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© 2017 General Electric Company - All rights reserved The factory of the future is here: Boosting productivity. Reimagining the way we design, manufacture and service products #GEAM17 #FueltheFuture

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Page 1: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

The factory of the future is hereBoosting productivity Reimagining the way we

design manufacture and service products

GEAM17 FueltheFuture

copy 2017 General Electric Company - All rights reserved

Introducing the lsquoBrilliant Factoryrsquo

Scott ParentSr GM Technology amp Operations - Distributed Power GE Power

copy 2017 General Electric Company - All rights reserved

THE 2nd

INDUSTRIAL REVOLUTION[PAVING THE WAY]

FORD ASSEMBLY LINEELECTRICITY + MASS

PRODUCTION

TOYOTA PRODUCTION SYSTEM

THE AGE OF DIGITAL ELECTRONICS

GE BRILLIANT FACTORYTHE INTERNET OF THINGS +

ARTIFICIAL INTELLIGENCE

1900 1985 2025+1918

GE BRILLIANT FACTORYDriving digital maturity built on lean foundation with

continuous improvement

copy 2017 General Electric Company - All rights reserved 3

Leading the next manufacturing revolution

copy 2017 General Electric Company - All rights reserved

Applying over 120-yearsrsquo experience in building powerfulmachines Merging the physical and digital worlds connectingthem with software to drive better results for YOU

Every day at GE we analyze 50m data elements from

10m sensors on $1tn of managed assets

INDUSTRIAL INTERNET

DIGITAL THREADPREDIXtrade

DIGITAL TWIN ASSET PERFORMANCE MANAGEMENT (APM)

BRILLIANT FACTORY

The integration of physical machinery withnetworked sensors + software Gatheringand analyzing data in real-time to detectflaws and reduce unplanned downtime

Factories where lean manufacturing andoptimal productivity are combined withadvanced software analytics for betteroutcomes improving speed and efficiency

An operating system built by GE for theIndustrial Internet Provides the technicalfoundation needed to run industrial apps

Connecting the inner workings of GEthrough our most common thread hellip dataFrom the start of a customer engagementthrough to the servicing of our products

A digital copy of a physical asset orprocess that lives and evolves over itslifetime spanning GErsquos portfolio

A suite of software + service solutionsleveraging data and analytics to reduceunplanned downtime improve reliability +availability and reduce operational risk

4

Our evolution hellip becoming lsquoDigital Industrialrsquo

copy 2017 General Electric Company - All rights reserved

of manufacturing merging hardware and software and reimagining how products are designed made and serviced

A NEW

ERAGE IS LEADING

THE CHARGEin the Digital Industrial space leveraging sensor-enablement and advanced software analytics to help enhance productivity in our factories

THE RESULTS WILL BE

SIGNIFICANTConsider the power of just a 1 increase in productivity This has the potential to equal massive gains

DigitalMaturity

Advanced Manufacturing

Lean Manufacturing

Additive Manufacturing

copy 2017 General Electric Company - All rights reserved 5

copy 2017 General Electric Company - All rights reserved

Lean Manufacturing

Lorenzo RomagnoliGlobal Supply Chain Leader ndash Subsea Production Systems GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

ADVANCED MFG

ADDITIVE MFG

DIGITAL MATURITY

Florence Italy ndash 2016 lsquoShowcasersquo Minden Nevada ndash 2017 lsquoShowcasersquo Brent Avenue UK Dammam Saudi Arabia Le Creusot France HTC Houston Jacksonville Florida Massa Italy Monterrey Mexico Nailsea UK Newcastle UK NHR Houston Talamona Italy

LEAN MFG

7

Our Oil amp Gas lsquoShowcasersquo sites

copy 2017 General Electric Company - All rights reserved

NOT JUST THINKING

DOING gt4003D printing machines in

use across GE today

500+GE factories globally Deep

manufacturing expertise

30Increase in first pass

yield for subsea equipment pressure

testing

20-44Capacity increase from

units per month using robotic cladding technology for subsea XT tubing hangers and flexible

pipe end-fittings

~80Reduction in engineering

defects through use of virtual validation (subsea

XT 3D model)

37Lead time reduction for

GErsquos small BCL centrifugal compressor line in

Florence ndash targeting 50 through lsquo17

92OTD improvement

through factory + supply chain optimization at our Digital Solutions facility in

Minden US

45minsLead time for Bentley Nevada

probe manufacturing line Reduced by gt5days due to lsquosingle

piece flowrsquo Lean process improvement

8

copy 2017 General Electric Company - All rights reserved

The key [to the Toyota Way and what makes Toyota stand out] is not any of the individual elements hellip But what is

important is having all the elements together as a system It must be practiced every day in a very consistent

manner not in spurts

- Taiichi Ohno

copy 2017 General Electric Company - All rights reserved 9

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 2: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Introducing the lsquoBrilliant Factoryrsquo

Scott ParentSr GM Technology amp Operations - Distributed Power GE Power

copy 2017 General Electric Company - All rights reserved

THE 2nd

INDUSTRIAL REVOLUTION[PAVING THE WAY]

FORD ASSEMBLY LINEELECTRICITY + MASS

PRODUCTION

TOYOTA PRODUCTION SYSTEM

THE AGE OF DIGITAL ELECTRONICS

GE BRILLIANT FACTORYTHE INTERNET OF THINGS +

ARTIFICIAL INTELLIGENCE

1900 1985 2025+1918

GE BRILLIANT FACTORYDriving digital maturity built on lean foundation with

continuous improvement

copy 2017 General Electric Company - All rights reserved 3

Leading the next manufacturing revolution

copy 2017 General Electric Company - All rights reserved

Applying over 120-yearsrsquo experience in building powerfulmachines Merging the physical and digital worlds connectingthem with software to drive better results for YOU

Every day at GE we analyze 50m data elements from

10m sensors on $1tn of managed assets

INDUSTRIAL INTERNET

DIGITAL THREADPREDIXtrade

DIGITAL TWIN ASSET PERFORMANCE MANAGEMENT (APM)

BRILLIANT FACTORY

The integration of physical machinery withnetworked sensors + software Gatheringand analyzing data in real-time to detectflaws and reduce unplanned downtime

Factories where lean manufacturing andoptimal productivity are combined withadvanced software analytics for betteroutcomes improving speed and efficiency

An operating system built by GE for theIndustrial Internet Provides the technicalfoundation needed to run industrial apps

Connecting the inner workings of GEthrough our most common thread hellip dataFrom the start of a customer engagementthrough to the servicing of our products

A digital copy of a physical asset orprocess that lives and evolves over itslifetime spanning GErsquos portfolio

A suite of software + service solutionsleveraging data and analytics to reduceunplanned downtime improve reliability +availability and reduce operational risk

4

Our evolution hellip becoming lsquoDigital Industrialrsquo

copy 2017 General Electric Company - All rights reserved

of manufacturing merging hardware and software and reimagining how products are designed made and serviced

A NEW

ERAGE IS LEADING

THE CHARGEin the Digital Industrial space leveraging sensor-enablement and advanced software analytics to help enhance productivity in our factories

THE RESULTS WILL BE

SIGNIFICANTConsider the power of just a 1 increase in productivity This has the potential to equal massive gains

DigitalMaturity

Advanced Manufacturing

Lean Manufacturing

Additive Manufacturing

copy 2017 General Electric Company - All rights reserved 5

copy 2017 General Electric Company - All rights reserved

Lean Manufacturing

Lorenzo RomagnoliGlobal Supply Chain Leader ndash Subsea Production Systems GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

ADVANCED MFG

ADDITIVE MFG

DIGITAL MATURITY

Florence Italy ndash 2016 lsquoShowcasersquo Minden Nevada ndash 2017 lsquoShowcasersquo Brent Avenue UK Dammam Saudi Arabia Le Creusot France HTC Houston Jacksonville Florida Massa Italy Monterrey Mexico Nailsea UK Newcastle UK NHR Houston Talamona Italy

LEAN MFG

7

Our Oil amp Gas lsquoShowcasersquo sites

copy 2017 General Electric Company - All rights reserved

NOT JUST THINKING

DOING gt4003D printing machines in

use across GE today

500+GE factories globally Deep

manufacturing expertise

30Increase in first pass

yield for subsea equipment pressure

testing

20-44Capacity increase from

units per month using robotic cladding technology for subsea XT tubing hangers and flexible

pipe end-fittings

~80Reduction in engineering

defects through use of virtual validation (subsea

XT 3D model)

37Lead time reduction for

GErsquos small BCL centrifugal compressor line in

Florence ndash targeting 50 through lsquo17

92OTD improvement

through factory + supply chain optimization at our Digital Solutions facility in

Minden US

45minsLead time for Bentley Nevada

probe manufacturing line Reduced by gt5days due to lsquosingle

piece flowrsquo Lean process improvement

8

copy 2017 General Electric Company - All rights reserved

The key [to the Toyota Way and what makes Toyota stand out] is not any of the individual elements hellip But what is

important is having all the elements together as a system It must be practiced every day in a very consistent

manner not in spurts

- Taiichi Ohno

copy 2017 General Electric Company - All rights reserved 9

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 3: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

THE 2nd

INDUSTRIAL REVOLUTION[PAVING THE WAY]

FORD ASSEMBLY LINEELECTRICITY + MASS

PRODUCTION

TOYOTA PRODUCTION SYSTEM

THE AGE OF DIGITAL ELECTRONICS

GE BRILLIANT FACTORYTHE INTERNET OF THINGS +

ARTIFICIAL INTELLIGENCE

1900 1985 2025+1918

GE BRILLIANT FACTORYDriving digital maturity built on lean foundation with

continuous improvement

copy 2017 General Electric Company - All rights reserved 3

Leading the next manufacturing revolution

copy 2017 General Electric Company - All rights reserved

Applying over 120-yearsrsquo experience in building powerfulmachines Merging the physical and digital worlds connectingthem with software to drive better results for YOU

Every day at GE we analyze 50m data elements from

10m sensors on $1tn of managed assets

INDUSTRIAL INTERNET

DIGITAL THREADPREDIXtrade

DIGITAL TWIN ASSET PERFORMANCE MANAGEMENT (APM)

BRILLIANT FACTORY

The integration of physical machinery withnetworked sensors + software Gatheringand analyzing data in real-time to detectflaws and reduce unplanned downtime

Factories where lean manufacturing andoptimal productivity are combined withadvanced software analytics for betteroutcomes improving speed and efficiency

An operating system built by GE for theIndustrial Internet Provides the technicalfoundation needed to run industrial apps

Connecting the inner workings of GEthrough our most common thread hellip dataFrom the start of a customer engagementthrough to the servicing of our products

A digital copy of a physical asset orprocess that lives and evolves over itslifetime spanning GErsquos portfolio

A suite of software + service solutionsleveraging data and analytics to reduceunplanned downtime improve reliability +availability and reduce operational risk

4

Our evolution hellip becoming lsquoDigital Industrialrsquo

copy 2017 General Electric Company - All rights reserved

of manufacturing merging hardware and software and reimagining how products are designed made and serviced

A NEW

ERAGE IS LEADING

THE CHARGEin the Digital Industrial space leveraging sensor-enablement and advanced software analytics to help enhance productivity in our factories

THE RESULTS WILL BE

SIGNIFICANTConsider the power of just a 1 increase in productivity This has the potential to equal massive gains

DigitalMaturity

Advanced Manufacturing

Lean Manufacturing

Additive Manufacturing

copy 2017 General Electric Company - All rights reserved 5

copy 2017 General Electric Company - All rights reserved

Lean Manufacturing

Lorenzo RomagnoliGlobal Supply Chain Leader ndash Subsea Production Systems GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

ADVANCED MFG

ADDITIVE MFG

DIGITAL MATURITY

Florence Italy ndash 2016 lsquoShowcasersquo Minden Nevada ndash 2017 lsquoShowcasersquo Brent Avenue UK Dammam Saudi Arabia Le Creusot France HTC Houston Jacksonville Florida Massa Italy Monterrey Mexico Nailsea UK Newcastle UK NHR Houston Talamona Italy

LEAN MFG

7

Our Oil amp Gas lsquoShowcasersquo sites

copy 2017 General Electric Company - All rights reserved

NOT JUST THINKING

DOING gt4003D printing machines in

use across GE today

500+GE factories globally Deep

manufacturing expertise

30Increase in first pass

yield for subsea equipment pressure

testing

20-44Capacity increase from

units per month using robotic cladding technology for subsea XT tubing hangers and flexible

pipe end-fittings

~80Reduction in engineering

defects through use of virtual validation (subsea

XT 3D model)

37Lead time reduction for

GErsquos small BCL centrifugal compressor line in

Florence ndash targeting 50 through lsquo17

92OTD improvement

through factory + supply chain optimization at our Digital Solutions facility in

Minden US

45minsLead time for Bentley Nevada

probe manufacturing line Reduced by gt5days due to lsquosingle

piece flowrsquo Lean process improvement

8

copy 2017 General Electric Company - All rights reserved

The key [to the Toyota Way and what makes Toyota stand out] is not any of the individual elements hellip But what is

important is having all the elements together as a system It must be practiced every day in a very consistent

manner not in spurts

- Taiichi Ohno

copy 2017 General Electric Company - All rights reserved 9

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 4: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Applying over 120-yearsrsquo experience in building powerfulmachines Merging the physical and digital worlds connectingthem with software to drive better results for YOU

Every day at GE we analyze 50m data elements from

10m sensors on $1tn of managed assets

INDUSTRIAL INTERNET

DIGITAL THREADPREDIXtrade

DIGITAL TWIN ASSET PERFORMANCE MANAGEMENT (APM)

BRILLIANT FACTORY

The integration of physical machinery withnetworked sensors + software Gatheringand analyzing data in real-time to detectflaws and reduce unplanned downtime

Factories where lean manufacturing andoptimal productivity are combined withadvanced software analytics for betteroutcomes improving speed and efficiency

An operating system built by GE for theIndustrial Internet Provides the technicalfoundation needed to run industrial apps

Connecting the inner workings of GEthrough our most common thread hellip dataFrom the start of a customer engagementthrough to the servicing of our products

A digital copy of a physical asset orprocess that lives and evolves over itslifetime spanning GErsquos portfolio

A suite of software + service solutionsleveraging data and analytics to reduceunplanned downtime improve reliability +availability and reduce operational risk

4

Our evolution hellip becoming lsquoDigital Industrialrsquo

copy 2017 General Electric Company - All rights reserved

of manufacturing merging hardware and software and reimagining how products are designed made and serviced

A NEW

ERAGE IS LEADING

THE CHARGEin the Digital Industrial space leveraging sensor-enablement and advanced software analytics to help enhance productivity in our factories

THE RESULTS WILL BE

SIGNIFICANTConsider the power of just a 1 increase in productivity This has the potential to equal massive gains

DigitalMaturity

Advanced Manufacturing

Lean Manufacturing

Additive Manufacturing

copy 2017 General Electric Company - All rights reserved 5

copy 2017 General Electric Company - All rights reserved

Lean Manufacturing

Lorenzo RomagnoliGlobal Supply Chain Leader ndash Subsea Production Systems GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

ADVANCED MFG

ADDITIVE MFG

DIGITAL MATURITY

Florence Italy ndash 2016 lsquoShowcasersquo Minden Nevada ndash 2017 lsquoShowcasersquo Brent Avenue UK Dammam Saudi Arabia Le Creusot France HTC Houston Jacksonville Florida Massa Italy Monterrey Mexico Nailsea UK Newcastle UK NHR Houston Talamona Italy

LEAN MFG

7

Our Oil amp Gas lsquoShowcasersquo sites

copy 2017 General Electric Company - All rights reserved

NOT JUST THINKING

DOING gt4003D printing machines in

use across GE today

500+GE factories globally Deep

manufacturing expertise

30Increase in first pass

yield for subsea equipment pressure

testing

20-44Capacity increase from

units per month using robotic cladding technology for subsea XT tubing hangers and flexible

pipe end-fittings

~80Reduction in engineering

defects through use of virtual validation (subsea

XT 3D model)

37Lead time reduction for

GErsquos small BCL centrifugal compressor line in

Florence ndash targeting 50 through lsquo17

92OTD improvement

through factory + supply chain optimization at our Digital Solutions facility in

Minden US

45minsLead time for Bentley Nevada

probe manufacturing line Reduced by gt5days due to lsquosingle

piece flowrsquo Lean process improvement

8

copy 2017 General Electric Company - All rights reserved

The key [to the Toyota Way and what makes Toyota stand out] is not any of the individual elements hellip But what is

important is having all the elements together as a system It must be practiced every day in a very consistent

manner not in spurts

- Taiichi Ohno

copy 2017 General Electric Company - All rights reserved 9

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 5: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

of manufacturing merging hardware and software and reimagining how products are designed made and serviced

A NEW

ERAGE IS LEADING

THE CHARGEin the Digital Industrial space leveraging sensor-enablement and advanced software analytics to help enhance productivity in our factories

THE RESULTS WILL BE

SIGNIFICANTConsider the power of just a 1 increase in productivity This has the potential to equal massive gains

DigitalMaturity

Advanced Manufacturing

Lean Manufacturing

Additive Manufacturing

copy 2017 General Electric Company - All rights reserved 5

copy 2017 General Electric Company - All rights reserved

Lean Manufacturing

Lorenzo RomagnoliGlobal Supply Chain Leader ndash Subsea Production Systems GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

ADVANCED MFG

ADDITIVE MFG

DIGITAL MATURITY

Florence Italy ndash 2016 lsquoShowcasersquo Minden Nevada ndash 2017 lsquoShowcasersquo Brent Avenue UK Dammam Saudi Arabia Le Creusot France HTC Houston Jacksonville Florida Massa Italy Monterrey Mexico Nailsea UK Newcastle UK NHR Houston Talamona Italy

LEAN MFG

7

Our Oil amp Gas lsquoShowcasersquo sites

copy 2017 General Electric Company - All rights reserved

NOT JUST THINKING

DOING gt4003D printing machines in

use across GE today

500+GE factories globally Deep

manufacturing expertise

30Increase in first pass

yield for subsea equipment pressure

testing

20-44Capacity increase from

units per month using robotic cladding technology for subsea XT tubing hangers and flexible

pipe end-fittings

~80Reduction in engineering

defects through use of virtual validation (subsea

XT 3D model)

37Lead time reduction for

GErsquos small BCL centrifugal compressor line in

Florence ndash targeting 50 through lsquo17

92OTD improvement

through factory + supply chain optimization at our Digital Solutions facility in

Minden US

45minsLead time for Bentley Nevada

probe manufacturing line Reduced by gt5days due to lsquosingle

piece flowrsquo Lean process improvement

8

copy 2017 General Electric Company - All rights reserved

The key [to the Toyota Way and what makes Toyota stand out] is not any of the individual elements hellip But what is

important is having all the elements together as a system It must be practiced every day in a very consistent

manner not in spurts

- Taiichi Ohno

copy 2017 General Electric Company - All rights reserved 9

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 6: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Lean Manufacturing

Lorenzo RomagnoliGlobal Supply Chain Leader ndash Subsea Production Systems GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

ADVANCED MFG

ADDITIVE MFG

DIGITAL MATURITY

Florence Italy ndash 2016 lsquoShowcasersquo Minden Nevada ndash 2017 lsquoShowcasersquo Brent Avenue UK Dammam Saudi Arabia Le Creusot France HTC Houston Jacksonville Florida Massa Italy Monterrey Mexico Nailsea UK Newcastle UK NHR Houston Talamona Italy

LEAN MFG

7

Our Oil amp Gas lsquoShowcasersquo sites

copy 2017 General Electric Company - All rights reserved

NOT JUST THINKING

DOING gt4003D printing machines in

use across GE today

500+GE factories globally Deep

manufacturing expertise

30Increase in first pass

yield for subsea equipment pressure

testing

20-44Capacity increase from

units per month using robotic cladding technology for subsea XT tubing hangers and flexible

pipe end-fittings

~80Reduction in engineering

defects through use of virtual validation (subsea

XT 3D model)

37Lead time reduction for

GErsquos small BCL centrifugal compressor line in

Florence ndash targeting 50 through lsquo17

92OTD improvement

through factory + supply chain optimization at our Digital Solutions facility in

Minden US

45minsLead time for Bentley Nevada

probe manufacturing line Reduced by gt5days due to lsquosingle

piece flowrsquo Lean process improvement

8

copy 2017 General Electric Company - All rights reserved

The key [to the Toyota Way and what makes Toyota stand out] is not any of the individual elements hellip But what is

important is having all the elements together as a system It must be practiced every day in a very consistent

manner not in spurts

- Taiichi Ohno

copy 2017 General Electric Company - All rights reserved 9

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 7: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

ADVANCED MFG

ADDITIVE MFG

DIGITAL MATURITY

Florence Italy ndash 2016 lsquoShowcasersquo Minden Nevada ndash 2017 lsquoShowcasersquo Brent Avenue UK Dammam Saudi Arabia Le Creusot France HTC Houston Jacksonville Florida Massa Italy Monterrey Mexico Nailsea UK Newcastle UK NHR Houston Talamona Italy

LEAN MFG

7

Our Oil amp Gas lsquoShowcasersquo sites

copy 2017 General Electric Company - All rights reserved

NOT JUST THINKING

DOING gt4003D printing machines in

use across GE today

500+GE factories globally Deep

manufacturing expertise

30Increase in first pass

yield for subsea equipment pressure

testing

20-44Capacity increase from

units per month using robotic cladding technology for subsea XT tubing hangers and flexible

pipe end-fittings

~80Reduction in engineering

defects through use of virtual validation (subsea

XT 3D model)

37Lead time reduction for

GErsquos small BCL centrifugal compressor line in

Florence ndash targeting 50 through lsquo17

92OTD improvement

through factory + supply chain optimization at our Digital Solutions facility in

Minden US

45minsLead time for Bentley Nevada

probe manufacturing line Reduced by gt5days due to lsquosingle

piece flowrsquo Lean process improvement

8

copy 2017 General Electric Company - All rights reserved

The key [to the Toyota Way and what makes Toyota stand out] is not any of the individual elements hellip But what is

important is having all the elements together as a system It must be practiced every day in a very consistent

manner not in spurts

- Taiichi Ohno

copy 2017 General Electric Company - All rights reserved 9

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 8: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

NOT JUST THINKING

DOING gt4003D printing machines in

use across GE today

500+GE factories globally Deep

manufacturing expertise

30Increase in first pass

yield for subsea equipment pressure

testing

20-44Capacity increase from

units per month using robotic cladding technology for subsea XT tubing hangers and flexible

pipe end-fittings

~80Reduction in engineering

defects through use of virtual validation (subsea

XT 3D model)

37Lead time reduction for

GErsquos small BCL centrifugal compressor line in

Florence ndash targeting 50 through lsquo17

92OTD improvement

through factory + supply chain optimization at our Digital Solutions facility in

Minden US

45minsLead time for Bentley Nevada

probe manufacturing line Reduced by gt5days due to lsquosingle

piece flowrsquo Lean process improvement

8

copy 2017 General Electric Company - All rights reserved

The key [to the Toyota Way and what makes Toyota stand out] is not any of the individual elements hellip But what is

important is having all the elements together as a system It must be practiced every day in a very consistent

manner not in spurts

- Taiichi Ohno

copy 2017 General Electric Company - All rights reserved 9

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 9: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

The key [to the Toyota Way and what makes Toyota stand out] is not any of the individual elements hellip But what is

important is having all the elements together as a system It must be practiced every day in a very consistent

manner not in spurts

- Taiichi Ohno

copy 2017 General Electric Company - All rights reserved 9

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 10: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Customer Focus (L1)

Engaged amp Committed (L2)

Scientifically Improving (L3)

Inventing New Levels of Success (L4)

Seeking Perfection (L5)

Lean Fundamentals

bull S5bull Standard Workbull Value Stream Mapping (VSM)bull Total Productive Maintenance

(TPM)bull SMED (Single Minute

Exchange of Die)bull Lean Product and Process

Design

LEAN FACTORY MATURITY FRAMEWORK

Lean getting started

Vision + structure

established

Improvements starting to have an impact

Continuous improvement a

way of life

Mature in all regards ndash on road to world class performance

10

Living Lean On the shop floor

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 11: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

MBEPLMDigital Thread

11

The GE Store in action Derived from GE Aviationrsquos Production System framework Designed to drive a common language site-to-site

Primary Outcomes uarrOTD darr Cycle darr COQ

3FUNDAMENTALSStandard metrics consistent operating rhythms and shared full team accountability

MANUAL TO DIGITAL

2016 2018

LAUNCHED WITH 30 INITIAL SITES PARTICIPATING ACROSS GE OIL amp GAS

EXECUTE ON ROADMAP EXTEND TO MORE SITES +

INCREASE SERVICE SHOP FOCUS

2017

Living Lean Oil amp Gas Operating Standards (OGOS)

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 12: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Digital Maturity

Donatella Banchi Nicola CampoTMS CIO for GSC amp Quality GE Oil amp Gas

Senior Director TMS-Enterprise Application Engineering GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 13: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

WH

YW

HA

T

Cycle

Cost

VCP

Downtime

OTD

Cycle

Bridge information gap between engineering amp

manufacturing via digital tools

Enable higher uptime amp quality at each individual

manufacturing machine tool

Increase throughput ampinventory turns by enhancing data visibility at factory level

VIRTUALMANUFACTURING

SENSOR ENABLED

FACTORY + SUPPLYCHAIN OPTIMIZATION

13

The digital revolution

Bill of Process amp Part Program in PLMMES

Electronic Work Instruction Virtual Validation

Connect shop machines KPI Metrics amp Analytics Condition Based Maintenance Smart Facility Solutions

Quality management Statistical Process Control amp Digital Gauges

Scheduling Manufacturing Execution System

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 14: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved 14

HOWbull Unique BoM Engineering amp Manufacturing

bull Annotated 3D Models as the Master of Product Definition hellip database for downstream re-use

bull Item classification

foundation for the creation of a new Industrial Environment Digital Twin of assets to predict measure amp optimize performance

PROJECTMANAGEMENT

SUPPLYCHAIN

MANUFACTURING

SERVICES

COMMERCIAL

ENGINEERING

CostQuality

Cycle

Create a Digital Thread to improve efficiency productivity and quality hellip remove hidden waste in data manipulation across functions

Digital Thread amp Model Based EnterpriseDigitizing within and connecting data across all systems and functions

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 15: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved 15

to the Brilliant Factory

From Digital Product Definition hellip

CAM amp Inspection Electronic Work Instruction Virtual Assembly

Technical Data Package3D model with GDampT Material Database

Bill of Process

Virtual Validation for Machining and Assembly

SINGLE SOURCE OF INFORMATION

CAM

Searchable

Re-usable

Aligned to 3D

Multimedia Content

CMM

InspectionPlan

+ + +

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Florence

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 16: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved 16

to the Brilliant Factory

From Engineering Digital Design hellip

Cutting Machines Digital Interface Smart Testing

SimulatorHMI

UCP HMI

IO Simulator UCP

WIDeInterface tool

Sys-Instr-Control Integrated Design

Environment

Design for MFG CNC Machines interface

MFG amp Internal Test Factory Acceptance Test

+Remote Functional

Test from SW Lab

RemoteFAT

+DB Driven Loop ChecksAutomatic Test Report

Simplified HW Test wRemote connectivity

Control Hardware Design Platform

3D Construction

UCP Wiring

MBE Digital Thread for TMS Brilliant FactoryWhat is in place in Fogravet

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 17: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

24DATA ACQUISITION

SYSTEMS

Feeding data from hydrostatic test cells and

gas pits into the cloud

55-85INCREASED FIRST PASS YIELD FROM

PER CENT

bull Predixtrade-based custom solution designed for capture and analysis of pressure test data with built-in flexibility for future upgrades

bull In future tests could be defined as bar codes for operators to scan to validate and initiate the required test

bull Today we are working with our customers to enable them to access their test data remotely ndash a real step-change for our industry

REDUCED TOT TO FIND TOOLSPARTS

PROACTIVE PART MANAGEMENT

SHOP FLOOR

OPTIMIZE SHOP FLOOR OPERATIONS

TRACK TOOLSPARTS ACROSS SITES

OPERATIONAL

PRECISE TOOL MANAGEMENT

INCREASED OPERATIONAL UPTIME

MANAGERIAL

17

RFID ASSET MANAGEMENT TRACKING

AUTOMATED PRESSURETESTING

Embracing sensor enablement in Subsea

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 18: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

bull Machine deviation from standard performance

bull Reduce number of failuresbull Proactively identify hidden

failure before it happens

Scope

bull Transform from preventive maintenance to condition based maintenance

bull Rules designed to cover 12 5-axis machines

Strategy

Activities performed in CBM tool

2 | Example of rule highlighted by CBM Tool

1 |Tool view of alerts and actions to achieve production savings (hrs)

Date Machine Trigger Problem Description Status NoteActual Cost

(euro)

Production

time saved

(h)5252016 10_182A Rule35 [P2] Tool changer rotation not

complete

IN

PROGRESS

Checking

Alignment

5212016 10_186A Rule14 [P15] Torque Overload

TEST

Chip conveior

Motor damaged250 4

5212016 10_181A Rule2 [P1] Tool not loaded properly

TEST

Checking

automatic tools

change66 2

5212016 10_181A Rule14 [P15] Torque Overload

TEST

Too many chips

33 4

5212016 10_176B Rule20 [P19] Abnormal Cooling System

TEST

Foam inside the

tools coolant100 4

5132016 10_186B Rule2 [P1] Tool not loaded properly

TESTTool loaded in the

wrong position by

operator

66 2

5132016 10_181A Rule2 [P1] Tool not loaded properly TEST Tool change test 66 25132016 10_176B Rule20 [P19] Abnormal Cooling System

TESTLevel cleaning

66 4

5132016 10_176A Rule20 [P19] Abnormal Cooling SystemTEST

Level cleaning66 2

COLLABORATION WITH GE DIGITAL GLOBAL RESEARCH CENTER amp ACROSS lsquoSHOWCASErsquo SITES

18

Condition Based Maintenance

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 19: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved 19Image credit GE ReportsChris Newcopy 2017 General Electric Company - All rights reserved 19

QUALITY MANAGEMENT

MAINTENANCE MANAGEMENT

PERFORMANCE MONITORING

+ ANALYSIS

DATA COLLECTION

+ ACQUISITION

DISPATCHING + SCHEDULING

Improving performance with GErsquos Predixtrade platform

Smart Facility Solutions A Predixtrade based system to

supervise systems remotely

Dashboard amp Analytics to optimize machining and

productivity

Deliver smarter production plan improving productivity

and decision-making

From preventive maintenance to condition

based maintenance

A Predixtrade based solutionto capture quality data and run analytics (SPC)

Optimizing solutions

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 20: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

FrancescoSaverio ChiariSenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 21: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved

Advanced Manufacturing

A family of activities that (a) depend on the use and coordination of information automation computation software sensing and networking andor (b) make use of

cutting edge materials and emerging capabilities This involves new ways to manufacture existing products and the manufacture of new products emerging from new advanced

technologies

21

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 22: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

HT Matls + Powder Metal (HIP)

Metal Working Virtual Reality

Additive MfgMetallurgical Lab Corrosion Lab

MetrologyWeldingNDE

ROBOTICS IN 2017

22

Advanced labs hellip investing in tech innovation

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 23: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

23

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 24: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Combustion chamber line simulation by Virtual Reality

copy 2017 General Electric Company - All rights reserved

9MAIN

TECHNOLOGIESA very complex item

1ST CC MADEhellip DELIVERED ON

SEPTEMBER 7 2016

TEAMWORKEngineering

Manufacturing and Sourcing

2017Complete CC internal line this year

24

Meet the NovaLT GT familyrsquoscombustion chamber (CC) line

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 25: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Meet Sawyer hellip one of our subsea lsquoco-botsrsquo

3 x higher deposition

rate

Full process automation

Lower Iron

Dilution

Easy control of

Heat Input

Great Flexibility

Manufacturing capacity increase from 20 to 44 units per month

Improve manufacturing capacity cladding cost reduction

Ultra High Precision

Full cladding rig

functionalitypreserved

ROBOTIC CMT (COLD METALTRANSFER) CLADDING

FRONIUS SPEEDCLADtrade TWIN (DUAL CATHODE GAS TUNGSTEN ARC WELDING)

3xincrease in

manufacturing capacity

COLLABORATIVE ROBOTICS

25

Introducing automation to Subsea

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 26: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Machining FEM AnalysisCutting forces and temperature tool wear

Welding FEM Analysis Distortion and stresses calculation Validation of numerical results

Machining optimization Cutting forces analysis and load levelling

NDE simulation Probability of detection critical defect assessment technique validation

Virtual RealityAssembly simulation

Increase domain knowledge Faster technology introduction

2012 2013 2014 2015 2016 2017

Additive Technology Process parameters amp residual stresses

Manufacturing process simulation

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 27: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

ldquoWe keep moving forward opening new doors and doing new things because were curious

and curiosity keeps leading us down new paths Were always exploring and experimentingrdquo

- Meet the Robinsons Walt Disney

copy 2017 General Electric Company - All rights reserved 27

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 28: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Additive Manufacturing

Giulio Canegallo Iacopo GiovannettiAdditive Manufacturing Product Manager-TMS GE Oil amp Gas

Additive Manufacturing Engineering Manager-TMS GE Oil amp Gas

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 29: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reservedcopy 2017 General Electric Company - All rights reserved Image credit GE ReportsChris New 29

SPEED

PERFORMANCE

PRODUCTIVITY

Additive manufacturing

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Madebyoliverfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Webalysfrom wwwflaticoncom

Icon made by Freepikfrom wwwflaticoncom

Background map designedby Layerace - Freepikcom

Icon made by Eleonor Wang from wwwflaticoncom

31

GEAM17 FueltheFuture

Page 30: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

copy 2017 General Electric Company - All rights reserved

Our panel of experts look forward to your questions hellip

SCOTT PARENTSr GM Technology amp Operations -

Distributed Power GE Power

LORENZO ROMAGNOLIGlobal Supply Chain Leader ndash SPS

GE Oil amp Gas

DONATELLA BANCHITMS CIO for GSC amp Quality

GE Oil amp Gas

GIULIO CANEGALLOAdditive Manufacturing Product

Manager-TMS GE Oil amp Gas

NICOLA CAMPOSenior Director TMS-Enterprise

Application Engineering GE Oil amp Gas

ICACOPO GIOVANNETTIAdditive Manufacturing Engineering

Manager-TMS GE Oil amp Gas

FRANCESCOSAVERIO CHIARISenior Engineering Manufacturing Technology Manager GE Oil amp Gas

copy 2017 General Electric Company - All rights reserved 30

copy 2017 General Electric Company - All rights reserved

Iconography + graphics usage

Icon made by Freepikfrom wwwflaticoncom

Icon made by Vectors Marketfrom wwwflaticoncom

Icon made by Prosymbolsfrom wwwflaticoncom

Icon made by Vectors Market from wwwflaticoncom

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GEAM17 FueltheFuture

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GEAM17 FueltheFuture

Page 32: The factory of the future is here: Boosting productivity ... · PDF fileThe factory of the future is here: Boosting productivity. Reimagining the way we ... • SMED (Single Minute

GEAM17 FueltheFuture