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Hyperco Carbon- Composite “Bellows Spring” “The Game Changer!” Patent Pending

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Page 1: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

Hyperco Carbon-Composite “Bellows

Spring”

“The Game Changer!”

Patent Pending

Page 2: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

800-365-2645www.hypercoils.com Engineered & Manufactured with Pride in Logansport, Indiana USA

PatentPending

Carbon-Composite Bellows Springs• Race-Tested Winning Technology – Replaces Traditional Springs• Substantially Less Weight• Absolute Minimum Sideforce• Tunable/Configurable (Rate & Deflection)• High-Performance Alternative to Titanium

See Our Complete Family of Products at Booth #5501

The Game Changer! New Technologyfrom Hyperco!

Hyperco Carbon-Composite “Bellows Springs”

Page 3: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

Replaces Traditional Steel Springs

Page 4: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

Track Tested and Proven a Winner

Page 5: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite…….. 0.048 lb./cu. in.

Note: “Real World” Weight comparison of “Bellows Springs” to steel and titanium:

- Approximately 66% lighter than steel!

- Approximately 50% lighter than Titanium !

Substantial Weight Reduction!

Page 6: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

1. No “Torsional Twist” of material reduces “side-loading” of damper shaft and seal.

2. Reduced wear of damper seals and shaft increases damper life.

3. Quicker damper response means more

“grip” between the tire and track; especially when traction is marginal.

Minimal “Side-Loading” of Damper Shaft and Seal

Page 7: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

“Tunable/Configurable” for Rate/Deflection: Adding elements in “series” increases

deflection and reduces rate!

12 elements in a “Series-Stack” 16 elements in a “Series-Stack”

Page 8: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

Tunable for Rate/Deflection: Adding an element in “parallel” increases rate while keeping the same deflection!

Adding elements in “parallel” increases rate

Note top assembly has two elements in series and one in parallel.

Page 9: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

“Bellows Spring” concept evolved from a Carbon Fiber “bump-stop” program developed for the highest echelon of North American racing.

“Spring-Action” provided through “usable deflection.”

“Bump-Stop Action” provided in deflection beyond “usable deflection” to “total deflection.”

“Spring-Action” plus “Bump-Stop Action” in one package

Page 10: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

Pro-Stock 246#/in spring: 30-element “series stack”

Page 11: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

250#/in spring: 30-element “Series-stack” + 1 “Parallel element”

Page 12: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

256#/in spring: 30-element “Series-stack” + 2 “Parallel elements”

Page 13: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

228#/in spring; 32-element “Series-

stack”

Page 14: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

231#/in spring; 32-element “Series-stack” + 1 “Parallel element”

Page 15: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

235#/in spring; 32-element “Series-stack” + 2 “Parallel elements

Page 16: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……
Page 17: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……
Page 18: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……
Page 19: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

800-365-2645www.hypercoils.com Engineered & Manufactured with Pride in Logansport, Indiana USA

PatentPending

Carbon-Composite Bellows Springs• Race-Tested Winning Technology – Replaces Traditional Springs• Substantially Less Weight• Absolute Minimum Sideforce• Tunable/Configurable (Rate & Deflection)• High-Performance Alternative to Titanium

See Our Complete Family of Products at Booth #5501

The Game Changer! New Technologyfrom Hyperco!

Hyperco Carbon-Composite “Bellows Springs”

Page 20: The Game Changer! Patent Pending. Density of Materials: 1. Steel ……………………… 0.284 lb./cu. in. 2. Titanium…………………. 0.163 lb./cu. in. 3. Carbon Composite……

See tomorrow’s spring technology today at:

Hyperco Spring Booth

Peninsula 1401

Hyperco Carbon-Composite “Bellows Spring”


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