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Page 1: Testing Dynamics India 2012

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Testing Dynamics India

TDI, Pune

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1. Subj./ Obj.

Noise Test

2. Rolling Resistance

Test

3. Ride & Handling

Test

4. Brake Test: Wet/

Dry

5. Mileage Test

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Tracks used for Performance Testing

• Subjective/ Objective Noise, RR, Ride and Handling Tests

NCAT, Ahmednagar

• Brake Test: Wet/ Dry

WABCO –TVS Test

Track, Chennai

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Public Roads for Mileage Test

• Mileage route to cover approx. 150 kms, plain road with gradient

A’nagar to A’bad

& back

• Mileage route to cover approx. 150 kms, mix road (rough & plain)

A’nagar to Beed

& back

• Mileage route to cover approx. 210 kms, normal road with more traffic

A’nagar to Solapur & back

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Performance Testing

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NCAT, Ahmednagar

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WABCO – TVS Test Track, Chennai

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Baramati & Yevatmal Airport

BARAMATI AIRPORT

YEVATMAL AIRPORT

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YEVATMAL AIRPORT

1. The Surface is good.

2. The length is 2100m & width 60m.

3. The dynamic pad is 100mX150m. The surface is Asphalt.

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HANDLING TESTS

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VBOX-II SX 20 HZ

3-AXIS SLIP ANGLE SYSTEM : HANDLING

TRIALSC

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VB3i-SL 100 HZ

2-AXIS SLIP ANGLE SYSTEM : HANDLING

VBOX3i Dual Antenna has all the functions of

the VBOX 3i but can additionally capture ...

Main Features

Pitch

True heading

Slip angle

Pitch angle

Roll Angle

Yaw rate

Lateral velocity and

Longitudinal velocity

Roll

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VideoVBOX : TRACK TESTING

VideoVBOX Pro 20 Hz 4 Camera VideoVBOX Lite 10 Hz 2 Camera

VideoVBOX Set-up Software Circuit Tools Software

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VBOX-II SX & VBOXMini SYSTEM :

PERFORMANCE & MILEAGE TESTING

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SENSOR FOR STEERING WHEEL ANGLE &

STEERING TORQUE MEASUREMENT

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LASER TYRE TREAD DEPTH

MEASUREMENT SYSTEM TACSCAN

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Measurements

• Tyre Tread Depth

– Laser – Automatic

• Tyre Pressure

– USB Probe – Manual

• Tyre Wear Profile

– Laser - Automatic

• Measurement Output

– Thermal Printer /

Computer Report

© RL Capital 2011 17

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ACOUSTIC CAMERAComponents > system set-up

Data recorder

mcdRec 721

microphone array

ring48

Calibration tester/

external trigger

PC

extra sensors

video

camera

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Determination of RR

by

Coast – Down Method

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XXX

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Double Lane Change

Speeds Considered: 50, 60, 70, 80 & 90 kmph

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DLC: Slip Angle vs Speed

1

2

3

4

5

40 50 60 70 80 90

Speed (kmph)

Sli

p A

ng

le (

deg

)

XXX

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DLC: Roll Rate vs Speed

5

10

15

20

25

40 50 60 70 80 90

Speed (kmph)

Ro

ll R

ate

(d

eg

/s)

XXX

DLC: Roll Angle vs Speed

1

2

3

4

5

40 50 60 70 80 90

Speed (kmph)

Ro

ll A

ng

le (

deg

)

XXX

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DLC: Y_Accln vs Speed

0.0

0.2

0.4

0.6

0.8

1.0

40 50 60 70 80 90

Speed (kmph)

Y_A

ccln

(g

)

XXX

DLC: Yaw Rate vs Speed

5

10

15

20

25

40 50 60 70 80 90

Speed (kmph)

Yaw

Rate

(d

eg

/s)

XXX

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Slalom

Speeds Considered: 50, 60, 70 & 80 kmph

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SLM: Slip Angle vs Speed

0

2

4

6

8

10

40 50 60 70 80

Speed (kmph)

Slip

An

gle

(d

eg

)

XXX

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SLM: Roll Angle vs Speed

0

2

4

6

8

10

40 50 60 70 80

Speed (kmph)

Ro

ll A

ng

le (

deg

)

XXX

SLM: Roll Angle vs Speed

0

2

4

6

8

10

40 50 60 70 80

Speed (kmph)

Ro

ll A

ng

le (

deg

)

XXX

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SLM: Yaw Rate vs Speed

15

20

25

30

35

40 50 60 70 80

Speed (kmph)

Yaw

Rate

(d

eg

/s)

XXX

SLM: Y_Accln vs Speed

0.0

0.2

0.4

0.6

0.8

1.0

1.2

40 50 60 70 80

Speed (kmph)

Y_A

ccln

(g

)

XXX

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gg Diagram

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Understeer – Oversteer Characteristics

Method: Constant Circle with Acceleration

Radius Considered: 30 m

Procedure: Accelerate the vehicle from 30

kmph to 50 kmph in 3rd gear

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0011 0010 1010 1101 0001 0100 1011Steering Pad

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Run num Speed(km/h) Time(s) Dist(m) Longacc(m/s²)

1 0 0 0 4.01

1 10 0.53 0.69 7.41

1 20 0.95 2.49 4.32

1 30 1.79 8.4 2.98

1 40 2.75 17.64 3.81

1 50 3.83 31.36 1.95

1 60 5.23 52.63 1.95

1 70 7.05 85.64 1.75

1 80 9.31 132.82 1.03

1 90 12.29 203.31 1.03

1 100 16.47 313.71 0.82

2 0 0 0 4.73

2 10 0.51 0.69 5.56

2 20 1.13 3.37 3.5

2 30 2.09 10.04 2.98

2 40 3.09 19.81 3.81

2 50 4.16 33.47 1.65

2 60 5.58 55.08 1.54

2 70 7.51 90.02 1.44

2 80 9.9 139.93 0.82

2 90 13.4 222.56 0.82

2 100 18.41 355.46 1.44

Acceleration test

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Brake Test: Dry

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Brake Test: Wet

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Mileage Test

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High – Way Route (A’nagar – A’bad)

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Rough Road (A’nagar – Beed)

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City Route (Pune)

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All India Climate Map

Jan Feb Mar April May June July Aug Sep Oct Nov Dec

Tamilnadu Winter Winter Summer Summer Summer Summer Summer Summer Summer Monsoon Monsoon Monsoon

Kerala Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon

Karnataka Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon

AP Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon

Goa Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

Maharastra Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

MP Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

Gujrarat Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

Bihar Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

Orissa Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

West Bengal Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

UP Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

Delhi Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

Rajastan Winter Winter Summer Summer Summer Summer Monsoon Monsoon Monsoon Winter Winter Winter

Haryana Winter Winter Summer Summer Summer Summer Monsoon Monsoon Monsoon Winter Winter Winter

Punjab Winter Winter Summer Summer Summer Summer Monsoon Monsoon Monsoon Winter Winter Winter

HP Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

J&K Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter

Sikkim Winter Winter Monsoon Monsoon Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter

Meghalaya Winter Winter Summer Summer Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter

Assam Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter

Arunachal Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter

Nagaland Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter

Manipur Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter

Tripura Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter

Mizoram Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter

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VEHICLE DURABILITY TEST CONDITIONS

VEHICLE DURABILITY TEST

CONDITIONS

HEAVY TRAFFIC : Mumbai, Ahemdabad, Delhi,

Bangalore

HIGH HUMIDITY : Mumbai, Gujarat Coastal,

Bhuvaneshwar, Kolkatta, Chennai, Goa,

Mangalore

HEAVY RAIN : Mumbai, Ratnagiri, Goa, Kerala,

Chennai (Post Monsoon), Kolkatta

HIGH TEMPERATURE : Jaisalmer, Delhi, Agra,

Gwalior, Bhopal, Nagpur

DUST : Dhule, Jalgoan, Jaipur (Sand Dust)

LOW FUEL QUALITY : Rural Area

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All India Durability Route

ALL INDIA ROUTE

DAYS SELECTED ROAD TYPE

TOTAL

KM START END

ROUTE TERRAIN PER DAY ALTITUDE ALTITUDE

1 PUNE - TO - VADODARA NATIONAL HIGHWAY 600 528 220

2 VADODARA - TO - JASALMER 710

3 JASALMER - TO - DELHI 800

4 DELHI CITY ROUTE 200

5

DELHI - TO - SHIMLA -

ROTANG PASS

HIGH ALTITUDE

(HILLY AREA) 650 220 4095

6ROHTANG PASS - TO - DELHI

HIGH ALTITUDE

(HILLY AREA) 500 4095 220

7DELHI-GWALIOR - INDORE

PLAIN ROAD WITH

NOMINAL GHATS 800 220 490

8

INDORE - NAGPUR -

HYDERABADDECENDING ALTITUDE

930 490 5

9 HYDERABAD - CHENNAI 690

10 CHENNAI CITY 200

11 CHENNAI - TO - OOTY EASTERN COSTAL REGION 540 5 600

12 OOTY - TO - MANGALORE DECENDING ALTITUDE 640 600 34

13

MANGALORE - GOA - MAHAD

- PUNEWESTERN COSTAL REGION

750 34 528

8010

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IDIADA – TDI PARTNERSHIPIDIADA Technical Courses : Course on Advanced Driving Techniques

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IDIADA – TDI PARTNERSHIPIDIADA Technical Courses : Course on Advanced Driving Techniques

CONTENT :

This course offers a Unique Opportunity to improve your

Driving Abilities in order to perform Handling Evaluation or

Testing with a good level of control and safety. Although

this course is mainly Practical with numerous driving

sessions on Specific Tracks, the theory around Driving

Techniques will also be explained for the best understanding

of vehicle reactions and control. As well as improving the

driving abilities, the course aims to enable attendees to

better feel the car and therefore develop

their sensitivity to be able to perform Subjective Assessment

of Vehicle Ride and Handling.

ATTENDEES :

This course is designed for any Professional Driver willing

to acquire more confidence when driving a car or to better

assess the performance of a car. Whether you are an

Experienced Driver or you are New in this area, the course

will allow you to better understand the language used by

professionals to describe the Ride and Handling

Performance of a vehicle and most of all to acquire the level

of control necessary to feel comfortable when driving at the

limit.

METHODOLOGY :

Madras Motor Race Track (MMRT)

provides an excellent enviroment for Driving

Training practices and for vehicle evaluation

TVS Wabco for both Wet and Dry Brake test

handling, including different mu value tracks

for Braking techniques. After theoretical

classes where groundings in driving techniques

will be presented, the attendees will have the

opportunity to put the theory into practice

thanks to numerous exercises reproducing a

wide variety of manoeuvres on the relevant test

tracks. The theoretical classes will be given by

highly qualified staff, with certified driving

levels (additionally with prestigious careers in

World Motor Sport competition) and with

extensive experience in chassis development

and evaluation.

FEE : Rs.1,20,000.00 (tax as applicable) for 3

Day Couarse

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PROJECTS COMPLETED

SOLAR RADIANCE MEASUREMENT : We have completed Phase-I of Measurement of

Solar Radiance in a Moving Vehicle for Hybrid

Vehicle

BENCH MARKING OF TOYOTA ALTIS : Performance & Handling Tests. Test Ground

TOYOTA Track.

TYRE MILEAGE: Completed 20,000 / 40,000 KM for Cars, MUV, & Vans

CITY CYCLE TEST FOR 6 BIKES: 6 Bikes driven on same routes at different timings to

monitor the change in Speed Vs Time study, Gear Change, Shock Absorber Displacement

BENCH MARKING OF TOYOTA INNOVA & FORTUNER : Performance &

Handling Tests. Test Ground TOYOTA Track

PERFORMANCE TESTING FOR VESPA : Performance & City Cycle Tests.

COASTDOWN TESTING FOR PREMIER : Coastdown Tests

TYRE EVALUATION FOR APOLLO TYRES : Handling Tests

.

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Testing Equipment’s &

Measuring Instruments

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TESTING EQUIPMENTS

VBOX-II 20 Hz System : Performance Testing

VBOX-II SL3 20 Hz 3-Axis System : Handling

Trials which gives you Roll, Pitch, & YAW

VideoVBOX 20 Hz : VBOX with 2 Video Camera’s &

Audio Input, suitable to monitor some event during

Testing

VBOXMini & PerformanceBox : Long Endurance

Testing

TAC SCAN (Laser Tyre Depth Measurement): Specially for Tyre Mileage Tests

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TESTING EQUIPMENTS

Laser Displacement Sensor : Non-Contact

LVDT, to measure Suspension displacement

Sensors: Infra red Temp Sensors, Gyros,

Accelerometers, Photo sensors, etc..

Evec Sensor : Ride Comfort Measurement

Data Analysis Software’s : VBOXTools

Acoustic Camera: Noise Image

Other Equipment’s : will be hired whenever

required

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Tyre Pressure Gauge

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Shore A Hardness Gauge

NSD Measurement Gauge

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• Hunter GSP 9200 balancer with servo drive & smart weight

to measure dynamic and static imbalance periodically.

Wheel Balancing

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0011 0010 1010 1101 0001 0100 1011Hunter DSP 600 Picture Perfect aligner with digital imaging

technology for periodically alignment checkup.

Wheel Alignment

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Dead – Load Bags used for Payload

Vehicle Parked for NSD Measurement

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GARAGE & PARKING SPACE

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0011 0010 1010 1101 0001 0100 1011Thank You

• Contact Details:

• Testing Dynamics India

[email protected]

[email protected]

• Ashish Samant: +91 9890188926

• Office Tel. No.: 020-66747085