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DESIGNED FOR SPECIFIC NEEDS | DEVELOPED TO IMPROVE COMPETITIVENESS TEST INSTRUMENTS for Molding and Core Sands

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Page 1: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

DESIGNED FOR SPECIFIC NEEDS | DEVELOPED TO IMPROVE COMPETITIVENESS

T E S T I N S T R U M E N T S

for Molding and Core Sands

Page 2: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

S Y S T E M S I M P S O N . . . O P T I M I Z E D S O L U T I O N S D E S I G N E D F O R S P E C I F I C N E E D S | 2

Quality AspectsThe more sequences a production process

involves, the higher the number of factors on

which the quality of the finished product depends.

The properties and the homogeneity of the

molding sand greatly influence the quality of

the molds, the cores, and, of course, the finished

castings. Hence, inspection and control of the

molding sand properties within set tolerance

limits are indispensable.

• In many cases, constant supervision of

all production steps and the statistical

documentation of the results — as part of the

quality assurance system — are compulsory.

• Continual in-process sand control will not

only help to minimize fluctuations in molding

sand consistency, but will also help to

optimizes and recipes and to make them

infinitely reproducible.

Therefore, molding sand testing is not merely

an option, but an absolute necessity.

In today’s highly competitive market, quality and price are imperative for the success of a product. No matter

how complex the manufacturing process — what really counts is whether the product is good or scrap, and

how it compares with competitive products in terms of price and quality.

Economic AspectsIn addition to quality requirements, there is a

demanding need for cost-efficient production

and more economical use of resources and

materials. Molding sand testing has become a

must, because it facilitates the selection of more

suitable, therefore, more economical molding

sand components.

Molding sand testing will, among other things,

enable foundries to determine the exact amount of

binder and other sand additives needed to produce

the mold best suited to meet the quality standards

specified for the casting.

Molding sand testing can be instrumental in

developing sand mixtures that are better adapted

to a particular foundry operation and will help

prevent sand-related rejects.

Moreover, the proper choice of a suitable sand

mixture that will help foundries achieve the required

mold configuration, maximum dimensional accuracy

and high-quality surface finish, will in turn, lead to a

reduction in shot blasting and finishing costs.

•Incoming Control

•Control of Production Bentonite Bonded Sand

•Resin/Waterglass Bonded Molding Sands

•Production of Laboratory Mixtures

•Miscellaneous

Our complete program features about 50

instruments, all conforming to applicable CE-

regulations. The equipment list on the following

pages is classified to these criteria:

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

SAND TESTING – The Cornerstone of QualityOrientated Casting Production

Page 3: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

Test I

nstrum

ent

Fines

Sieve

analy

sis

Spec

ific su

rface

Grain s

hape

Poros

ity/wate

r abs

orptio

n

Non-sil

ica pe

rcenta

ge

Wate

r con

tent

Lime,

soda

, dolo

mite co

ntent

Wate

r of c

rystal

lizati

on

Meth

ylene

-Blue

value

/

Wet

tensile

s

Mois

tur

Incoming ControlIndex of Instruments

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. . . . . . . . n . . .n n n

. n n n n n

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Page

6 PSN Sand Sampler6 PLK Laboratory Mixer6 42111 Core Sand Mixer7 PWB Agitator7 PKA Continuous Clay Washer8 PSA-D Laboratory Sifter and Wet Sieve Device PSB8 POF Sand Surface Testing Apparatus9 PRK Magnetic Stirrer9 PMK Methylene-Blue Clay Tester9 PNZ-D Wet Tensile Strength Testing Apparatus

Physical Properties of Clay Bonded Molding Sands10 PRA Sand Rammer, assorted attachments to PRA10 PAB-P Pneumatic Ejector11 PDU-D Permeability Meter11 PED-D Electric Permeability Meter11/12 PFG Universal Strength Machine, attachments to PFG12 PVG-P Compactability Testing Apparatus13 42159 Shatter Index Tester13 PFZ Green Tensile Strength Testing Apparatus13 PFP Mold Strength Tester14 PVF-C Minilab14 PKS Calibration Kit for Testing Equipment

Hot, Cold and Gas Cured Sand15 PEP Impact Tester15 PKH Core Hardness Tester15 PCR Shell Mold Testing Apparatus, attachments to PCR16 PCA Shell Mold Materials Testing Apparatus16 PBH/3 Heated Transv. Bars Mold, attachments to PLS/PTR17 PLS Labjet17 PGG Gassing Controller, attachments to PLS18 PGD-E Gas Pressure Determinator18 PWG Moisture Analyzer, Water Content

Miscellaneous19 PLM Stereo Microscope19 PEW Precision Scale20 PAO Incinerating Furnace20 PUT Forced Air Drying Cabinet21 Simpson + Hartley®

Properties of the Base Materials. . . . . . .

. . . . . .

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OVERVIEW

Page 4: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

Sampli

ng

Fines

Grain d

istribu

tion,

Sieve

analy

sis

Wate

r con

tent

Degree

of oo

litizati

on

Heat re

sistan

ce

Loss

of ign

ition

Carbon

ate co

ntent

Volat

ile co

mpone

nts

Carbon

Benton

ite co

ntent

Bitumino

us po

rtions

Bulk/

sample

densi

ty

Spec

ific w

eight

Plastic

ity

Perm

eabil

ity

Compa

ctabil

ity

Green c

ompre

ssive s

treng

th

Shea

r stre

ngth

Tensi

le stre

ngth

Splittin

g streng

th

Wet t

ensile

streng

th

Mold

hardn

ess

Control of Production Sand Bentonite Bonded

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alue/

abso

rption

ensile

stren

gth

Mois

ture c

onten

t

Ignitio

n residu

e, loss

onign

ition

Volat

ile co

mpone

nts

Benton

ite co

ntent

Ash co

ntent

Carbon

ate co

ntent

Bitumino

us po

rtions

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n . . . . . . . . . . . . . . . . . . . . .n . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. n n

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n . . . . . . . . . . . n . n n n n n n n nn . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . n . . . . . .. . . . . . . . . . . . . . . n . . . . . .. . . . . . . . . . . . . . . . . n n . n .. . . . . . . . . . . . . . . . n . . . . .. . . . . . . . . . . . . . n . . . . . . .. . . . . . . . . . . . . . . . . . . n . .. . . . . . . . . . . . . . . . . . . . . .n . . . . . . . . . . . n . . . n n n n n

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Page 5: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

Sampli

ng

Sample

s — co

ld set

ting

Sample

s — th

ermos

etting

Sample

s — ga

s cure

d

Transv

erse s

treng

th— co

ld set

ting

Transv

erse s

treng

th— ga

s cure

d

Transv

erse s

treng

th— the

rmos.

Perm

eabil

ity

Harden

ing co

nditio

n tim

e

Core ha

rdness

, abra

sion r

esista

nt

Flowab

ility

Amount

of ga

s/pre

ssure

Elastic

ity

Clay bo

nded

sand

(lab m

ixture)

Other (l

ab m

ixture)

Contro

l, calib

ration

equip

ment

Therm

al de

grada

tion

Contro

l of sa

nd pr

epara

tion

Resin/Waterglass Bonded Molding Sands Miscellaneous

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. n n n

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PSNPLK42111PWBPKAPSA-DPOFPRKPMKPNZ-D

PRAPAB-PPDU-DPED-DPFGPVG-P42159PFZPFPPVF-CPKS

PEPPKHPCRPCAPBH/3PLSPGGPGD-EPWG

PLMPEW PAOPUT

S Y S T E M S I M P S O N . . . O P T I M I Z E D S O L U T I O N S D E S I G N E D F O R S P E C I F I C N E E D S | 5

Page 6: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

Sample Preparation

PSN Sand SamplerServes to select representative samples ofmolding and auxiliary materials.

Capacity 0,75 l

PLK Laboratory MullerClay bonded sands need intensive mulling for excellent coating of the sand grains. TheLaboratory Muller is well-suited for brief butthorough primary mixing, or for intensivesecondary mixing of foundry sand, as well as forthe preparation of synthetic laboratory mixtures.

Capacity 6 kgRPM 31Motor 0,55 kW400 V, 50 Hz

42111 Core Sand MixerDesigned to mix liquid binders with sands thatare common to all chemically bonded sandmixtures. The mixer incorporates an “S” shapedmixing blade that completely mixes the completesand mass.

Capacity 4.08 kgStandard 230 V, 50-60 HzOptional 115 V, 50-60 HzMotor 0,38 kW

Sampling

Sand mixtures

PROPERTIES OF THE BASE MATERIALS

Page 7: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

Washing

PKA Continuous Clay WasherThe washer serves to remove all fines of size < 0,02 mm from two samples at the same time.

The Clay Washer works on the principle ofelutriation, i.e. by holding the sample in anupstream water current of a velocity equalling the sedimentation speed of the particles size < 0,02 mm.

PWB AgitatorTo determine the fines content, particles of size < 0,02 mm must be separated from the grains and brought into suspension. This requires intensive and thorough agitation of the prepared sample.

RPM approx. 8000 230 V, 50/60 Hz, 55 W0-99 min. digital timer

Washing the sand sample

Automaticwashing

S Y S T E M S I M P S O N . . . O P T I M I Z E D S O L U T I O N S D E S I G N E D F O R S P E C I F I C N E E D S | 7

Page 8: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

PSA-D Electronic Laboratory SifterElectro-magnetic vibration sieve machine for the determination of the grain distribution by screening the dried, fine-free sand.

for test sieves with 203 mm diameter, (Customer selection to include: DIN or ASTM)all-electronic control, digital indication of all functions,max. weight of sieving material: 3 kg,free interface RS 232 C,230 V, 50 or 60 Hz, or 115 V, 60 Hz

Standard Option:PSS Sieves according to DIN Mesh size in mm 1,4 · 1,0 · 0,71 · 0,5 · 0,355 · 0,25 · 0,18 · 0,125 · 0,09 · 0,063

Alternative Option:PSS Sieves according to ASTMMesh size in mm 1,7 · 1,18 · 0,85 · 0,6 · 0,425 · 0,3 · 0,212 · 0,15 · 0,106 · 0,075 · 0,053

Additional Accessory: PSB Wet Sieve DeviceThe Wet Sieve Device allows fast removal of fines smaller

than 0.02 mm from foundry sand.

POF Sand Surface Area Testing ApparatusFor precise sand characterization, the coefficientof angularity is used.

This criteria is obtained by dividing the actualspecific surface area (measured with the SandSurface Testing Apparatus) by the theoreticalsurface area determined with the ElectronicLaboratory Sifter PSA-D.

Specific surface,grain shape

Sand Characteristics

Sieve analysis

PROPERTIES OF THE BASE MATERIALS

Page 9: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

PRK Magnetic Stirrer with HeatingFor fast and complete removal of the claycoating and other material from the sand surface.

230 V, 50 Hz, 630 W, with heaterHeating plate ø 145 mmTemperature range up to 350° C

PMK Methylene-Blue Clay TesterFor fast, exact determination of the live claycontent in the sand system; control of systems with fireclay.

With digital 50 ml burette, digital display, solar operated

PNZ-D Digital Wet Tensile Strength Testing ApparatusBy heating the top face of a cylindrical standard test specimen, a temperature gradient is produced. This creates a zone of overwet sand(the so-called condensation zone) with reducedstrength, a few millimeters below the surface.Exposed to a tensile force, the test specimenruptures in this zone. The wet tensile strength inN/cm2 is read from the maximum indicatorpointer (up to 0.6 N/cm2) and is a direct valuefor the evaluation of bentonite and moldingsands.

Heating temperature 300° C230 V, 50 Hz, 445 W

Stirring

Active clay content

Bentonite Testing

Wet tensile strength

S Y S T E M S I M P S O N . . . O P T I M I Z E D S O L U T I O N S D E S I G N E D F O R S P E C I F I C N E E D S | 9

Page 10: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

PRA Sand RammerServes to prepare standard cylindrical test specimen.Accessories for determining the transverse strength of cold-setting resin-bonded sands and theirflowability are also available.

Optional Accessory: PRA-MA Sand RammerElectric motor and preselection counter instead of

hand drive. For automatic execution of a preset

number of ram blows.

PAB-P Pneumatic EjectorAutomatic and gentle stripping of test samples, no after-compaction. Green and core sand testspecimen.

PAB Stripping PostTo strip the test specimen and to clean theprecision test specimen tube.

PBK/R Transverse Strength Core BoxFor the preparation of transverse bars from cold setting sand.

PBG/R Simple Transverse StrengthCore BoxFor gassing of a sample bar from gas curedsand.

PFB/R Flowability Testing FixtureDetermination of the flowability (in %) for coldsetting or bentonite bonded molding sands.

PMU Dial IndicatorTo measure the height of sand in the specimen tube.

Graduation: 0,01 mmAccessory: end block 50 mm

Transverse strengthsamples for gas cured

molding sand

Transverse strengthsamples for no-bake,

resin bondedmolding sand

Flowability

Preparation ofcylindrical standard

test specimen

PHYSICAL PROPERTIES OF CLAYBONDED MOLDING SANDS

Sample Preparation

Page 11: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

PDU-D Digital Permeability MeterPermeability of molding sand, in conformity with the standard test regulation, can be determinedeither by the fast orifice method or calculatedfrom the air passage time and the pressurereading. Both methods can be applied with thePermeability Meter PDU.

Measuring range:large orifice: 0 – 500, small orifice: 0 – 50

PED-D Digital Electric Permeability MeterDetermination of gas permeability by the orifice method.

230 V, 50 Hz, 90 W

PFG Universal Strength MachineFor the determination of the compressivestrength σD up to approx. 30 N/cm2.

230 V, 50 Hz

Optional Accessory: PFG-MA Universal Strength MachineElectric motor instead of hand drive optional.

Auxiliary instruments for determination of:

Transverse-, shear-, splitting and increased strengths.

Gas permeability of clay and resin bonded

molding sands

Strength determination(clay and resin bonded

molding sands)

Testing the Properties

S Y S T E M S I M P S O N . . . O P T I M I Z E D S O L U T I O N S D E S I G N E D F O R S P E C I F I C N E E D S | 11

Page 12: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

PVG-P Pneumatic Compactability TesterWith integrated sieve to determine the compactability of molding sand. The moldingsand, which is screened into the test specimentube, is compacted with 2000 N compactionforce (approx. 100 N/cm2 surface pressure). The decrease of the sand cylinder is measured.

L Test Sample Tube — L Test SampleCompactability = ________________________ x 100

L Test Sample Tube

Compressed air supply min. 5 bar

Compactability

Transverse-, shear-, splitting and

increased strengths

PHYSICAL PROPERTIES OF CLAYBONDED MOLDING SANDS

PBV Transverse Strength Measuring AttachmentTransverse strength of resin-bonded sand is thestrength most frequently measured.

PQS Twin-Transverse Shear StrengthMeasuring AttachmentThis accessory measures the accuracy of the twin-transverse shear strength. The measuredvalue is divided by 2 (up to 15 N/cm2).

PSP Splitting Strength Measuring AttachmentServes to determine the splitting strength bysimplified and approximate measuring, or greentensile strength (splitting strength x 0,637 = green tensile strength) of up to 15 N/cm2.

PHM Load Gauge For strengths up to 132,4 N/cm2.

PZV Tensile Strength AttachmentFor testing tensile strength.

PZV

PSPPBV

PHM

PQS

Page 13: TEST INSTRUMENTS -  · PDF filedesigned for specific needs| developed to improve competitiveness test instruments for molding and core sands

PFZ Green Tensile Strength TestingApparatusTo measure the tensile strength of clay bondedmolding sand. The values can be determined ona cylindrical test specimen in the laboratory or on the mold in the shop.

Green tensile strength

Plasticity, moldability 42159 Shatter Index TesterTo determine the plasticity of clay bondedmolding sands.

Drop height 61’’(1828,8 mm)Mesh size 1/2’’(13,2 mm)Compressed air supply min. 5 bar

PFP Mold Strength TesterThis electronic mold strength tester ensures apractically movement-free force measurement by means of an oscillating crystal-controlled sensor. The measured force, which correspondsto the penetration resistance, indicates thestrength rate. The tester comprises a digitaldisplay unit, a multifunction push-button switchand two 1,5 V batteries. It measures and storesthe maximum value in N/cm2 or PSI,automatically calibrates the zero point, retains the value last measured in storage, and then turns off automatically.

Mold strength testing on the finished mold

S Y S T E M S I M P S O N . . . O P T I M I Z E D S O L U T I O N S D E S I G N E D F O R S P E C I F I C N E E D S | 13

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PVF-C MinilabMulti-purpose instrument to prepare test specimen and to determine the most frequentlyrequired sand values in a foundry:• Preparation of cylindrical standard test

specimen of green sand Ø 50 x 50 mm or Ø 50,2 mm x 2 inches and core sand test bars 22,4 x 22,4 x 170 mm (option)

• Determination of compactability [%]• Green compressive strength [N/cm2]• Splitting strength [N/cm2]• Twin transverse shear strength [N/cm2]• Transverse strength [N/cm2]• Elasticity [mm]• Tensile strength [N/cm2]

Accessories:• Tools for preparation of specimen and to

carry out all tests indicated• Sand chute

Optional Accessory:• Filling device PES

Measurement values in N/cm2, kN/cm2 and mm;indication in PSI and inches inclusive correspondingtools on requestPower supply 230 V, 50 HzCompressed air supply min. 5 bar

Preparation of test specimen

Measuring differentphysical properties

PKS Calibration Kit for Testing EquipmentControl of the functional efficiency (temperature,pressure) of PRA, PVG, PDU, PED, PFG, PCR, PIT,PNZ. Auxiliary tools:• Precision gauge block• Anvil for PRA• Calibration device for PRA

Control of functionalefficiency

PHYSICAL PROPERTIES OF CLAYBONDED MOLDING SANDS

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PEP Impact Penetration TesterFor the determination of the degree of curing inthe lower zones and determination of curingtime, especially the strip time.

PKH Core Hardness TesterThe hardness of the sand is determined by turning a milling head into cores and reading the penetration depth in mm.

Shell Sands

Curing time

Scratch hardness

Tensile strength of shell sands

Accessory for hot-boxmolding sand

PCR Shell Mold TesterFor determining the hot tensile strength (up to400 N/cm2) of shell molding sands.

230 V, 400 WThemostatic temperature regulation up to 300° C

PHB Hot-Box Testing DeviceWith this accessory test specimen of hot-box sand are prepared and tested on the PCR asfollows: the closed-bottom box is placed on the PCR and filled with sand. The sample iscompacted by applying the hand ram and then pulling the sliding plate.

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HOT, COLD ANDGAS-CURED SAND

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PTR PBH/3

PTR Temperature ControllerFor regulation of temperature and time whenpreparing transverse strength bars.

230 V, 50 Hz. Pre fuse 10 A.Connecting cable to PBH/3

PBH/3 Electrically Heated TransverseBars Core BoxFor manual or mechanical (PLS) preparation ofstandard bars (1–3 per operation)

Heating capacity 2 x 800 WThe transverse strength as limiting factor is determined with Minilab PVF-C or the Universal Strength Machine PFG.

PCA Shell Mold Material TesterThe application of the dumping method for the production of shell molds and hollow corespresupposes that the resin coated sand builds upa uniform wall thickness on the heated moldingtool. The curing speed and the peel-backbehavior are the determining factors, and can be measured with this instrument.

230 V, 50 Hz, Heating capacity 1500 W

Peel-back behavior and curing speed of shell mold materials

Preparation oftransverse bars

HOT, COLD ANDGAS-CURED SAND

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Gassing transverse bars

Accessories for makingtransverse bars

Gassing with PGG

Test sample preparation

Gas-Cured Sand

PLS LabjetFor the determination of the transverse strength of core sand, a standard sample specimen ofreproducible quality must be made. With theLabjet and the corresponding attachments, suchtest specimen can be made out of gas-cured(PGG) and from hot-box sands (PTR, PBH/3).

Working pressure: 5 bar, Volume of air: 3,5 lWeight approx. 110 kg

PZG Gassing Device for CylindricalTest SamplesTwo-part device to gas cylindrical standard testsamples in the precision test sample tube.

PBG/R Simple Transverse Bar BoxFor producing and gassing a transverse bar.

PGC/3 Gassing HeadFor gassing the test samples in the core boxPBG/3.

PBC/3 Transverse Bar BoxFor the production of 3 transverse strength samples of gas-cured sand to determine deformation.

PBS/3C or PBS/3H Sand ContainerFor sand with normal and easy flowability.

PGG Gassing DeviceThis equipment controls gassing of test samplesof gas-cured molding sand.

230 V, 50 Hz, 20 W

PBS/3PBC/3

PGC/3

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PGD-E Gas Pressure Measuring DeviceThis device serves to measure the gas pressureand, indirectly, the gas volume (the sum of allgasses). It also measures the rate of gasformation. The temperature of the PGD-E can be set electronically and reaches the maximumtemperature of 1000° C within 12 minutes, whichallows to carry out the test with a test sample of0,5 – 2 g. With a special software (included) the pressure diagram can be displayed on acomputer.

230 V, 50 Hz, 2000 WMax. temperature up to 1000° CPressure: max. 500 mbar

*Laptop not included.

PWG Moisture AnalyzerThis device serves as a dryer. It also evaluates and automatically records the water contents.Max. weighing capacity: 35 g (or 150 g)Weighing accuracy: 1 mgRepeatability, average (%) for initial sample weight:

appr. >1g: +/- 0.2appr. >5g: +/- 0.05

Display mode for results: % moisture, % dry weight (solids)% ratio g residue, g/kg residue

Temperature range: 40 – 230° CData interface port: RS 232 C undirectionalNumber of program memories: 3230 V , 50/60 Hz

Gas pressure and gas volume

Moisture

Moisture andGas Formation

HOT, COLD ANDGAS-CURED SAND

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PLM Stereo MicroscopeLaboratory microscope with direct and trans-illumination.• Magnification: 7x to 180x (zoom),

7x to 45x (foto/video adaption)• Single binocular adjustment• WF 10x ocular pair, 20 mm;• Fine and coarse focus control, with

adjustable stop (max. 90 mm)

Standard accessories:rubber eyeguard, fuse, spare lamp, 75 mm black/white plate, dust cover230 V , 50/60 Hz

Optical Control (Evaluation of grain shape and surface)

MISCELLANEOUS

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PEW Laboratory ScaleWith high luminous digital display. Auto/zerofunction, short stabilizing time, overload fuse.

230 V, 50 Hz.Further versions (weighing range) available on request.

Weighing

Type Accuracy / weighing range Plate Stabilizing time Reproduceability

PEW / A 0,1 g / 4100 g 174 x 143 mm 3 sec. 0,1 g

PEW / B 0,1 g / 6100 g 174 x 143 mm 3 sec. 0,1 g

PEW / C 0,001 g / 150 g 100 mm 3 sec. 0,001 g

PEW / D 0,01 g / 1500 g 174 x 143 mm 3 sec. 0,01 g

PEW / E 0,01 g / 610 g 116 mm 3 sec. 0,01 g

PEW / F 0,01 g / 410 g 116 mm 3 sec. 0,01 g

PEW / G 0,01 g / 210 g 116 mm 3 sec. 0,01 g

PEW / H 0,1 g / 2100 g 174 x 143 mm 3 sec. 0,1 g

PEW / I 0,1 g / 610 g 174 x 143 mm 3 sec. 0,1 g

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MISCELLANEOUS

PUT Forced Air Circulation Drying CabinetFor drying sand samples or test specimen.

With electronic regulator, analog or digital display.Items with other specifications on request.

Drying

Incineration

Type Max. Max. Cap. Dimension in mm Heatup Power Weighttemp. cont. temp. inside outside time max.°C °C l B T H B T H min. kW kg

CWF 11/5 1100 1050 4,8 140 250 135 375 405 585 50 2,2 30ELF 11/6 1100 1000 6,0 180 200 165 410 410 580 15 2,0 30

Type Max. Cap. Dimensions in mm Power Weight Grid traytemp. inside outside max. N° of max.poss.°C l B T H B T H kW kg pcs. pcs.

PF 30 300 30 330 310 300 654 450 454 1,0 33 2 3PF 120 300 120 530 510 500 854 650 654 2,0 75 2 9

PAO Incinerating Furnace, Type CWF and ELFLoss on ignition rate, ash contents and theproportion of volatile ingredients are importantsand characteristics analyzed in a temperaturerange of > 900° C.With electric control, analog or digital display. Other furnaces on request.

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On-Line Controland Automation System

A complete green sandmixer group control and

automation system

Simpson + Hartley®

Automation and control of mix preparation andmachine function for any make and model of greensand mixer. The Simpson + Hartley features:

• Rugged design that is easy to operate and maintain

• Complete automation of all mixer group functions

• Control of compactability to +/-3 points in 90%+ of tests

• Data acquisition and reporting

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S I M P S O N + H A R T L E Y T E C H N I C A L DATA2502 2552

MODELS 17Mk2 18Mk2 17Mk2 18Mk2

APPLICATION Batch • •Continuous • •

MEASUREMENTS Return Sand Conductivity • • • •Return Sand Temperature • • • •Batch Weight • •Compactability • • • •Green Strength • •Prepared Sand Moisture • • • •

CAPABILITIES Mixer Group Automation • • • •Determine Available Bond • •Calculate Bond Addition • •Self-Correcting Logic • • • •

FEATURES Conductivity Sensors 2 probes / 1 zone* 2 probes / 3 zones 2 probes / 1 zone* 2 probes / 3 zones

Temperature Sensors 2 points 9 points 2 points 9 points

Operator Interface 26 cm Color 26 cm Color 26 cm Color 26 cm Color

Printer • • • •Ethernet Compatable • • • •Modem • • • •Remote Input/Output • • • •Water Addition Group • • • •

CONTROL Deep (mm) 250 250 250 250

CABINET Width (mm) 915 915 915 915

Height (mm) 1,525 1,525 1,525 1,525

Weight (kg) 180 180 180 180

HARTLEY Length (mm) 1,100 1,100 1,100 1,100

TESTER Width (mm) 1,400 1,400 1,400 1,400

Height (mm) 730 730 730 730

Weight (kg) 230 230 230 230* For model 2502 17Mk2 and model 2552 17Mk2, the one zone is continuously fed into the system.

All figures are approximate and are subject to change depending upon your application.

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In North AmericaSimpson Technologies Corporation751 Shoreline Drive, Aurora, IL 60504-6194USATel: +1 (630) 978 0044Fax: +1 (630) 978 0068

Simpson Technologies de Mexico S de RL de CVAutopista Saltillo-Monterrey No. 7290 — Suite CSaltillo, Coahuila 25200 MEXICOTel: +52 (844) 432 2595Fax: +52 (844) 432 2545

In EuropeSimpson Technologies GmbHSennweidstrasse 43CH-6312 SteinhausenSWITZERLANDTel: +41 (41) 711 15 55Fax: +41 (41) 711 13 87

In IndiaWesman Simpson Technologies Pvt. Ltd.Wesman Center, 8 Mayfair RoadKolkata 700019INDIATel: +91 (33) 4002 0300Fax: +91 (33) 2290 8050

In AsiaSimpson Technologies (Changzhou) Ltd. Room 505, C Building, Xingbei Development Building 391 Tongjiang RoadChangzhou, Jiangsu Province, 213033CHINATel: + 86 519 85105601Fax: + 86 519 85105701

Selected Simpson products are also produced under license by:

In AsiaSintokogio Ltd. Dai-Nagoya Building, 7F28-12, 3-Chrome, Mei-Eki Nakamura-KuNagoya, 450-0002 JAPANTel: +81 (52) 582 9211Fax: +81 (52) 586 2279

In South AmericaKüttner do Brasil Equipamentos Siderúrgicos LtdaRua Santiago Ballesteros, 610Contagem – MG 32010-050BRAZILTel: +55 (031) 3399 7200Fax: +55 (031) 3399 7300

www.simpsongroup.comemail us at: [email protected]

To find a representative near you go to: www.simpsongroup.com/contacts/contacts.htm

Copyright 2008. All rights reserved. SIMPSON, the illustrative logo and all other trademarks indicated as such herein are registered trademarks of Simpson Technologies Corporation. The technical data described herein is not binding. It is not warranted characteristics and is subject to change. Please consult our General Terms & Conditions.