test report : e1610.02 -501 -47 · 2014. 10. 1. · test report no.: e1610 .02- 501 -47 report...

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TEST REPORT Report No.: E1610.02-501-47 Rendered to: CLIMATE GUARD MANUFACTURING Chicago, Illinois PRODUCT TYPE: PVC Double Hung Window SERIES/MODEL: CG THERMAFORCE DH SPECIFICATION(S): AAMA/WDMA/CSA 101/I.S.2/A440-11, NAFS 2011 - North American Fenestration Standard/Specification for Windows, Doors, and Skylights AAMA/WDMA/CSA 101/I.S.2/A440-08, NAFS - North American Fenestration Standard/Specification for Windows, Doors, and Skylights AAMA/WDMA/CSA 101/I.S.2/A440-05, Standard/Specification for Windows, Doors, and Unit Skylights. CSA A440S1-09, Canadian Supplement to AAMA/WDMA/CSA 101/I.S.2/A440, NAFS - North American Fenestration Standard/Specification for Windows, Doors, and Skylights. Test Date(s): 10/01/14 Through: 10/10/14 Report Date: 03/02/15 1140 Lincoln Avenue Springdale, PA 15144 p. 724.275.7100 f. 717.764.4129 www.archtest.com www.intertek.com/building

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Page 1: TEST REPORT : E1610.02 -501 -47 · 2014. 10. 1. · Test Report No.: E1610 .02- 501 -47 Report Date: 03/02/15 Page 1 of 12 1.0 Report Issued To : Climate Guard Manufacturing 2500

TEST REPORT

Report No.: E1610.02-501-47

Rendered to:

CLIMATE GUARD MANUFACTURING Chicago, Illinois

PRODUCT TYPE: PVC Double Hung Window SERIES/MODEL: CG THERMAFORCE DH

SPECIFICATION(S): AAMA/WDMA/CSA 101/I.S.2/A440-11, NAFS 2011 - North American

Fenestration Standard/Specification for Windows, Doors, and Skylights

AAMA/WDMA/CSA 101/I.S.2/A440-08, NAFS - North American Fenestration

Standard/Specification for Windows, Doors, and Skylights

AAMA/WDMA/CSA 101/I.S.2/A440-05, Standard/Specification

for Windows, Doors, and Unit Skylights.

CSA A440S1-09, Canadian Supplement to AAMA/WDMA/CSA 101/I.S.2/A440, NAFS - North

American Fenestration Standard/Specification for Windows, Doors, and Skylights.

Test Date(s): 10/01/14 Through: 10/10/14

Report Date: 03/02/15

1140 Lincoln AvenueSpringdale, PA 15144

p. 724.275.7100f. 717.764.4129

www.archtest.com www.intertek.com/building

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SUMMARY OF RESULTS

Summary of Results

Title

Test Specimen #1

Non-reinforced

with die-cast metal pivot bars

AAMA/WDMA/CSA 101/I.S.2/A440-08 and -11 Class LC-PG35 1219 x 1905 (48 x 75)- H AAMA/WDMA/CSA 101/I.S.2/A440-05 H-LC35 1219 x 1905 (48 x 75)

Design Pressure ±1680 Pa (±35.09 psf) Air Infiltration 0.2 L/s/m2 (0.05 cfm/ft2)

Canadian Air Infiltration/Exfiltration Level A3 Water Penetration Resistance Test Pressure 400 Pa (8.35 psf)

Summary of Results

Title

Test Specimen #2

Innergy® reinforcement

both meeting rails with stainless

steel pivot bars

Test Specimen #3

Non-reinforced

with die-cast metal pivot bars

AAMA/WDMA/CSA 101/I.S.2/A440-08 and -11

Class LC-PG40 1219 x 1905 (48 x 75)- H

Class LC-PG50 1016 x 1600* (40 x 63*)- H

AAMA/WDMA/CSA 101/I.S.2/A440-05

H-LC40 1219 x 1905 (48 x 75)

H-LC50 1016 x 1600* (40 x 63*)

Design Pressure ±1920 Pa (±40.10 psf) ±2400 Pa (±50.13 psf)

Summary of Results

Title

Test Specimen #4

Non-reinforced

with stainless steel pivot bars

Test Specimen #5

Innergy® reinforcement

both meeting rails with stainless

steel pivot bars

AAMA/WDMA/CSA 101/I.S.2/A440-08 and -11

Class LC-PG55 1016 x 1600* (40 x 63*)- H

Class LC-PG55 1016 x 1600* (40 x 63*)- H

AAMA/WDMA/CSA 101/I.S.2/A440-05

H-LC55 1016 x 1600* (40 x 63*)

H-LC55 1016 x 1600* (40 x 63*)

Design Pressure ±2640 Pa (±55.14 psf) ±3120 Pa (±65.16 psf)

Test Completion Date: 10/10/14

Reference must be made to Report No. E1610.02-501-47, dated 03/02/15 for complete test specimen description and detailed test results.

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Test Report No.: E1610.02-501-47 Report Date: 03/02/15

Page 1 of 12

1.0 Report Issued To: Climate Guard Manufacturing 2500 N. Pulaski Road Chicago, Illinois 60639 2.0 Test Laboratory: Architectural Testing, Inc. 1140 Lincoln Avenue Springdale, Pennsylvania 15144 724-275-7100 3.0 Project Summary:

3.1 Product Type: PVC Double Hung Window

3.2 Series/Model: CG THERMAFORCE DH

3.3 Compliance Statement: Results obtained are tested values and were secured by using the designated test method(s). The specimens tested successfully met the performance requirements for the following ratings:

Test Specimen(s) Title Summary of Results

1 101/I.S.2/A440-08 and -11 Class LC-PG35 1219 x 1905 (48 x 75)- H 1 101/I.S.2/A440-05 H-LC35 1219 x 1905 (48 x 75) 2 101/I.S.2/A440-08 and -11 Class LC-PG40 1219 x 1905 (48 x 75)- H 2 101/I.S.2/A440-05 H-LC40 1219 x 1905 (48 x 75) 3 101/I.S.2/A440-08 and -11 Class LC-PG50 1016 x 1600* (40 x 63*)- H 3 101/I.S.2/A440-05 H-LC50 1016 x 1600* (40 x 63*) 4 101/I.S.2/A440-08 and -11 Class LC-PG55 1016 x 1600*(40 x 63*)- H 4 101/I.S.2/A440-05 H-LC55 1016 x 1600* (40 x 63*) 5 101/I.S.2/A440-08 and -11 Class LC-PG55 1016 x 1600* (40 x 63*)- H 5 101/I.S.2/A440-05 H-LC55 1016 x 1600* (40 x 63*)

This product was originally tested as the Deceuninck North America LLC Series/Model 440.720 DH-007, PVC Double Hung Window and is a reissue of the original Report No. E1610.01-501-47. This report is reissued in the name of Climate Guard Manufacturing through written authorization by Deceuninck North America LLC.

General Note: An asterisk (*) next to the size designation indicates that the size

tested for optional performance was smaller than the Gateway test size for the

product type and class.

3.4 Test Dates: 10/01/14 - 10/10/14

3.5 Test Record Retention End Date: All test records for this report will be retained until October 10, 2018.

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Test Report No.: E1610.02-501-47 Report Date: 03/02/15

Page 2 of 12

3.0 Project Summary: (Continued)

3.6 Test Location: Deceuninck North America, LLC test facility in Monroe, Ohio.

Calibration of test equipment was performed by Architectural Testing in accordance with AAMA205-01 "In-Plant Testing Guidelines for Manufacturers and Independent Laboratories".

3.7 Test Specimen Source: The test specimen(s) were provided by the client. Representative samples of the test specimen(s) will be retained by Architectural Testing for a minimum of four years from the test completion date.

3.8 Drawing Reference: The test specimen drawings have been reviewed by Architectural Testing and are representative of the test specimen(s) reported herein. Test specimen construction was verified by Architectural Testing per the drawings located in Appendix C. Any deviations are documented herein or on the drawings.

3.9 List of Official Observers:

Name Company Dean Erbaugh Deceuninck North America, LLC James Grippo Architectural Testing, Inc.

4.0 Test Specification(s):

AAMA/WDMA/CSA 101/I.S.2/A440-11, NAFS 2011 - North American Fenestration Standard/Specification for Windows, Doors, and Skylights

AAMA/WDMA/CSA 101/I.S.2/A440-08, NAFS - North American Fenestration Standard/Specification for Windows, Doors, and Skylights AAMA/WDMA/CSA 101/I.S.2/A440-05, Standard/Specification for Windows, Doors, and Unit Skylights. CSA A440S1-09, Canadian Supplement to AAMA/WDMA/CSA 101/I.S.2/A440, NAFS - North American Fenestration Standard/Specification for Windows, Doors, and Skylights.

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5.0 Test Specimen Description:

5.1 Product Sizes: Test Specimens #1 and #2:

Overall Area: 2.3 m² (25.0 ft2)

Width Height

millimeters inches millimeters inches

Overall size 1219 48 1905 75

Top sash 1118 44 919 36-3/16

Bottom sash 1143 45 944 37-3/16

Half screen size 1130 44-1/2 937 36-7/8

Full screen size 1130 44-1/2 1838 72-3/8

Test Specimens #3, #4, and #5:

Overall Area: 1.6 m² (17.5 ft2)

Width Height

millimeters inches millimeters inches

Overall size 1016 40 1600 63

Top sash size 914 36 767 30-3/16

Bottom sash size

940 37 792 31-3/16

Half screen size 927 36-1/2 784 30-7/8

Full screen size 927 36-1/2 1534 60-3/8

The following descriptions apply to all specimens.

5.2 Frame Construction:

Frame Member Material Description

Head, sill, and jambs

PVC Extruded

Joinery Type Detail

All corners Mitered Thermally welded

5.3 Sash Construction:

Sash Member Material Description

All rails and stiles

PVC Extruded

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5.0 Test Specimen Description: (Continued)

5.3 Sash Construction: (Continued)

Joinery Type Detail

All corners Mitered Thermally welded

5.4 Weatherstripping:

Description Quantity Location

0.187" backed with 0.250" high center fin pile 1 Row Sill, lock rail, bottom rail, and top rail

0.187" backed with 0.250" high center fin pile 3 Rows Sash stiles

0.187" backed with 0.290" high center fin pile 1 Row Exterior meeting rail, (exterior)

0.270" backed by 0.270" high by 1" long adhesive backed center fin pile pad

6 Exterior meeting rail rail, three at each end

0.270" backed with 0.270" high by 1" long adhesive backed center fin pile pad

2 Bottom sash stiles, one at each top corner

0.260" diameter foam-filled vinyl bulb (square shaped) with kerf mount base

1 Row Head

0.300" diameter vinyl bulb with fin and offset base 1 Row Exterior meeting rail

0.325" diameter vinyl bulb with fin and offset base 1 Row Bottom rail

5.5 Glazing: No conclusions of any kind regarding the adequacy or inadequacy of the

glass in any glazed test specimen(s) can be made.

Glass Type

Spacer Type Interior

Lite Exterior

Lite Glazing Method

3/4" IG U- shaped

steel, single sealed

1/8" annealed

1/8" annealed

Set from the exterior against a double sided adhesive tape and secured with rigid vinyl glazing beads

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5.0 Test Specimen Description: (Continued) 5.5 Glazing: (Continued)

Location Quantity Daylight Opening Glass

Bite millimeters inches Test specimens #1 and #2

top sash 1 1046 x 848 41-3/16 x 33-3/8 1/2"

Test specimens #1 and #2 bottom sash 1 1071 x 873 42-3/16 x 34-3/8 1/2"

Test specimens #3, #4, and #5

top sash 1 843 x 695 33-3/16 x 27-3/8 1/2"

Test specimens #3, #4, and #5

bottom sash 1 868 x 721 34-3/16 x 28-3/8 1/2"

5.6 Drainage: A sloped sill was utilized.

Drainage Method Size Quantity Location

Weepslot 1/2" wide by 3/16" deep

2 Sill screen track, one at each end

Weep notch 4" wide by leg

height 2

Sill sash retention leg, one at each end

Weep notch 2-1/4" wide by

leg height 4

Sill screen retention legs, two at each end

Weepslot 3/8" wide by 3/16" deep

2 Exterior meeting rail glazing pocket through bottom surface, one at each end.

Weepslot 3/8" wide by 3/16" deep

2 Bottom rail glazing pocket, one at each end

Weepslot 3/8" wide by 3/32" deep

4 Bottom rail bottom surface, two at each end

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5.0 Test Specimen Description: (Continued) 5.7 Hardware:

Description Quantity Location

Composite lock 2 Lock rail with mating keeper on the exterior meeting rail, one 8" from each end

Plastic tilt latch (routed) 4 Lock rail and top rail, one at each end

Constant force balance with locking shoe

4 Two per jamb

Die-cast metal pivot bar (Test Specimen #1, and #3)

4 Bottom rail and exterior meeting rail, one at each end

Stainless steel pivot bar Test Specimen #2, #4, and #3

4 Bottom rail and exterior meeting rail, one at each end

5.8 Reinforcement: Test specimen #1, #3 and #4 no reinforcement was utilized. Test specimen #2 and #5:

Drawing Number Location Material

10000568 SH Lock rail Fiberglass

10000569 SH Keeper rail Fiberglass

5.9 Screen Construction:

Frame Material Corner Construction Mesh Type Mesh Attachment Method

Roll-formed aluminum

Square-cut with plastic corner keys

Fiberglass Flexible vinyl spline

6.0 Installation:

Each specimen was installed into a Spruce-Pine-Fir wood buck. The rough opening allowed for a 3/16" shim space. The nail fin perimeter of the specimen was sealed with a silicone sealant. Location Anchor Description Anchor Location

Integral nail fin #8 x 5/8" long pan head screw Nominally spaced at 12" on center, and starting 2" in from each end.

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7.0 Test Results: The temperature during testing was 21.6°C (71°F). The results are tabulated as follows:

Test Specimen #1:

Title of Test Results Allowed Note

Operating Force,

per ASTM E 2068

Initiate motion: 135 N (30 lbf) 200 N (45 lbf) max.

Maintain motion: 90 N (20 lbf) 100 N (22 lbf) max.

Locks: 9 N (2 lbf) 100 N (22.5 lbf) max.

Air Leakage, Infiltration per ASTM E 283

at 75 Pa (1.57 psf) 0.3 L/s/m2

(0.05 cfm/ft2) 1.5 L/s/m2

(0.3 cfm/ft2) max. 1, 8 Air Leakage,

Exfiltration per ASTM E 283

at 75 Pa (1.57 psf) 0.5 L/s/m2

(0.10 cfm/ft2) 1.5 L/s/m2

(0.3 cfm/ft2) max. 1, 8 Canadian Air

Infiltration/Exfiltration Level A3 0.5 L/s/m2

(0.1 cfm/ft2) max. Water Penetration,

per ASTM E 547 N/A N/A 3 Uniform Load Deflection,

per ASTM E 330 Deflections taken at the

exterior meeting rail +1200 Pa (+25.06 psf) -1200 Pa (-25.06 psf)

16.0 mm (0.63") 19.3 mm (0.76")

Report Only

4, 6, 7

Uniform Load Structural, per ASTM E 330

Permanent sets taken at the exterior meeting rail

+1800 Pa (+37.59 psf) -1800 Pa (-37.59 psf)

0.8 mm (0.03") 2.8 mm (0.11")

4.5 mm (0.18") max. 4.5 mm (0.18") max.

5, 6

Forced Entry Resistance,

per ASTM F 588, Type: A - Grade: 10 Pass No entry

Thermoplastic Corner Weld Pass Meets as stated

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7.0 Test Results: (Continued)

Test Specimen #1: (Continued)

Title of Test Results Allowed Note

Deglazing,

per ASTM E 987 Operating direction,

320 N (70 lbf) Pass Meets as stated Remaining direction,

230 N (50 lbf) Pass Meets as stated Insect Screen Serviceability

per NAFS Canadian Supplement (CSA A440S1-09)

60 N (13.5 lbf)

Pass

Meets as stated

Optional Performance Water Penetration,

per ASTM E 547 at 400 Pa (8.35 psf) Pass No leakage 2

Uniform Load Deflection, per ASTM E 330

Deflections taken at the exterior meeting rail

+1680 Pa (+35.09 psf) -1680 Pa (-35.09 psf)

25.4 mm (1.00") 28.4 mm (1.12")

Report Only

4, 6, 7

Uniform Load Structural, per ASTM E 330

Permanent sets taken at the exterior meeting rail

+2520 Pa (+52.63 psf) -2520 Pa (-52.63 psf)

2.0 mm (0.08") 3.5 mm (0.14")

4.5 mm (0.18") max. 4.5 mm (0.18") max.

5, 6

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7.0 Test Results: (Continued)

Test Specimen #2: Title of Test Results Allowed Note

Optional Performance

Uniform Load Deflection, per ASTM E 330

Deflections taken at the exterior meeting rail

+1920 Pa (+40.10 psf) -1920 Pa (-40.10 psf)

12.1 mm (0.48") 11.4 mm (0.45")

Report Only

4, 6, 7

Uniform Load Structural, per ASTM E 330

Permanent sets taken at the exterior meeting rail +2880 Pa (+60.15 psf) -2880 Pa (-60.15 psf)

0.5 mm (0.02") 0.8 mm (0.03")

4.5 mm (0.18") max. 4.5 mm (0.18") max.

5, 6

Test Specimen #3:

Title of Test Results Allowed Note

Optional Performance

Uniform Load Deflection, per ASTM E 330

Deflections taken at the exterior meeting rail

+2400 Pa (+50.13 psf) -2400 Pa (-50.13 psf)

16.3 mm (0.64") 17.8 mm (0.70")

Report Only

4, 6, 7

Uniform Load Structural, per ASTM E 330

Permanent sets taken at the exterior meeting rail +3600 Pa (+75.19 psf) -3600 Pa (-75.19 psf)

2.3 mm (0.09") 1.8 mm (0.07")

3.5 mm (0.14") max. 3.5 mm (0.14") max.

5, 6

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7.0 Test Results: (Continued) Test Specimen #4:

Title of Test Results Allowed Note

Optional Performance

Uniform Load Deflection, per ASTM E 330

Deflections taken at the exterior meeting rail

+2640 Pa (+55.14 psf) -2640 Pa (-55.14 psf)

16.8 mm (0.66") 16.8 mm (0.66")

Report Only

4, 6, 7

Uniform Load Structural, per ASTM E 330

Permanent sets taken at the exterior meeting rail +3960 Pa (+82.71 psf) -3960 Pa (-82.71 psf)

1.3 mm (0.05") 2.0 mm (0.08")

3.5 mm (0.14") max. 3.5 mm (0.14") max.

5, 6

Test Specimen #5: Title of Test Results Allowed Note

Optional Performance

Uniform Load Deflection, per ASTM E 330

Deflections taken at the exterior meeting rail

+3120 Pa (+65.16 psf) -3120 Pa (-65.16 psf)

8.1 mm (0.32") 8.3 mm (0.33")

Report Only

4, 6, 7

Uniform Load Structural, per ASTM E 330

Permanent sets taken at the exterior meeting rail +4680 Pa (+97.74 psf) -4680 Pa (-97.74 psf)

0.3 mm (0.01") 0.5 mm (0.02")

3.5 mm (0.14") max. 3.5 mm (0.14") max.

5, 6

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7.0 Test Results: (Continued)

Note 1: The tested specimen meets (or exceeds) the performance levels specified in

AAMA/WDMA/CSA 101/I.S.2/A440 for air leakage resistance. Note 2: Without and with both insect screen sizes. Note 3: The client opted to start at a pressure higher than the minimum required. Test

results are reported under Optional Performance. Note 4: The deflections reported are not limited by AAMA/WDMA/CSA 101/I.S.2/A440

for this product designation. The deflection data is recorded in this report for special

code compliance and information only. Note 5: Loads were held for 10 seconds. Note 6: Tape and film were used to seal against air leakage during structural testing. In

our opinion, the tape and film did not influence the results of the test.

Note 7: Loads were held for 52 seconds.

Note 8: Night latches were not utilized.

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Test Report No.: E1610.02-501-47 Report Date: 03/02/15

Page 12 of 12

This report is reissued in the name of Climate Guard Manufacturing through written authorization of Deceuninck North America LLC to whom the original report was rendered. The original Deceuninck North America LLC Report No. is E1610.01-501-47.

Architectural Testing will service this report for the entire test record retention period. Test records such as detailed drawings, datasheets, representative samples of test specimens, or other pertinent project documentation, will be retained by Architectural Testing, Inc. for the entire test record retention period. This report does not constitute certification of this product nor an opinion or endorsement by this laboratory. It is the exclusive property of the client so named herein and relates only to the specimen(s) tested. This report may not be reproduced, except in full, without the written approval of Architectural Testing, Inc. For ARCHITECTURAL TESTING, Inc. ___________________________________________ ________________________________________________ James P. Grippo Lynn George Technician Director- Regional Operations JPG:sld Attachments (pages): This report is complete only when all attachments listed are included. Appendix-A: Alteration Addendum (1) Appendix-B: Location of Air Seal (1) Appendix-C Drawing(s) (23)

This report produced from controlled document template ATI 00438, revised 06/27/14.