thane municipal corporation ii/tmc merc-181… · awards & appreciations first prize from meda...

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1 THANE MUNICIPAL CORPORATION Thermal Storage in Commercial HVAC A Case Study of Gadkari Rangayatan THANE MUNICIPAL CORPORATION Background Investment Grade Energy Audit of Gadkari Rangayatan by M/s Energetic Consulting Pvt. Ltd., Thane Major energy consuming equipments: Air-conditioning (74%) and Lighting (15%) Findings: Vintage of AC system was 30 Years and Sp. Energy consumption was 1.6 kW/TR High maintenance cost and frequent breakdowns No fresh air circulation in the auditorium Average CFM/person was 12; against 25 CFM/person as per ASHRAE No redundancy for Cooling Tower, and AHU No return air ducting at balcony level causing higher humidity levels

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Page 1: THANE MUNICIPAL CORPORATION II/TMC MERC-181… · Awards & Appreciations First prize from MEDA in 2004 National Energy Conservation Awards- 2005 “ from Ministry of Power, Govt

1

THANE MUNICIPAL CORPORATION

Thermal Storage in Commercial HVAC

A Case Study of Gadkari Rangayatan

THANE MUNICIPAL CORPORATION

Background

� Investment Grade Energy Audit of Gadkari Rangayatan

– by M/s Energetic Consulting Pvt. Ltd., Thane

– Major energy consuming equipments:

� Air-conditioning (74%) and Lighting (15%)

– Findings:

� Vintage of AC system was 30 Years and Sp. Energy consumption was

1.6 kW/TR

� High maintenance cost and frequent breakdowns

� No fresh air circulation in the auditorium

� Average CFM/person was 12; against 25 CFM/person as per ASHRAE

� No redundancy for Cooling Tower, and AHU

� No return air ducting at balcony level causing higher humidity levels

Page 2: THANE MUNICIPAL CORPORATION II/TMC MERC-181… · Awards & Appreciations First prize from MEDA in 2004 National Energy Conservation Awards- 2005 “ from Ministry of Power, Govt

2

THANE MUNICIPAL CORPORATION

Recommendations

� Replacement of existing Reciprocating Chillers with Screw Chillers

� Replacement of R-11 Refrigerant with Eco-friendly R-407c

� Use of Thermal storage system for DSM

� Incorporate fresh air circulation for better comfort as per ASHRAE 62.1

� Change stage lighting with modern lighting such as Metal Halide

� Replace existing pumps with efficient pumps

� Create redundancy for AHU and for Cooling Tower

� Control Humidity for better comfort

THANE MUNICIPAL CORPORATION

Typical Demand CurveDemand V/S Time

0.00

20.00

40.00

60.00

80.00

100.00

120.00

140.00

160.00

180.00

Time

Page 3: THANE MUNICIPAL CORPORATION II/TMC MERC-181… · Awards & Appreciations First prize from MEDA in 2004 National Energy Conservation Awards- 2005 “ from Ministry of Power, Govt

3

THANE MUNICIPAL CORPORATION

Typical Load Curve

THANE MUNICIPAL CORPORATION

Energy Scenario

The energy scenario was as under:

Contract Load (kW) : 250

Contract Demand (kVA) : 200

Average Power Factor : 1.00

Electrical Unit Consumed : 3.74 Lac kWh per annum

Total Energy Bill : Rs. 23 Lac per annum

Power Consumption pattern

Time

8 Hours

– 11

Hours

12 Hours

– 15.00

Hours

16.00

Hours -

19.30

Hours

20.30 Hours

- 24.00

Hours

Average Power,

kW109.10 88.05 147.20 101.64

kWh Distribution in RGR Auditorium

6%

9%

1%

67%

4%

4%

9%

Tube Lights Stage Lighting Fans Chillers, AHU and AC Cooling Tower Others Pump

Page 4: THANE MUNICIPAL CORPORATION II/TMC MERC-181… · Awards & Appreciations First prize from MEDA in 2004 National Energy Conservation Awards- 2005 “ from Ministry of Power, Govt

4

THANE MUNICIPAL CORPORATION

Auditorium Temp & RH Profiles

Morning Session: Temperature Profile inside the auditorium

86%

88%

90%

92%

94%

96%

98%

100%

102%

15/4/2005

5/5/2005

15/5/2005

25/5/2005

5/6/2005

25/6/2005

25/6/2005

15/8/2005

15/4/2006

25/4/2006

5/5/2006

15/5/2006

25/5/2006

5/6/2006

15/8/2006

5/10/2006

15/10/2006

25/10/2006

5/11/2006

25/11/2006

5/12/2006

25/12/2006

5/2/2007

15/2/2007

25/2/2007

RH

Stage, 0C Dress Circle, 0C Balcony, 0C

Afternoon Session: Auditorium temperature profile

93%

94%

95%

96%

97%

98%

99%

100%

101%

5/4/2005

25/4/2005

15/5/2005

5/6/2005

25/6/2005

15/7/2005

15/8/2005

5/4/2006

15/5/2006

5/7/2006

5/8/2006

11/9/2006

15/10/2006

5/11/2006

25/11/2006

15/12/2006

5/1/2007

25/1/2007

15/2/2007

5/2/2007

Date

RH

Stage, 0C Dress Circle, 0C Balcony, 0CEvening Session: Temperature Profile inside the auditorium

91%

92%

93%

94%

95%

96%

97%

98%

99%

100%

101%

25/4/2005

5/5/2005

15/5/2005

5/6/2005

25/6/2005

15/7/2005

15/8/2005

5/4/2006

15/5/2006

15/6/2006

5/8/2006

25/8/2006

15/9/2006

5/10/2006

5/11/2006

25/11/2006

25/12/2006

15/1/2007

5/2/2007

5/2/2007

RH

Stage, 0C Dress Circle, 0C Balcony, 0C

THANE MUNICIPAL CORPORATION

Steps Taken

Tenders were drafted to include :

• Guaranteed specific energy consumption

• M & V Protocol to be verified every 6 months

• Comprehensive maintenance for next 5 years

• Minimum down-time

• Penalty for exceeding guaranteed sp. energy consumption

Page 5: THANE MUNICIPAL CORPORATION II/TMC MERC-181… · Awards & Appreciations First prize from MEDA in 2004 National Energy Conservation Awards- 2005 “ from Ministry of Power, Govt

5

THANE MUNICIPAL CORPORATION

Performance at a Glance

Parameters Before After

Demand Recorded 165 kVA 134 kVA

Average Humidity 73 % 56 %

AC Load, TR/hr 48 72

Average Indoor Temp 27 deg C 22.3 deg C

Average Show hours/day 6.67 9.1

Average kWh / Show 175 79

THANE MUNICIPAL CORPORATION

Thermal storage system at Auditorium

� Screw Compressors

-- Efficiency 0.9 kW per Ton

� Demand side management

� Saving Rs. 1.5 Lac kWh per annum

� Annual Saving Rs. 14.2 Lac

Before After

Page 6: THANE MUNICIPAL CORPORATION II/TMC MERC-181… · Awards & Appreciations First prize from MEDA in 2004 National Energy Conservation Awards- 2005 “ from Ministry of Power, Govt

6

THANE MUNICIPAL CORPORATION

Awards & Appreciations

First prize from MEDA in 2004

National Energy Conservation

Awards- 2005 “

from Ministry of Power,

Govt. of India

First prize from MEDA in 2006

Continuous excellence in 2007 from MEDA

THANE MUNICIPAL CORPORATION

Achievements

First Prize in National Energy Conservation Award- 2005 from Hon’ President of India in Government Building Sector

Page 7: THANE MUNICIPAL CORPORATION II/TMC MERC-181… · Awards & Appreciations First prize from MEDA in 2004 National Energy Conservation Awards- 2005 “ from Ministry of Power, Govt

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THANE MUNICIPAL CORPORATION

THANKING YOU

THANE MUNICIPAL CORPORATION

THANE

www.thanemahapalika.com