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LASER SOLUTIONS FOR THE MEDICAL DEVICE TECHNOLOGY WE THINK LASER THE FUTURE OF MEDICAL MANUFACTURING

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Page 1: THE FUTURE OF MEDICAL MANUFACTURING - ROFIN · We have been developing laser solutions for medical device manufacturing for more than three decades now. In our application labs we

LASER SOLUTIONS FOR THEMEDICAL DEVICE TECHNOLOGY

WE THINK L ASER

THE FUTURE OF MEDICAL MANUFACTURING

Page 2: THE FUTURE OF MEDICAL MANUFACTURING - ROFIN · We have been developing laser solutions for medical device manufacturing for more than three decades now. In our application labs we

Laser Solutions forMedical Device Manufacturing –When Precision Matters Most

HIGH-PRECISION TECHNOLOGY FOR LIFE SCIENCE

ENDOSCOPE

PERIPHERAL STENT

STONE GRABBER

FIXTURE

BIOPSY FORCEPS

GUIDEWIRES

CRT LEAD

SCALPEL

Page 3: THE FUTURE OF MEDICAL MANUFACTURING - ROFIN · We have been developing laser solutions for medical device manufacturing for more than three decades now. In our application labs we

INTRAOCULAR LENS

BONE SAW

FLEXIBLE STENTSPINAL CORD SUPPORT POLYMER STENT

HYPOTUBE

SKULL DRILL

HIP RASP INSULIN TUBE PERIPHERAL STENT

PACE MAKER

STENT (REM)

NEEDLE

Page 4: THE FUTURE OF MEDICAL MANUFACTURING - ROFIN · We have been developing laser solutions for medical device manufacturing for more than three decades now. In our application labs we

STENT STENT CUT SMALLER THAN A HUMAN HAIRPOLYMER STENT

Customer Benefits

� World-leading high-precision cutting system for medical implants and instruments (stents, endoscopes, tubes etc.)

� Camera and/or stereo microscope for exact monitoring� Automatic tube loader for dry and wet cutting (optional) � Versatile 2+2 option for off-axis cutting� Various ultra-precise tube guiding systems� Integrates StarFiber and StarFemto FX laser

Laser Solutions for CuttingStents and Tubes

Customer Benefits

� Market-leading high-precision tube cutting system� Small footprint� Highest productivity� Available with StarFiber 180 and 320 FC� User-friendly HMI for validated production processes� Automatic tube loader for dry and wet cutting (optional)

STARCUT TUBE STARCUT TUBE SL

Page 5: THE FUTURE OF MEDICAL MANUFACTURING - ROFIN · We have been developing laser solutions for medical device manufacturing for more than three decades now. In our application labs we

� Modular laserworkstation family for customizedapplications: MPS Compact with small footprint; MPS Flexible; MPS Rotary with rotary table; MPSAdvanced with spacious working chamber

� High-precisionwelding, cutting,drilling andstructuring

� Various motionsystems with up to +/- 1 µm accuracy

� Latest CNCtechnology

� Integrates USP, fiber,rod and diode laser sources

� Manual welding laser with CNC control

� For semi-automatedprocessing

� Motion and lasercontrol fullyintegrated forcomplete process control

� IQ/OQ for FDAdocumentation according to GMP

� Available withfiber laseras an option

� The standard system of manual laser welding

� Dynamic footswitch for ultimate weld control

� IPM for reliableprocesses

� MicroWeld forfinest welds

� IQ/OQ for FDAdocumentation according to GMP

� Marking of metals and polymers

� Compact desktopdesign

� Very easy handling� Ideally suited for

small and midsize parts, flat andconcave

� Enhances flexibilitythrough integrated software-controlledz-axis and rotary module

� Desktop laser welding system forhigh-precision workpieces

� Small footprint� Highly compact

3-4 axis system

� Laser system for high-precisiondrilling of blind holes in medical needles

� Up to 5 needlesper second

� Highly preciseoptical componentswhich are fixed to a granite plate

Laser Solutions for CuttingWelding, Drilling, Structuring and Marking

MPS FAMILY SELECT PERFORMANCE EASYMARK

INTRAOCULAR LENS NITINOL STENT BIOPSY FORCEPS CATHETER LEADS NEEDLE

PWS MINI WITH SLS NEEDLE DRILLING SYSTEM

Page 6: THE FUTURE OF MEDICAL MANUFACTURING - ROFIN · We have been developing laser solutions for medical device manufacturing for more than three decades now. In our application labs we

Laser Solutions -Flexibility in Laser Integration

STARFEMTO FX

STARPULSE COMPACT EVOLUTION

STARFIBER FAMILY LFSSTARPICO POWERLINE F

ULTRASHORT PULSE LASERSStarFemto FX - StarPico

� High-precision processing of biodegradable materials likepolymers and magnesium alloys, Nitinol and brittle materials

� Cutting of finest strut widths� Selective layer ablation� No heat affected zone� No burr or dross� Minimized postprocessing and higher yield

FIBER LASERSStarFiber - LFS - PowerLine F

� Fiber laser sources for welding, cutting, drilling and structuring� Available as laser with supply cabinet and OEM version� Excellent productivity through high repetition rate� Super clean cut surface with sharp cutting edges in thick material� Less burr and taper� Narrow weld seams with smoothest surface� Superior flexibility with galvo and fixed optics

DIODE LASERSCompact Evolution

� High-precision welding of plastic materials� Broad wavelength spectrum from 630-2200 nm for a wide

range of materials� Wide variety of processing heads e.g. galvo scanners, with

optional process monitoring for reliable process control� Different focus shapes which allow innovation process solutions

PULSED LASERSStarPulse

� Smooth weld seams through flexible pulse shaping� Power control with Double Closed Loop� Up to 20 KW pulse peak power for high quality welding of highly

reflective materials� Accurately controlled minimal pulse peak powers down to 10 W

allows precise welding of finest components

Page 7: THE FUTURE OF MEDICAL MANUFACTURING - ROFIN · We have been developing laser solutions for medical device manufacturing for more than three decades now. In our application labs we

ROFIN Application Labs

� Latest fiber and femto technology� Widest range of laser sources and

laser systems dedicated to processevaluation

� Experts with extensive experiencein material processing

We have been developing laser solutions for medicaldevice manufacturing for more than three decades now.

In our application labs we work with a whole rangeof laser systems, latest fiber and ultrashort pulse lasertechnology. Especially for the medical device industry.Several hundred new applications are evaluatedeach year.

We invest heavily in faithful and long-lasting partners-hips with our customers and leading research institutes.ROFIN is a global operating company with production,sales and service sites all over the world. An essentialprecondition to support distributed manufacturingconcepts, for instance research and product design inthe USA and large scale production in Asian countries.

ROFIN

� Leading manufacturer for lasers andlaser solutions for material processing

� Founded 1975� Broad product range from single

laser beam sources to highlycomplex systems

� Sales and service teams in 40countries around the world

Laser Solutions -Worldwide

APPLICATION LAB WE ARE WHERE YOU ARE!

Page 8: THE FUTURE OF MEDICAL MANUFACTURING - ROFIN · We have been developing laser solutions for medical device manufacturing for more than three decades now. In our application labs we

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WE THINK L ASER

ROFIN-BAASEL LasertechGmbH & Co. KGZeppelinstraße 1082205 GilchingGermanyPhone +49 8105-3965-0Fax: +49 8105-3965-4159E-mail: [email protected]

ROFIN-SINAR Laser GmbHBerzeliusstraße 8722113 HamburgGermanyPhone +49 40 733 63 0Fax: +49 40 733 63 4100E-mail: [email protected]

ROFIN-SINAR Laser GmbHDieselstraße 1585232 Bergkirchen-GündingGermanyPhone +49 8131 704 0Fax: +49 8131 704 4100E-mail: [email protected]

Benelux: Phone +31 78 69310 37E-mail: [email protected]

CA: Phone +1 905 607 0400E-mail: [email protected]

CH: Phone +41 32 322 1010E-mail: [email protected]

CN: Phone +86 21 68552216E-mail: [email protected]

ES/PT: Phone +34 93 4770 644E-mail: [email protected]

F: Phone +33 1 6911 3636E-mail: [email protected]

IN: Phone +91 22 276125 1E-mail: [email protected]

IT: Phone +39 039 27291E-mail: [email protected]

JP: Phone +81 46 229 8655E-mail: [email protected]

KR: Phone +82 2 837 1750E-mail: [email protected]

SG: Phone +65 6482 1091E-mail: [email protected]

TW: Phone +886 2 2790 1300E-mail: [email protected]

UK: Phone +44 1327 701 100E-mail: [email protected]

US: Phone +1 734 455 5400E-mail: [email protected]

Find further representatives andpartners on www.rofin.com/worldwide

WWW.ROFIN.COM