the gold mine -field book for lean trainers

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FIELD BOOK FOR –THE GOLD MINE A NOVEL OF LEAN TURN AROUND BY FREDDY BALLE THE GOLD MINE - A NOVEL OF LEAN TURN AROUND FREDDY BALLE AND MICHAEL BALLE A FIELD BOOK FOR TRAINERS C P CHANDRASEKARAN V 1 Jul- 15 C P CHANDRASEKARAN JULY 2015 [email protected] PUBLICATION AVAILABLE FREE

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The Gold Mine is a popular book for Lean Enthusiasts. Sometimes, it is used as a case study in the Lean Programmes. I have written a field book for enabling the trainers to use the book as a case in a more structured manner.

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FIELD BOOK FOR THE GOLD MINE A NOVEL OF LEAN TURN AROUND BY FREDDY BALLETHE GOLD MINE - A NOVEL OF LEAN TURN AROUND FREDDY BALLE AND MICHAEL BALLE A FIELD BOOK FOR TRAINERS C P CHANDRASEKARANV 1Jul-15C P CHANDRASEKARAN JULY 2015 !"#$%'()#$*+,#-l./, PUBLICATION AVAILABLEFREE FIELD BOOK FOR THE GOLD MINE A NOVEL OF LEAN TURN AROUND BY FREDDY BALLECPCChapter 1 -Proft is King but proft rules I0(, $/ S0u%1 $/0(' 2/& #'( !&('($0#0-/$P#+( $/1 The currentsituation1.1 P"-l "#' %(3(l/!(% # !#0($0 2/& $(4 0("$/l/+1 -$ "-+" 3/l0#+( 5u'-$('' 4"-" #!!l-(% 0/ -&u-0 5&(#)(&'.61.2 H( #$% "-' 2&-($% M#00 '(0 u!# ',#ll 2#0/&1 #$% 5/u+"0 # /,!(0-0/&7' 2#0/&181.9 S-$( 0"( 2#0/&1 4#' /l%: 0"(1 !u0 -$ (;/&0' 0/ ,/%(&$-'( 0"( (&'0 '0(! #$% '(/$% '0(! -$ 0-,( [email protected] M/0/&' 2&/, 0"( 'u!!l-(&' +/0 !&/5l(,' 4"-" "/l% u! 0"( l-$( 8E9 Thinking on Counter measures9.1 T#)0 0-,(L @E0 ,-$'J@0 5&(#)(&'L 11.5 ,-$u0('9.2 M#-$0#-$ 0#)0 0-,( #$% %/ $/0 +(0 -$0/ /3(&!&/%u0-/$9.9S-$( Gl/&-# 0#)(' @2 ,-$u0(' 4( $((% @ !(/!l( I2 u'0/,(& 4#$0' ,/&( 5 !(/!l(689.@Bu0 3#&-#0-/$ ,#)(' -0 -,!/''-5l( 2/& u' 0/ ,#-$0#-$ 0"( 0-,( 809.5/!(/& '"/ul% $/0 #(!0 %(2(0' 2&/, u!'0&(#,. J-%/)# /& M(&/ %(2(0' #(!0(%. 829.E N/ &(4/&) Iu'0 #') 0"( /!(/& 0/ !u0 0"( 2#ul01 !#&0 -$ 0"( &(% 5-$ [email protected] C/u$0 0"( -$0(&$#l '! 869.84/&) /$ STR l-$( #l/$+ 4-0" /!(/&' 0/ >$% '/lu0-/$' 0/ 0"( %(2(0-3( !#&0' ?09.?I$ #$1 /!(-/$: ,-$-,u, #$% $/0 #3(+( 0-,( 0#)($ '"/ul% ($-'"(% #$% 0#)( 0"(, 0/ 0"( 0&u) #&(# &(+#&%l('' /2 0"( 0&u) #&&-3#l 0-,( 2119.5 C/$'0&u0 # "(-Iu$)# 5/C /& l(3(ll-$+ 5/C 4-0" # 'l/0 2/& (#" !&/%u0. M#0(&-#l "#$%l(& "#' 0/ ,/3( 0"( !&/%u0 #' !(& 0"( 5/C (3(&1 "#l2 #$ "/u&2199.E D/4$'0&(#, !&/('' +/(' 0/ /ll(0 0"( !#&0' 0/ 0"( u!'0&(#, !&/('' #$% u!'0&(#, !&/('' -' #ll/4(% 0/ !&/%u( (C#0l1 4"#0 -' 0/ 5( &(!l($-'"(% 2169.6 !&/%u( 4"#0 -' /$'u,(% -$ 0"( &-+"0 /&%(&292@Points to [email protected] 4"#0 -' 0"( &(#'/$ 0"( ,#0(&-#l "#$%l(&' #&( &('-'0-$+ 0"( )#$5#$ D [email protected] M-''-$+ !#&0' )((! %-'&u!0-$+ 0"( l(3(ll(% !&/%u0-/$. D/ 1/u 0"-$) P"-l '"/ul% "#3( 0#)($ ,/&( #++&(''-3( ,(#'u&('[email protected] QP"-l: 0#)( 0"-' -%-/0 FM/&+#$G /u0Q '#1' H#&&1. H/4 ,u" -' 0"( &/l( /2 M/&+#$ -$ 0"( ,('' /2 ,-''-$+ !#&0' #$% -' 5(-$+ "#$+(% 2/& /ll(0-3( 2#ul0D 22E@.@ I7% 5(00(& +/ l//)-$+ #0 0"/'( !&(''(' '#1' D#3(. A$1 'u++('0-/$ 4"#0 "( '"/ul% %/ D22?CPC Chapter ( Gemba )ttitudeI0(, $/ S0u%1 $/0('P#+( $/C P CHANDRASEKARAN JULY 2015 !"#$%'()#$*+,#-l./, PUBLICATION AVAILABLEFREE FIELD BOOK FOR THE GOLD MINE A NOVEL OF LEAN TURN AROUND BY FREDDY BALLE1 The currentsituation as it unfolds1.1 Bl#$)' #&( !u$"(% 0#)($ 0/ '0/&( /& Iu'0 l(20 #$% 0"($ 0"(1 /,( 5#)0/ 0"( !&(''[email protected] CNC Pu$"(& u0' # 5l#$) -$0/ !#$(l -$ #5/u0 #,-$u0(. A0 # 0-,( 0"(1 %/ 100 #5/u0 04/ 4(()' /2 'u!!l-(' #0 /$( +/[email protected] @9 #5-$(0' #&( &(&'0 -$ %(l-3(&1: !(&2/&,#$( -' u$%(&'0//%[email protected] Fl(C-5-l-01 -$ ,-C #$% 3/lu,([email protected] G(,5# #00-0u%( 28@1.@ O!(/&' "#3( '0#&0(% 0&u'0-$+2?E2 CurrentPains9Thinking on Counter measures9.1 M#)( 1/u& !l#$ #'!(& u'0/,(&7' !l#$2?29.2 M#)( 0"( 3#lu( '0&(#, #$#l1'-' /& M#0(&-#l #$% I$2/&,#0-/$ Fl/4 #$#l1'-'2??9.9 S(