ProjectMidAmerican Energy Co.General Electric Co.Detroit Edison Co.APATUniversity of NewcastleSAICMichigan State UniversityGE Infra, EnergyDept. of Env. Services - NH (DES)Ankara UniversityUniversity of New OrleansRWE Power AGMassachusetts Inst. of Tech. (MIT)GE Global Res.Dept. of Env. Quality - VA (DEQ)American Transmission Co.University of Manchester Inst. Sci. Tech.RMB Consulting & Res., Inc.MacQuarieUniversityGassnovaDept. of Env. Protection - PA (DEP)American Electric PowerUniversity of MaineRes. Triangle Inst.Lower Colorado River AuthorityGas Tech. Inst. (GTI)Dept. of Env. Protection - NJ (DEP)Alstom Power Plant Lab.University of LecceRes. Inst. of Innovative Tech. EarthLincoln Electric SystemFuel Tech, Inc.Dept. of Env. and Natural Res. - NCAlstom Power Inc.University of EdinburghReaction Eng'r Int'lLehigh UniversityFriedman, Billings, Ramsey & Co.Dept. of Energy, Institutode CarboquimicaALSTOM Power CentralesUniversity of CaliforniaReaction Eng'r Inst.LAB SAFoster Wheeler EnergiaOyDept. of Energy (DOE)Alstom Power Boiler GmbHUniversity of CalgaryPrinceton UniversityKorea Western Power Co.Fossil Energy Res. Corp.CSEnergyAlstom (Switzerland)University of BathPraxair Inc.Korea Inst. of Energy Res.Fortum Power and Heat OyCroll-ReynoldsAlliant EnergyUniversity of AberdeenPrairie Adaptation Res. Coll.Korea Electric Power Corp.FordCQ, Inc.Allegheny Energy SupplyTXU ElectricPPL Gen., LLCKinectricsFluor Daniel Canada, Inc.COORETECALCOA Power Gen., Inc.Twenty-First Strategies, LLCPowergenPower Tech.Kennecott EnergyFluent, Inc.Coop. Res. Centre for Greenhouse GasAlberta Res. CouncilTU DresdenPowerGenKEMA Nederland B.V.FLS Miljo A/SConsumers EnergyAlberta Env.TransAltaPIRA Energy GroupKansas City Power & Light Co.Florida Power & Light Co.CONSOL Energy, Inc.Alberta Economic Dev.Toshiba Corp.Pinnacle West EnergyKanazawa UniversityFirstEnergy Corp.Columbia UniversityAkzo Nobel Functional ChemTNO Env., Energy and Process InnovPembina Inst.Japan Petroleum Exploration Co.First Energy Corp.CogentrixEnergy, Inc.Airborne Clean EnergyTMommerConsultantsPacific Northwest National Lab. (PNNL)Jack R. McDonald, Inc.Env. Protection Agency (EPA)Coaltek LLC / Jupiter Oxygen Corp.Air Products plcTexas Municipal Power AgencyPacific Corp.Ishikawajima-Harima Heavy IndustryEnv. Protection Agency - IL (EPA)Coal in Sustainable Dev., Tech TransferAir LiquideTexas A&M UniversityPace Global Energy ServicesIntermountain Power Service Corp.Env. DefenseClean Energy Systems Inc.AEP-SCR Eng'rTetra Tech EM Inc.OREC/Buckeye Power, Inc.Inst. of Energy - EC/JRCEnv. & Renewable Energy SystemsCinergy Power Gen. Services, LLCABB Lummus Global, Inc.

Terra Humana Clean Tech. Eng'r Ltd.Ontario Power Gen.Inst. of Applied Energy (IAE)ENSR, Inc.Chinese Academy of Sci.Tennessee Valley Authority (TVA)NTPC LimitedInstitut TeknologiBandung (ITB)Energy Res. Centre of the NetherlandsChalmers University

World BankTampa Electric Co.NTNU/StatoilINERCOEnergy & Env. StrategiesCarnegie Mellon UniversityWolk Integrated Technical ServicesSyncrudeNRDC Natural Res. DefenceCouncilIndustries LimitedEnergy & Env. Res. Corp.Canadian Clean Power CoalitionWisconsin Public Service Corp.Superior Adsorbents, Inc.Nova Scotia Power, Inc.Indian Inst. of Tech.Energy & Env. Res. Center (EERC)Canada Natural ResourcesWisconsin Dept. of Natural Res.Steven Coons ConsultingNorwegian University of Sci. and Tech.Imperial CollegeEnergi E2Canada Env.WheelabratorAir Poll. Control Inc.StatoilNorth Carolina State UniversityIllinois Inst. of Tech.Energetics, Inc.BP SunburyWashington PowerSouthern Co. Services, Inc.Norsk Hydro ASA, Oil & Energy Res.Illinois Dept. of Natural ResourcesAmerenUEBP Power Ltd.W.L. Gore & Associates, Inc.Southern Co. Gen.Norsk Hydro ASAIllinois Clean Coal Inst.EnelBP Int'l LimitedVattenfallUtvecklingABSNC LavalinNorman Plaks ConsultingIFPEmera Inc.BPVattenfallABSintef Energy Res.Niro A/SIEA Greenhouse Gas R&DElectricite de France (EDF)Boiler Systems Eng'r, E.S.O.URS CorpSierra Pacific Power Co.NIPSCOIEA Env. Projects, Ltd.Electric Power Res. Inst. (EPRI)BOC GasesUniversity of WaterlooSiemensNiksa Energy AssociatesIEA Clean Coal CentreElectric Power Gen. Assoc.Black & Veatch Corp.University of TwenteShell Global Solutions Int'lNicholson & Hall Corp.Holland Board of Public WorksElectric Energy, Inc. (EEI)Bechtel Power Corp.University of TorontoShell Chemical Co.New Energy & Ind. Tech. Org. (NEDO)Hatch AcresEdison Mission EnergyBattelle NorthwestUniversity of TexasSFA Pacific, Inc.NESCAUMHarvard UniversityE.ON EnergieAGBattelleUniversity of StuttgartScientechNeill and GunterHamon Res. Cottrell, Inc.E. On UKBasin Electric Power Coop.University of South WalesSci. Applications Int'l. Corp. (SAIC)National Power Plc.H&W Mgmt. Sci. ConsultantsDynegy Midwest Gen.Balcke-Durr GmbHUniversity of Salvador UNIFACSSavvy Eng'r, LLCNational Energy Tech. Lab. (NETL)GyeongsangNational UniversityDoosan Babcock Energy Ltd.ATCO PowerUniversity of ReginaSaskPowerNanyangTechnological UniversityGreat River EnergyDont Inc.Argonne National Lab.University of QueenslandSargent & LundyMinnkotaPower Coop., Inc.GM R&D CenterDONG Energy Gen.ARCADISUniversity of PittsburghSalt River Project (SRP)Midwest Gen. EME, LLCGenerators for Clean Air (GCA)DMCR/Dutch Ministry of Env. (VROM)Apogee Scientific, Inc.University of North CarolinaSalt River ProjectMidAmerican Energy Co.General Electric Co.Detroit Edison Co.APATUniversity of NewcastleSAICMichigan State UniversityGE Infra, EnergyDept. of Env. Services - NH (DES)Ankara UniversityUniversity of New OrleansRWE Power AGMassachusetts Inst. of Tech. (MIT)GE Global Res.Dept. of Env. Quality - VA (DEQ)American Transmission Co.University of Manchester Inst. Sci. Tech.RMB Consulting & Res., Inc.MacQuarieUniversityGassnovaDept. of Env. Protection - PA (DEP)American Electric PowerUniversity of MaineRes. Triangle Inst.Lower Colorado River AuthorityGas Tech. Inst. (GTI)Dept. of Env. Protection - NJ (DEP)Alstom Power Plant Lab.University of LecceRes. Inst. of Innovative Tech. EarthLincoln Electric SystemFuel Tech, Inc.Dept. of Env. and Natural Res. - NCAlstom Power Inc.University of EdinburghReaction Eng'r Int'lLehigh UniversityFriedman, Billings, Ramsey & Co.Dept. of Energy, Institutode CarboquimicaALSTOM Power CentralesUniversity of CaliforniaReaction Eng'r Inst.LAB SAFoster Wheeler EnergiaOyDept. of Energy (DOE)Alstom Power Boiler GmbHUniversity of CalgaryPrinceton UniversityKorea Western Power Co.Fossil Energy Res. Corp.CSEnergyAlstom (Switzerland)University of BathPraxair Inc.Korea Inst. of Energy Res.Fortum Power and Heat OyCroll-ReynoldsAlliant EnergyUniversity of AberdeenPrairie Adaptation Res. Coll.Korea Electric Power Corp.FordCQ, Inc.Allegheny Energy SupplyTXU ElectricPPL Gen., LLCKinectricsFluor Daniel Canada, Inc.COORETECALCOA Power Gen., Inc.Twenty-First Strategies, LLCPowergenPower Tech.Kennecott EnergyFluent, Inc.Coop. Res. Centre for Greenhouse GasAlberta Res. CouncilTU DresdenPowerGenKEMA Nederland B.V.FLS Miljo A/SConsumers EnergyAlberta Env.TransAltaPIRA Energy GroupKansas City Power & Light Co.Florida Power & Light Co.CONSOL Energy, Inc.Alberta Economic Dev.Toshiba Corp.Pinnacle West EnergyKanazawa UniversityFirstEnergy Corp.Columbia UniversityAkzo Nobel Functional ChemTNO Env., Energy and Process InnovPembina Inst.Japan Petroleum Exploration Co.First Energy Corp.CogentrixEnergy, Inc.Airborne Clean EnergyTMommerConsultantsPacific Northwest National Lab. (PNNL)Jack R. McDonald, Inc.Env. Protection Agency (EPA)Coaltek LLC / Jupiter Oxygen Corp.Air Products plcTexas Municipal Power AgencyPacific Corp.Ishikawajima-Harima Heavy IndustryEnv. Protection Agency - IL (EPA)Coal in Sustainable Dev., Tech TransferAir LiquideTexas A&M UniversityPace Global Energy ServicesIntermountain Power Service Corp.Env. DefenseClean Energy Systems Inc.AEP-SCR Eng'rTetra Tech EM Inc.OREC/Buckeye Power, Inc.Inst. of Energy - EC/JRCEnv. & Renewable Energy SystemsCinergy Power Gen. Services, LLCABB Lummus Global, Inc.

E.S. Rubin, Carnegie Mellon

Profile of Recent IECM UsersProfile of Recent IECM UsersType of Organization

Geographic Region

Utility28%

Company44%

Education17%

Government11%

Asia4%

South America<1% Australia

2%

North America71%

Europe23%

~ 500 organizations

Page 17: The Integrated Environmental Control Model (IECM)

17

E.S. Rubin, Carnegie Mellon

IECM Technical SupportIECM Technical Support• IECM supported by Carnegie Mellon research group

Full-time research staff, Graduate student researchers, Post-doctoral researchers, Faculty PI, Off-campus collaboratorsEmail and telephone technical support by CMU staff

• IECM Web site provides periodic model updates plus detailed model documentation:

Full model downloadComputer documentationTechnical documentation

• Periodic user training sessions for NETL staff

E.S. Rubin, Carnegie Mellon

Google Knows Where to Find UsGoogle Knows Where to Find Us

GOOGLE“IECM”

Page 18: The Integrated Environmental Control Model (IECM)

18

E.S. Rubin, Carnegie Mellon

Links to IECMLinks to IECM

What is the value of this project ?What is the value of this project ?

Carnegie Mellon

Page 19: The Integrated Environmental Control Model (IECM)

19

E.S. Rubin, Carnegie Mellon

A Traditional A Traditional Measure of ValueMeasure of Value

• New and important insights stemming from sponsored research

• Dissemination of new findings in papers and presentations

Google Scholar lists 100 recent articles from IECM project

E.S. Rubin, Carnegie Mellon

Value of Findings Value of Findings to Other Researchto Other Research

• Citation indices give one measure of value to other researchers who cite a particular paper

• An Example: Google Scholar lists 80 recent publications that cite our 2002 ES&T paper on amine-based CO2capture systems

Page 20: The Integrated Environmental Control Model (IECM)

20

E.S. Rubin, Carnegie Mellon

Value of the IECM “Tool”Value of the IECM “Tool”——Allowing others to go beyond published reportsAllowing others to go beyond published reports

• One recent email from an IECM user (May 2008):

Dr. Rubin, We have never met but I've had the opportunity to hear you speak at CCS-related meetings over the years. I work for ConocoPhillips as a chemist in a small hydrogen-carbon dioxide group at their research center in Bartlesville, OK where one of our responsibilities is to help prepare downstream/refinery operations for carbon dioxide capture/mitigation.

We've recently started using your IECM website to guide us in developing preliminary cost estimates for our operations. Refinery carbon capture has its own issues, but the information on the IECM website is extremely helpful. I just wanted to send along a note of thanks to you and Carnegie-Mellon for making this model available and the technical support behind it. We appreciate your work very much.

Sincerely, George SchuetteHydrogen - Carbon Dioxide Group ConocoPhillips Technology Center

E.S. Rubin, Carnegie Mellon

Value of IECM for EducationValue of IECM for Education

Dear Professor Rubin,I'm an assistant professor (chemical engineer) in the Energy Resources Engineering Department at Stanford University. This fall I'll be co-teaching a course w/ Sally Benson (another faculty member in our dept) on carbon capture and sequestration. We're really eager to use your IECM software package throughout our course this fall. Have you developed any homework problems or examples to go along w/ the software? If you have, are they available?I'll be co-chairing several sessions at the Pittsburgh Coal Conference in Sept/Oct and I'm hoping to use examples from both industry and research (from colleagues in the field) to incorporate into the HW problems for the course. Also, we'll be presenting material/learning outcomes in a session titled, Truly Interdisciplinary Courses, at the annual AIChE conference in Philadelphia in November. It would be wonderful to get together in person sometime to share ideas and to share with you our experience for using your program directly in our new course.Any advice you might have would be greatly appreciated.Thank you and take care,Jen WilcoxStanford UniversityDepartment of Energy Resources Engineering

• Another recent email (September 2008):

~40 Stanford students currently using IECM

in this course

Page 21: The Integrated Environmental Control Model (IECM)

21

E.S. Rubin, Carnegie Mellon

Value of the IECM Project for Value of the IECM Project for Training Energy ProfessionalsTraining Energy Professionals

• The IECM Project has provided training for >50 Carnegie Mellon graduate students and postdocs who are now active in the field of energy and the environment

• No hard data on number of professionals trained elsewhere by our graduates or other IECM users, but likely to be in the 100s

RECENT IECM RESEARCHERS

E.S. Rubin, Carnegie Mellon

DOE/NETL Review of DOE/NETL Review of the IECM Project the IECM Project

• IECM Project reviewed in September 2005 by an external Review Panel as part of DOE’s annual review of selected Carbon Sequestration Program projects

• Final Report notes: “Several reviewers felt this contribution was … the ‘highlight’ of this year’s review meeting.”

– Final Report Carbon Sequestration Project Review Meeting, September 26-29, 2005. Volume I: Meeting Summary and Recommendations, National Energy Technology Laboratory

Page 22: The Integrated Environmental Control Model (IECM)

22

Where do we go from here ?Where do we go from here ?

E.S. Rubin, Carnegie Mellon

E.S. Rubin, Carnegie Mellon

New IECM Options New IECM Options Currently Under DevelopmentCurrently Under Development

• New options for systems with and w/o CO2 capture:Additional IGCC system optionsPC plants with advanced amine systemsBoth low rank and bituminous coals

• More detailed models for geological sequestration:EOR modelDeep saline aquifer model

• Expand IECM to model plant water use and effluents:Prevailing PC plant designsPerformance and cost of major systems

Page 23: The Integrated Environmental Control Model (IECM)

23

E.S. Rubin, Carnegie Mellon

Preliminary Preliminary Model of PC Model of PC Plant Makeup Plant Makeup Water SystemWater System

0

200

400

600

800

1000

1200

Subcritical Supercritical Ultra-Supercritical

Tota

l Mak

eup

Wat

er (g

allo

ns/n

et M

Whr

)

w/o CCS w/ CCS

Steam Turbine Boiler ESP Wet FGD

Condenser

Cooling Tower

Ash Pond Landfill/Pond

Demineralizer

Auxiliary

Makeup Water

Ash Slurry

Sluice Water

Blowdown

Evap. Drift

Bottom AshFlyash

Blow-down

Cooling Water

Sluice Water

EffluentEffluent

Steam Turbine Boiler ESP Wet FGD

Condenser

Cooling Tower

Ash Pond Landfill/Pond

Demineralizer

Auxiliary

Makeup Water

Ash Slurry

Sluice Water

Blowdown

Evap. Drift

Bottom AshFlyash

Blow-down

Cooling Water

Sluice Water

EffluentEffluent

Preliminary results for effect of CCS system on plant makeup water requirements

Thank You

[email protected]

E.S. Rubin, Carnegie Mellon