tender specification for hvac matreial

8/7/2019 Tender Specification for HVAC matreial.

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Table of Contents

Sr. Description Page

No. NoTable of Contents.......................................................................................................................................1

1. BASIS OF DESIGN.............................................................................................................................. 1

2. AIR COOLED SPLIT AIR CONDITIONING UNITS.........................................................................1

3. FANS..................................................................................................................................................... 3

4. REFRIGERANT PIPING .....................................................................................................................6

5. PIPING INSTALLATION ....................................................................................................................7

6. AIR DISTRIBUTION ...........................................................................................................................8

7. INSULATION ....................................................................................................................................11

PPENDIX - II...........................................................................................................................................15

LIST OF APPROVED MAKES FOR EQUIPMENT & MATERIALS ............................................15


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TECHNICAL SPECIFICATIONS

1. BASIS OF DESIGN

1.1 Site location. : Pune Maharashtra

1.2 Geographic location. : 18.53 Deg N 73.85 Deg E

1.3 Altitude. : 559 Mtrs. above mean sea level

1.4 OUTDOOR DESIGN CONDITIONS

The outdoor design conditions for various months for Pune have been considered as

follows :

Summer : 38.4 C ( 101.12 F) DB 20.5 C (68.9F)

WB (mean coincidental)

Monsoon : 30.9 C ( 87.62 F) DB (mean coincidental)

24.8 C ( 76.64 F) WB

Winter : 9.2 C ( 48.56 F) DB 8.0 C ( 46.4 F)

WB (mean coincidental)

Outdoor conditions are based on 0.4% cumulative frequency distribution (ISHRAE

weather data book).

1.5 INDOOR DESIGN CONDITIONS :

Indoor design conditions for Air Conditioned spaces shall be as follows :

a. Office areas, Cafeteria, Meeting Rooms

DB : 23 1 Deg C (74 2 Deg F)

RH : Less than 60%

1.6 ASSUMPTIONS FOR HVAC LOADS :

Glass ( Single Glass with control films) : Solar-0.56

Transmission 1.13 Btu/hr/Ft2. 0F

Wall U Value : 0.34 Btu/Hr. Ft2.OF (Exposed)

0.30 Btu/Hr. Ft2.OF (Partition)

Roof U Value considering 65mm thick

extruded polystyrene.

: 0.12 Btu/Hr. Ft2.OF (Exposed)

Outside air quantity : As per ASHARE 62.1 - 2004

2. AIR COOLED SPLIT AIR CONDITIONING UNITS

2.1 SCOPE


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The scope of this section comprise the supply, erection, testing and commissioning of

Air Cooled Split Units conforming to these specifications and in accordance with the

requirements of Drawings and Schedule of Quantities.

2.2 TYPE

The Split Units shall consist of hermetically sealed reciprocating / Scroll compressor,

motor, air cooled condenser, integral refrigerant piping and wiring, all mounted on a

steel frame.

Indoor unit to be installed for Split Unit within building, shall be housed in insulated

cabinet consisting of cooling coil, blower with motor, filter & insulated drain pan.

The Air cooled condenser with fan and compressor duly mounted on a common

frame shall be installed at suitable places as per drawing with suitable angle iron /

channel frame to be provided by contractor. The suitable starters, switches, power

control cabling between Air Indoor Unit and Outdoor Unit shall be included by the

contractor.

2.3 CAPACITY

The refrigeration capacity of Split unit shall be as shown on Drawings and in

Schedule of Quantities.

2.4 COMPRESSOR AND MOTOR

Compressor shall be hermetic reciprocating / Scroll, serviceable type and shall have

dual pressure stat, and an operating oil charge. The motor shall be suction gas cooled

and shall be sealed against dirt and moisture. The motor shall be suitable for

41510% / volts or 23010 % volts, 50 Hz, A.C. supply.

2.5 REFRIGERANT PIPING AND CONTROLS

Refrigerant piping and fittings interconnecting compressor condenser shall be all

copper and valves shall be brass / gunmetal construction.

2.6 CASING

The indoor & outdoor units shall be sectionalised / cabinet construction. Indoor units

shall be consisting of fan section, coil section, filter section, and drain pan. Outdoor

unit shall consist of condenser coil, fan & compressor. In case of split unit, the

compressor shall be mounted with the outdoor units. Each section shall be

constructed of thick sheet steel all welded / bolted construction, adequately reinforcedwith structural members and provided with sufficient access panels for proper

lubrication and maintenance. Base panel shall be constructed of fabricated steel

structure provided with an under frame suitably braced. Each unit shall include one

piece drain pan constructed of 20 gauge galvanised sheet steel plate. Drain pan shall

extend under coil and fan sections with drain connections. Removable panels in fan

and coil sections shall provide access to all internal parts. Panels shall be internally

lined with 2.5 cm thick fibreglass as per section Insulation for the thermal

insulation and acoustic lining.

2.7 FAN MOTOR AND DRIVE

Fan motor shall be suitable for 415 10% volts or 23010% volts, 50 Hz,

A.C.Supply, Single phase, motors shall be provided with permanent capacitor.

Motors shall be especially designed for quite operation and motor speed shall not

exceed 1440 rpm.


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2.8 FAN

Fan wheels and housing shall be fabricated from heavy gauge steel. Fan wheels shall

be of double-width, double inlet forward-curve, multi-blade type enclosed in a

housing and mounted on a common shaft. Fan housing shall be made of die-formed

steel sheets with stream-lined inlets to ensure smooth air flow into the fans, fan shaft

bearing shall be oil/grease lubricated. All rotating parts shall be dynamically

balanced individually, and the complete assembly shall be statically and hydraulically

balanced. Fan speed shall not exceed 1000 rpm and maximum fan outlet velocity

shall be 550 meters per minute.

2.9 COOLING COIL

Cooling coils shall be of fin and tube type having aluminium fins firmly bonded to

copper tubes assembled in zinc coated steel frame. Face and surface areas shall be

such as to ensure rated capacity from each unit and air velocity across each coil shall

not exceed 100 meters per minute. The coil shall be pitched in the unit casing for

proper drainage. Each coil shall be factory-tested at 21 Kg. per sq.cm air pressure

under water. Tube shall be mechanically / hydraulically expanded for minimumthermal contract resistance with fins. The number of fins per cm. shall be 4 to 5.

2.10 VIBRATION ISOLATORS

The indoor and outdoor units shall be provided with ribbed rubber pad vibration

isolators.

2.11 PAINTING

Split units shall be factory finished with durable alkyd spray enamel. Shop coats of

paint that have become marred during shipment or erection shall be cleaned off with

mineral spirits, then coated with enamel paint to match the finish over the adjoiningshop-painted surface.

2.12 PERFORMANCE RATING

The unit shall be selected for the lowest operating noise level. Capacity rating and

power consumption with operating points clearly indicated shall be submitted with

the tenders and verified at the time of testing and commissioning of the installation.

3. FANS

3.1 SCOPE

The scope of this section comprises the supply, erection, testing and

commissioning of centrifugal, in-line and propeller type fans conforming to

these Specifications and in accordance with the requirement of Drawings and


3.2 TYPE


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Centrifugal, in-line propeller fans shall be of the type as indicated on Drawings and

identified in Schedule of Quantities.

3.3 CAPACITY

The air-moving capacity of fans shall be as shown on Drawings and in Schedule of

Quantities.

3.4 CENTRIFUGAL FAN

Centrifugal fan shall be DWDI / SWSI Class I construction arrangement 3 (i.e.

bearings on both the sides) for DWDI fans complete with access door, squirrel-cage

induction motor, V-belt drive, belt guard and vibration isolators, direction of

discharge / rotation, and motor position shall be as per the Approved-for-

Construction shop drawings.

a. Housing shall be constructed of 14 gage sheet steel welded construction.

It shall be rigidly reinforced and supported by structural angles. Split casing

shall be provided on larger sizes of fans, however neoprene / asbestospacking should be provided throughout split joints to make it air-tight.

18 gauge galvanized wire mesh inlet guards of 5 cm sieves shall be

provided on both inlets. Housing shall be provided with standard cleanout

door with handles and neoprene gasket. Rotation arrow shall be clearly

marked on the housing.

b. Fan Wheel shall be backward-curved non-over loading type. Fan wheel and

housing shall be statically and dynamically balanced. For fans upto 450 mm

dia, fan outlet velocity shall not exceed 550 meter/minute and maximum fan

speed shall not exceed 1450 rpm. For fans above 450 mm dia, the outlet

velocity shall be within 700 meter/minute and maximum fan speed shall notexceed 1000 RPM. High static pressure fan speed shall be as per

manufacturer.

c. Shaft shall be constructed of steel, turned, ground and polished.

d. Bearings : shall be of the sleeve / ball-bearing type mounted directly on

the fan housing. Bearings shall be designed especially for quiet operation

and shall be of the self-aligning, oil / grease pack pillow block type.

e. Motor : Fan motor shall be energy efficient and suitable for 41510% volts,

50 cycles, 3 phase AC power supply, squirrel-cage, totally enclosed, fan-

cooled motor, provided with class F insulation, and of approved make.Motor name plate horsepower shall exceed brake horsepower by a minimum

of 10%. Motor shall be designed specially for quiet operation and motor

speed shall not exceed 1440 rpm. The fan and motor combination selected

for the particular required performance shall be of the most efficient

(smallest horse power), so that sound level is lowest.

f. Drive to fan shall be provided through belt with adjustable motor

sheave and a standard belt guard. Belts shall be of the oil-resistant type.

g. Vibration Isolation : MS base shall be provided for both fan and motor, built

as an integral part, and shall be mounted on a concrete foundation

through resistoflex vibration isolators. The concrete foundation shall be

atleast 15 cm above the finished floor level, or as shown in approved-for-

construction shop drawings.

3.5 AXIAL FLOW FAN


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Fan shall be complete with motor, motor mount, belt driven (or direct driven) and

vibration isolation type, suspension arrangement as per approved for construction

shop drawings.

a. Casing : shall be constructed of heavy gage sheet steel. Fan casing, motor

mount and straightening vane shall be of welded steel construction. Motor

mounting plate shall be minimum 15 mm thick and machined to receive

motor flange.

An inspection door with handle and neoprene gasket shall be provided.

Casing shall have flanged connection on both ends for ducted applications.

Support brackets for ceiling suspension shall be welded to the casing for

connection to hanger bolts. Straightening vanes shall be aerodynamically

designed for maximum efficiency by converting velocity pressure to

static pressure potential and minimizing turbulence. Casing shall be

bonderized, primed and finish coated with enamel paint.

b. Rotor : hub and blades shall be cast aluminium or cast steel construction.

Blades shall be die-formed aerofoil shaped for maximum efficiency and shall

vary in twist and width from hub to tip to effect equal air distribution alongthe blade length. Fan blades mounting on the hub shall be statically and

dynamically balanced. Extended grease leads for external lubrication shall

be provided. The fan pitch control may be manually readjusted at site upon

installation, for obtaining actual air flow values, as specified and quoted.

c. Motor: shall be energy efficient squirrel-cage, totally-enclosed, fan

cooled, standard frame, constant speed, continuous duty, single

winding, suitable for 41510% volts, 50 cycles, 3 phase AC power

supply, provided with class `F insulation. Motor shall be specially

designed for quiet operation. The speed of the fans shall not exceed

1000 RPM for fans with impeller diameter above 450 mm, and 1440

RPM for fans with impeller diameter 450 mm and less. For lowestsound level, fan shall be selected for maximum efficiency or

minimum horsepower. Motor conduit box shall be mounted on exterior

of fan casing, and lead wires from the motor to the conduit box shall be

protected from the air stream by enclosing in a flexible metal conduit.

d. Drive : to fan shall be provided through belt drive with adjustable motor

sheave and standard sheet steel belt guard with vented front for heat

dissipation. Belts shall be of oil-resistant type.

e. Vibration Isolation : The assembly of fan and motor shall be suspended

from the slab by vibration isolation suspension of rubber-in-shear type.

f. Accessories : The following accessories shall be provided with all fans :

i. Outlet cone for static pressure regain.

ii. Inlet cone.

Fan silencers may be provided where specifically called for in Schedule of

Quantities. Fans shall be factory assembled and shipped with all

accessories factory-mounted.

3.6 PROPELLER FAN

Propeller fan shall be direct-driven, three or four blade type, mounted on a steel

mounting plate with orifice ring.

a. Mounting Plate shall be of steel construction, square with streamlined

venturi inlet (reversed for supply applications) coated with baked enamel


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paint. Mounting plate shall be of standard size, constructed of 12 to 16

gauge sheet steel depending upon the fan size. Orifice ring shall be

correctly formed by spinning or stamping to provide easy passage of air

without turbulence and to direct the air stream.

b. Fan Blades shall be constructed of aluminium or steel. Fan hub shall be of

heavy welded steel construction with blades bolted to the hub. Fan blades

and hub assembly shall be statically and dynamically balanced at the

manufacturers works.

c. Shaft shall be of steel, accurately ground and shall be of ample size for the

load transmitted and shall not pass through first critical speed thru the full

range of specified fan speeds.

d. Motor shall be standard (easily replaceable) permanent split capacitor or

shaded pole for small sizes, totally enclosed with prelubricated sleeve or

ball bearings, designed for quiet operation with a maximum speed of 1000

rpm for fans 60 cm dia or larger and 1440 rpm for fans 45 cm dia and

smaller. Motors for larger fans shall be suitable for 4156% volts, 50

cycles 3 phase power supply, and for smaller fans shall be suitable for 220 6% volts, 50 cycles single phase power supply. Motors shall be suitable

for either horizontal or vertical service as indicated on Drawings and in


e. Accessories : The following accessories shall be provided with propeller

fans :

i. Wire guard on inlet side and bird screen at the outlet.

ii. Fixed or gravity louvers built into a steel frame at the outlet.

iii. Regulator for controlling fan speed for single phase fan motor.

iv. Single phase preventers for 3 phase fans.

3.7 PERFORMANCE DATA

All fans shall be selected for the lowest operating noise level. Capacity ratings,

power consumption, with operating points clearly indicated, shall be submitted and

verified at the time of testing and commissioning of the installation.

3.8 TESTING

Capacity of all fans shall be measured by an anemometer. Measured air flow

capacities shall conform to the specified capacities and quoted ratings. Power

consumption shall be computed from measurements of incoming voltage and

input current.

4. REFRIGERANT PIPING

a. All refrigerant pipes and fittings shall be hard drawn copper tubes and

wrought copper / brass fittings suitable for connection with silver solder /

phos-copper.

b. All joints in copper piping shall be sweat joints using low temperature

brazing and / or silver solder. Before joining any copper pipe or fittings, its

interiors shall be thoroughly cleaned by passing a clean cloth via wire or

cable through its entire length. The piping shall be continuously kept clean


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of dirt etc. while constructing the joints. Subsequently, it shall be

thoroughly blown out using carbon dioxide / nitrogen.

c. Refrigerant lines shall be sized to limit pressure drop between the

evaporator and condensing unit to less than 0.2 kg per sq.cm.

d. Sight glass with moisture indicator and removable type combination dryer

cum filter with MS housing and brass wire mesh / punched brass sheet

shall be installed in liquid line of the refrigeration system incorporating a

three valve by pass. After ninety days of operation, liquid line drier cartridges

shall be replaced.

e. Horizontal suction line shall be pitched towards the compressor and no

reducers shall be provided for proper oil return.

f. After the refrigerant piping installation has been completed, the

refrigerant piping system shall be pressure tested using Freon mixed

with nitrogen / carbon dioxide at a pressure of 20 kg per sq. cm (high

side) and 10 kg per sq. cm (low side). Pressure shall be maintained in the

system for a minimum of 12 hours. The system shall then be evacuated to aminimum vacuum of 70 cm of mercury and held for 24 hours. Vacuum shall

be checked with a vacuum gage.

g. All refrigeration piping shall be installed strictly as per the instructions

and recommendations of air conditioning equipment manufacturer.

5. PIPING INSTALLATION

a. Design Drawings indicate schematically the location of pipes. The

Contractor, on award of the work, shall prepare detailed shop drawings,

showing the cross-section, longitudinal sections, details of fittings,

locations of isolating and control valves, drain and air valves, and all pipe

supports. He must keep in view the specific openings in the building

through which pipes are designed to pass.

Pipe shall be cut only with hack saw blades and welding rods shall not beused for this purpose. All the pipes shall be cleaned and applied with one coat

of Zinc chromate primer.

b. Piping shall be properly supported on, or suspended from, stands, clamps,

hangers as specified and as required. The Contractor shall adequately design

all the brackets, saddles, anchors, clamps and hangers and be responsible

for their structural sufficiency.

c. Pipe supports shall be of steel, adjustable for height and Zinc chromate

primer coated and finish coated black. Where pipe and clamps are of

dissimilar materials, a gasket shall be provided in between. Spacing of pipe

supports shall not exceed the following :

___________________________________________________________

Pipe size Spacing between supports

Rod Size

___________________________________________________________

Upto 12 mm 1.5 Meter 8 mm


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15 to 25 mm 2.0 meter 8 mm

d. Bull heading in water/refrigerant piping shall be avoided.

e. Pipe sleeves at least 3 mm thick, 50 mm / 100 mm larger in diameter than

condenser / ref. (with insulation) pipes respectively shall be provided

wherever pipes pass through retaining wall and slab. Annular space shall

be filled with fiberglass and finished with retainer rings welded on the ends

of the sleeve.

f. Wherever pipes pass through the brick or masonry / slab openings, the gaps

shall be sealed with fire sealant such as fire barrier caulks.

g. All piping work shall be carried out in a workmen like manner, causing

minimum disturbance to the existing services, buildings and structure.

The entire piping work shall be organized, in consultation with other

agencies work, so that laying of pipes, supports, and pressure testing for

each area shall be carried out in one stretch.

h. Cut-outs in the floor slabs for installing the various pipes are indicated in

the Drawings. Contractor shall carefully examine the cut-outs provided and

clearly point out where the cut-outs shown in the Drawings do not meet with

the requirements.

i. The Contractor shall make sure that the clamps, brackets, clamp saddles

and hangers provided for pipe supports are adequate.

j. All pipes shall be accurately cut to the required size in accordance with

relevant BIS Codes, edges beveled and burrs removed before laying.

6. AIR DISTRIBUTION

(FOR DUCTS FABRICATED AT SITE

AS PER BIS STANDARD)

6.1 SCOPE

The scope of this section comprises supply fabrication installation and testing

of all sheet metal / flexible ducts, supply installation testing and balancing of all

dampers, and registers, in accordance with these specifications and the general

arrangement shown on the Drawings.

6.2 DUCT MATERIALS

All ducts shall be fabricated from galvanized steel sheets / aluminium sheets of the

following thickness as indicated in Schedule of Quantities.

G S S ALUMINIUM

Rectangular ducts upto 75 cm 24 gage 22 gage

Rectangular ducts 76 to 150 cm

and all round ducts. 22 gage 20 gage

Rectangular ducts 151 to 225 cm 20 gage 18 gage

Rectangular ducts greater than 225 cm 18 gage 16 gage

Sheet metal ducts shall be fabricated out of galvanized steel sheets. Fabrication of

ducts shall be through well conditioned Triplex lock former or multiple lock


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formers, conforming to relevant BIS Codes. Sheets used shall be produced by Hot

Dip Process .

6.3 All ducts shall be fabricated and installed in workmanlike manner, generally

conforming to relevant BIS Codes. Round exposed ducts shall be die-formed for

achieving perfect circle configuration.

6.3.1 a. Ducts shall be straight and smooth on the inside with neatly finished

joints. All joints shall be made air tight.

b. Changes in dimensions and shape of ducts shall be gradual. Air-turns

(Vanes) shall be installed in all bends and duct collars designed to permit

the air to make the turn without appreciable turbulence.

c. Ducts shall be fabricated as per details shown on Drawings. All ducts

shall be rigid and shall be adequately supported and braced where

required with standing seams, tees, or angles, of ample size to keep the

ducts true to shape and to prevent buckling, vibration or breathing.

d. Self adhesive rubber lining minimum 5 mm thick instead of felt, shall beused between duct flanges and between duct and duct supports in all

ducting installation.

6.4 All ducts shall be installed generally as per tender Drawings, and in strict

accordance with approved shop drawings to be prepared by the Contractor.

a. The Contractor shall provide and neatly erect all sheet metal work as may

be required to carry out the intent of these Specifications and Drawings . The

work shall meet with the approval of Owners site representative in all its

parts and details.

b. All necessary allowances and provisions shall be made by the Contractor forbeams, pipes, or other obstructions in the building, whether or not the same

are shown on the Drawings. Where necessary to avoid beams or other

structural work, plumbing or other pipes, and conduits, the ducts shall be

transformed, divided or curved to one side (the required area being

maintained) all as per the site requirements.

c. If a duct cannot be run as shown on the Drawings, the Contractor shall

install the duct between the required points by any path available, in

accordance with other services and as per approval of Owners site

representative.

d. All duct work shall be independently supported from buildingconstruction. All horizontal ducts shall be rigidly and securely supported,

in an approved manner, with trapeze hangers formed of galvanized steel

rods and galvanized steel angle/channel under ducts at no greater than 2

meter centre.

e. Ducting over furred ceiling shall be supported from the slab above, or from

trusses, after obtaining approval of Owners site representative. In no case

shall any duct be supported from false ceiling hangers or be permitted to

rest on false ceiling. All metal work in dead or furred down spaces shall be

erected in time to occasion no delay to other Contractors work in the

building.

f. Where ducts pass through brick or masonry openings, it shall be provided

with 25 mm thickTF quality expanded polystyrene around the duct and

totally covered with fire sealant such as fire barrier mortar for complete

sealing.


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g. All ducts shall be totally free from vibration under all conditions of

operation. Whenever duct work is connected to fans, air handling units or

blower coil units that may cause vibration in the ducts, ducts shall be

provided with a flexible connection, located at the unit discharge. Flexible

connections shall be constructed of flame retardant, water proof, silicon

rubber impregnated flexible connection atleast 10 cm long securely bonded

and flange bolted on both sides. Sleeve shall be made smooth and the

connecting duct work rigidly held by independent supports on both sides

of the flexible connection. The flexible connection shall be suitable for

pressure at the point of installation.

6.5 DAMPERS

a. Dampers : All duct dampers shall be opposed blade louver dampers of

robust 16 G GSS construction and tight fitting. The design, method of

handling and control shall be suitable for the location and service

required.

b. Dampers shall be provided with suitable links levers and quadrants as

required for their proper operation. Control or setting device shall be maderobust, easily operable and accessible through suitable access door in the

duct. Every damper shall have an indicating device clearly showing the

damper position at all times.

c. Dampers shall be placed in ducts at every branch supply or return air duct

connection, whether or not indicated on the Drawings, for the proper

volume control and balancing of the air distribution system.

6.6 MEASUREMENTS FOR DUCTING

Unless otherwise specified, measurements for ducting for the project shall be on the

basis of centre-line measurements described herewith :

a. Duct Work shall be measured on the basis of external surface area of

ducts. Duct measurements shall be taken before application of the

insulation. The external surface area shall be calculated by

measuring the perimeter comprising overall width and depth, including the

corner joints, in the centre of each duct section, multiplying with the overall

length from flange face to flange face of each duct section and adding up

areas of all duct sections. Plenums shall also be measured in similar manner.

For tapered rectangular ducts, the average width and depth shall be considered

for perimeter, whereas for tapered circular ducts, the diameter of the

section midway between large and small diameter shall be adopted, thelength of tapered duct section shall be the centre line distance between the

flanges of the duct section.

For special pieces like bends, tees, reducers, branches and collars, mode of

measurement shall be identical to that described above using the length

along the centre line.

The quoted unit rate for external surface of ducts shall include all wastage

allowances, flanges and gaskets for joints, nuts and bolts, hangers and

angles with double nuts for supports, rubber strip 3 mm thick between duct

and support, vibration isolator suspension where specified or required,

inspection chamber / access panel, splitter damper with quadrant and lever

for position indication, turning vanes, straightening vanes, and all other

accessories required to complete the duct installation as per the

Specifications. These accessories shall NOT be separately measured nor paid

for.


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b. Special Items for Air Distribution shall be measured by the cross-section

area perpendicular to air flow, as identified herewith :

i. Fire dampers - shall be measured by their cross sectional area

perpendicular to the direction of air flow. Quoted rates shall include

the necessary collars and flanges for mounting, inspection pieces

with access door, electrical actuators and panel. No special

allowance shall be payable for extension of cross section outside the

air stream.

ii. Flexible connection - shall be measured by their cross sectional

area perpendicular to the direction of air flow. Quoted rates shall

include the necessary mounting arrangement, flanges, nuts and

bolts and treated-for-fire requisite length of canvas cloth.

6.7 TESTING AND BALANCING

After the installation of the entire air distribution system is completed in all respects,

all ducts shall be tested for air leaks by visual inspection.

The entire air distribution system shall be balanced using an anemometer. Measured

air quantities at fan discharge and at various outlets shall be identical to or

less/excess than 5 percent in excess of those specified and quoted. Branch duct

adjustments shall be permanently marked after air balancing is completed so that

these can be restored to their correct position if disturbed at any time. Complete

air balance report shall be submitted for scrutiny and approval, and four copies of theapproved balance report shall be provided with completion documents.

7. INSULATION

7.1 SCOPE

The scope of this section comprises the supply and application of insulation

conforming to these specifications.

7.2 MATERIAL

Thermal insulation material for Duct & Pipe insulation shall be closed cell

Elastomeric Nitrile Rubber of Thermal conductivity of the insulation material shall

not exceed 0.038 W/moK or 0.212 BTU / (Hr-ft2-oF/inch) at an average temperature

of 30oC. Density of the nitrile rubber shall be 40-60 Kg/m3. The product shall have

temperature range of 40 oC to 105oC. The insulation material shall be fire rated for

Class 0 as per BS 476 Part 6 : 1989 for fire propagation test and for Class 1 as per BS

476 Part 7, 1987 for surface spread of flame test. Water vapour permeability shall be

not less than 0.024 perm inch (2.48 x 10-14 Kg/m.s.Pa i.e. >7000: Water vapour

diffusion resistance).

7.3 PIPING INSULATION

All refrigerant, and condensate drain piping shall be insulated in the manner

specified herein. Split units refrigerant piping insulation thickness shall be strictly as

per manufacturers recommendations. Before applying insulation, all pipe shall be

brushed and cleaned. Insulating material in tube form shall be sleeved on the pipes.

On piping, slit opened tube from insulating material shall be placed over the pipe and

adhesive shall be applied as suggested by the manufacturer. Adhesive must be


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allowed to tack dry and then press surface firmly together starting from butt end and

working towards centre. Wherever flat sheets shall be used it shall be cut out in

correct dimension using correct tools. Scissors or Hacksaw-blade shall not be

allowed. All longitudinal and transverse joints shall be sealed as per manufacturer

recommendations. The adhesive shall be strictly as recommended by the

manufacturer. The insulation shall be continuous over the entire run of piping, fittings

and valves. Manufacturers installation manual shall be submitted and followed for

full compliance. All insulation work shall be carried out by skilled workmen

specially trained in this kind of work. .

7.4 PROTECTIVE COATING OVER INSULATION

To provide mechanical strength and protection from damage all pipe / duct insulated

with nitrile rubber as indicated in BOQ shall be covered with fibreglass fabric of 7

mil minimum thickness or self adhesive fibre glass cloth of 7 mil. thickness.

7.5 UNDERDECK INSULATION

Underdeck insulation shall be 50mm thick TF Quality expanded polystyrene (32

Kg/m

3

) or 30mm thick phenotherm. Underdeck surface of ceiling shall be cleanedand made dirt free. Insulation panels shall be pasted on this surface with black CPRX

compound. 28g wire net shall be tightened around insulation so as to avoid any kind

of sagging. Ends of net shall be overlapping by at least 25mm. Overlaps shall be

screwed with galvanized screws to avoid rusting.


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COOLING TEST REPORT (SPLIT UNITS)

PROJECT

__________________________________________________________________________________

COIL DATA COIL NO. COIL NO. COIL NO. COIL NO.

System Number

Location

Coil Type

No. Rows Fins/In

Manufacturer

Model Number

Face Area, Sq.Ft.

TEST DATA DESIG

N

ACTUA

L

DESIG

N

ACTUA

L

DESIG

N

ACTU

AL

DESIG

N

ACTUA

L

Air Qty. CFM

Air Vel.FPM

Press.Drop In.

Out.Air DB/WB

Ret. Air DB/WB

Ent.Air DB/WB

Lvg.Air DB/WB

Air AT

Waer flow.

GPM

Press.Drop.PSI

Ent.Water Temp

Lvg .Water

Temp

REF. AT

Exp.Valve/Refrig

Refrig.Suction

Pr.

Refrig.Suct.Tem

p

Inlet Steam

press.

REMARKS.

TEST DATE ________________________________ READINGS BY

___________________________


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FAN TEST REPORT

PROJECT_________________________________________________________________________

FAN DATA FAN NO. FAN NO. FAN NO.

Location

Service

Manufacturer

Model No.

Serial No.

Type / Class

Motor Make / Style

Motor H.P/RPM/ Frame

Volts/Phase/Cycles

F.L Amps.

Motor pully Diam./Bore

Fan pully Diam./Bore

No. Belts/ Make/Size

Pully Distance.

TEST DATA DESIG

N

ACTUA

L

DESIG

N

ACTUA

L

DESIG

N

ACTUA

L

CFM

FAN RPM

S.P IN/OUT

TOTAL S.P

Voltage T1T

2T

2T

3T

3T

1

Amperage T1 T2 T3

REMARKS:

TEST DATE:_________________________________ READINGS BY

_____________________


16/17

PPENDIX - II

LIST OF APPROVED MAKES FOR EQUIPMENT & MATERIALS

(As Listed Alphabetically)

S.No. Details of Materials / EquipmentManufacturers Name

1. Split Units / Package Unit Blue Star

Carrier (only Split AC unit)

ETA

Voltas

2. Centrifugal Fan Chaysol

Comefri

Kruger

ebm-Nadi

Nicotra

3. Axial Flow Fan Kruger

Nuaire

Systemair

ebm-Nadi

Nicotra

4.. Inline / Propeller Fan / Roof extractor

Fan

Chaysol

Nuaire

Systemair

Alstom

ebm-Nadi

5. GI Sheet ESSAR

Jindal

SAIL

TATA

Lloyd

6. Smoke / Fire/ Volume

control Damper

Gryfit

Ruskin

Airmaster

Caryaire

Conaire

George RaoRavistar

7. Anchor Fastener Fischer

Hilti

SHAKTI

8 Thermal Insulation:

Closed Cell Elastomeric nitrile rubber

along with adhesive

Armacell - Armaflex

K-Flex

A-Flex

S.No. Details of Materials / EquipmentManufacturers Name

9. Acoustic insulation:

Fibre glass

Owens Corning

UP Twiga


17/17

10. Expanded Polystyrene (TF Quality) Beardsell

Coolite

DEBS Products

Styrene Packaging

Tosiba

11. Protective Coating over Closed Cell

Elastomeric Fibreglass Woven Cloth

Armacell Armachek

Paramount

UP Twiga

12. Fire Sealant BTHM Engineering

Birla 3 M

Hilti

Promat

tender specification for hvac matreial

Documents