the cutting edge in keyhole technologies

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The cutting edge in keyhole technologiesValve Box Test Station Installation Andrew Pollock Utilicor Technologies Inc.

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Page 1: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Valve Box – Test Station

Installation

Andrew Pollock

Utilicor Technologies Inc.

Page 2: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Core 12” hole through pavement around existing valve box

(remove pilot pit) or location of test station.

Page 3: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Remove core with core puller and or sunken valve box by

hand. Clean up area.

Page 4: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

After test wire is installed and hole is back filled and

compacted to about 2 inches below base of pavement or 6 to 8

inches below the surface clean the sides of the pavement.

Page 5: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Add 1-2 inches of pea stone and install test box or new valve

box.

Page 6: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Using a straight edge make sure the top of the box is flush with

the surrounding pavement.

Page 7: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Test box or valve box is flush and ready.

Page 8: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Supplies:

1 Bag Utilibond Twin Pack (10kg), Utilicure spray and clean pail.

1 litre water, 3 litres pea stone.

Trowels sponge, whitewash brush,power drill and mixing blade.

Page 9: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Add 1 litre of water to the pail.

Page 10: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Add one Twin Pack bag of Utilibond while mixing.

Page 11: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Mix for 3 minutes or until Utilibond is smooth and flowable.

Page 12: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Add 3 litres (3 full cups) of ¼ to ½ inch pea stone to the

Utilibond, mix until blended together.

Page 13: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Generously spray all areas to be bonded, on valve box and

pavement with Utilicure. Do not allow Utilicure to dry, if it does

reapply.

Page 14: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Carefully pour mixture into the hole around the valve box.

Page 15: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Consolidate the mixture into the hole to make sure there are no

voids. If the Utilibond mixture is slightly below the surface add

pea stone to mix and consolidate again.

Page 16: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Smooth and remove excess Utlibond. Finish trowel.

Page 17: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Finish off surface with whitewash brush, brushing with water.

Page 18: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Spray surface with Utilicure to ensure proper hydration and

Prevent surface cracks.

Page 19: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

30 minutes @70°F the roadway may be safely reopened to

traffic.

Page 20: The cutting edge in keyhole technologies

The cutting edge in keyhole technologies™

Questions and Discussion

Andrew Pollock Utilicor Technologies Inc.

Email: [email protected], www.utilicor.ca

Tel: 416-391-3901