THE INDUSTRIAL PIPE SPECIALISTSwww.pipefabab.com.my

ABOUT US

PIPEFAB was established in April 1984. Building our reputation on consistency, PIPEFAB has long been producing pipes for various industries uses in strict accordance to local and international standard.

Our strong commitment to maintaining of persistent high standards ensured our range of products gain approval of IKRAM and SPAN (Suruhanjaya Perkhidmatan Air Negara). Standard of manufacturing steel pipes conforms to British Standard (BS 534 and BS 3601).

PIPEFAB aims to become the key player in pipe manufacturing. Whether locally or regionally, we are poised with the winning edge. For years, we had created a solid foundation in providing quality products, excellent workmanship, strong teamwork and ability to meet industry’s quality standards of ISO9001:2008.

To provide quality products to our customers.

Committed to comply with all statutory, regulatory

and customers’ requirements.

To continually improve the effectiveness of our quality

management system.

Commitment to total quality management.

On time delivery to customers.

WE ARE THE IPE SPECIALIST

OUR BUSINESS NTEGRITY ALWAYS COMES FIRST

WE EMPHASIZE ON MEETING RODUCTIONS' SCHEDULES

WE STRIVE TO ACHIEVE XCELLENT PRODUCT QUALITY

WE PROVIDE AST DELIVERY

OUR PRODUCTS ARE PPROVED BY AUTHORITIES

WE ALWAYS GIVE THE EST PRICE TO OUR CUSTOMERS

OBJECTIVE

SMEOMEMERSS

SERVICES & EXPERTISE

PIPEFAB has earned an enviable reputation in the pipe industry, as a reliable manufacturer of quality mild steel

pipes and fittings that meet diverse needs and specifications. Our modern factory, located on Subang Industrial

Park’s 8-acre site boasts 2 state-of-the-art production lines with over a hundred skilled employees. An added advantage as

it is strategically located close to highways, airports and ports. The marketing department is conveniently located

at our company’s office in Jalan Kelang Lama, Kuala Lumpur.

PIPEFAB’s current annual production capacity of mild steel pipes is approximately 30,000 tons. This number is set

to increase with upcoming new projects in Malaysia, as a developing nation, and its neighbouring countries.

As leading pipe fabrication specialists in Malaysia, PIPEFAB provides the following services and products:

Mild steel welded pipes

Mild steel bends and tees

Collar and flange joints

Other specially requested works

We strongly believe that we have a winning combination: Our extensive experience in the business of pipe

fabrication together with our dedicated and skilled employees will ensure our fabricated project, of any size be

delivered with quality, on time and within budget.

10

13

17

1516

12

3 4 5

7 8 9

11Holiday Test

Final Inspection

Dimensional Inspection Plasma Cut

Bitumen Thickness Inspection

Curing

Storage

Grit Blasting

Peel Test

SAW (Spiral) Welding Process

Concrete LiningConcrete ThicknessInspectionConcrete ThicknessInspection

18 Delivery

Grit BlastingBitumen Wrapping1 Steel Coil Inspection

6 Hydrostatic Pressure Test

PRODUCTION PROCESS

2 Spiral Mill

Cube Test14

PLAIN ENDED TEE

CONCENTRIC TAPERS

FLANGED OFF-TAKE TEE

GUSSETED BENDS

D

R

TYPE 3

L3D

R

TYPE 3

L3

D

R

TYPE 2

L2

D

R

TYPE 2

L2

TYPE 1

D

L1

L1

PE 1

D

L1

L1

L2

L1

L2

D1D2

D1

D2

ECCENTRIC OR FLAT TAPER

STEEL PIPES SPECIALS / FITTINGS

A

D

MECHANICAL COUPLINGB

C

A

T

B

TYPE 2 : FOR PIPES OF 700mm ND OR MORE

SPLIT COLLAREXTERNAL COATING

2 nos 50 sq Lugs with 22 dia. HolesSPLIT

EXTERNAL COATING

TYPE 1 : FOR PIPE LESS THAN 700mm ND

CONCRETE LININGCONCRETE LINING

Cross Section View

WELDED COLLAR JOINTS

SPIGOT & SOCKET JOINTS

TYPE 2 : FOR PIPES OF 700mm ND OR MORE

R

PIPE CENTRE LINE

TAPPED HOLE

TAPPED HOLE

EXTERNALCOATINGEXTERNAL

COATING

TYPE 1 : FOR PIPE LESS THAN 700mm ND

B

C4t + C

A

A

R

PIPE CENTRE LINE

B

C4t + C

A

A

CONCRETELININGCONCRETE

LINING

Cross Section ViewCross Section View

FLANGED ADAPTOR

Cross Section View

STEEL PIPES JOINTING SYSTEM

Specification

Nominal Diameter

(mm)

Bitumen CoatingThickness

(mm)

FinishedExternalDiameter

(mm)

Steel Shell

Thickness

(mm)

Concrete Lining

Thickness

(mm)

Testing Pressure

(BAR)

Approximate MassSteel Shell

(kg/m)

Cement Lining

(kg/m)

Bitumen

(kg/m)

100

200

300

400

500

650

750

850

1000

1200

1400

1600

1800

2000

2200

150

250

350

450

600

700

800

900

SPAN TS 21827

80

550

Coating

88.9

114.3

168.3

219.1

273.0

323.9

355.6

406.4

457.0

508.0559.0

610.0

660.0

711.0

762.0

813.0

864.0

914.0

1016.0

1219.0

1422.0

1626.0

1829.0

2032.0

2235.0

3.2

3.6

3.6

4.0

4.0

4.0

4.5

4.5

5.0

5.06.3

6.3

6.3

6.3

6.3

7.1

7.1

8.0

8.0

10.0

10.0

11.0

12.5

14.2

16.0

10

10

10

10

10

10

13

13

13

1313

13

19

19

19

19

19

19

19

19

25

25

25

25

25

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.03.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

70

70

70

70

64

54

56

49

48

4350

45

42

39

36

38

36

34

32

31

30

28

29

29

27

6.8

9.8

14.6

21.2

26.5

31.6

39.0

44.6

55.7

62.085.9

93.8

101.6

109.5

117.4

141.1

150.0

178.7

198.9

298.2

348.2

438.1

560.0

706.6

875.6

6.0

7.7

11.6

15.3

19.1

22.8

32.6

37.3

42.0

46.851.3

56.1

87.1

95.9

102.9

109.7

116.7

123.3

137.3

164.6

248.7

289.7

325.9

361.9

398.0

1.0

1.0

1.5

2.9

3.5

4.2

4.6

5.3

5.9

6.67.2

7.9

8.5

9.1

9.8

10.4

11.0

11.7

13.0

15.6

18.2

20.8

23.4

25.9

28.5

JKR / JBA STANDARD

150 177.3 149.1 4.1 10 4.5 70 17.5 11.4 3.5

200 232.2 204.0 4.1 10 4.5 70 23.1 15.3 4.5

250 286.0 257.8 4.1 10 4.5 70 28.5 19.2 5.5

300 345.4 313.8 5.8 10 4.5 70 48.6 23.5 6.7

350 399.3 361.7 5.8 13 6.0 63 56.3 35.1 10.3

375 426.2 388.6 5.8 13 6.0 60 60.1 37.6 11.0

400 453.1 415.5 5.8 13 6.0 56 64.0 40.1 11.7

450 507.0 469.4 5.8 13 6.0 50 71.7 45.2 13.1

500 560.3 522.7 5.8 13 6.0 45 79.3 50.2 14.4

600 635.0 596.0 6.5 13 6.0 42 100.7 57.2 16.3

600 667.0 628.0 6.5 13 6.0 42 105.9 60.2 17.1

650 692.0 651.2 7.4 13 6.0 47 124.9 62.6 17.8

700 754.0 701.2 7.4 19 6.0 43 136.3 98.3 19.3

750 804.0 751.2 7.4 19 6.0 40 145.4 105.2 20.6

800 854.0 801.2 7.4 19 6.0 38 154.5 112.0 21.9

850 904.0 851.2 7.4 19 6.0 36 163.6 118.9 23.2

900 945.0 892.2 7.4 19 6.0 34 171.1 124.5 24.1

900 954.0 901.2 7.4 19 6.0 34 172.7 125.8 24.4

1000 1054.0 1000.0 8.0 19 6.0 32 206.4 139.5 27.0

1050 1107.0 1050.0 9.5 19 6.0 31 257.1 146.8 28.3

1100 1157.0 1100.0 9.5 19 6.0 30 268.8 153.6 29.6

1150 1219.0 1150.0 9.5 25 6.0 28 283.4 211.2 31.2

1200 1255.0 1187.9 8.8 25 6.0 30 270.5 217.7 32.1

1200 1270.0 1200.0 10.0 25 6.0 29 310.7 220.4 32.5

1300 1372.0 1300.0 11.0 25 6.0 29 369.2 238.8 35.1

1400 1472.0 1400.0 11.0 25 6.0 27 396.3 256.9 37.6

1500 1576.0 1500.0 13.0 25 6.0 30 501.1 275.7 40.2

1600 1676.0 1600.0 13.0 25 6.0 28 533.2 293.7 42.8

1700 1776.0 1700.0 13.0 25 6.0 26 565.2 311.8 45.3

1800 1876.0 1800.0 13.0 25 6.0 26 597.3 329.9 47.9

1900 1976.0 1900.0 13.0 25 6.0 24 629.3 347.9 50.4

2000 2088.0 2000.0 14.0 30 6.0 24 716.1 439.6 53.3

2100 2189.0 2100.0 14.5 30 6.0 24 777.6 461.5 55.8

2200 2290.0 2200.0 15.0 30 6.0 24 841.6 483.4 58.4

100 121.9 93.7 4.1 10 4.5 70 11.9 7.4 2.4

Steel Shell

(kg/m)

Concrete Lining

(kg/m)

Bitumen Coating (kg/m)

Nominal

Diameter

(mm)

Approximate MassTesting

Pressure

(BAR)

Finished

External Diameter

(mm)

Finished

Internal Diameter

(mm)

Steel Shell

Thickness

(mm)

Concrete

Lining Thickness

(mm)

Bitumen

Coating Thickness

(mm)

*

*

*

*

* PBAPP Std.

QUALITY CONTROLIt is our policy to provide excellent quality products to our customers with a management system that has been properly

established, implemented and maintained in our company.

We comply with all of our statutory, regulatory and customers' requirements by strictly adhering to quality objectives and

effectives control of processes and inspection activities.

But most importantly, we shall continue to improve our effective management system to enhance our customers' satisfaction.

QUALITY SYSTEMThis quality policy will be consistently communicated and shared in our company to demonstrate our commitment to total

quality management of ISO 9001:2008. It will also be reviewed from time to time to ensure 100% effectiveness and suitability.

RANGE OF PRODUCT

1000mm

RANGE OF PRODUCT

SPECIAL FITTINGS :

1200mm - Bukit Raja, Klang 700mm - Semanggol, Perak

800mm - Putrajaya (CUT)

PROJECT REFERENCE

750mm - Damansara Perdana1000mm - Rapid Pengerang

1000mm - KLIA site

1200mm -Melaka project1000mm - Prot Moresby, PNG

700mm -Melaka project 700mm -Sabak Bernam

1400mm - Kota Tinggi

PROJECT REFERENCE

400mm -Alor Star 900mm -Jempol

700mm - Semporna WTP 1200mm -Durian Tunggal, Melaka

1000mm - KLIA site

1000mm - Ganchong, Pekan

1400mm - Sg. Kinta Dam WSS

- Sg. Suih, Kelantan1000mm

- KLIA 2600mm

- Pasir Gudang, Johor1200mm

FACTORY :Lot 822 & 842, Jalan Subang 7,

Sungai Penaga Industrial Park, 47500 Subang Jaya,

Malaysia.

Tel: 03 - 8023 1033

Fax: 03 - 8023 1022

11-2 Jalan 1/137B, Resource Industrial Centre,

Off Jalan Kelang Lama, 58200 Kuala Lumpur,

Malaysia

Tel: 03-7982 9033

Fax: 03-7981 3523

Email: enquiry@pipefab.com.my

Website: www.pipefab.com.my

OFFICE :