test report n°: ley-13ma158ltzp · test report iec 60598-1 & iec 60598-2-2 ver. 1.3 historical...

TEST REPORT N°: LEY-13MA158LTZP

Bureau Veritas Shenzhen Co., Ltd Electrical & Electronic Division

1&4th Floor, B Building, Min Li Da Industrial Building, Honghualing Industrial Park, Liu Xian Road, Xili

Town,Nanshan District, Shenzhen, Guangdong

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Email: [email protected] of 40

TEST REPORT IEC 60598-1 & IEC 60598-2-2 VER. 1.3

HISTORICAL OF SAMPLE RECEIVED

BVLCIE CHINA RECORDED N° DETAIL OF THE SAMPLE SPECIAL REMARKS

SZ130513/006 Original sample None SZ130328/002 Original sample None SZ130328/001 Original sample None

EXAMINED SECTIONS The full tests have been required on a range of lighting: models CM-PL14W-240X18, CM-PL54W-600X600, CM-PL72W-600X1200 and their related LED drivers. The models covered in this report are class III recessed luminaire used with LED drivers which are not approved. Because these lighting are similar constructions except differences as listed in table 1 below, we performed the tests as below for luminaire part. All sections for the model CM-PL72W-600X1200. Sections 0-8, 11, 12.4 for the model CM-PL14W-240X18. Sections 0-8, 11 for the model CM-PL54W-600X600.

Table 1 Model number LED controlgear LED Quantity & Spec. Shape & Dimension

CM-PL14W-240X18 CM-PS-14W 120 x 0.1W/SMD3014 Round/240x18 CM-PL54W-600X600 CM-PS-54W 480 x 0.1W/SMD3014 Rectangle/600x600 CM-PL72W-600X1200 CM-PS-72W 640 x 0.1W/SMD3014 Rectangle/600x1200 For LED controlgears, the models CM-PS-54W and CM-PS-72W have same PCB layout, circuit diagram and outlook except the controlgear CM-PS-54W doesn’t use 30mΩ resistor at the place of D10A and RS1A on PCB, we performed the tests as below for LED controlgear. All sections for the model CM-PS-72W and CM-PS-14W. Construction checking for the model CM-PS-54W. These lighting equipments are also evaluated according to the IEC 62471:2006, and it is classified as exempt group for LED, please refer to the test report LEY-13MA157LTZP dated on June 7, 2013. All samples listed (models CM-PL14W-240X18, CM-PL54W-600X600, CM-PL72W-600X1200) are covered by the conclusion on page 1.





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COPY OF RATING PLATE:

Raing label of luminaire: stuck on the back of light

None

Raing label of controlgear: stuck on the back of light

None

Only markings in English Language present on the sample tested were checked and validated during this examination. The text required by the standard should be translated into the official language of the country where the appliance will be sold.





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PICTURE OF THE SAMPLE TESTED:

Model: CM-PL14W-240X18





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PICTURE OF THE SAMPLE TESTED(CONTINUED):

Model: CM-PL14W (for use with CM-PL14W-240 X 18)





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Model: CM-PS-14W (for use with CM-PL14W-240 X 18)





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Model: CM-PL54-600X600





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Model: CM-PS-72W (for use with CM-PL72W-600X1200) Model: CM-PS-54W (for use with CM-PL54-600X600)





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Model: CM-PS-72W (for use with CM-PL72W-600X1200) Model: CM-PS-54W (for use with CM-PL54-600X600)

Note: (1) the controlgear CM-PS-54W doesn’t use 30mΩ resistor at the place of D10A and RS1A on PCB; (2) The input cord length of luminaire is shorter than 80mm.





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DESCRIPTION Trademark: SuperLED Electronic Co., Limited Type of appliance: Recessed luminaires

Type / model: CM-PL14W-240X18, CM-PL54W-600X600, CM-PL72W-600X1200

Color of enclosure: See pages 9-13

Rated Voltage (V): 40V for model CM-PL14W-240X18; 42V for models CM-PL54W-600X600 and CM-PL72W-600X1200.

Nature of supply: DC

Rated power (W) 14W for model CM-PL14W-240X18; 54W for model CM-PL54W-600X600; 72w for model CM-PL72W-600X1200.

Class of protection against electrical shock: Class III Degree of protection against moisture: IP20 CE marking: NA F marking: NA Type of switch: NA Type of fixation (X, Y, M, Z): Y Marking on knobs: NA Supply connection: Connecting tails Other information about appliance: Light source: LED Accessory provided with the luminaire: Instruction sheet

Possible test case verdicts:

- Test object does meet the requirement P (Pass)

- Test case does not apply to the test object NA (Not applicable)

- Test object does not meet the requirement F (Fail)

- Test object does not demand ND (Not demanded)

General remarks:

"(See remark #)" refers to a remark appended to the report. Throughout this report a comma is used as the decimal separator.


IEC 60598-1 & IEC 60598-2-2 Section Requirement Test Result – Value – Remark Verdict




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0 COMPONENTS OF LUMINAIRES P

Components comply with the requirements of the relevant standards (see page 21-25/40)

P

2 CLASSIFICATION P . Compliance of the classification P 3 MARKING P . Marking on the luminaires P . Other requirements P 4 CONSTRUCTION P 4.2 - Replaceable components P 4.3 - Wire ways P 4.4 - Lamp holders NA 4.5 - Starter holders NA 4.6 - Terminal blocks NA 4.7 - Terminals and supply connections P 4.8 - Switch NA 4.9 - Insulating linings and sleeves NA 4.10 - Double and reinforced insulation NA

4.11 - Electrical connections and current-carrying parts

P

4.12 -Screws and connections (mechanical), glands P 4.13 - Mechanical strength P 4.14 - Suspensions and adjusting devices (1) P 4.15 - Flammable materials P

4.16 - Luminaires for mounting on normally flammable surfaces

P

4.17 - Drain holes NA 4.18 - Resistance to corrosion NA 4.19 - Ignitors NA 4.20 - Rough service luminaires NA - Vibrations requirements NA 4.21 - Protective shield (tungsten halogen lamps) NA 4.22 - Attachments to lamps NA 4.23 - Semi- luminaires NA 4.24 - UV radiation NA 4.25 - Mechanical hazard P 4.26 - Short-circuit protection NA

1. Frequently adjusted [ ] occasionally adjusted [ ] adjusted during installation only [ ]






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11 CREEPAGE DISTANCES AND CLEARANCES P Minimum distances (mm) P Basic insulation 0.2-1.2 P Supplementary insulation - NA Reinforced insulation - NA 7 PROVISION FOR EARTHING NA . No provision for class II and class III appliances NA . Earthing connections of low resistance NA - Test: >10A, <12V – Result: R<0,5Ω NA . Other requirements NA 14 SCREW TERMINALS NA

. Compliance with the requirements of relevant standards

NA

. Compliance with the requirements of this section NA 15 SCREWLESS TERMINALS AND ELECTRICAL CONNECTIONS NA

. Compliance with the requirements of relevant standards

NA

. Compliance with the requirements of this section NA 5 EXTERNAL AND INTERNAL WIRING P 5.2 . Supply connection and other external wiring P 5.3 . Internal wiring P 8 PROTECTION AGAINST ELECTRIC SHOCK P . Live parts not accessible P . Other requirements P 12 ENDURANCE TEST AND THERMAL TEST P 12.3 - Endurance test P . ta = 50°C [X] - ta = 25°C [ ] P

. U = 1,05 U to Pn [ ] - P = 1,05 Pn [ ] - U = 1,1 Un [X]

P

. 10 cycles [X] - 7 cycles [ ] P . Results P 12.4 - Thermal test (normal operation) P . ta = 40°C P

. P = 1,05 Pn [ ] - U = 1,0 Un puis 1,06 Un [ ] - U = 1,06 Un [X]

P

. Results (below) P






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Maximum temperature measured

(°C) PARTS NA

Maximum temperature

specified (°C+5°C)

CM-PL14W-240X18

CM-PL72W-600X1200

. Lamps caps X

. Ballast winding: X - tw 130 X - tw X . Transformer winding: X - Class H X - Class X . Case: - Of capacitor X - Of starting device X - Of ballast X - Of convertor X - Of LED controlgear 80 70 75 . Insulation of wiring not stressed (mechanical stress):

- PVC (external) x - PVC (internal) 90 51 56 - PVC with sleeve X - Silicone [ ] -glassfibre [ ] X -PTFE X . Insulation of wiring stressed (mechanical stress):

X

- PVC X - Silicone [ ] -glassfibre [ ] X - X . Heat-resisting sleeves X . Contacts of ceramic lampholders X . Insulating material X - Of lampholder X - Of starter holder X . Switches X . Insulating materials retaining current-carrying parts in position (connector plastic) (1)

For reference 54 58

. Insulating materials providing protection against electric shock

X

. Mounting surface 90 53 57

. Objects lighted (d = 0.2m) 90 51 54

. Test recess

. Track X






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PARTS NA

Maximum temperature

specified (°C+5°C)

Maximum temperature measured (°C)

. Mains socket-outlet-mounted-luminaire and plug-ballast-transformer:

x

- Case intended to be gripped by hand x - Plug-socket interface x - Other parts x . Wood x . Other requirements x (1) No limit is specified, but these materials must satisfy the tests of section 13

For LED controlgear with model CM-PS-14W.

PARTS NA Maximum temperature

specified (°C+5°C) Maximum temperature

measured (°C) Primary winding 120 90 Secondary winding 120 82 Core of transfomer 120 86 Bobbin 150 84 X2 capacitor(CX1) 105 77 E-capacitor(C10) 105 77 E-capacitor(C11) 105 69 VR1 85 71 Line filter(LF1) 120 70 Inductance(L3) 120 73 Y1 capacitor(CY1) 125 65 PCB 120 64 NTC(NTC1) Ref 46 Enclosure(inside) Ref 84 Input wire 90 81 Output wire 90 64 Tc point 80 70

For LED controlgear with model CM-PS-72W.

PARTS NA Maximum temperature

specified (°C+5°C) Maximum temperature

measured (°C) Primary winding 120 99 Secondary winding 120 98 Core of transfomer 120 98 Bobbin 150 90 X2 capacitor(CX1) 105 71 E-capacitor(C21) 105 86 E-capacitor(C26) 105 82 E-capacitor(C27) 105 84 MOV1 85 69 Line filter(LF2) 120 82 Inductance(L2) 120 82 Y1 capacitor(CY1) 125 81






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Y1 capacitor(CY3) 125 67 PCB(under BD1) 120 85 PCB(under transformer) 120 91 PCB(under Q2) 120 81 Optocoupler(U4) 110 70 NTC(NTC1) Ref Ref Input wire 90 64 Output wire 90 58 Tc point 80 75

12.5 - Thermal test (abnormal operation) P . ta = 40°C P . P = 1,05 Pn [ ] - U = 1,1 Un [x] -U = 1,06 Un [ ] P . Abnormal circuit condition applied: NA - Short-circuit of starter contacts [ ] NA - Overturning [ ] NA - Unfavorable adjusting to the lighted surface [ ] NA

- Secondary circuit short-circuited [x] P - Other condition [ ] : NA . Results (below) P

(**) The samples were stable to 15°

Maximum temperature measured (°C)

PARTS NA

Maximum temperature

specified (°C+5°C) CM-PL14W-

240X18 CM-PL72W-600X1200

. Ballast winding: X - tw 130 X - tw X . Transformer winding: X - Class H X - Class . Case of capacitor . Case of LED controlgear 90 48 57 . Mounting surface [X] -Lighted surface [ 130 59 65 . Test recess . Track . Mains socket-outlet-mounted-luminaires and plug-ballast case parts intended to be gripped by hand

Transformer case parts intended to be gripped by hand

For LED controlgear

Maximum temperature rise measured (K) PARTS NA

Maximum temperature rise specified (K)

CM-PS-14W CM-PS-72W Primary winding 150-(40-25)=135 43 51 Secondary winding 150-(40-25)=135 36 49






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12.6 - Thermal test (failed lamp control gear conditions)

NA

. ta = 25°C NA 12.6.1 - Ballast/transformer without thermal cut-outs: NA . Abnormal condition applied: NA - Lamp not start [ ] NA - Other condition [ ] : NA . Results (below): NA

- T° of mounting surface 180°C for T° winding = 350°C

NA

Temperatures (°C) Supply voltage Of ballast winding Of mounting surface

0,9 Un - - 1,0 Un - - 1,1 Un - -

12.6.2 - Ballast/transformer with thermal cut-outs: NA . Abnormal condition applied: NA - Lamp not start [ ] NA - Other condition [ ] : NA . Results: NA - T° mounting surface 135°C (110°C) NA

12.7 Thermal test (fault conditions in lamp controlgear or electronic devices in plastic luminaires)

NA

9 RESISTANCE TO DUST, SOLID OBJECTS AND MOISTURE

P

9.2 - Tests for ingress, P . Of solid objects IP3X [ ] - 4X [ ] IP2X P . Of dust IP5X [ ] - 6X [ ] NA

. Of moisture IPX1 [ ] - X3 [ ] - X4 [X ] - X5[ ] - X6[ ] - X7 [ ] - X8 [ ]

IPX0 NA

9.3 - Humidity test 48hours, 93%, 25°C P






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10 INSULATION RESISTANCE AND ELECTRIC STRENGTH

P

10.2 Insulation Insulation resistance Electric strength Basic ≥ 1 MΩ [X] ≥ 2 MΩ[ ] 500 V [X] 1460 V [ ] Reinforced ≥ 4 MΩ [ ] 3670 V [ ] Supplementary ≥ 2 MΩ 2210 V [ ] . Results P

- Parts stressed by the pulse voltage NA 10.3 - Leakage current P

13 RESISTANCE TO HEAT, FIRE AND TRACKING

P

13.2 - Resistance to heat P

. Ball pressure test

Approved component and tested 125 on connector plastic and LED PCB, 75 on LED translucent cover

P

13.3 - Resistance to flame and ignition P

. Needle-flame test Approved component and tested on connector plastic

P

. Glow-wire test 650°C Approved component and tested on connector plastic and LED translucent cover

P

13.4 - Resistance to tracking NA REQUIREMENTS STANDARD IEC 60598-1 & IEC 60598-2-2 P






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ADDITIONAL TEST FOR IEC 61347-2-13/ IEC 61347-1

SECTIONS TITLE REMARK NOTE PASS FAIL N.A N.D

4(4) General requirements X

5(5) General notes on tests X

6(6) Classification X

7(7) Marking X

8(10) Protection against accidental contact with live parts

X

9(8) Terminals X

10(9) Provisions for protective earthing X

11(11) Moisture resistance and insulation X

12(12) Electric strength X

13(13) Thermal endurance test for windings of ballasts

X

14(14) Fault conditions X

15(-) Transformer heating X

16(-) Abnormal conditions X

17(15) Construction X

18(16) Creepage distances and clearances X

19(17) Screws, current-carrying parts and connections

X

20(18) Resistance to heat, fire and tracking X

21(19) Resistance to corrosion X

Annex A Test to establish whether a conductive part is a live part which may cause an electric shock

X

Annex B Particular requirements for thermally protected lamp controlgear

X

Annex C Particular requirements for electronic lamp controlgear with means of protection against overheating

X






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Annex D Requirements for carrying out the heating tests of thermally protected lamp controlgear

X

Annex E Use of constant S other than 4 500 in tw

tests X

Annex F Draught-proof enclosure X

Annex G Explanation of the derivation of the values of pulse voltages

X

Annex H Tests X

Annex I

Particular additional requirements for independent SELV d.c. or a.c. supplied electronic controlgear for LED modules

X

N.A: Not applicable – N.D: Not demanded The numerals between brackets represent the clauses from the stanrdard IEC 612347-1

ADDITIONAL TEST FOR IEC 62031

SECTIONS TITLE REMARK NOTE PASS FAIL N.A N.D

4 General requirements X

5 General test requirements X

6 Classification X

7 Marking X

8 Terminals X

9 Provisions for protective earthing X

10 Protection against accidental contact with live parts X

11 Moisture resistance and insulation X

12 Electric strength X

13 Fault conditions X

15 Construction X

16 Creepage distances and clearances X

17 Screws, current-carrying parts and connections X






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18 Resistance to heat, fire and tracking X

19 Resistance to corrosion X

Annex A Tests X

N.A: Not applicable – N.D: Not demanded

Component list-Luminaire part

Object/part No.

Manufacturer/trademark

Type/model Technical data Mark(s) of conformity

1 2 3 R

LED controlgear (Model: CM-

PL14W-280X14)

SuperLED Electronic

Co.,Limited CM-PS-14W

input:100-240~, 50/60Hz, 0.15A

output: 38-46VDC, 300mA,

MAX14W, ta: 40,tc: 80

Tested with appliance

X


PL54W-600X600)

SuperLED Electronic


input:100-240~, 50/60Hz, 0.5A

output: 40-43VDC, 1250mA, MAX54W,

ta: 40,tc: 80


X


PL72W-600X1200)

SuperLED Electronic


input :100-240~, 50/60Hz, 0.65A

output : 40-48VDC, 1500mA, MAX72W,

ta: 40,tc: 80


X

LED Guangzhou Hongli

Opto-Electronic Co., Ltd.

SMD3014 6000-6500K

3.0X1.4x0.8mm Tested with appliance

X

Supply cord

MAINLAND ELECTRIC

WIRE & CABLE CO., LTD.

H03VV-F 2X0.75mm2 VDE X

LED PCB

SUZHOU HENG ER TAI

ELECTRONIC TECHNOLOGY CO

LTD

HAF-2 V-0, 90 E350374


X

SELV Connector

JAPAN SOLDERLESS

TERMINAL MFG CO LTD

Series EL PP

E60389 Tested with appliance

X






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Component list-Lamp controlgear part (Model: CM-PS- 54W & CM-PS-72W)

Object/part No.



1 2 3 R

Fuse (F1) Walter Electronic

Co., Ltd. 2010 series 3.15A, AC250V VDE X

NTC(NTC1) JOYIN CO LTD 08S080Y 240V, 2A, E171531


X

Varistor (MOV1)

Shantou High-New Technology

Dev. Zone Songtian Enterprise Co., Ltd.

STE-10D561K AC50-625V,

25A, 40/085/21

VDE X

X Capacitor (CX1)

SHUN DE DAHUA ELECTRIC CO

LTD HD-Series

X2, 0.33uF, AC275V, 40/105/21

VDE X

Y capacitor (CY1, CY2 &

CY3)



CD-Series AC400V, 2200pF,

25/125/21 VDE X

Line filter (LF1)

HUIZHOU CITY DENGGAODA

ELECTROTECH CO LTD

U-101 Ø0.5mm,12T

Class B Tested with appliance

X

-Winding


ELECTROTECH CO LTD

2UEW 130


X

Rectifying unit(BD1)

SEP ELECTRONIC CORP

KBL410 4A, 1000V E142814


X

Opto-coupler EVERLIGHT

ELECTRONICS CO LTD

EL817

AC5000V Dti. = 0.5mm, Int.dcr:6.0mm, Ext.dcr:7.7mm,

110

VDE X

Transformer (T1)

SuperLED Electronic

Co.,Limited CM-T1-1

N1: Ø0.5mm 1x18T,

N2:Ø0.2mm 3x6T,

N3:Ø0.05mm 8x0.9T,

N4:Ø0.35mm 4x11T,

N5:Ø0.05mm 8x0.9T,

N6:Ø0.5mm 1x12T

Class B


X

-Bobbin Material

Chang Chun Plastics Co.,

Ltd. T375J

V-0, 150, E59481


X






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Object/part

No. Manufacturer/trade

mark Type/model Technical data

Mark(s) of conformity

1 2 3 R

-Primary magnetic

wire


ELECTROTECH CO LTD

2UEW Polyurethane,

130 E253843


X

-Secondary triple

insulated wire

Dah Jin Technology Co., Ltd.

TLW-B 130

Reinforced insulation

VDE X

-insulation tape

JINGJIANG YAHUA

PRESSURE SENSITIVE GLUE

CO LTD

CT 130

EE165111 Tested with appliance

X

-TFL tubing on winding

ZEUS INDUSTRIAL

PRODUCTS INC TFE-TW-300

300V, 200 E64007


X

Input wire

MAINLAND ELECTRIC



Output wire

MAINLAND ELECTRIC



SELV Connector

JAPAN SOLDERLESS

TERMINAL MFG CO LTD

Series EL Type L E60389


X

PCB JERICO

MULTILAYER PCB CO LTD

JR-02 1.6mm, 130,

V-0 E349456


X

Insulation sheet

JINGJIANG YAHUA


CO LTD

CT-280 130,


X






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Component list-Lamp controlgear part (Model: CM-PS- 14W)

Object/part No.



1 2 3 R

Fuse (F1) Walter Electronic

Co., Ltd. 2010 series 2.0A, AC250V VDE X

NTC(NTC1) JOYIN CO LTD 10S080Y 240V, 3A E171531


X

Varistor (VR1)



STE-07D471K AC50-420V. 10A

40/085/21 VDE X

X Capacitor (CX1)

SHUN DE DAHUA ELECTRIC CO

LTD HD-Series

X2, 0.1Uf, AC275V, 40/105/21

VDE X

Y capacitor (CY1)



CD-Series AC400V, 4700Pf,

25/125/21 VDE X

Line filter (LF1)


ELECTROTECH CO LTD

U-102 Ø0.18mm, 160T

Class B Tested with appliance

X

-Winding


ELECTROTECH CO LTD

2UEW 130


X

PCB JERICO

MULTILAYER PCB CO LTD

JR-02 1.6mm, 130,

V-0 E349456


X

Transformer (T1)

SuperLED Electronic

Co.,Limited CM-T1-1 Class B


X

-Bobbin Material

Chang Chun Plastics Co.,

Ltd. T375J

V-0, 150, E59481


X

Primary magnetic

wire


ELECTROTECH CO LTD

2UEW Polyurethane,

130 E253843


X

-Secondary magnetic

wire


ELECTROTECH CO LTD

2UEW Polyurethane,

130 E253843


X

-insulation tape

JINGJIANG YAHUA


CO LTD

CT 130

EE165111 Tested with appliance

X






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Object/part

No. Manufacturer/trade

mark Type/model Technical data

Mark(s) of conformity

1 2 3 R

-TFL tubing on winding

ZEUS INDUSTRIAL

PRODUCTS INC TFE-TW-300

300V, 200 E64007


X

Input wire

MAINLAND ELECTRIC



Output wire

MAINLAND ELECTRIC



SELV Connector

JAPAN SOLDERLESS

TERMINAL MFG CO LTD

Series EL Type L E60389


X

(1) This component bears the stamp of a European conformity mark or has been granted a certificate of conformity. (2) Applicable specific rules do not exist for this component; consequently, it has been tested according to the requirements

of appropriate clauses of applied documents and is satisfactory. (3) This component has been tested according to the requirements of appropriate clauses of applied documents and is

satisfactory.





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Annex 1: (instruction sheet)






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Only markings in English and Arabic Language present on the sample tested were checked and validated during this examination. The text required by the standard should be translated into the official language of the country where the appliance will be sold.

test report n°: ley-13ma158ltzp · test report iec 60598-1 & iec 60598-2-2 ver. 1.3 historical...

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