test fixture bulletin - northlinerobotworld.com · fanuc preventative maintenance and training ....

Test Fixture Bulletin

ROBOT REPAIR SERVICEINTEGRATION & SALES

www.northlinerobotworld.com

PhoneFax

: [email protected]: Robot World Store: www.northlinerobotworld.com

: 313-242-0505: 586-200-3441

EmaileBayWeb

Maintaining IndustrialRobotic Solutions:

Repair Field ServiceTrainingPreventative MaintenanceRobot Parts SupplyRobot Parts RepairRobot RebuildProgrammingTechnical Support

ROBOT WORLD 2019

Robot World29370 Stephenson HWYMadison Heights, MI. 48071

http://www.northlineindustrial.com/

http://www.northlinerobotworld.com/

mailto:[email protected]

http://www.ebay.com/usr/robotworld1


Fanuc America Authorized System Integrator


Contact your Robot World sales representative for all of your repair needs.


PhoneFax

: [email protected]: Robot World Store: www.northlinerobotworld.com

: 313-242-0505: 586-200-3441

EmaileBayWeb

Robot World is proud to announce authorization as a Fanuc America Authorized System integrator. From automotive to woodworking, FANUC America offers industrial robots for almost any application with payloads ranging from .5kg to 2300kg. Robot World is ready to analyze your system requirements and provide a robotic solution that will improve quality, throughput, and productivity to give you the return on investment you are looking for.

Industry:•Agriculture•Automotive•Composite•Construction•Metal Products•Rubber plastics•Wood•Job Shops

Integration PackagesNew Robot SalesOnsite ServiceInstallationProgrammingEOAT Training

Capabilities Include:

Application:•Assembly•Inspection, Measure and Test/Vision•Machine Tending/Part Transfer•Material Removal•Packing/Palletizing/Picking•Painting/Coating/Dispensing•Welding







http://www.ebay.com/usr/robotworld1


Industrial Robot Service

Test Fixture Bulletinwww.northlinerobotworld.com

PhoneFax

: [email protected]: Northline Industrial Store: www.northlinerobotworld.com

: 313-242-0505: 586-200-3441

EmaileBayWeb

FanucRJ2, RJ3, RJ3ib, R30iA, R30iBABBS4, S4C, S4C+, IRC5MotomanERC, MRC, XRC, NXNachiAR52, AW11, AX-C

Many times the man-power and experience needed to service Robotic equipment is in short supply while trying to meet ever tightening maintenance budgets. Northline has the staffing and expertise to troubleshoot and service your Robotic control systems. From a one-time issue, to reoccurring preventative maintenance, Northline can provide Robotic Repair on your automated systems…service that minimizes machine downtime and doesn’t break the bank









http://stores.ebay.com/Northline-Industrial


Robotic Preventative Maintenance


FanucRJ2, RJ3, RJ3ib, R30iA, R30iBABBS4, S4C, S4C+, IRC5MotomanERC, MRC, XRC, NXNachiAR52, AW11, AX-C

Preventative maintenance prepares robots for high cycle production runs. Many times it catches problems before they become a urgent issue and allows for a more proactive approach to robotic maintenance that defines future maintenance requirements. Typically done annually or biannually– during scheduled robot downtime. We are offering experienced skilled technicians for Turnkey (labor and materials) Robot PM or additional support personnel to assist your in house staff on PM. Training on PM process available.

Services performed as Follows:

• Check Main Transformer Taps• Inventory Controller and document

missing parts• Check for any physical damage to

controller/document• Clean Controller• Inventory mechanical unit and

document missing parts• Check for any physical damage to

mechanical unit/document• Clean Mechanical Unit• Inspect routing of all internal cables• Check for missing bolts or fasteners• Document external dress package

(EOT)• Inspect all robot connection cables for

wear, damage, or twisting• Inspect and clean all Connectors and

contact pins• Backup system software and user

programming • Battery Voltage Check and/or

replacement on Controller and mechanical unit

• Verify Hour Meter• Inspect/clean Teach Pendant• Inspect/clean Heat Exchangers• Clean or Replace Cooling fans• Replace filters if applicable• Grease purge on all axis and

replacement• Check Oil level• Document software version, memory

size, and any vibration or noise• Conduct repeatability test and confirm

Backlash is within OEM Spec• Check robot mastering and confirm

witness marks• Check motors for overheat and axis

brake function• Check seals for damage or leaks• Check RV reducers, harmonic

reducers, and balancer for wear• Report preparation with repair

recommendations

Robot World utilizes comprehensive reporting and a pre and post power up checklist. On going PM reminders and repair recommendations are included in final reporting.

PhoneFax


: 313-242-0505: 586-200-3441

EmaileBayWeb












Fanuc Robot Solutions


ElectronicsTeach PendantsCPUServo AmplifierPower suppliesEncoders

MechanicalsServo MotorsWristsGearbox ReplacementCounterbalance

ControllersRJ2, RJ3, RJ3iB, R30iA, R30iB

Total Fanuc Repair Solutions

Robot World is a premier solution provider on Fanuc Robotics. Experienced Fanuc service engineers can troubleshoot, repair, and offer technical support on your robotic controls and software. We provide Repair, Field Service, Programming, Training, Preventative Maintenance, Complete Rebuild, and Parts Supply for your Fanuc Robot.

• Robot refurbishment• Spare & Replacement Parts• Refurbished Robots Sales• Programming, Debug, Startup

PhoneFax


: 313-242-0505: 586-200-3441

EmaileBayWeb












Fanuc Robot Repair


Repair

Many aspects of a repair solution are in the experience of the provider. Years of Field service experience, lab part repair, part supply, and technical support are the avenues we use to achieve premier Fanuc repair solutions.

Robot World has dedicated Fanuc Robot systems that are used to system test our component level repairs. Repaired electronics are installed, energized, and run through a series of manipulator movements to dynamically simulate real world production. Weights on the end of the manipulator (up to 300 lbs.) loads the systems back to the amplifiers. These dynamic tests using weight are the best way to ensure full function and a reliable repair for our customers.

Fanuc Controllers SupportedRJ2, RJ3, RJ3iB, R30iA, R30iB

PhoneFax


: 313-242-0505: 586-200-3441

EmaileBayWeb















Fanuc Preventative Maintenance and Training


Training

Training is an aspect both seasoned maintenance staff and junior technicians can benefit from. Let our Fanuc experts train your staff in a customized training Program. From programming new robots to running legacy systems, our experienced Fanuc experts can design a training course to meet your needs.

Preventative Maintenance

Support does not end with a repair. We offer robotic preventative maintenance to improve reliability of your Fanuc robot. These proactive measure help to alleviate downtime and the cost associated with emergency repairs. A preventative maintenance audit by an expert Robot World Engineer is one of your best defenses against unforeseen robotic issues.

Preventative

Maintenance

Program

PhoneFax


: 313-242-0505: 586-200-3441

EmaileBayWeb















Fanuc Refurbishment and Sales


Fanuc Robot Rebuild

Reconditioned Fanuc / ReCertified Robots Sales

Whether your company is considering Industrial robots for the first time or looking to expand your current robotic systems, Robot World provides low-cost, refurbished and tested robots for every need.We pride ourselves in offering great prices, giving Robot World customers opportunities to save money along the way.

Breathe new life into your tired Robots and reduce maintenance time, with a Complete Rebuild. Robot Rebuild consists of disassembly, cleaning, and validation of comports of both the mechanical and controller units. Replacement of high failure and wear items greatly decreases a chance for a “down production” scenario. Your unit will be reassembled, remastered , and run tested for 20hrs with a full payload, and repainted. Expert Factory trained technicians confirm your robot is returned to NEW OEM performance specifications Rebuilt unit covered with a in service warranty.




PhoneFax


: 313-242-0505: 586-200-3441

EmaileBayWeb












Shipping Instructions – US Customers

Robot World, INC. 29370 Stephenson HWYMadison Heights, MI 48071

1. Purchase Order/Job Reference or Packing List.

2. Contact information (phone, address, etc.).

3. Indicate if the repair is a RUSH.

4. We encourage a problem description or symptom be

included (if known).

Please provide the following with your shipment:

Our Shipping Address*:

1. Always use packing material when shipping in a box.

DO NOT ship items loose in a box!!

2. DO NOT package large, heavy items with smaller,

light-weight items.

3. Consider the weight of the item when selecting a

package-type...heavy items (more than 70 lbs)

should be secured to a pallet/skid for truck delivery.

4. Double-walled boxes offer more strength and

protection than single-walled boxes.

Packaging and Shipping Tips:

Drives (small to medium - light)PLC (most)Terminals (small to medium)AmplifiersPower SuppliesBoardsLight Curtains (short to medium)Servo Motors (small)

Examples of items that might be shipped in standard boxes:

Drives (large to very large)Welders (medium to large)Power Supplies (very large/heavy)Spindle MotorsServo Motors (large to very large)Robots

Examples of items that might need to be shipped on a pallet:

Drives (medium to large - heavy)Welders (small)Terminals (large/heavy)Power Supplies (very large/heavy)Light Curtains (long to very-long)Servo Motors (medium)

Examples of items that might need to be shipped in non-standard boxes (unusual-size or double-walled box:

*No RMA is required! A Work Order # will be assigned upon receipt of the unit at Northline.



PhoneFax


: 313-242-0505: 586-200-3441

EmaileBayWeb







test fixture bulletin - northlinerobotworld.com · fanuc preventative maintenance and training ....

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