the best way to measure - İmep

The best way to measure

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ASUS

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Made in ITALY

ASUS

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- ROUGHNESS TESTERS - CONTOUR MEASURING INSTRUMENTS - ROUNDNESS TESTERS - RETROFIT PROFILE & ROUGHNESS INSTRUMENTS

ASUS

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www.sm-instruments.com

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SM foundation in 1983

Company overview

The SM is an accredited laboratory for the roughness measure

(Accredia = PTB in Germany)

Production of measure systems for the surface characterization

Roughness testers (micro geometry)

Profilometers (macro geometry)

Roundness testers

LAT N° 041

Firmware development

Software development

Mechanical design

Electronic design

Made internally by

Roughness Testers

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Performance

RT10 RT10G WarpSurf RTP80 RT120

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SM roughness testers

Handy Portable Laboratory

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Story: Developed in 2002

Completed restailing 2012

Market position: Entry level, handy roughness tester

Environment: Workshop

RT10 Portable roughness tester

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Main features:

Roughness parameters: 15 parameters:

ISO 4287 - Ra, Rq, Rt, Rz, Rc, RSm, Rmr, Pmr, Rmax, RPc, PpcISO 12085 - Pt, R, AR, Rx

Unit system: Millimetres and inches

Cut-off length: 0,25 - 0,8 - 2,5 mm

Evaluation length: Up to 16 mm

Measure range: ± 20 µm - ± 80 µm

Resolution: 0,001 µm

Interface: - Graphical LCD display 32 x 132

- Waterproof membrane keyboard

with 4 keys

Languages: Italian, English, French, German,

Spanish and Portuguese

Memory: Up to 100 measurements

Probe: The inductive probe is able to rotate

to 90° for lateral measures

Accessory:

Software Virtual Printer:Creates print reports on Excel.

Extension:Probe extension of 100 mm for measuring inside deep holes

External push-button:Button for the remote measure

Stand:Granite stand ST1 is composed of 400 mm x 250 mm granite and a positioning column. Maximum height reached from the granite is 150 mm

Software MS lite:Measurement Studio Lite software allows you to download measurements and profiles. Moreoverit’s possible to archive, statisticalise, print and pre-configure the reports.

Special probes:

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RT10G Portable graphic roughness tester


Market position: Pre-Intermediate level, handy roughness tester

Environment: Workshop – Quality factory laboratory

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Main features:


ISO 4287 - Ra, Rq, Rt, Rp, Rz, Rc, Rv,

Rdc, Pa, Pq, Pt, Pp, Pc, Pv, PSm, Pdc,

ISO 13565 Rk, Rvk, Rpk, Mr1, Mr2,

Rmax, R3z, R3zm, RSm, Rmr, Pmr,RPc, Ppc

ISO 12085 - Pt, R, AR, Rx




Measure range: ± 200 µm


Interface: - Color TFT Graphical display 2’

- Waterproof membrane keyboard with 4 keys on the

side (one hand measure)

Languages: German, French, English, Italian, Spanish, Portuguese


Probe: Inductive probe, measures only in one

direction

Accessory:

Software Virtual Printer:Creates print reports on Excel.

Extension:Probe extension of 100 mm for measuring inside deep holes

External push-button:Button for the remote measure


Software MS lite:Measurement Studio Lite software allows you to download measurements and profiles. Moreoverit’s possible to archive, statisticalise, print and pre-configure the reports.

Special probes:

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Internal menu

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Probes available for RT10 - RT10G

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WarpSurfPortable graphic roughness tester


Market position: Intermediate level, Portable roughness tester with

integrated profilometry.

Environment: Quality factory laboratory – Calibration laboratory

Note: The warpsurf is a turning point in the world panorama

of the instruments for surface analysis, because it gives

in a single portable instrument the capability to perform

both roughness and profilometry analysis.

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Main features:

Roughness parameters: 75 roughness parameters

Ra, Rq, Rt, Rz, Rp, Rv, Rc, Rsk, Rku, RSm, RΔq, RΔa, Rmax, Rδc, Rmr, RPc, RLo, Rlr, Rzjis, RHSC

Pa, Pq, Pt, Pq, Pv, Pc, Psk, Pku, PSm, PΔq, Pδc, PPc, PLo, Plr, PHSC

Wa, Wq, Wt, Wz, Wp, Wv, Wc, Wsk, Wku, WSm, WΔq, Wδc, WPc, WLo, Wlr, WHSC

Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, WDSm, WDc, WDt

R, AR, Rx, W, Aw, Wx, Wte, Rke, Rpke, Rvke, Mr1e, Mr2e, A1e, A2e


Cut-off length: 0,08 - 0,25 - 0,8 - 2,5 - 8 mm



Resolution: 0,0001 µm (0,1 nm)

Interface: - Color TFT Graphical display 7’, USB port, print to PDF direct

- Waterproof membrane keyboard with 3 keys

Languages: Italian, French, Inglese, German, Spanish, Portuguese, Japanese,

Chinese, Korean.

Memory: Up to 4000 measurements for roughness – Up to 1000 for profilometry

Probe: Inductive probe with interchangeable stylus (roughness and profile).

Accessory:


Software Profile Studio:Profile Studio software allows you to download measurements and profiles. Moreoverit’s possible to archive, statisticalise, print and pre-configure the reports.For trasform the WarpSurf into a full-field profilometer with range on Z of 3 mm, which enables you to characterize distance, angles, radius and also save and print.

Chisel probe for profile:Probe made to do measures of profile directly on board. In this way the roughness tester become a little contour machine.

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Internal menu

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RTP 80 Portable graphic roughness tester


Market position: Intermediate level, portable roughness tester


Note: Color touchscreen 5,7”, Internal thermal printer

Used for retrofit the old machines

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Main features:


ISO 4287 - Ra, Rq, Rt, Rp, Rz, Rc, Rv,

Rdc, Pa, Pq, Pt, Pp, Pc, Pv, PSm, Pdc,

ISO 13565 Rk, Rvk, Rpk, Mr1, Mr2,

Rmax, R3z, R3zm, RSm, Rmr, Pmr,RPc, Ppc

ISO 12085 - Pt, R, AR, Rx






Interface: - Color TFT Graphical display 5,7’

- Waterproof membrane keyboard with 3 keys

Languages: German, French, English, Italian, Spanish, Portuguese


Printer: Embedded thermal printer

Measure head:

TS7:

TL90:

Rotarix 55:

Rotarix 125:

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TECHNICAL DATA

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Internal menuReport

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Probes available for RTP80 + TL90

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RT120 Laboratory RugoProfilometers


Market position: High level, laboratory roughness tester

Environment: Calibration laboratory

ISO 4287:97Rp, Rt, Rv, Rc, Rz, Rzjis, Ra, Ra75, RSm, RΔq, Rsk, Rku, Rδc, RPc, RmrRelWp, Wt, Wv, Wc, Wz, Wa, Wq, WSm, WΔq, Wsk, Wku, Wδc, WPc, WmrRelPp, Pt, Pv, Pc, Pz, Pa, Pq, PΔSm, Pq, Psk, Pku, Pδc, PPc, PmeRel

ISO 13565:96 Rk, Rpk, Rvk, Mr1, Mr2, A1, A2

DIN 4768:90 Ry5, Rmax, R3z, R3zMax, PtDIN

ISO12085 Pt, R, AR, Rx, Wte, W, AW, Wx, Rke, Rpke, Rvke

VDA 2007 WD, WDc, WDt, WDSm

Evaluation length 120 mm (4.72 in)

Column Positioning range 320 mm (12.6 in)

Range of measure 3 mm (0.12 in) or 5 mm (0.2 in)

Z axis resolution 0.1 nm (0.004 μin)

Positioning speed 0 – 10 mm/s (0 – 0.4 in/s)

Measuring speed 0.25 – 0.5 – 1 – 2 mm/s (0.01 – 0.02 – 0.04 – 0.08 in/s)

Tip radius Diamond cone angle 60° radius 2 μm(78 μin)

CNC CycleAutomatic measuring and positioning CNC cycle with autocomparing function

Connection type USB interface for connecting to Windows© PC

Software Profile Studio with roughness analysis library

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Main features:

Roughness parameters: 70 parameters

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Software Profile studio interface (roughness module)

Profilometry

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PGS200

SM Profilometers

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PGS200 Portable all in one profilometer


Improved accuracy 2012

Market position: Intermediate level


Note: Only two connection cables (Usb -power)

Very easy and fast installation and calibration

TECHNICAL DATA

Unit system Millimetres and inches

Evaluation length 220 mm (8.66 in)

Column Positioning column of 320 mm (12.6 in) or 520 mm (20.5 in), manual or motorized CNC

Range of measure 50 mm (1.97 in)

X axis resolution 0.5 μm (0.02 μin)

Z axis resolution 0.1 μm (0.008 μin)

Positioning speed 0 – 10 mm/s (0 – 0.4 in/s)

Measuring speed 0.25 – 0.5 – 1 – 2 mm/s (0.02 – 0.04 – 0.08 in/s) or custom from 0.2 to 2mm/s (0.008– 0.08 in/s)

Tip radius Standard probe 20 μm (0.8 μin)

CNC Cycle Automatic measuring and positioning CNC cycle with autocomparing function

Connection type USB interface for connecting to Windows© PC

Software languages English, Italian, French, German, Spanish, Portuguese and Slovenski

LxDxH 1100 x 570 x 720 mm (43.3 x 22.4 x 28.3 in)

Total weight 42 kg (92 lbs)

Voltages 110-240V 50-60 Hz

Working temperature 15 – 25 °C (59 – 77 °F)

Software Profile Studio

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Software Profile studio interface (profile module)

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Accessory:

3 axis positioner 4 axis positioner Translator unit inclinator Vice

Special probe and arm Manual column Sliding column

Roundness tester

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Performance

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R100 R250 R300 R500

SM Roundness testers

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R100 Portable all in one roundness tester


Market position: Intermediate level


Note: Only two connection cables (Usb -power)

Very easy and fast to installation and calibration

3 CNC axis

TECHNICAL DATA

C table axis

Mechanics table (No air)

Table diameter 160 mm

Maximum load 20 kg

Centering and leveling: ± 3mm -- ± 2°

Table precision: 0,1 μm

Z column axis

Effective stroke: 400 mm

Motorized, of measurement

Straightness error on 100 mm: 0,3 μm


Measurement speed: 0,5-1-2 mm/s

Positioning speed: 0-15 mm/s

R arm axisEffective stroke: 175 mm

Motorized, of positioning


Calculables parametersroundness, straightness, cilindricity, conicity, cone shape, concentricity, parallelism,

coaxiality, run-out, total run-out, thickness variation

PickupBi-directional with impact protection

Measurement range: 0,6 mm


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er R100

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er R250

R250 Laboratory roundness tester


Restailing 2010

Market position: High level


Note: Airbearing table and column.

TECHNICAL DATA

C table axis

Pneumatic (air bearing)


Maximum load 100 kg

Centering and leveling: ± 3mm -- ± 2°

Table precision: 0,1 μm

Z column axis

Effective stroke: 500 mm

Motorized, of measurement



Measurement speed: 0,5-1-2 mm/s


R arm axisEffective stroke: 250 mm

Motorized, of positioning


Calculables parametersroundness, straightness, cilindricity, conicity, cone shape, concentricity,

parallelism, coaxiality, run-out, total run-out, thickness variation

PickupBi-directional with impact protection

Measurement range: 0,6 mm


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er R250

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er R300

R300 High class roundness tester




Note: Air bearing table diameter 800 mm

Load capacity 1200 kg

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Technical data: C axis (Pneumatic table):


Table expansion 800 mm

Max diameter measurable 1000 mm

Max load 1200 kg

Table precision ≤0,1 μm

Speed0,5 – 3 rpm (in measure) 0 – 6 rpm (in positioning)

Clutch Pneumatics

Centering range ±5 mm

Leveling range ± 1°

Resolution 0,1°

R axis (Pneumatic arm)

Measure range 500 mm

Straightness error ≤ 0,5 μm over 500 mm

Speed 0,2 – 10 mm/s

Resolution 0,1 μm

Z axis (Pneumatic Column ):

Measure range 500 mm

Straightness error ≤ 0,5 μm su 500 mm

Speed 0,5 – 15 mm/s

Resolution 0,1 μm

Probe:

Measure positionsIn three positions (horizontal, vertical, lateral)

Measure force Internal, external 20 – 150 mN

Anti collision protectionElectronic in all measure/position directions

Measure range ±1000 μm

Probes

N° 3 bidirectional with length

80 - 150 – 240 mm

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R500 High class roundness tester

Story: Under development (Planned installation March 2015)



Note: Air bearing table diameter 1200 mm

Load capacity 2000 kg

Max measured diameter: 1500 mm

Max piece height: 1500 mm

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er R500

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er Circom SW

Software Circom interface

Retrofit

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Ret

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Old machine with a good mechanical

but

With electronic problem or unusable software (ex. Dos OS)

New control rack New electronic board with

digital, analog, power parts

New softwareUpgraded to the latest standard

Measure instrument comparable to the new one but with great economical

savings

+

Retrofit

Roundness Profilometer Roughnesstester tester

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Ret

rofi

tProfile & Roughness

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Ref

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ces

Main customers

• General Electrics

• SKF Industrie

•Federal Mogul

• Umbra Cuscinetti

• EATON

• TEKFOR

• SATA Industrie

• Eural Gnutti

• Officine VICA

• BOBST Group

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• URMA Rools

• ALGRA

• RAYCAM

•TEKFOR

• and many others…

the best way to measure - İmep

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