The highest standard of

Line & Base Maintenance services

with versatile technicians

Technical Training

Computer Based Training (CBT) Classroom

Video and Audio Computer Based Instruction (VACBI)

B777 Maintenance Training Simulator (MTS)

The source of our achievement is high-

quality human resources.

The Korean Air Maintenance Training

Center is fully equipped with specialized

classrooms, modern training aids,

computer-based instruction, and facilities.

According to the career development

program, Korean Air offers comprehensive

maintenance training to enhance the skills

and experience of the personnel.

Facilities ● B777 Maintenance Training Simulator (MTS)● Computer Based Training (CBT) classroom● Video and Audio Computer Based Instruction (VACBI)● Airframe, Engine, Avionics Practical Training Classroom

Heavy Maintenance

Pitting and docking bay hangar for large-sized aircraft’s heavy maintenance in Gimhae

B747 Insulation blanket change after airframe inspections

Korean Air has comprehensive capability formajor repair and modifications. At Gimhaemaintenance base, airframe heavymaintenance such as scheduled checksalong with internal structural inspections,major modifications and cabin interiorrefurbishment are performed. Korean Air isprepared to customize our services to meetyour individual and specific needs. As aKorean Air custormer, you will get the mostout of your aircraft for a lifetime.

Our Capabilities ● Scheduled Maintenance● Landing Gear Changes● Internal Structure Inspection (ISI)● Corrosion Prevention Control Program

(CPCP)● Major and minor airframe repairs and

modification● Refurbishment and conversion of

cabin interiors

C&D checks and other major modifications of the aircraft are prepared by highly skilled technicians

Refurbishment and life extension service to customers

Painting Service

Special livery for 2002 FIFA KOREA JAPAN WORLD CUP

High technology paint hangar is fitted with two giant work platforms and a centralized paint supply device called the “chemical dwell media”

State-of-the-art painting hangar with an environment-friendly

concept

Korean air’s state-of-the-art paint facility

offers optimum service for aircraft painting in

Gimhae. Fully-enclosed and temperature

controlled hangar can meet the requirements

of stripping, washing and painting of any type

of aircraft.

This is where our highly qualified specialists

ensure you the most cost effective painting

and fast turnaround times with sophisticated

equipment and special care.

Engine Repair & Overhaul

Flexible, timely, and cost effective

maintenance with highly skilled

and experienced technicians

At the Bucheon maintenance base, engine repair, overhaul and testing is performed. More than 100 engines pass through this facility each year

75,000 lbs thrust test cell

By maintaining special process capability in-

house such as heat treatment, welding, and

plasma spraying, Korean Air can achieve record

breaking turnaround times and top of the line

quality products ranging from component repair

to engine overhaul. Our advanced technology

facility with robotic systems and engine test

cells, guarantee our customers the maximum

economy for their valuable assets.

Our Capabilities ● PW4056 / 4062 / 4158 / 4460 ● PW4168● JT9D-7Q / 7R4G2● GTCP 660 / 331-250● TSCP 700

Facilities● 75,000 lbs thrust test cell● Robotic plasma spray● Coordinate Measuring Machine (CMM)● Welding and heat treatment

Assembly HPC/HPT & Diffuser modules in Engine ModuleMaintenance Plant

Engine Repair & Overhaul

Robotized plasma spray process

Qualified Inspector performing Magnetic Particle Inspection (MPI) on the PW4000 engine LPT shaft

Measuring PW4000 engine HPC rub strip I.D by Coordinate Measuring Machine (CMM)

Shot peening of PW4000 fan blade airfoil surfacewith 4 axis programmable auto shot peenmachine

Avionics & Electronics

Inspection of weather radar

IRIS - 2000 Automatic Test Equipment

Full performance inspection of display unit

ATEC 6007 for avionics components

Korean Air’s commitment to excellence is

demonstrated in our avionics shop. The

6,086 square meter, avionics shop

specializes in function test, repair & overhaul

of aeronautical radio, cockpit instruments,

electrical and electronic devices repair &

modification with sophisticated equipment.

Focusing on continuous improvement,

talented and highly skilled technicians are

doing their utmost to have the most cost

effective operation in the industry.

Our capabilities ● Navigation / Communication● Flight Data Recording● Cockpit Display

Facilities● ATEC6007/-4000/-5000/-9000● VXI Test Stand● RFT-1000● IRIS-2000● FMS, GCU System Test Station

Providing our customers with the highest quality partsat the lowest prices in the industry

Accessories

PW4000 series engine Fuel Metering Unit (FMU) test Power Generation System (PGS) specialists provide high quality repair and overhaul for Integrated Drive Generator (IDG)

Component final assembly by highly skilled technicians

Our capabilities● Fuel Metering Units (FMU)● Landing Gear Actuators● Pneumatic Starters● Engine Driven Pumps● Integrated Drive Generator (IDG)

Facilities● 700 HP Compressor for Pneumatic & Hydraulic System● Fuel Major Accessory Test Stand● Integrated Drive Generator (IDG) Test Stand● Pneumatic Test Stand, Pneumatic Valve Test Stand● Pneumatic Heat Exchanger

Korean Air provides repair and overhaul services for

pneumatic, hydraulic, fuel, and oil system components

in the 6,300 square meter accessory shop.

Along with other services, our customers are getting

comprehensive care service in one stop.

Composite

B747-400 Wing Tip Extension (WTX) lay-up

Auto robot trims B737 Flap Support Fairing (FSF) bonding part

B777 Flap Support Fairing (FSF) bonding partcuring process with huge autoclave

Material Management & Supply

Automated Storage & Retrieval System

Optimum

Time,

Quantity,

and Quality

Improved

Material

Support

Efficiency

Korean Air maintains a 70,000 item stock

inventory to facil itate comprehensive

maintenance support by util izing a

computerized supply system encompassing

inventory control, purchasing, storage, and

management. This is linked to our automated

warehouse system equipped with automatic

stacker cranes and automated issuing and

returning systems. Utilizing rigid control of

the storage environment, we maintain the

quality of these high value items.