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- 999803902 06/2014 en-GB The Formwork Experts. User Information Instructions for assembly and use (Method statement) Dokaflex 30 tec 98039-200-01

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Page 1: The Formwork Experts. Dokaflex 30 tec · 6 999803902 - 06/2014 Introduction User Information Dokaflex 30 tec Transporting, stacking and storing Observe all regulations applying to

-999803902 06/2014en-GB

The Formwork Experts.

User InformationInstructions for assembly and use (Method statement)

Dokaflex 30 tec

98039-200-01

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2 999803902 - 06/2014

Introduction User Information Dokaflex 30 tec

Introduc-tion

© by Doka Industrie GmbH, A-3300 Amstetten

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User Information Dokaflex 30 tec Introduction

3999803902 - 06/2014

Contents4 Introduction4 Elementary safety warnings7 Eurocodes at Doka8 Doka services

11 System description11 Dokaflex 30 tec - the high-performing hand-

set system for floor-slabs12 Small number of system components - all

perfectly co-ordinated

14 Structural design14 Simple structural design15 Optimising the structural design with regard

to equipment quantities

18 Instructions for assembly and use24 Adaptability25 Secondary-beam stabilisers26 Floor formwork around edges28 Tie-back solutions29 Bracing clamp B30 Slab stop-ends32 Fall-arrest systems on the structure33 Beam forming support34 Drop-beam not integrated into the floor-slab /

stop-end formwork35 Drop-beam integrated into the floor-slab37 Combining Doka table systems38 Formwork planning with Tipos-Doka39 Transporting, stacking and storing44 Reshoring props, concrete technology and

stripping out

46 Component overview

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4 999803902 - 06/2014

Introduction User Information Dokaflex 30 tec

IntroductionElementary safety warningsUser target groups

▪ This manual is aimed at all persons who will be work-ing with the Doka product or system that it describes. It contains information on the standard design for setting up this system, and on correct, compliant uti-lisation of the system.

▪ All persons working with the product described herein must be familiar with the contents of this man-ual and with all the safety instructions it contains.

▪ Persons who are incapable of reading and under-standing this booklet, or who can do so only with dif-ficulty, must be instructed and trained by the cus-tomer.

▪ The customer is to ensure that the information mate-rials provided by Doka (e.g. User Information book-lets, Instructions for Assembly and Use, Operating Instruction manuals, plans etc.) are available to all users, and that they have been made aware of them and have easy access to them at the usage location.

▪ In the relevant technical documentation and form-work utilisation plans, Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown. In all cases, users are obliged to ensure compliance with national laws, Standards and rules throughout the entire project and to take appropriate additional or alternative workplace safety precautions where necessary.

Hazard assessment

▪ The customer is responsible for drawing up, docu-menting, implementing and continually updating a hazard assessment at every job-site. This document serves as the basis for the site-spe-cific hazard assessment, and for the instructions given to users on how to prepare and utilise the sys-tem. It does not substitute for these, however.

Remarks on this document

▪ This manual can also be used as a generic method statement or incorporated with a site-specific method statement.

▪ Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view.Any safety accessories not shown in these illustra-tions must still be used by the customer, in accord-ance with the applicable rules and regulations.

▪ Further safety instructions, especially warnings, will be found in the individual sections of this document!

Planning

▪ Provide safe workplaces for those using the form-work (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes!

▪ If you are considering any deviation from the details and instructions given in this booklet, or any application which goes beyond those described in the booklet, then revised static cal-culations must be produced for checking, as well as supplementary assembly instructions.

Regulations; industrial safety

▪ All laws, Standards, industrial safety regulations and other safety rules applying to the utilisation of our products in the country and/or region in which you are operating must be observed at all times.

▪ If a person or object falls against, or into, the side-guard component and/or any of its accessories, the component affected may only continue in use after it has been inspected and passed by an expert.

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User Information Dokaflex 30 tec Introduction

5999803902 - 06/2014

Rules applying during all phases of the assignment

▪ The customer must ensure that this product is erected and dismantled, reset and generally used for its intended purpose in accordance with the applica-ble laws, Standards and rules, under the direction and supervision of suitably skilled persons. These persons' mental and physical capacity must not in any way be impaired by alcohol, medicines or drugs.

▪ Doka products are technical working appliances which are intended for industrial/commercial use only, always in accordance with the respective Doka User Information booklets or other technical docu-mentation authored by Doka.

▪ The stability of all components and units must be ensured during all phases of the construction work!

▪ The functional/technical instructions, safety warn-ings and loading data must all be strictly observed and complied with. Failure to do so can cause acci-dents and severe (even life-threatening) damage to health, as well as very great material damage.

▪ Fire-sources are not permitted anywhere near the formwork. Heating appliances are only allowed if properly and expertly used, and set up a safe dis-tance away from the formwork.

▪ The work must take account of the weather condi-tions (e.g. risk of slippage). In extreme weather, steps must be taken in good time to safeguard the equipment, and the immediate vicinity of the equip-ment, and to protect employees.

▪ All connections must be checked regularly to ensure that they still fit properly and are functioning cor-rectly. It is very important to check all screw-type connec-tions and wedge-clamped joins whenever the con-struction operations require (particularly after excep-tional events such as storms), and to tighten them if necessary.

▪ It is strictly forbidden to weld Doka products – in par-ticular anchoring/tying components, suspension components, connector components and castings etc. – or otherwise subject them to heating. Welding causes serious change in the microstruc-ture of the materials from which these components are made. This leads to a dramatic drop in the failure load, representing a very great risk to safety.The only articles which are allowed to be welded are those for which the Doka literature expressly points out that welding is permitted.

Assembly

▪ The equipment/system must be inspected by the customer before use, to ensure that it is in suitable condition. Steps must be taken to rule out the use of any components that are damaged, deformed, or weakened due to wear, corrosion or rot.

▪ Combining our formwork systems with those of other manufacturers could be dangerous, risking damage to both health and property. If you intend to combine different systems, please contact Doka for advice first.

▪ The equipment/system must be assembled and erected in accordance with the applicable laws, Standards and rules by suitably skilled personnel of the customer's, having regard to any and all required safety inspections.

▪ It is not permitted to modify Doka products; any such modifications constitute a safety risk.

Closing the formwork

▪ Doka products and systems must be set up so that all loads acting upon them are safely transferred!

Pouring

▪ Do not exceed the permitted fresh-concrete pres-sures. Over-high pouring rates overload the form-work, cause greater deflection and risk breakage.

Stripping out the formwork

▪ Do not strip out the formwork until the concrete has reached sufficient strength and the person in charge has given the order for the formwork to be stripped out!

▪ When stripping out the formwork, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges, special pry-bars or system features such as Framax stripping corners.

▪ When stripping out the formwork, do not endanger the stability of any part of the structure, or of any scaffolding, platforms or formwork that is still in place!

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Introduction User Information Dokaflex 30 tec

Transporting, stacking and storing

▪ Observe all regulations applying to the handling of formwork and scaffolding. In addition, the Doka slinging means must be used - this is a mandatory requirement.

▪ Remove any loose parts or fix them in place so that they cannot be dislodged or fall free!

▪ All components must be stored safely, following all the special Doka instructions given in the relevant sections of this manual!

Maintenance

▪ Only original Doka components may be used as spare parts. Repairs may only be carried out by the manufacturer or authorised facilities.

Miscellaneous

We reserve the right to make alterations in the interests of technical progress.

Symbols used

The following symbols are used in this booklet:

Important noteFailure to observe this may lead to malfunc-tion or damage.

CAUTION / WARNING / DANGERFailure to observe this may lead to material damage, and to injury to health which may range up to the severe or even life-threaten-ing.

InstructionThis symbol indicates that actions need to be taken by the user.

Sight-checkIndicates that you need to do a sight-check to make sure that necessary actions have been carried out.

TipPoints out useful practical tips.

ReferenceRefers to other documents and materials.

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Eurocodes at DokaIn Europe, a uniform series of Standards known as Eurocodes (EC) was developed for the construction field by the end of 2007. These are intended to provide a uniform basis, valid throughout Europe, for product specifications, tenders and mathematical verification.The EC are the world's most highly developed Stand-ards in the construction field.In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede the DIN norms as the "Doka standard" for product design.

The widely used "Permissible stress design" (compar-ing the actual stresses with the permissible stresses) has been superseded by a new safety concept in the EC.The EC contrast the actions (loads) with the resistance (capacity). The previous safety factor in the permissible stresses is now divided into several partial factors. The safety level remains the same!

Comparison of the safety concepts (example)

Ed Design value of effect of actions (E ... effect; d ... design) Internal forces from action Fd (VEd, NEd, MEd)

Rd Design value of the resistance (R ... resistance; d ... design) Design capacity of cross-section (VRd, NRd, MRd)

Fd Design value of an action Steel: Rd =Rk Timber: Rd = kmod ·

Rk

Fd = F · Fk M M

(F ... force)Fk Characteristic value of an action

"actual load", service load (k ... characteristic) e.g. dead weight, live load, concrete pressure, wind

Rk Characteristic value of the resistance e.g. moment resistance to yield stress

F Partial factor for actions (in terms of load; F ... force) e.g. for dead weight, live load, concrete pres-sure, wind Values from EN 12812

M Partial factor for a material property (in terms of material; M...material) e.g. for steel or timber Values from EN 12812

kmod Modification factor (only for timber – to take account of the moisture and the duration of load action) e.g. for Doka beam H20 Values as given in EN 1995-1-1 and EN 13377

Ed

Rd

Permissible stress design EC/DIN concept

Factual Fpermissible Ed Rd

A Utilisation factor

60 [kN]

60<70 [kN]

115.5 [kN]

� ~ 1.65

Fyield

Fpermissible

Factual

9801

3-10

0

A

90 [kN]

115.5 [kN]

90<105 [kN]

Rk

Rd

Ed

�M

= 1.1

�F

= 1.5

9801

3-10

2

A

The "permissible values" communicated in Doka documents (e.g.: Qpermissible = 70 kN) do not correspond to the design values (e.g.: VRd = 105 kN)!➤ Avoid any confusion between the two!➤ Our documents will continue to state the per-

missible values. Allowance has been made for the following par-tial factors: F = 1.5 M, timber = 1.3 M, steel = 1.1 kmod = 0.9In this way, all the design values needed in an EC design calculation can be ascertained from the permissible values.

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Introduction User Information Dokaflex 30 tec

Doka servicesSupport in every stage of the project

Doka offers a broad spectrum of services, all with a sin-gle aim: to help you succeed on the site.Every project is unique. Nevertheless, there is one thing that all construction projects have in common – and that is a basic structure with five stages. We at Doka know our clients' varying requirements. With our consulting, planning and other services, we help you achieve effective implementation of your formwork assignment using our formwork products – in every one of these stages.

Project Development Stage Bidding Stage Project Management Planning Stage

Taking well-founded decisions thanks to professional advice and consulting

Optimising the preliminary work with Doka as an experienced part-ner

Controlled, regular forming oper-ations, for greater efficiency resulting from realistically calculated formwork concepts

Find precisely the right formwork solutions, with the aid of ▪ help with the bid invitation ▪ in-depth analysis of the initial sit-

uation ▪ objective evaluation of the plan-

ning, execution, and time-risks

Draw up potentially winning bids, by ▪ basing them on realistically calcu-

lated guideline prices ▪ making the right formwork

choices ▪ having an optimum time-calcula-

tion basis

Plan cost-effectively right from the outset, thanks to ▪ detailed offers ▪ determination of the commission-

ing quantities ▪ co-ordination of lead-times and

handover deadlines

1 2 3

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User Information Dokaflex 30 tec Introduction

9999803902 - 06/2014

The advantages for you thanks to professional advice and consulting

▪ Cost savings and time gains When we advise and support you right from the word "go", we can make sure that the right formwork systems are chosen and then used as planned. This lets you achieve optimum utilisation of the formwork equipment, and effec-tive forming operations because your workflows will be correct.

▪ Maximised workplace safety The advice and support we can give you in how to use the equip-ment correctly, and as planned, leads to greater safety on the job.

▪ Transparency Because our services and costs are completely transparent, there is no need for improvisation dur-ing the project – and no unpleas-ant surprises at the end of it.

▪ Reduced close-out costs Our professional advice on the selection, quality and correct use of the equipment helps you avoid damage, and minimise wear-and-tear.

Concrete Construction Stage Project Close-out Stage

Optimum resource utilisation with assistance from the Doka Formwork Experts

Seeing things through to a posi-tive conclusion with professional support

Workflow optimisation, thanks to ▪ thorough utilisation planning ▪ internationally experienced pro-

ject technicians ▪ appropriate transport logistics ▪ on-site support

Doka Services are a byword for transparency and efficiency here, offering ▪ jointly handled return of rented

formwork ▪ professional dismantling ▪ efficient cleaning and recondition-

ing using special equipment

4 5

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Introduction User Information Dokaflex 30 tec

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User Information Dokaflex 30 tec System description

11999803902 - 06/2014

System description

Dokaflex 30 tec - the high-performing hand-set system for floor-slabsWith its combination of two high-capacity system com-ponents – the Doka composite formwork beams I tec 20 and the Doka Eurex floor prop – Dokaflex 30 tec is a high-performing hand-set form-work system.

Labour-cost savings

from using new, intelligent system componentsNow you can cut costs even more! ▪ Up to 40% fewer floor props – meaning that much

less time is needed for resetting and levelling ▪ Far fewer separate parts to be moved – so the work-

flows are even quicker ▪ The wide spacing between the primary beams

leaves more space beneath the formwork for equip-ment-handling

Reduced equipment costs

thanks to maximum product optimisationThese advantages are "tops" ▪ Much lower equipment costs for the same commis-

sioning quantity ▪ Longer service life and lower close-out costs with

I tec 20 beams and 'Eurex top' floor props

Perfect logistics

thanks to optimised system developmentBenefit right across the board! ▪ Based on existing system components ▪ Reduced storage and transport volumes ▪ Multi-functional system components that can also be

used in other Doka formwork solutionsSimply by telescoping the I tec 20 primary beams and the 'H20 top' secondary beams, Dokaflex 30 tec adapts to any desired layout. The formwork is planned with a technical slide-rule, ensuring that it is optimally dimen-sioned for the slab thickness, clear height and room geometry involved.Further advantages: ▪ infill zones are managed within the system, making it

easy to accommodate walls and columns ▪ for shoring heights of up to 5.50 m ▪ any type of form-facing can be used ▪ optional increment grid, with markings, means there

is no need to measure upDokaflex 30 tec is ideal for enclosed spaces where the formwork superstructure can rest up against walls on all sides.Horizontal forces at exposed slab-edges, drop beams or steps in ceiling slabs must be restrained by strutting or back-stays.

System description

☞ Important note: ▪ The Doka beams I tec 20 are used as pri-

mary beams, and Doka beams 'H20 top' as the secondary beams.

▪ When planning Dokaflex 30 tec projects, remember the higher prop loads now allowed by the new official Approval.

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System description User Information Dokaflex 30 tec

Small number of system components - all perfectly co-ordinated

(A) ProFrame panel1)

▪ special surface coating for superb-quality concrete faces

▪ can be used on both sides ▪ all-round edge protection for long lifespan ▪ improved workplace safety thanks to reduced risk of

slippage ▪ easy to clean, with high-pressure spray cleaner ▪ space-saving storage and handling1) Alternatively, it is also possible to use Doka formwork sheets 3-SO.

(B) Doka beam H20 top

▪ is used as the secondary beam. Characteristic fea-ture: blue beam-end reinforcement

▪ integrated shock absorber on the beam end piece for reduced damage and long service life

▪ pre-defined positioning points as reference marks for setting-up and checking the formwork

(C) Doka beam I tec 20

▪ is used as the primary beam. Characteristic features: dark-grey beam-end reinforcement, grey web and grey plastic sheets on the flange

▪ integrated shock absorber on the beam end piece for reduced damage and long service life

▪ pre-defined positioning points as reference marks for setting-up and checking the formwork

WARNING➤ Use only Doka beams I tec 20 as the primary

beams! The spacings of the props and pri-mary beams are dimensioned for the higher load-bearing capacity of this beam.

98039-201-01

AB

C

D E

F

G

! Follow the directions in the "Formwork sheet-ing" User Information booklet!

Follow the directions in the "Timber formwork beams" User Information booklet!

Follow the directions in the "Composite form-work beams" User Information booklet!

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User Information Dokaflex 30 tec System description

13999803902 - 06/2014

(D) Lowering head H20

▪ integrated quick-lowering function for minimising damage when striking

▪ stabilises the primary beams so that these cannot tip over on their sides

(E) Supporting head H20 DF

▪ easy to mount to the floor prop ▪ for fixing intermediate props to the primary beam

(F) Doka floor props Eurex

▪ approved / type-tested ▪ EN 1065-compliant prop

(see the approval or type-test for in-depth informa-tion)

▪ high load-bearing capacity ▪ numbered pegging holes, for easier height adjust-

ment ▪ special thread geometry, which makes the prop eas-

ier to release even when it is under high load ▪ elbowed fastening clamps, reducing the risk of injury

and making the props easier to operate

Note:The floor props can be lengthened with the Floor prop extension 0.50m (allow for the reduced load-bearing capacity).

(G) Removable folding tripod

▪ for holding floor props upright ▪ swing-out legs allow flexible placement in con-

stricted situations such as along edges and in cor-ners

Follow the directions in the "Floor props Eurex / Eurex top" User Information booklet!

Follow the directions in the "Floor prop exten-sion 0.50m" User Information!

☞ The Doka floor prop Eurex 20 top 700 is only allowed to be used with a limited extension length.

Follow the directions in the "Doka floor prop Eurex 20 top 700" User Information!

9720

-239

-01

9720

-238

-01

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14 999803902 - 06/2014

Structural design User Information Dokaflex 30 tec

Structural design

Simple structural designThe spacings of the beams and floor props can be opti-mised using the technical slide-rule.

Spacing and positions of the component parts

Equipment usage can be fully optimised (see the sec-tion headed "Optimising the structural design with regard to equipment quantities").An even more methodical and faster way of erecting the formwork is to site-specifically base the spacings on the 0.5 m grid shown by the spacing marks on the beams.You can tell at a glance whether the formwork has been erected correctly, and without having to measure up.For examples of site-specific grids, see the "Practical examples".

x ... 0.5 m

a ... spacing of propsb ... spacing of primary beamsc ... spacing of secondary beams, and distance from edge

Primary and secondary beams

Format of the formwork sheets

The ProFrame panels, in formats of 200x50cm and 250x50cm (21 or 27mm), have just the right dimen-sions to fit exactly into the increment-grid of the Doka-flex system.

Structural design

A Mark

1 mark = 0.5 m

2 marks = 1.0 m

21/2 marks = 1.25 m

3 marks = 1.5 m

31/2 marks = 1.75 m

4 marks = 2.0 m

x

9768-202-01

A

A "Main prop" (floor prop + Lowering head H20 + removable fold-ing tripod)

B "Intermediate prop" (floor prop + Supporting head H20 DF)C Doka beam H20 top (secondary beam)D Doka beam I tec 20 (primary beam)

The primary beams should be orientated at right angles to the direction of an uneven length/width of room (5 m, 7 m, 9 m, etc.). This makes more efficient use of the potential of the system.

a a

b

b

c c cc

c

98039-202-01

AB

C

D

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User Information Dokaflex 30 tec Structural design

15999803902 - 06/2014

Optimising the structural design with regard to equipment quantities

Instructions on how to use Tables 1 and 2 (on fol-lowing pages) correctly: ▪ In Table 1:

- with reference to the required supporting height, find out from this Table which types of floor prop are suitable, and what their max. permitted prop load is.

▪ In Table 2:- find the max. permitted spacing of the primary

beams with reference to the slab thickness and the chosen spacing of the secondary beams (will depend upon the type of formwork sheet being used).

- with reference to the selected permitted prop load and spacing of primary beams, find out from this Table the max. permitted spacing of the props.

Example: Slab thickness 30 cm1. Selected spacing of secondary beams: 0.50 m

(e.g. because of the type of formwork sheet)2. Permitted spacing of primary beams: 2.62 m

➔ Value chosen: 2.50 m3. For a permitted prop load of 25 kN:

max. spacing of props 1.09 m ➔ Value chosen: 1.00 m

4. For a permitted prop load of 35 kN: max. spacing of props 1.53 m ➔ Value chosen: 1.50 m

Practical examples

Spacing of props a = 1.00 m1)

1) System grid 1-2-5 (markings on beams) for beam lengths of 4.90m and 3.90m

Spacing of props a = 1.25 m

Spacing of props a = 1.50 m2)

2) System grid 1-3-5 (markings on beams) for beam lengths of 5.35m and 3.90m

Spacing of props a = 1.75 m

Primary beams (Doka beams I tec 20): ▪ Permitted bending moment: 9 kNm ▪ Permitted shear force: 20 kN ▪ Rigidity: 640 kNm2

Secondary beams (Doka beams H20 top:): ▪ Permitted bending moment: 5 kNm ▪ Permitted shear force: 11 kN ▪ Rigidity: 450 kNm2

To make work easier, on Dokaflex 30 tec it is also possible to use the spacing marks on the beams (in a 50 cm grid).

A "Main prop" (floor prop + Lowering head H20 + removable fold-ing tripod)

B "Intermediate prop" (floor prop + Supporting head H20)C Doka beam I tec 20 3.90mD Doka beam I tec 20 4.90mE Doka beam I tec 20 5.35m

98036-215-01

A

a

a

B

C

D

A B

98039-203-01

A

a

B D

98036-215-01

a

a

C

EA B

A B

98039-203-02

A

a

B D

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Structural design User Information Dokaflex 30 tec

Table 1: Permitted prop loads [kN]Eurex 20 and Eurex 20 top Eurex 30 and Eurex 30 top

150 250 300 350 400 550 700 250 300 350 400 450 550

Pro

p le

ngth

[m]

Top

or b

otto

m

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Bot

tom

Top

Pos

ition

of o

uter

tube

Prp

cat

egor

yto

EN

106

5

B25 B30C25 C30 C35 C35 C40 C40 C55 C55 C70 C70 C25 C25 C30 C30 C35 C35 C40 C40 C45 C45 C55 C55

D15 D25 D25 D30 D30 D35 D35 D40 D40 D55 D55 D70 D70E25 E25 E30 E30 E35 E35 E40 E40 E45 E45 E55 E55

7.0 20.6 21.76.9 21.5 22.66.8 22.4 23.66.7 23.3 24.56.6 24.2 25.56.5 25.2 26.46.4 26.2 27.56.3 27.4 28.66.2 28.5 29.86.1 29.6 30.86.0 30.7 32.05.9 32.1 33.95.8 33.5 35.85.7 35.1

36.7

5.6 36.55.5 20.6 22.7

36.7

31.8 33.35.4 21.6 23.9 33.6 35.35.3 22.5 25.2 35.5 37.25.2 23.6 26.5 37.3 39.25.1 24.7 27.9 39.2 41.05.0 25.8 29.4

41.2 41.2

4.9 27.2 31.04.8 28.7 32.54.7 30.1 34.24.6 31.6 35.94.5 33.2

36.7

32.7 34.54.4 34.9 34.8 36.84.3

36.7

36.8 39.24.2 39.2

41.2

4.1

41.2

4.0 21.5 24.8 31.5 34.23.9 23.0 26.8 33.8 36.83.8 24.4 28.7 36.1 39.33.7 26.0 30.8 38.7

41.2

3.6 27.7 33.2

41.2

3.5 20.8 24.5 29.4 35.5 30.9 34.23.4 22.3 26.7 31.0

36.7

33.3 36.83.3 23.8 28.9 32.4 35.8 39.33.2 25.4 31.3 33.5 38.2

41.2

3.1 27.1 34.0 34.5

41.2

3.0 20.7 24.8 28.8

36.7

35.5 30.9 34.82.9 22.4 27.4 29.6 36.5 33.6 37.32.8 24.0 29.9 30.5

36.7

36.2 39.72.7 25.3 32.6 31.5 38.6

41.2

2.6 26.2 35.3 32.7 40.02.5 20.2 24.8 27.0

36.7

33.9 30.9 37.0

41.2

2.4 21.3 27.2 27.8 35.0 32.2 38.52.3 22.5 29.5 28.7 36.1 33.6 40.12.2 23.3 31.9 29.8

36.734.8

41.2

2.1 24.0 34.3 31.1 35.92.0 24.6

36.7

32.4 37.01.9 25.8 34.0 38.71.8 26.9 35.6 40.41.7 28.4

41.21.6 30.11.5

20.6

31.81.41.31.21.11.0

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User Information Dokaflex 30 tec Structural design

17999803902 - 06/2014

Table 2: Dokaflex 30 tec

These values only apply when a Lowering head, 4-way head or Supporting head is used.

1) In accordance with EN 12812, this allows for a service load of 0.75 kN/m2 and a variable load of 10 % of a massive concrete floor-slab, totalling at least 0.75 kN/m2 but no more than 1.75 kN/m2 (assuming a unit weight of 2500 kg/m3 for the fresh concrete ). Mid-span deflection has been limited to l/500. In the case of cavity flat-slab floors, significantly lower slab loads occur.

Slab thickness[cm]

Slab load 1)

[kN/m2]

Max. permitted spacing of primary beams b [m] for a secondary-beam spacing c [m] of Prop load

[kN]

Max. permitted prop spacing a [m] for selected prop loadand a selected primary-beam spacing b [m] of

0.33 0.50 0.625 1.50 2.00 2.44 2.50 3.00

16 5.7 3.67 3.20 2.97

25 2.49 2.18 1.79 1.75 1.4630 2.49 2.27 2.12 2.10 1.7535 2.49 2.27 2.12 2.10 1.9840 2.49 2.27 2.12 2.10 1.98

18 6.2 3.54 3.08 2.86

25 2.40 2.01 1.65 1.61 1.3430 2.40 2.18 1.98 1.93 1.6135 2.40 2.18 2.04 2.03 1.8840 2.40 2.18 2.04 2.03 1.91

20 6.7 3.43 2.98 2.77

25 2.33 1.86 1.53 1.49 1.2430 2.33 2.11 1.83 1.79 1.4935 2.33 2.11 1.98 1.96 1.7440 2.33 2.11 1.98 1.96 1.85

22 7.2 3.33 2.90 2.69

25 2.26 1.74 1.42 1.39 1.1630 2.26 2.05 1.71 1.67 1.3935 2.26 2.05 1.92 1.90 1.6240 2.26 2.05 1.92 1.90 1.79

24 7.7 3.24 2.82 2.61

25 2.17 1.63 1.33 1.30 1.0830 2.20 1.95 1.60 1.56 1.3035 2.20 2.00 1.87 1.82 1.5240 2.20 2.00 1.87 1.85 1.68

26 8.2 3.15 2.75 2.55

25 2.04 1.53 1.25 1.22 1.0230 2.14 1.83 1.50 1.47 1.2235 2.14 1.95 1.75 1.71 1.4340 2.14 1.95 1.82 1.81 1.58

28 8.7 3.08 2.68 2.49

25 1.92 1.44 1.18 1.15 0.9630 2.09 1.73 1.42 1.38 1.1535 2.09 1.90 1.66 1.62 1.3540 2.09 1.90 1.78 1.76 1.49

30 9.2 3.01 2.62 2.44

25 1.82 1.37 1.12 1.09 —30 2.05 1.64 1.34 1.31 —35 2.05 1.86 1.57 1.53 —40 2.05 1.86 1.73 1.69 —

35 10.5 2.87 2.50 2.32

25 1.59 1.19 0.98 0.95 —30 1.91 1.43 1.17 1.14 —35 1.95 1.67 1.37 1.33 —40 1.95 1.77 1.51 1.48 —

40 11.8 2.75 2.39 2.22

25 1.41 1.06 0.87 0.84 —30 1.69 1.27 1.04 1.01 —35 1.86 1.48 1.21 1.18 —40 1.86 1.64 1.34 1.31 —

45 13.2 2.64 2.30 2.14

25 1.26 0.95 0.78 0.76 —30 1.52 1.14 0.93 0.91 —35 1.77 1.33 1.09 1.06 —40 1.79 1.47 1.20 1.18 —

50 14.5 2.55 2.22 2.06

25 1.15 0.86 0.70 0.69 —30 1.38 1.03 0.85 0.83 —35 1.60 1.20 0.99 0.96 —40 1.73 1.33 1.09 1.07 —

60 17.2 2.41 2.10 1.93

25 0.97 0.73 — — —30 1.16 0.87 — — —35 1.35 1.02 — — —40 1.50 1.12 — — —

70 19.9 2.29 1.99 1.77

25 0.84 0.63 — — —30 1.00 0.75 — — —35 1.17 0.88 — — —40 1.30 0.97 — — —

80 22.4 2.19 1.89 1.57

25 0.74 0.56 — — —30 0.89 0.67 — — —35 1.04 0.78 — — —40 1.15 0.86 — — —

90 24.9 2.11 1.77 —

25 0.67 0.50 — — —30 0.80 0.60 — — —35 0.94 0.70 — — —40 1.04 0.78 — — —

100 27.3 2.04 1.61 —

25 0.61 — — — —30 0.73 0.55 — — —35 0.85 0.64 — — —40 0.95 0.71 — — —

— Prop spacing < 0.50m or primary beams too widely spaced

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18 999803902 - 06/2014

User Information Dokaflex 30 tec

Instructions for assembly and use

Closing the formwork

Putting up the floor props➤ Roughly adjust the height of the floor prop, using the

fastening clamp.

The pegging holes are all numbered, which makes it easier to adjust the props to the same height.

➤ Insert a Lowering head H20 into the floor prop. Leave the correct amount of lowering play (a)!

➤ Put up each removable folding tripod.

➤ Put the floor prop into the tripod and fix it in place with the clamping lever. Before stepping onto the formwork, check again to make sure that the props have been correctly fixed in the tripods.

Setting up tripods in corners or up against walls

If it is not possible to completely unfold the legs of the tripod – e.g. at the edges of a structure or at floor breakthroughs etc. – we recommend fastening this tripod to an adjacent floor prop instead, where there is room for the legs to be completely unfolded.

b ... spacing of primary beamsx ... depending on the number of intermediate props, 'x' = 2, 3 or 4 times the prop spacing 'a' given in "Dimensioning"

☞ Important note:As well as the instructions given here, you MUST follow the instructions in 'Reshoring props, concrete technology and stripping out'.

CAUTION➤ If the floor props are transported with the

lowering heads still attached, you must secure these with a Spring-locked connect-ing pin 16 mm to prevent them dropping out. This is particularly important when they are transported in the horizontal.

Clearance a between wedge and head-plate: 6 cm

9720-006

a

9720-006

☞ ➤ Do not oil or grease wedge-clamped joins.

The lowering heads that will be under the pri-mary beams next to the walls must be turned inwards so that they can be knocked undone when the time comes to take down the form-work.

9720-240-019720-241-01

b

x

x

98039-209-01

9720-335-01

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User Information Dokaflex 30 tec

19999803902 - 06/2014

Inserting the primary beams

➤ Using beam-forks, place the primary beams into the lowering heads.

The lowering heads can hold both single beams (on edge-of-room props) and double beams (at over-laps).

➤ Adjust the primary beams to the correct floor-slab height.

Placing the secondary beams on the primary beams

➤ Use the beam forks to place the secondary beams on the primary beams, with an overlap.

WARNING➤ Use only Doka beams I tec 20 as the primary

beams! The spacings of the props and pri-mary beams are dimensioned for the higher load-bearing capacity of this beam.

Planks can be attached to the floor props as diagonal braces, using the Bracing clamp B.

9720

-003

98039-208-01

9776-201-01

WARNING➤ It is not permitted to set down any loads on

the floor-slab formwork (e.g. beams, panels, reinforcements) until the intermediate props have been set up!

➤ If it is planned to lay the panels on the sec-ondary beams working from below, always lay only as many secondary beams in place as are needed for placing the next row of panels.

Be sure to place a beam (or double beam) wherever there is to be a joint between the panels.

9720

-004

9720

-005

9720

-243

-01

98039-207-01

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User Information Dokaflex 30 tec

Fall-arrest protection at slab-edges➤ Use the Doka floor end-shutter clamp to form the

stop-ends and erect the fall-arrest barrier.

See the "Doka floor end-shutter clamp" User Infor-mation booklet for details.

Putting up the intermediate propsUsually, these are put up successively, under the area where the panels have just been placed.➤ Place the Supporting head H20 DF on the inside

tube of the floor prop and secure it with the integral spring-steel stirrup.

➤ Put up the intermediate props.

Laying the ProFrame panels on the beams from below

➤ Lay the ProFrame panels at right angles to the sec-ondary beams.

a ... spacing of props

☞ Important note:➤ Put up the intermediate props so that they

force-fit. It is not allowed to make some props higher than others!

A Supporting head H20 DFB Doka beam I tec 20C Hole in the supporting head

(for fixing with chipboard screw 4x35)

98023-234-01

9767

-233

-01

321

9768-215-01

AB

C

☞ Important note:➤ To lay ProFrame panels on the secondary

beams from below, always work from a Wheel-around scaffold DF, a Platform stair-way 0.97m, standard mobile scaffold towers or a platform ladder.

a

a

a

98039-205-01

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User Information Dokaflex 30 tec

21999803902 - 06/2014

Laying the ProFrame panels on the beams from above

➤ Lay the ProFrame panels at right angles to the sec-ondary beams.

a ... spacing of props

➤ Spray the ProFrame panels with parting agent.

Pouring

To protect the surface of the form-facing, we recom-mend using a vibrator with a protective rubber cap.

☞ ➤ Local regulations, or the result of a hazard assessment carried out by the erector, may make it necessary to use personal fall arrest systems (PFAS) when setting-up the form-work from above.

a

a

a

98039-210-01

Where necessary (e.g. edge zones), secure the form-ply with nails.Recommended nail lengths ▪ sheet thickness 21 mm - approx. 50 mm ▪ sheet thickness 27 mm - approx. 60 mm

☞ Windproofing ▪ For increased stability, in larger rooms, the

full erection sequence of "primary beams + secondary beams + formwork sheets" should be carried out progressively for suc-cessive sub-areas of the room. When doing this, provide suitable bracing to walls or columns.

▪ If there is any risk of the formwork being blown over, all free-standing, non-enclosed areas of slab formwork must be secured dur-ing work-breaks and when work finishes for the day.

98039-206-01

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22 999803902 - 06/2014

User Information Dokaflex 30 tec

Stripping out

Removing the intermediate props➤ Remove the intermediate props and put them in the

stacking pallet.

After the intermediate props have been removed, only the main props (with the removable folding tripods) are left standing. This leaves enough space to manoeuvre wheel-around scaffolds and stacking pallets without dif-ficulty.

☞ Observe all stipulated stripping times!

Wheel-around scaffold DF: ▪ collapsible wheelaround platform made of

light alloy ▪ variable working heights of up to 3.50 m

(max. platform height 1.50 m) ▪ width of scaffold: 0.75 m ▪ When work is being carried out near drop-off

edges (i.e. at a distance of < 2 m), the 'Wheel-around scaffold DF accessory set' (consisting of a toeboard and intermediate guardrail) is needed.

For greater heights, the Working scaffold Modul is ideal.

9720-006

9768-219-01

Platform stairway 0.97m: ▪ Wheel-around, fold-down platform stairway

made of light alloy ▪ Working heights of up to 3.00 m

(height of top step 0.97 m) ▪ Stair width: 1.20 m ▪ Minimum distance a from drop-off edge:

2.00m

98033-468-01

a

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23999803902 - 06/2014

Lowering the floor-slab formwork➤ Lower the floor-slab formwork by striking the wedge

on the lowering head with a hammer.

Removing parts that are no longer needed➤ Turn the secondary beams over onto their sides, pull

them out and put them in the stacking pallet. Leave the beams under the panel-joints in place.

➤ Take out the ProFrame panels and put them in the stacking pallet.

➤ Remove the remaining secondary beams and the primary beams, and put them in the stacking pallet.

Removing the floor props1) Hold the inner tube with one hand.2) Open the fastening clamp to unfix the inner tube.

Guide this by hand while lowering it into the outer tube.

➤ Put the removable folding tripods and props in the stacking pallet.

Reshoring

➤ Before pouring the next floor-slab (i.e. above the one that has just been stripped), put up reshoring props.

9720-007

9720

-008

9720-009

When lifting the equipment to the next storey, it is better to transport the floor props and the low-ering heads separately (the floor props on their own can be stored much more space-savingly in the stacking pallet).

☞ For further information (number of props etc.), see "Reshoring props, concrete technology and striking"

9720-006

1

2

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24 999803902 - 06/2014

User Information Dokaflex 30 tec

AdaptabilityClosures and adjustments

Infill zones are solved within the system - with no spe-cial accessories needed. The necessary adaptation is made by overlapping the Doka beams and inserting strips of formwork sheeting.

Grid and flexibility - in one system

Dokaflex also adapts to difficult layouts.

Adaptation along edge Adaptation around columns

A ProFrame panelB Fitting boards in the closure zone

☞ The grain of the face layer (A) must run at right angles to the supports (B) .

9720

-336

-01

9768

-209

-01

A

B

9776

-200

-01

A

B

9792

-210

-01 B

A

9720-211-01

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User Information Dokaflex 30 tec

25999803902 - 06/2014

Secondary-beam stabilisersSecondary-beam stabilisers are used to prevent form-work beams tipping over while panels are being laid on them.

Advantages: ▪ Special claws to prevent slippage on the beam-

flange ▪ No work-platform scaffold needed, as the stabilisers

can be mounted/dismounted from ground level using an Alu beam fork H20

▪ Needs only small commissioning quantities, as the Secondary-beam stabilisers can be re-set in tandem with the formwork erection cycle:

- approx. 20 Secondary-beam stabilisers 1- approx. 10 Secondary-beam stabilisers 2

Note:In certain special situations, (e.g. when forming inclined floor-slabs), Secondary-beam stabilisers can also be used for transferring horizontal loads.For more information, please contact your Doka techni-cian.

How to mount:➤ Hang the Secondary-beam stabilisers into place with

an Alu beam fork H20.

The secondary beam is now held in place.➤ Lay the ProFrame panels on the beams.➤ After the formwork sheets have been laid, unhook

and remove the Secondary-beam stabilisers with an Alu beam fork H20.

Secondary-beam stabiliser 1 Secondary-beam stabiliser 2

98039-217-01 98039-217-02

9803

9-21

2-01

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User Information Dokaflex 30 tec

Floor formwork around edgesIt can be advantageous to combine Dokaflex with Dokamatic tables, particularly in edge-zones.This is an easy, safe way of forming drop-beams and slab stop-ends, and of erecting safety railings.

Without edge drop-beam

Configuration with tableform

Supported by load-bearing tower

With edge drop-beam

Configuration with tableform

Supported by load-bearing tower

For downstand beams, the load-bearing towers and beam-forming supports can be combined very effec-tively with Dokaflex.

For more information, see the "Dokamatic table", "Dokaflex table", "Doka load-bearing tower Staxo 40" or "Doka load-bearing tower Staxo 100" User Information booklets.

A Dokamatic tableB DokaflexC Dokamatic table platformD Lashing strap 5.00mE Doka express anchor 16x125mm and Doka coil 16mm

A Load-bearing towerB DokaflexC Staxo 40 bracket 90cmD Edge protection system XPE Plumbing strut 340 for pre-cast membersF Doka express anchor 16x125mm and Doka coil 16mm

9720-338-01

A

C

D

B

E

98039-215-01

A

B

D

D

EC

F

A Dokamatic tableB DokaflexC Handrail post T 1.80m (with Toeboard holder T 1.80m), Edge

protection system XP, Handrail clamp S or Handrail post 1.50mD Lashing strap 5.00mE Doka express anchor 16x125mm and Doka coil 16mm

A Load-bearing towerB DokaflexC Beam forming support 20D Handrail post T 1.80m (optionally with Toeboard holder T

1.80m), Edge protection system XP, Handrail clamp S or Hand-rail post 1.50m

E Lashing strap 5.00mF Doka express anchor 16x125mm and Doka coil 16mm

WARNING➤ Where formwork beams cantilever out a long

way, secure them against accidental lift-out.

9720-339-01

A

C

D

B

E

A B

D

E

C

F

98024-236-01

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User Information Dokaflex 30 tec

27999803902 - 06/2014

Using Dokaflex on edge zones

If no separate edge tables are available, the following points must be remembered when using Dokaflex: ▪ In order to be able to transfer the horizontal forces,

the superstructure components must be firmly attached to one another.

▪ The back-stay can be fastened to either the second-ary or primary beam.

WARNING➤ For work at dangerous heights, the second-

ary-beam elements with the working plat-forms must be preassembled on the ground.

➤ Where working platforms are erected on cantilevering floor-slab formwork, the form-work must be secured against accidental lift-out.

➤ Secondary beams with stop-end formwork must be secured against horizontal pull-out.

➤ In addition, put up a protection platform on the structure, e.g. Folding platform K

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User Information Dokaflex 30 tec

Tie-back solutionsFor transferring low horizontal loads (stabilisation, V/100, windproofing etc.).

Around formwork beam and Lowering head H20

To a beam-hole

Tie-back attached to a diam. 20 mm tie-rod or rein-forcement rod placed through a beam-hole

Lifting-bracket

Pre-mounted to primary beam.

H Horizontal loadV Vertical loadA Back-stay force

WARNING➤ Never attach the tie-back directly to a head

unit or floor prop

Max. tie-back load: 5 kN

A Lashing strap 5.00m

Tr784-200-01

H

A

V

Tr784-208-01

Tr784-200-01

A

Max. tie-back load: 5 kN

A Lashing strap 5.00mB Diam. 20 mm tie-rod or reinforcement rod

Max. tie-back load: 5 kN

A Lashing strap 5.00mD Lifting-bracket

Tr784-200-01

A

B

Tr784-205-02

DA

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User Information Dokaflex 30 tec

29999803902 - 06/2014

Bracing clamp BPlanks can be attached to the floor props as diagonal braces, using the Bracing clamp B.

Possible plank/floor-prop combinations with the Bracing clamp B

☞ Important note: ▪ The Bracing clamp B is only intended as a

set-up aid and is not suitable for sustaining horizontal loads.

▪ Always hammer in the wedge from top to bot-tom!

A Bracing clamp BB Doka floor prop Eurex 30C Plank

Eurex 20 topPlank

2.4 x 15 3 x 15 4 x 15 5 x 10 5 x 12 5 x 15IT OT IT OT IT OT IT OT IT OT IT OT

150 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

250 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

300 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

350 — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

400 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

550 ✓ ✓ ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ —

When used in conjunction with the Floor prop Eurex 20 top 700, please refer to the User Infor-mation booklet for this system.

Eurex 30 topPlank

2.4 x 15 3 x 15 4 x 15 5 x 10 5 x 12 5 x 15IT OT IT OT IT OT IT OT IT OT IT OT

250 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

300 — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

350 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

400 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

450 ✓ ✓ ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ —550 ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ — — —

Legend:IT Inner tubeOT Outer tube✓ Possible to combine— Not possible to combine

B

Tr968-200-01

A

C

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User Information Dokaflex 30 tec

Slab stop-endsUniversal end-shutter support 30cm

Configuration A: Fastened with nails

d ... slab thickness max.30 cm

Configuration B: Fastened with Spax screws

d ... slab thickness max.30 cm

Structural design

A Universal end-shutter support 30cmB Nail 3.1x80C Doka formwork sheet 3-SO

Tip for striking formwork:➤ Take out the nails on the stop-end side.➤ Put the claw of a hammer under the corner

(put a piece of wood under it to protect the formwork sheeting)

➤ Lever up the end-shutter support

9776-202-01

d

B

A

B

C

Tr652-203-02

A Universal end-shutter support 30cmC Doka formwork sheet 3-SOD Spax screws 4x40 (fully threaded)E Doka beam H20

Max. influence width: afor slab thickness of [cm]

How fastened: Configuration 20 25 304 nails 3.1x80 A 90 50 304 Spax screws 4x40 (fully threaded) B 220 190 160

d

D

A

D

EC

9776-203-01

TR652-202-01

a

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31999803902 - 06/2014

Doka floor end-shutter clamp

The Doka floor end-shutter clamp is used for fast, safe forming of slab stop-ends. ▪ For slab thicknesses of up to 60 cm ▪ 3 different fixing methods ▪ Various types of stop-end are possible ▪ Fits all standard Doka handrail posts (also complies

with the requirements of DIN EN 13374) ▪ Can be mounted and dismounted from either above

or below when the End-shutter shoe is used ▪ Low unit weight (can be separated into 2 parts)

System dimensions

a1 ... 15 - 57.5 cm with End-shutter shoea2 ... 18 - 57.5 cm using a Tie-rod 15.0 and Bridge edge beam anchor 15.0

b ... formwork overlap min. 2 cm (as a rule, 5 cm)c ... stop-end width 2 - 15 cmd ... slab thickness max. 60 cm

Practical example

Note:The edge railings must be mounted before the form-work sheets are laid out.

Follow the directions in the "Doka floor end-shutter clamp" User Information booklet!

98023-200-04

a1,2

b

d c

9802

3-23

3-01

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User Information Dokaflex 30 tec

Fall-arrest systems on the structureDoka floor end-shutter clamp

▪ Slab stop-ends and fall-arrest barriers in one system

Handrail post XP 1.20m

▪ Attached with Screw-on shoe XP, railing clamp, Handrail-post shoe or Step bracket XP

▪ Protective grating XP, guard-rail boards or scaffold tubes can be used as the safety barrier

a ... > 1.00 m

Handrail clamp S

▪ Attached with integral clamp ▪ Guard-rail boards or scaffold tubes can be used as

the safety barrier

a ... > 1.00 m

Handrail clamp T

▪ Fixed in embedded anchoring components or reinforcement hoops

▪ Guard-rail boards or scaffold tubes can be used as the safety barrier

a ... > 1.00 m

Handrail post 1.10m

▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve 24mm

▪ Guard-rail boards or scaffold tubes can be used as the safety barrier

a ... > 1.00 m

Follow the directions in the "Doka floor end-shutter clamp" User Information booklet!

Follow the directions in the "Edge protection system XP" User Information booklet!

Follow the directions in the “Handrail clamp S” User information!

9803

1-20

0-01

a

geprüfte

Sicherheit

9756

-206

-01

a

geprüfte

Sicherheit

Follow the directions in the "Handrail clamp T" User Information!

Follow the directions in the "Handrail post 1.10m" User Information!

9755

-205

-01

a

geprüfte

Sicherheit

9771

-200

-01

a

geprüfte

Sicherheit

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Beam forming supportThe Beam forming support 20 is the professional way of forming drop beams and slab stop-ends. In conjunc-tion with the "Extension 60 cm for beam support", exact height adjustment to within 1 cm is possible. This does away with time-consuming jobsite squared-timber constructions. The Beam forming support auto-matically clamps the formwork tight, resulting in clean concrete surfaces and grout-tight edges.

How to use the Beam forming support

➤ Place the Beam-forming support onto the H 20 sec-ondary beam and push it up against the sidewall formwork.

The large bearing surface of the Beam-forming sup-port gives the sidewall formwork a high degree of (90°) angle accuracy.

➤ Clamp the Beam forming support firmly into position

The diagonal bracing of the Beam-forming support ensures that the joint between the form-ply sheets is automatically pressed together tightly when the Beam forming support is clamped.

This results in a clean concrete surface.

Formwork beams horizontal

(up to a height of 60 cm)

Note:As a basic rule, it is forbidden to use formwork beams "horizontally" (i.e. with the load-direction perpendicular to the web). However, the specific applications shown here, using the Beam forming support, are permitted.

Formwork beams vertical

(up to a height of 90 cm)

A Beam forming support 20B Extension 60 cm for beam support

5861

4900

0-3b

B

586148000-3b

A

9720-321-01

9720-322-01

9720-323-01

9720-324-01

9720-232-01

9720-233-01

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User Information Dokaflex 30 tec

Drop-beam not integrated into the floor-slab / stop-end formworkAll the data below apply where 3-SO 21 mm and 3-SO 27 mm formwork sheets are used.

Drop beams of between 10 and 30 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ Doka beam H20 top

Drop beams of between 30 and 47 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ Doka beam H20 top ▪ Squared timber 4/8 cm for drop beams of between

30 and 34 cm in height ▪ Squared timber 8/8 cm for drop beams of between

34 and 47 cm in height

Drop beams of between 47 and 70 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ 2 Doka beams H20 top

Drop beams of between 70 and 90 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ Doka formwork beams H20 in the upright

h... Drop-beam heightb... Drop-beam widthl... Spacing of primary beams

Spacing of secondary beams

Position of Beam forming support

50.0 cm On every 3rd secondary beam

Spacing of secondary beams

Position of Beam forming support

50.0 cm On every 2nd secondary beam

9720-249-01

h

b

l

9720-250-01

h

b

l

h Spacing of secondary beams

Position of Beam forming support

Up to 60 cmFrom 60 cm

50.0 cm33.3 cm

On every 2nd secondary beamOn every 2nd secondary beam

Where the dimensional requirements are espe-cially stringent, we recommend placing a form-tie (A) through the sidewall formwork as an additional precaution.

h Spacing of secondary beams

Position of Beam forming support

Up to 85 cmFrom 85 cm

41.7 cm36.0 cm

On every secondary beamOn every secondary beam

9720-251-01

h

b

l

9720-252-01

h

b

l

A

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Drop-beam integrated into the floor-slabSecondary beams parallel to drop-beam

All the data below apply where 3-SO 21 mm and 3-SO 27 mm formwork sheets are used.

Drop beams of between 10 and 30 cm in height

b ... max. 100 cm l ... max. 150 cm

Base formwork ▪ Height of squared timber = 30-h (cm)Sidewall formwork: ▪ Doka beam H20 top ▪ Squared timber 10/8 cm

Drop beams of between 30 and 47 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ Doka beam H20 top ▪ Squared timber 4/8 cm for drop beams of between

30 and 34 cm in height ▪ Squared timber 8/8 cm for drop beams of between

34 and 47 cm in height

Drop beams of between 47 and 60 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ 2 Doka beams H20 top

Drop beams of between 60 and 70 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ 2 Doka beams H20 top ▪ Height of squared timber = h-60 (cm)

Slab thickness d

Spacing of secondary beams

Position of Beam forming support

20 cm30 cm

62.5 cm41.7 cm

On every 2nd secondary beamOn every 3rd secondary beam

Slab thickness d

Spacing of secondary beams

Position of Beam forming support

20 cm30 cm

41.7 cm33.3 cm

On every 2nd secondary beamOn every 2nd secondary beam

9720-253-01

hd

b

l

9720-254-01

hd

b

l

Slab thickness d

Spacing of secondary beams

Position of Beam forming support

20 cm30 cm

31.25 cm25.00 cm

On every 2nd secondary beamOn every 2nd secondary beam

Slab thickness d

Spacing of secondary beams

Position of Beam forming support

20 cm30 cm

40.0 cm-

On every secondary beam-

9720-255-01

hd

b

l

9720-256-01

hd

b

l

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User Information Dokaflex 30 tec

Secondary beams perpendicular to drop-beam

All the data below apply where 3-SO 21 mm and 3-SO 27 mm formwork sheets are used.Floor influence zone on either side of the drop-beam max. 1.0 m

Drop beams of between 10 and 30 cm in height

b ... max. 100 cm l ... max. 150 cm

Base formwork ▪ Height of squared timber = 30-h (cm)Sidewall formwork: ▪ Doka beam H20 top ▪ Squared timber 10/8 cm

Drop beams of between 30 and 40 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ Doka beam H20 top ▪ Height of squared timber = h-20 (cm)

Drop beams of between 40 and 51 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ Doka beam H20 top ▪ Height of squared timber = h-40 (cm)

Drop beams of between 51 and 70 cm in height

b ... max. 100 cm l ... max. 150 cm

Sidewall formwork: ▪ Doka beam H20 top ▪ Squared timber 5/8 cm for drop beams of between

51 and 60 cm in height ▪ Squared timber 10/8 cm for drop beams of between

60 and 70 cm in height

h... Drop-beam heightb... Drop-beam widthl... Spacing of primary beams

Slab thickness d

Spacing of secondary beams

Position of Beam forming support

20 cm30 cm

62.5 cm41.7 cm

On every 2nd secondary beamOn every 3rd secondary beam

Slab thickness d

Spacing of secondary beams

Position of Beam forming support

20 cm30 cm

50.0 cm41.7 cm

On every 2nd secondary beamOn every 2nd secondary beam

9720-257-01

hd

b

l

9720-258-01

hd

b

l

Slab thickness d

Spacing of secondary beams

Position of Beam forming support

20 cm30 cm

41.70 cm31.25 cm

On every 2nd secondary beamOn every 2nd secondary beam

Slab thickness d

Spacing of secondary beams

Position of Beam forming support

20 cm30 cm

40.0 cm-

On every secondary beam-

9720-259-01

hd

b

l

9720-260-01

hd

b

l

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Combining Doka table systemsBecause the superstructures of all Doka floor-slab sys-tems share the same basic structure, they can also be used together on the site.

Dokamatic and Dokaflex tables

The Doka tables are pre-assembled, and save on both labour and crane time. With the DoKart, the tables can easily be wheeled across to their next location by just one man working on his own. The system is optimised to give the very shortest forming-times on large areas, and copes well even with varying structural-design and geometrical requirements.

For more information, see the "Dokamatic table", "Dokaflex table", "Doka load-bearing tower Staxo 40" or "Doka load-bearing tower Staxo 100" User Information booklets.

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User Information Dokaflex 30 tec

Formwork planning with Tipos-DokaTipos-Doka helps you to form even more efficiently

Tipos-Doka has been developed to assist you in planning the use of your Doka formwork. For wall formwork, floor formwork and platforms, it puts the same tools into your hands that we at Doka use ourselves for formwork planning.

Easy to use, fast and accurate results

The easy-to-use interface makes for very fast working. From when you input your layout (with the "Schal-Igel"® on-screen assistant), all the way through to when you manually put the finishing touches to the formwork solution the program gives you. All this saves time - yours.The program contains a large number of templates and wizards, so you can be sure of always getting the opti-mum technical and economical solution to your form-work task. This makes for greater operational reliability, and cuts costs.You can get to work right away with the piece-lists, plans, views, sections and perspective drawings that the program gives you. Operational reliability is also enhanced by the high level of detail of the plans.

Formwork drawings really can be as clear and detailed as this! Both for the layout and for spatial representations, Tipos-Doka sets an impressive new standard of visual presentation.

Always the right quantities of formwork and accessories

You can import the automatically generated piece-lists into many other programs for further processing.Formwork components and accessories that have to be organised at short notice, or replaced by improvisation, are the ones that cost the most. This is why Tipos-Doka offers complete piece-lists that leave no room for improvisation. Planning with Tipos-Doka eliminates costs before they have a chance to even arise. And your depot can make the best possible use of its stocks.

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39999803902 - 06/2014

Transporting, stacking and storing

Doka skeleton transport box 1.70x0.80m

Storage and transport devices for small items: ▪ durable ▪ stackableSuitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truckTo make the "Doka skeleton transport box" easier to load and unload, one of its sidewalls can be opened.

Using Doka skeleton transport boxes 1.70x0.80m as storage units

Max. n° of boxes on top of one another

Using Doka skeleton transport boxes 1.70x0.80m as transport devices

Lifting by crane

Repositioning by forklift truck or pallet stacking truck

The forks can be inserted under either the broadside or the narrowside of the containers.

Utilise the benefits of Doka multi-trip packaging on your site.Multi-trip packaging such as containers, stacking pal-lets and skeleton transport boxes keep everything in place on the site, minimise time wasted searching for parts, and streamline the storage and transport of sys-tem components, small items and accessories.

Max. load: 700 kgPermitted imposed load: 3150 kg

☞ ▪ Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top!

▪ Rating plate must be in place and clearly leg-ible

Outdoors (on the site) IndoorsFloor gradient up to 3% Floor gradient up to 1%

2 5It is not allowed to stack empty pallets on top of one another!

➤ Only lift the boxes when their sidewalls are closed!

☞ ▪ Multi-trip packaging items may only be lifted one at a time.

▪ Use a suitable lifting chain (e.g. Doka 4-part chain 3.20m). Do not exceed the permitted load-bearing capacity.

▪ Spread-angle max. 30°!

9234-203-01

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User Information Dokaflex 30 tec

Doka multi-trip transport box 1.20x0.80m galv.

Storage and transport devices for small items: ▪ durable ▪ stackableSuitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truck

Multi-trip transport box partition

Different items in the Multi-trip transport box can be kept separate with the Multi-trip transport box partitions 1.20m or 0.80m.

Possible ways of dividing the box

Using Doka multi-trip transport boxes as storage units

Max. n° of boxes on top of one another

Using Doka multi-trip transport boxes as transport devices

Lifting by crane

Repositioning by forklift truck or pallet stacking truck

The forks can be inserted under either the broadside or the narrowside of the containers.

Max. load: 1500 kgPermitted imposed load: 7900 kg

☞ ▪ Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top!

▪ Rating plate must be in place and clearly leg-ible

A Slide-bolt for fixing the partition

Tr75

5-20

0-02

A

Multi-trip transport box partition Lengthways Crossways

1.20m max. 3 partitions -0.80m - max. 3 partitions

Outdoors (on the site) IndoorsFloor gradient up to 3% Floor gradient up to 1%

3 6It is not allowed to stack empty pallets on top of one another!

☞ ▪ Multi-trip packaging items may only be lifted one at a time.

▪ Use a suitable lifting chain (e.g. Doka 4-part chain 3.20m). Do not exceed the permitted load-bearing capacity.

▪ Spread-angle max. 30°!

Tr755-200-04 Tr755-200-05

9206-202-01

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41999803902 - 06/2014

Doka stacking pallet 1.55x0.85m and 1.20x0.80m

Storage and transport devices for long items: ▪ durable ▪ stackableSuitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truckThe Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley.

Using Doka stacking pallets as storage units

Max. n° of units on top of one another

Using Doka stacking pallets as transport devices

Lifting by crane

Repositioning by forklift truck or pallet stacking truck

Follow the directions in the "Bolt-on castor set B" Operating Instructions!

Max. load: 1100 kgPermitted imposed load: 5900 kg

☞ ▪ Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top!

▪ Rating plate must be in place and clearly leg-ible

Outdoors (on the site) IndoorsFloor gradient up to 3% Floor gradient up to 1%

2 6It is not allowed to stack empty pallets on top of one another!

☞ ▪ How to use with bolt-on castor set: Always apply the fixing brake when the con-tainer is "parked".When Doka stacking pallets are stacked, the bottom pallet must NOT be one with a bolt-on caster set mounted to it.

☞ ▪ Multi-trip packaging items may only be lifted one at a time.

▪ Use a suitable lifting chain (e.g. Doka 4-part chain 3.20m). Do not exceed the permitted load-bearing capacity.

▪ Load the items centrically. ▪ Fasten the load to the stacking pallet so that

it cannot slide or tip out. ▪ When lifting stacking pallets to which Bolt-on

castor sets B have been attached, you must also follow the directions in these Operating Instructions!

▪ Spread-angle max. 30°!

aDoka stacking pallet 1.55x0.85m max. 4.0 mDoka stacking pallet 1.20x0.80m max. 3.0 m

☞ ▪ Load the items centrically. ▪ Fasten the load to the stacking pallet so that

it cannot slide or tip out.

92815-224-01

a

= =

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Doka accessory box

Storage and transport devices for small items: ▪ durable ▪ stackableSuitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truckThe Doka accessory box is the tidy, easy-to-find way of storing and stacking all interconnection and form-tie components.The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley.

Doka accessory box as storage units

Max. n° of boxes on top of one another

Doka accessory box as transport devices

Lifting by crane

Repositioning by forklift truck or pallet stacking truck

The forks can be inserted under either the broadside or the narrowside of the containers.

Bolt-on castor set B

The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley.Suitable for drive-through access openings > 90 cm.

The Bolt-on caster set B can be mounted to the follow-ing multi-trip packaging items: ▪ Doka accessory box ▪ Doka stacking pallets

Follow the directions in the "Bolt-on castor set B" Operating Instructions!

Max. load: 1000 kgPermitted imposed load: 5530 kg

☞ ▪ Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top!

▪ Rating plate must be in place and clearly leg-ible

Outdoors (on the site) IndoorsFloor gradient up to 3% Floor gradient up to 1%

3 6It is not allowed to stack empty pallets on top of one another!

☞ ▪ How to use with bolt-on castor set: Always apply the fixing brake when the con-tainer is "parked".When Doka accessory boxes are stacked, the bottom box must NOT be one with a bolt-on castor set mounted to it.

☞ ▪ Multi-trip packaging items may only be lifted one at a time.

▪ Use a suitable lifting chain (e.g. Doka 4-part chain 3.20m). Do not exceed the permitted load-bearing capacity.

▪ When lifting stacking pallets to which Bolt-on castor sets B have been attached, you must also follow the directions in these Operating Instructions!

▪ Spread-angle max. 30°!

Follow the directions in the Operating Instruc-tions!

92816-206-01

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Stacking strap 50

The Stacking strap 50 is the tidy, space-saving way of storing and handling ProFrame panels.

Packaging unit: 2 units

▪ The Stacking strap 50 is three things in one - base rest profile, lashing strap and edge protection.

▪ ProFrame panels are delivered ex-works strapped together with Stacking straps 50. Two Stacking straps 50 are needed per stack of panels.

▪ It can also be used in conjunction with the wheel-around Doka stacking pallet (for handling stacks of panels with no need for a crane).

ProFrame panels 21mm 50 unitsProFrame panels 27mm 40 units

98039-214-01

9776-205-01

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Reshoring props, concrete technology and stripping out

When is the best time to strip out the formwork?

The concrete strength needed before the formwork can be stripped out will depend upon the load factor α. This can be read off from the following table.

Load factor α

This is calculated by:

Valid for a finishing-load OWfinishing = 2.00 kN/m2 and a live load in the early-stripped state of LLconstruction state = 1.50 kN/m2

OWD: calculated with γconcrete = 25 kN/m3 OWfinishing: load for floor finish, etc.

Example: Slab thickness 0.20 m with a final live load of 5.00 kN/m2 results in a load factor α of 0.54.This means that formwork removal / stress-release can take place once the concrete has reached 54% of its 28-day strength. The load-bearing capacity will then correspond to that of the finished structure.

Why put up reshoring props after stripping out the formwork?

After the formwork has been stripped out and the slab has been stress-relieved or deshored, the slab is able to bear its own weight and live loads resulting from the construction state, but not the concreting loads from subsequent floor-slabs.The temporary reshoring serves to support the floor-slab and distribute the concreting loads across several floors.

Positioning the reshoring props correctly

Reshoring props have the job of spreading loads between the new floor-slab and the floor beneath it. This load distribution will depend on the relationship between the rigidities of these two floor-slabs.

Strength development in the new concrete

Rough reference values can be found in DIN 1045-3:2008, Table 2. The length of time until 50 percent of the final (28-day) strength is reached can be read off from this Table as a function of the temperature and the type of concrete.The values are only valid if the concrete is given cor-rect, appropriate curing throughout the entire period.For a concrete with medium strength development, the following inferred diagram may thus be used.

Concrete-strength development – medium

Follow the directions in the Calculation Guide entitled 'Stripping out formwork from floors in building construction', and/or ask your Doka technician.

α = OWD + LLconstruction state

OWD + OWfinishing + LLfinal state

Slab thickness

'd' [m]

Dead-weight

load OWD [kN/m2]

Load factor αLLfinal state

2.00 kN/m2

3.00 kN/m2

4.00 kN/m2

5.00 kN/m2

0.14 3.50 0.67 0.59 0.53 0.480.16 4.00 0.69 0.61 0.55 0.500.18 4.50 0.71 0.63 0.57 0.520.20 5.00 0.72 0.65 0.59 0.540.22 5.50 0.74 0.67 0.61 0.560.25 6.25 0.76 0.69 0.63 0.580.30 7.50 0.78 0.72 0.67 0.620.35 8.75 0.80 0.75 0.69 0.65

☞ Important note:If the floor props are not stress-relieved, mean-ing that the slab has not been activated, then the props will remain loaded with the dead weight of the floor-slab.When the floor above is concreted, this may lead to a doubling of the load that is being applied to the floor props.The floor props are not designed to cope with such an overload, and the result may be dam-age to the formwork, the floor props and the structure.

☞ Ask an expert!As a rule, the question of using reshoring props should be referred to the responsible experts, regardless of the information given above.Observe all local Standards and regulations!

Com

pres

sive

stre

ngth

of c

oncr

ete

[%]

Hardening (curing) duration [days]

A ϑ ≥ 15°B ϑ ≥ 10°C ϑ ≥ 5°

9805

9-10

0

100

90

80

70

60

50

40

30

20

10

00 4 8 12 16 20 24 28

A B C

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Deflection of the new concrete

The modulus of elasticity of the concrete has already reached more than 90 % of the 28-day value after only 3 days, regardless of the formulation of the concrete. The increase in the elastic deformation taking place in the new concrete is thus only negligible.The creep deformation, which only finally ceases after several years, is several times more than the elastic deformation.Early stripping – e.g. after 3 days instead of 28 – thus only leads to an increase in the total deformation of less than 5 %.The part of this deformation accounted for by creep deformation, however, may be anything between 50 % and 100 % of the standard value, due to such variable influences as the strength of the aggregates, and the atmospheric humidity. This means that the total deflec-tion of the floor-slab is practically independent of the time at which the formwork was stripped out.

Cracks in new concrete

The bonding strength between the reinforcement steel and the concrete develops more rapidly in the new con-crete than does its compressive strength. This means that early stripping does not have any negative influ-ence upon the size and distribution of cracks on the ten-sion side of reinforced concrete constructions.Other cracking phenomena can be countered effec-tively by appropriate curing methods.

Curing of new concrete

New site-placed concrete is exposed to influences which may cause cracking and slow down its strength development: ▪ premature drying ▪ over-rapid cooling in the first few days ▪ excessively low temperatures or frost ▪ mechanical damage to the surface of the concrete ▪ hydration heat ▪ etc.The simplest precaution is to leave the formwork on the concrete surface for longer. As well as the familiar extra curing measures, this measure should be carried out in any case.

Removing the load from the formwork from wide-spanned floor-slabs with support centres of over 7.5m

In the case of thin, wide-spanned concrete floor-slabs (e.g. in multistorey car parks), the following points must be remembered: ▪ When the load is taken off the floor props, the floor

props that are still in place are briefly subjected to additional loads. This may lead to overloading, and to the floor props being damaged.

▪ Please consult your Doka technician.

l ... Effective floor-slab spans of 7.50 m and over

☞ The basic rule is: ▪ Stress-release should always be carried

out working from one side towards the other, or from the middle of the floor slab (mid-span) towards the slab-edges.For wide spans, this procedure MUST be fol-lowed!

▪ Stress-release must NEVER be carried out from both sides towards the middle!

A Load redistribution

l

98059-105

A A

A A

l

98059-105

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Article n°[kg] Article n°[kg]

46 999803902 - 06/2014

Component overview User Information Dokaflex 30 tec

Component overview[kg]Article n°

Doka floor prop Eurex 20 top 150 8.0 586096000Length: 92 - 150 cmDoka floor prop Eurex 20 top 250 12.7 586086400Length: 148 - 250 cmDoka floor prop Eurex 20 top 300 14.3 586087400Length: 173 - 300 cmDoka floor prop Eurex 20 top 350 17.4 586088400Length: 198 - 350 cmDoka floor prop Eurex 20 top 400 21.6 586089400Length: 223 - 400 cmDoka floor prop Eurex 20 top 550 32.3 586090400Length: 298 - 550 cmDoka floor prop Eurex 20 top 700 48.0 586139000Length: 383 - 700 cmDoka-Deckenstütze Eurex 20 top

Doka floor prop Eurex 20 eco 250 11.5 586270000Length: 148 - 250 cmDoka floor prop Eurex 20 eco 300 14.0 586271000Length: 173 - 300 cmDoka floor prop Eurex 20 eco 350 16.9 586272000Length: 198 - 350 cmDoka floor prop Eurex 20 eco 400 20.5 586273000Length: 223 - 400 cmDoka-Deckenstütze Eurex 20 eco

Doka floor prop Eurex 20 250 12.9 586086000Length: 152 - 250 cmDoka floor prop Eurex 20 300 15.3 586087000Length: 172 - 300 cmDoka floor prop Eurex 20 350 17.8 586088000Length: 197 - 350 cmDoka floor prop Eurex 20 400 22.2 586089000Length: 227 - 400 cmDoka floor prop Eurex 20 550 34.6 586090000Length: 297 - 550 cmDoka-Deckenstütze Eurex 20

Doka floor prop Eurex 30 top 250 12.8 586092400Length: 148 - 250 cmDoka floor prop Eurex 30 top 300 16.4 586093400Length: 173 - 300 cmDoka floor prop Eurex 30 top 350 20.7 586094400Length: 198 - 350 cmDoka floor prop Eurex 30 top 400 24.6 586095400Length: 223 - 400 cmDoka floor prop Eurex 30 top 450 29.1 586119400Length: 248 - 450 cmDoka floor prop Eurex 30 top 550 38.6 586129000Length: 303 - 550 cmDoka-Deckenstütze Eurex 30 top

Doka floor prop Eurex 30 250 14.8 586092000Length: 152 - 250 cmDoka floor prop Eurex 30 300 16.7 586093000Length: 172 - 300 cmDoka floor prop Eurex 30 350 20.5 586094000Length: 197 - 350 cmDoka floor prop Eurex 30 400 24.9 586095000Length: 227 - 400 cmDoka floor prop Eurex 30 450 29.2 586119000Length: 248 - 450 cmDoka-Deckenstütze Eurex 30

Removable folding tripod top 12.0 586155500Stützbein top

Removable folding tripod 15.6 586155000Stützbein

Removable folding tripod 1.20m 20.7 586145000Stützbein 1,20m

Galvanised

Galvanised

Galvanised

Galvanised

Galvanised

GalvanisedHeight: 80 cmDelivery condition: folded closed

GalvanisedHeight: 80 cmDelivery condition: folded closed

GalvanisedHeight: 120 cmDelivery condition: folded closed

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Article n°[kg] Article n°[kg]

47999803902 - 06/2014

User Information Dokaflex 30 tec Component overview

Lowering head H20 6.1 586174000Absenkkopf H20

4-way head H20 4.0 586170000Vierwegkopf H20

Spring locked connecting pin 16mm 0.25 582528000Federbolzen 16mm

Supporting head H20 DF 0.77 586179000Haltekopf H20 DF

U-head 12.5cm 1.2 586171000Kopfgabel 12,5cm

Bracing clamp B 1.4 586195000Verschwertungsklammer B

Lashing strap 5.00m 2.8 586018000Zurrgurt 5,00m

Doka express anchor 16x125mm 0.31 588631000Doka-Expressanker 16x125mm

Doka coil 16mm 0.009 588633000Doka-Coil 16mm

Lifting bracket 6.2 580460000Kranöse

Universal end-shutter support 30cm 1.0 586232000Universal-Abschalwinkel 30cm

Beam forming support 20 6.9 586148000Balkenzwinge 20

Extension for beam forming support 60cm 4.4 586149000Balkenaufsatz 60cm

Doka floor end-shutter clamp 12.5 586239000Doka-Deckenabschalklemme

End-shutter shoe 1.6 586257000Abschalschuh

End-shutter tie rod 15.0 15-40cm 0.91 586258000Abschalanker 15,0 15-40cm

Platform stairway 0.97m 23.5 586555000Podesttreppe 0,97m

GalvanisedLength: 25 cmWidth: 20 cmHeight: 38 cm

GalvanisedLength: 25 cmWidth: 20 cmHeight: 33 cm

GalvanisedLength: 15 cm

GalvanisedLength: 19 cmWidth: 11 cmHeight: 8 cm

GalvanisedHeight: 23 cm

Painted blueLength: 36 cm

Yellow

GalvanisedLength: 18 cmFollow fitting instructions!

GalvanisedDiameter: 1.6 cm

GalvanisedHeight: 59 cm

GalvanisedHeight: 21 cm

GalvanisedLength: 30 cmHeight: 35 cm

Galvanised

GalvanisedHeight: 137 cm

GalvanisedHeight: 13.5 cm

GalvanisedLength: 55 cm

AluminiumWidth: 121 cmPay attention to the national, techni-cal safety regulations!

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Article n°[kg] Article n°[kg]

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Component overview User Information Dokaflex 30 tec

Wheel-around scaffold DF 44.0 586157000Mobilgerüst DF

Wheel-around scaffold DF accessory set 13.3 586164000Zubehörset Mobilgerüst DF

Universal dismantling tool 3.7 582768000Universal-Lösewerkzeug

Alu beam fork H20 2.4 586182000Alu-Trägergabel H20

Secondary-beam stabiliser 1 1.6 586196000Secondary-beam stabiliser 2 2.1 586197000Querträgersicherung

Doka beam I tec 20 1.80m 10.1 188001000Doka beam I tec 20 2.45m 13.7 188002000Doka beam I tec 20 2.65m 14.8 188003000Doka beam I tec 20 3.90m 21.8 188007000Doka beam I tec 20 4.50m 25.2 188008000Doka beam I tec 20 4.90m 27.4 188009000Doka beam I tec 20 5.35m 30.0 188013000Doka beam I tec 20 5.90m 33.0 188010000Doka-Träger I tec 20

I tec 20 beam-end sealant 2.5l 2.5 188014000I tec 20-Endenversiegelung 2,5l

Doka beam H20 top N 2.65m 13.8 189013000Doka beam H20 top N 2.90m 15.0 189014000Doka beam H20 top N 3.30m 17.0 189015000Doka-Träger H20 top N

Doka beam H20 top P 2.65m 14.3 189703000Doka beam H20 top P 2.90m 15.6 189704000Doka beam H20 top P 3.30m 17.7 189705000Doka-Träger H20 top P

ProFrame panel 21mm 200/50cm 11.0 186118000ProFrame panel 21mm 200/50cm BS 11.0 186118100ProFrame panel 21mm 250/50cm 13.8 186117000ProFrame panel 21mm 250/50cm BS 13.8 186117100ProFrame-Paneel 21

ProFrame panel 27mm 200/50cm 13.5 187178000ProFrame panel 27mm 200/50cm BS 13.5 187178100ProFrame panel 27mm 250/50cm 16.9 187177000ProFrame panel 27mm 250/50cm BS 16.9 187177100ProFrame-Paneel 27

Handrail clamp S 11.5 580470000Schutzgeländerzwinge S

Handrail clamp T 12.3 584381000Schutzgeländerzwinge T

AluminiumLength: 185 cmWidth: 80 cmHeight: 255 cmDelivery condition: folded closed

AluminiumTimber parts varnished yellowLength: 189 cm

GalvanisedLength: 75.5 cm

AluminiumPowder-coated yellowLength: 176 cm

GalvanisedHeight: 38.7 cm

Varnished yellowVarnished grey

Yellow

Varnished yellow

Varnished yellow

GalvanisedHeight: 123 - 171 cm

GalvanisedHeight: 122 - 155 cm

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Article n°[kg] Article n°[kg]

49999803902 - 06/2014

User Information Dokaflex 30 tec Component overview

Handrail post 1.10m 5.5 584384000Schutzgeländer 1,10m

Attachable sleeve 24mm 0.03 584385000Steckhülse 24mm

Screw sleeve 20.0 0.03 584386000Schraubhülse 20,0

Scaffold tube 48.3mm 0.50m 1.7 682026000Scaffold tube 48.3mm 1.00m 3.6 682014000Scaffold tube 48.3mm 1.50m 5.4 682015000Scaffold tube 48.3mm 2.00m 7.2 682016000Scaffold tube 48.3mm 2.50m 9.0 682017000Scaffold tube 48.3mm 3.00m 10.8 682018000Scaffold tube 48.3mm 3.50m 12.6 682019000Scaffold tube 48.3mm 4.00m 14.4 682021000Scaffold tube 48.3mm 4.50m 16.2 682022000Scaffold tube 48.3mm 5.00m 18.0 682023000Scaffold tube 48.3mm 5.50m 19.8 682024000Scaffold tube 48.3mm 6.00m 21.6 682025000Scaffold tube 48.3mm .....m 3.6 682001000Gerüstrohr 48,3mm

Screw-on coupler 48mm 50 0.84 682002000Anschraubkupplung 48mm 50

Multi-trip packaging

Doka multi-trip transport box 1.20x0.80m 75.0 583011000Doka-Mehrwegcontainer 1,20x0,80m

Multi-trip transport box partition 0.80m 3.7 583018000Multi-trip transport box partition 1.20m 5.5 583017000Mehrwegcontainer Unterteilung

Doka accessory box 106.4 583010000Doka-Kleinteilebox

Bolt-on castor set B 33.6 586168000Anklemm-Radsatz B

Doka skeleton transport box 1.70x0.80m 87.0 583012000Doka-Gitterbox 1,70x0,80m

Doka stacking pallet 1.55x0.85m 42.0 586151000Doka-Stapelpalette 1,55x0,85m

GalvanisedHeight: 134 cm

GreyLength: 16.5 cmDiameter: 2.7 cm

YellowLength: 20 cmDiameter: 3.1 cm

Galvanised

GalvanisedWidth-across: 22 mmFollow fitting instructions!

GalvanisedHeight: 78 cm

Timber parts varnished yellowSteel parts galvanised

Timber parts varnished yellowSteel parts galvanisedLength: 154 cmWidth: 83 cmHeight: 77 cm

Painted blue

GalvanisedHeight: 113 cm

GalvanisedHeight: 77 cm

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50 999803902 - 06/2014

Component overview User Information Dokaflex 30 tec

Doka stacking pallet 1.20x0.80m 39.5 583016000Doka-Stapelpalette 1,20x0,80m

Stacking strap 50 3.1 586156000Stapelgurt 50

GalvanisedHeight: 77 cm

Powder-coated, bluePackaging unit: 2 pcs.

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User Information Dokaflex 30 tec Component overview

51999803902 - 06/2014

Page 52: The Formwork Experts. Dokaflex 30 tec · 6 999803902 - 06/2014 Introduction User Information Dokaflex 30 tec Transporting, stacking and storing Observe all regulations applying to

999803902 - 06/2014Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com

Near to you, worldwide

Doka is one of the world leaders in developing, manu-facturing and distributing formwork technology for use in all fields of the construction sector.With more than 160 sales and logistics facilities in over 70 countries, the Doka Group has a highly efficient dis-tribution network which ensures that equipment and

technical support are provided swiftly and profession-ally.An enterprise forming part of the Umdasch Group, the Doka Group employs a worldwide workforce of more than 5600.