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THE ART OF DISPENSING

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Page 1: The ArT Of DIspensIng - obs.schall-messen.de · • Controls 1 or 2 VDH-SR servo-electric dispensing heads • Color display with keypad for volume and cycle time settings • Programming

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The ArT Of DIspensIng

Page 2: The ArT Of DIspensIng - obs.schall-messen.de · • Controls 1 or 2 VDH-SR servo-electric dispensing heads • Color display with keypad for volume and cycle time settings • Programming
Page 3: The ArT Of DIspensIng - obs.schall-messen.de · • Controls 1 or 2 VDH-SR servo-electric dispensing heads • Color display with keypad for volume and cycle time settings • Programming

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The ArT of Dispensing

overviewCompany Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Time/Pressure Dispensing Valves . . . . . . . . . . . . . . . . . . . 6

Volumetric Dispensing Valves . . . . . . . . . . . . . . . . . . . . . . 8

2-Component Dispensing System . . . . . . . . . . . . . . . . . . 11

Jet Microdispensing Valves . . . . . . . . . . . . . . . . . . . . . . . 12

Feeding Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Degassing Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

High Pressure Drum Pumps . . . . . . . . . . . . . . . . . . . . . . . 18

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Customized Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ADACTECH Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Your Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

www.adactech.com

Page 4: The ArT Of DIspensIng - obs.schall-messen.de · • Controls 1 or 2 VDH-SR servo-electric dispensing heads • Color display with keypad for volume and cycle time settings • Programming

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ADACTECH Technologies GmbH with its head quarter in Berlin was founded in 2006 by a team of engineers specialized in high precision dispensing equipment.

A personal and direct contact to our customers, combined with the highest industrial experience allows us to provi-de the best solutions for specific requi-rements.

Our main priority is our customers as well as the quality of our products. All mechanical parts, as well as the electro-nic controls for our products, are manu-factured either in Austria, Germany, or Switzerland.

Our Berlin laboratory enables us to per-form all types of trial with your products. Hence we are able to offer an individual solution for your application and a trou-ble-free production – as your application is our passion.

The most prestigious names in automo-tive, micro-electronics, household-elec-tronics, as well as medical, pharmaceuti-cal or watch industries, belong to our comprehensive reference list.

Company Profile

www.adactech.com

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Service and Support

Tests & Consulting

Engineering & Construction

Training & Support

• Analyzingthecustomerrequirements• Definitionofidealdispensingprocess• Feasabilitytests• Technicalspecifications• Long-lifetests• Definitionofnecessarymaterial

• Designingdispensinglayouts• Creationofdispensingtools• Manufacturingofnecessarycomponents• Functionaltests• Implementingadjustmentsandimprovmentstothedesign

• Acceptanceofdispensingsolutionsbythecustomer

• Installationandsetupsupport• Trainingonsite• After-salesservice• Initialstartupsupport• Continuousconsulting• Onlinesupport

www.adactech.com

Page 6: The ArT Of DIspensIng - obs.schall-messen.de · • Controls 1 or 2 VDH-SR servo-electric dispensing heads • Color display with keypad for volume and cycle time settings • Programming

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Zeit-Druck-Dosierung

www.adactech.com

MDH-3• Pistondispensingvalve• Volumerange:adjustablefrom1mm³to0.5cm³• Forlow,middleandhighviscosityproducts• Applicableforlaboratoryfillingapplications• VersionMDH-3-PNJforjettingprocess• Speciallyadaptedformanualuse(option:integratedhandswitch)

DDh-1-pn• Membranedispensingvalve• Volumerange:adjustablefrom1mm³to0.5cm³• Forlow,middleandhighviscosityproducts• Applicableforlaboratory,cosmeticorfoodfillingapplications• AllelementsincontactwiththeproductaremadeofTeflon• Adjustablemembraneclosingpressure• BodyinstainlesssteelorPTFE

DDH-2-PN / DDH-3-PN• Pistondispensingvalve• Volumerange:adjustablefrom1mm³tomorecm³• Forlow,middleandhighviscosityproducts• Foruseinautomaticormanualoperations• Controlledpistonpositions(up&down)

• VersionDDH-2-PN o BodymadeofPEEK o Suitableforveryaggressiveproducts o AllelementsincontactwiththeproductaremadeofPEEKorTeflon

• Dispensingdrops(cyclictrigger)orlines(continuoustrigger)• Extremelyshortcycletime.Adjustable(upto0.01s.)• Adaptedtomanualandautomaticoperations• Adjustableproductfeedingpressure• Adjustablevalveworkingpressure• Adjustablepistonstrokeandopentime

Grease, oil, pastes, silicones, paints, UV-glues, dispersion, cosmetics, aqueos solutions,… etc.

Time/Pressure Dispensing

Page 7: The ArT Of DIspensIng - obs.schall-messen.de · • Controls 1 or 2 VDH-SR servo-electric dispensing heads • Color display with keypad for volume and cycle time settings • Programming

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Control box ADACBOX-BB-01• SpeciallydesignedforTimePressuredispensingvalves• Controlsallnecessarydispensingparameters• Nospecialprogrammingknowledgerequired• IntuitiveprogrammingbyTouch-Screen• Memoryforupto15dispensingprograms• Integratedcontrolofminimaltanklevel• Integratedcontrolofworkingpressure• Integratedpistonmotioncontrol(up&down)• InterfaceformasterPLCcontrolsignals

Time/Pressure Dispensing

www.adactech.com

Greasingofplasticgears

Greasingofsockets Dispensingmarkinglacquer

Examples of application

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VDH-153612-PN/SR• Designedforsmalltomiddlevolumes• 5modelsavailable: o Type015forvolumesbetween1and35mm³(μl.) o Type030forvolumesbetween5and140mm³(μl.) o Type060forvolumesbetween25and550mm³(μl.) o Type090forvolumesbetween100and1,275mm³(μl.) o Type120forvolumesbetween200and2,250mm³(μl.)

• Workingpressure:2to8bar• Feedingpressure:0.1to25bar• Weightaround2,000g(VersionPN),around3,000g(VersionSR)• Dispensingfrequency:upto0.25sdependingonvolumeandviscosity

Volumetric Dispensing

Grease,oil,pastes,silicones,paints,UV-glues,dispersion,cosmetics,aqueossolutions,etc.

www.adactech.com

VDH-0515-PN/SR• Designedforverysmallvolumes• 4modelsavailable: o Type05forvolumesbetween0.05and1.10mm³(μl.) o Type08forvolumesbetween0.10and2.75mm³(μl.) o Type12forvolumesbetween0.15and6.00mm³(μl.) o Type15forvolumesbetween0.20and10.00mm³(μl.)

• Othertypesonrequest• Workingpressure:2to6bar• Feedingpressure:0.05to8bar• Weightaround500g(VersionPN),around600g(VersionSR)• Dispensingfrequency:upto0.25sdependingonvolumeandviscosity

• Dispensingofdots,outlinesandlines(continuousdispensing)• PNversionwithpneumaticdrivefordotdispensing• SRversionmotorizedfordots,outlinesandlinesdispensing• Electricallyadjustablevolume(SRversion)ormanuallyadjustablevolume(PNversion)• Forlow,mediumandhighviscosityproductsandrecommendedforautomaticcycledispensing• Compactdesignforsmallinstallationspace• Suitableforthedosingofbi-components.SeeADACMIX-153612-SRonpage11

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VDH-25CC-PN / SR• Speciallydesignedforbigvolumes• 3modelsavailable o Type210forvolumesbetween1,750and10,000mm³(μl.) o Type350forvolumesbetween3,500and27,500mm³(μl.) o Type470forvolumesbetween7,000and50,000mm³(μl.)

• Workingpressure:2to8bar• Feedingpressure:0.1to25bar• Weightaround7kg(VersionPN),around7.5kg(VersionSR)• Dispensingfrequency:upto0.5sdependingon volumeandviscosity

Volumetric Dispensing

Grease,oil,pastes,silicones,paints,UV-glues,dispersion,cosmetics,aqueossolutions,…etc.

www.adactech.com

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Examples of application

www.adactech.com

GreasingbearingswithVDH-SR Greasingwatchcomponentswith2VDH0515-SR

Greasingcardoorlockswith4VDH-1536-PN Greasinghouselightswitcheswith2VDH1536-PN

Volumetric DispensingControl box ADACBOX-BV-01• Electropneumaticcontrolwithtouchscreenforvolumetricdispensingheads

• Multilingual(D,GB,F,ES,IT)• Controls1VDHdispenser+2pneumaticslides• Variousworkingmodes:Auto/Manual/Test/Stepbystep• Memoryfor15programs• Interfaceformastercontrol• Tanklevelmonitoring

Control box ADACBOX-SR-01/-02• Intelligentmicrocontrollercontrolbox• Controls1or2VDH-SRservo-electricdispensingheads• Colordisplaywithkeypadforvolumeandcycletimesettings• ProgrammingofmixingratioA-B(for2-Components)• Capacityfor248dosingprograms• 64programminglinesperstoredprogram• Variousworkingmodes(Manual,Auto,Test,Stepbystep)

Page 11: The ArT Of DIspensIng - obs.schall-messen.de · • Controls 1 or 2 VDH-SR servo-electric dispensing heads • Color display with keypad for volume and cycle time settings • Programming

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2-Component Dispensing

www.adactech.com

2-C Modular System ADACMIX-153612-SR• Adaptedtoalltypesof2-Componentmediums• Dispensingindropsorlines• ModulardesigncombinesvariousstandardADACTECHcomponents• Deliveredas„turn-key“Stationorinseparatemodules,asshownbelow:

Casting,molding,coating,dispensingofepoxybi-components,sealingagents,2-components,etc.

o Module 1 Control box ADACBOX-SR

o Module 2 Dispensing valves VDH

o Module 3 Frame

o Module 5 Piping and assembly accessories

o Module 4TanksRES,orHPbarrelpumps

• ADACBOX-SRcontrolunitcompatiblewithanyVDHcombination• Freecombinationoftanks,barrelpumps,dispensingvalvesandaccessories• Availablerangeofvolumesbetweenfewmm³and100cm³• Individualmixingratiosadjustable• Veryprecisevolumetricdispensingresults• Editvolumeandcycletimedirectlyonstartscreen

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12 www.adactech.com

Jet Microdispensing

Cyanoacrylates,anaerobicadhesives,oils,aqueoussolutions,grease,silicone,lacquers,gels,etc.

Oil,watersolutions,UVadhesives,grease,silicone,lacquers,dispersions,alcohol,etc.

ADACSHOT-Series 501/502/520• Cycletimeof0.5msbyshot• Minimaldropsize:1nldependingondosedproduct• Specialexecutionsforaggressiveproducts

• 3modelsareavailable: o ADACSHOT-501Aforviscositiesupto300mPas o ADACSHOT-502Aforviscositiesupto5,000mPas o ADACSHOT-520Aforviscositiesupto2mmPas

ADACSHOT-Series 525+• Cycletimeofabout0.3mspershot• Minimumdropsize:0.5nldependingonproduct• Integrated„Adjust“systemforprecisedispensingresults• Specialversionsforaggressiveproductsavailable

• Piezoelectricdrive• Contactlessdispensingbyjettingverysmalldropswithhighfrequence(shotsintenthsofmilliseconds)• Veryprecisedosesevenforfilledproducts• Dispensingofdropsandlines(linesformedbyaseriesofdrops)• Shootingdistance:from0.1toseveralmm,dependingonvolumesandproducts• Feedingbysyringe,cartridgeortank,etc.• Options:heatingsystem,dropletdetection,nozzlecleaning,...• Easycleaningandmaintenanceduetomodulardesign

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13www.adactech.com

ADACSHOT-Hotmelt• Speciallydesignedfor«Hotmelt»products• Adequateforfillingtechnologies«Dam&Fill»• Abletodispenseinsideofcomplexstructures• Possibilitytodispenseby„droptodrop“• Productcartridgemaybecarriedbythemicrodispensingvalve• Veryfastproductionspeed• Workingtemperatureupto180°C

Droplet detector ADACSHOT-DDS-80• Fiberoptic„online“dropletdetector• Detectsdropsshotwithafrequencyofupto1,400Hz• Alsodetectsunformeddrops• Checkstheflowingtimeofthedrop• Minimalsizeoftheidentifieddrop:>2nl• Easyinstallationanduse

Control box ADACSHOT-Serie 5000• SpeciallydesignedandessentialforourJetMicrodispensersADACSHOT• Necessaryforanimmediateprocessingofthepiezosignals• Toprogramandcontrolallnecessaryjetting

parameters o Pistondispensingstroke o Pistonopeningspeed o Pistonclosingspeed o Pistonopentime o Workingtemperature• Programmingofupto10Setups(Scenarios)

withanuniqueStart• Executionofverycomplexworkingcycles• Canbeadaptedaccordingtothecharacteristics

oftheproducttobedispensed

Jet Microdispensing

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Jet MicrodispensingExamples of application

DosingadhesiveontoaMicrochip

Greasingplasticgear

www.adactech.com

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RES-1250/ 2500-PNB• Tostockandfeedlowviscosityproducts• IntegratedHPDEorPTFEbottle(Option)• Availablestandardvolumes1.25;2.5;5and10liters• Canbesuppliedwitharigidoutletpipe• Feedingbypressurizingthefluid• Thefeedingpipeisdippedintothefluidbottle• Manometer,„Mini“Level,andSafetyValveareintegratedasstandard

RES- 1250/ 2500-PNP• Tostockandfeedlowandhighviscosityproducts• Availablestandardvolumes1.25and2.5liters• Feedingbypressurizingthepiston• Fillingmodes: o Directlyfromabarrelpump,bythelowercover o Manually,byremovingthetopcover• Topcoverwithbayonetlock• Manometer+ControlLevel„mini“+Safetyvalveincluded• CompatiblewithourdegassingsystemADACVAC-2500 o Options: ► Precisionmanometerwith/withoutkeylock ► Pressurizationpistonsuctionsystem ► Doublelevelcontrol„mini”(almostempty,empty)

Feeding Tanks

www.adactech.com

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16 www.adactech.com

Feeding TanksRES-1000-PNP/PNB with quick coupling and coding system• Designedtofacilitatethefillinganddegassingofspecialproducts• Capacity:1liter.Fillingpossiblefromadrumpump• Pressurizedproductbypneumaticpiston• Equippedwithasnapclosure• Pressuregauge+ControlLevel„mini“+Safetyvalveincluded• Codingsystemtoavoidmisuseoftheproductandmix-upoftanks• Housingavailableinvariouscolors(egdependingonthetypeofgrease)• Eachtankiscodedaccordingtoitsbasestationonthemachine• CompatiblewithourdegassingsystemADACVAC-2500(seepage17)

RES-0065-PNC / RES-0350-PNC• Forallviscosities• 3modelsavailable: O RES-0065-PNforcartridgesofmax.65cm³ O RES-0350-PNforcartridgesofmax.350cm³ O RES-XXXX-PNCustomFinish• Theproductisfeddirectlyfromthecartridge• Constantdistributionofpressureonthecartridge• 3modelsofcartridgeadapters: O StandardforcartridgeswithLüer-Lockconnector O StandardforcartridgeswithSEMCOconnector O Specialdesignforcartridgeswithanothertypeoffitting

Continuous Feeding System• Suitableforsupplyingproductsofallviscosities• Providesconstantandstablepressure• Capacityoftanks:2.5literseach• Automaticfeedfromadrumpump• AutomaticswitchingbetweentanksAandB• Integratedprecisionpressureregulator• Veryhighdosagequalityfromtime/pressuredispensers• Comescompletewithswitchingvalvesandpiping

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17www.adactech.com

Degassing System ADACVAC-2500-PN• Suitablefordegassing(almost)allviscosities• TheproductisdirectlydegassedinthereservoirRES• Integratedcontrolinthedegassinghousing• Electronicsandpneumaticsfullyinsulated• Vacuumpressuregaugeintegratedinthedegassinghousing• Adjustmentofupto5degassingcycles• Comescompletewithdynamicmixerandfittings• Optionalvacuumpumpavailable• Timefor1completedegassingcycle:approx.8minutes• SuitableforREStanksof1,1.25and2.5liters

Fill ing and degassing station

• PumpBP-XX-PNwithpiping• TankRES-XXXX-includingPNPsensoric• TankRES-XXXX-PNwithouttopcover• Fillingstationwithlevelcontrol• Pressurereducer• CompletedegassingsystemADACVAC-2500-PN• Tankadapter• PNliftingdeviceforADACVAC-2500-PN• Ad-hocVacuumPump• Framewithacrylicglassprotection• Variouspositioningandstorageplates• PNcontrol

Degassing Concept

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18 www.adactech.com

Drum Pumps & AccessoriesHigh Pressure Drum Pumps• Fordrumsfrom1to200liters(dependingontype)• Fornon-corrosiveviscousproducts• Specialversionsareavailableforunconventionalproducts• Semi-automaticoperation• With2verticalandpneumaticpressurecolumns• Deliveredwithafollowerplate,baseplate,„mini“levelcontrolsystemand

purgesystem• Permanentpressureonthefollowerplate.CustomTrackingPlate• Availablepressureratios:1:5to1:60,asrequired

Accessories• Dosingnozzles,pistons,dosingneedles,heatingnozzles,...• Powerdistributors,pressurereducers,precisionpressure

gauges,...• Cables,stainlesssteelpipes,plastictubes,homogenizing

mixers,...

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19www.adactech.com

Custom dosing nozzles• Formultipleandsimultaneousdosingofliquidproductswithalargenumberofneedles• Nozzlesarespeciallymanufacturedaccordingtothedosinginfrastructure• Suitableforverticalorhorizontaldosing• Allowsforeasyandefficientdosinginhardtoreachareas• Eachunitisuniqueandcorrespondstoaspecificdispensingapplication

Customized Solutions

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20 www.adactech.com

Customized SolutionsDosing stations and dosing tools• Constructionandmanufactureofcustomizeddosingstations• Forthesimultaneousdosingofseveralpointsinseveralzones• Designasastand-aloneorintegratedstation• Solutionsdesignedforrepetitiveandhighlyaccuratedosingonline• Foralltypesofparts,O-rings,bearings,toothedwheels,...• Completedesignandlayoutadaptation• Functiontestandprocesscheckbeforedelivery

Greasingautomotivesteeringwheelhousing+VDHdosingbattery

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21www.adactech.com

Work tables

„Turn-key“ Stations

Customized Solutions

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22 www.adactech.com

ADACTECH Location

ADACTECHTechnologieGmbHNunsdorferRing29D-12277Berlin

Phone: 00493081865818Fax: 00493081865819

[email protected]

Welcome to Berlin!

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23www.adactech.com

Your Notes

Yourcontact

Date

Page 24: The ArT Of DIspensIng - obs.schall-messen.de · • Controls 1 or 2 VDH-SR servo-electric dispensing heads • Color display with keypad for volume and cycle time settings • Programming

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ADACTECHTechnologieGmbHNunsdorferRing29D-12277Berlin

Phone:00493081865818Fax:00493081865819

[email protected]

The ArT Of DIspensIng

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