tel : +86 10 84473022 fax: +86 10 84473004-8003 dongguan plant—tech-long water treatment...

Headquarters & Manufacturing Base - GuangzhouNo.23 Yunpu 1 Road, Guangzhou Economic & Technological District, Guangzhou, Post Code: 510530 ChinaTel: +86 20 62956800 Fax: +86 20 82266913E-mail: [email protected]

Shanghai OfficeRoom 818, South Building,Fortune 108 Plaza, NO.1839 Qixin Road,Minhang District, ShanghaiTel : +86 21 31278301 / 02 / 03Fax: +86 21 31278300

Chengdu OfficeRm 905 Tower A Tian Hua Building No.15 Nan San Duan Er Huan Road,ChengduTel : +86 28 66035128Fax: +86 28 85120486

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DisclaimerTech-Long constantly develops and enhances its products. We make every effort to ensure that the information contained in our brochure is accurate and up to date. However, due to the rapid development in our technology, we therefore ask that you contact our sales representative for up to date information.

For more detailed information on Tech-Long products, please visit our website at:

www.tech-long.com.

Stock Code: 002209

Printed in China 03 / 2012

Beijing OfficeRm 3A01 Building 1 Yangguangdushi 18th Xinzhong Road Dongcehng District, BeijingTel : +86 10 84473022Fax: +86 10 84473004-8003

Dongguan plant—Tech-long Water treatment Technology Ltd. No.432 daluling Bozhoubian,Guanlong Road,dongcheng District,DongguanTel : +86 769 22656500Fax: +86 769 22652638

TECH-LONG OFFERS TOTAL SOLUTIONS FOR YOUR FILLING & PACKAGING REQUIRMENTS

CONDIMENTS HOUSEHOLD & DAILY CARE LIQUIDS

HOT FILL BEVERAGES

CARBONATED BEVERAGES WATER PRODUCTS

Beverages

BeerDairy

CondimentsHouseholds

INDEX

1Part P

01-11

ABOUT TECH-LONG PRODUCTS2PartP

12-54

Company Introduction 01-02

Company Awards and Honors

03

Why Choose Tech-Long

04

05-06

07-09

10

11

Low carbon & Sustainable Era, we advance ahead

Manufacturing Quality Testing

Turn-key Solutions

Our Prestigious Customer

13-14

15-16

17-18

19-24

25-34

43-45

46-50

51-54

Water Treatment System

Beverage Processing System

BFC (Blowing-Filling-Capping) Monoblocks

Blow Molding Machines

Conveying System

Filling Monoblocks

Secondary Packaging Machines

Labellers

35-425 Gallon Filling Machines

Company Introduction

1 ABOUT TECH-LONG

0102

Guangzhou Tech-Long Packaging Machinery Co,Ltd,. is located in the Guangzhou Economic Technological Development District which is the most dynamic commercial area in South China today. Tech-Long was established in 1998 with our company slogan “Runs for You” and now can provide comprehensive solutions to liquid filling & packaging industry globally.

On January 30th 2008, Tech-Long successfully listed in the Shenzhen Stock Exchange Market(stock code: 002209).Tech-Long is the only public listed company in the Liquid Packaging Machinery Industry In China.Tech-Long occupies an area of 170,000m2 for its single body workshop which is the largest in the Chinese beverage packing machinery industry and is the leading manufacturing base for beverage packaging equipment in Asia inclusive of subsidiary companies: Dongguan Tech-Long Water Treatment Technology Co., Ltd., Shenzhen Tech-Long Packaging Technology Co., Ltd, HefeiTech-Long Packaging Technology Co., Ltd. and Xinjiang Baolong Packaging Technology Development Co., Ltd.

Aerial view of Tech-Long's facility

Part

As the leading equipment supplier in China for the liquid packaging industry, Tech-Long provides complete turn-key solutions for beverage factories. The products include both beverage and beer packaging lines and single machine equipments along with preform injection molding machines, water treatment systems, beverage processing systems, PET bottle blow molding machines, filling machines, labelers and secondary packaging equipment.

Tech-Long has set up co-operation with numerous world-class beverage producers in the world and is an approved supplier for major multinational companies includingCoca-Cola, Pepsico, Danone, Nestle Waters, Procter & Gamble etc. Our global network has an installed base in more than 54 countries andproduct applications covering beverage, condiment, household,Dairy Care Liquids and pharmaceutical industries.

0304

Company Awards and HonorsLOW CARBON &

SUSTAINABLE ERA, WE ADVANCE AHEAD

Beverage in Environmentally Friendly Light weight bottles from Tech-Long launched into market !

★ One the Architects to set the National Drafting Standard

★ O n e o f t h e E n t e r p r i s e Technology Centres certified to national grade level

★ High and New-Technology Enterprise

★ Leading enterprise in Chinese Packaging Industry

★ One of the fifty key equipment manufacturing enterprises in Guangdong

WHY CHOOSE TECH-LONG?

1. Tech-Long is the only listed public company in liquid packaging machinery industry in China, also is the largest liquid packaging machinery manufacturer in Asia .

2. Tech-Long possesses the only National Enterprise Technical Center in the packaging technology industry in China, and is one of the top twenty in southern China with in-house manufacturing and assembly capabilities .

3. Tech-Long pays great attention to new inventions and the registering of patents for the protection of the Intellectual Property. Techlong has many patents and has applied for more than 140 patents, such as High-Viscosity Filling Technology, Blowing-Filling-Capping Combi-block Technology, and New Preform Heating Chain Technology until now .

4. Tech-Long has the complete and independent capability for research & development for the PET industry, with its assets of the industry's only in house PET test Laboratory, Creator of drafting technical Standards for “Plastic Bottle Washing Filling Capping Machine Technical Standards" and “The National Standard of PET Fully Rotary Blow Molding Machine” .

5. Tech-Long has a wealth of experience in complete turnkey project management both domestically & internationally with over 300 large-scale turnkey installations for more than 40 companies, Tech-long is one of the very few numbers of liquid packaging suppliers which can provide complete production line from PET resin to fully packaged product.

6. Each machine is customized to customer’s specifications .

7. Three leading centers in manufacturing the industry: Machining center, Quality control testing center and Research & Development center for solid foundation building quality equipment .

8. Tech-Long pays the equipment and food safety Management System and has been approved & certified by CE, UL,TUV & ISO9001 .

9. Tech-Long is an approved supplier for most major multinational companies such as Coca-Cola, PepsiCo, Nestle, P&G, and also for the leading brands in domestic companies in China, such as Nongfu Spring and Uni-President .

10. Tech-Long has experienced, project management team, installation team, technical and after sales and spare parts department .

11. Tech-Long is constantly researching & developing new innovation to be environmentally friendly and sustainable. Tech-Long is the one of the few suppliers globally who developed the core technologies for both PET bottle blowing and filling in the world .

In 2010 Tech-long was Asia's first company to launch the environment-friendly light weight PET bottle with 9.8 grams for Coca-cola China, which has been widely used in the production plants of the Coca-Cola, Pepsi and other international renowned customers.

Tech-long has installed more 30 lines for Coke, Pepsi and other multinational companies and 20 light weight ECO friendly lines with Coca-cola with efficiencies of over 90% .

0506

0708

Manufacturing Quality Testing Excellent Quality Control

In order to continuously improve machine quality and production efficiency, Tech-Long invested a great amount in technical Research & Development, processing machinery and testing instruments. Besides that, Tech-Long established the Machining Department at the beginning of 2006, and the Testing Center at the end of 2008, which provide more support to technical research & development, as well as marketing & sales.

Over the past ten years, Tech-Long focuses on quality control to produce outstanding machines. Together with this, the machining capacity and quality control become one of Tech-Long’s core competitive advantages, leading the development of the industry.

Observing ISO9001 quality management system, Tech-Long runs for customers’ benefits. Based on precise instruments and advanced test technology, Tech-Long conducts strict quality test to parts produced to control quality. All these result in Tech-Long’s splendid image of “More Accurate, More Stable, More Excellent”.

1. SPECTROMAXX reading optical spectrum analyzer

2. PET bottle pressure tester

3. Three-dimensional measuring instrument

4. Dimension/coating thickness gauge

5. Digital projector

1 2 3

4 5

The system engineering is conducted by a professional technical team which presents proposals according to plant design, high line efficiency but low operation cost.

Tech-Long also possesses an excellent project management services to align with technical and commercial. This is the foundation for the good cooperation relationship between Tech-Long and Customers.

Complete Line Design & Engineering ServiceHigh-speed automatic beverage filling line produced by Tech-Long includes Water Treatment System, Beverage Processing System, BFC (Blowing-Filling-Capping) Monoblock, Injection Molding System, Blowing Machine,Filling Monobloc, Conveying System, Labellers, Secondary Packaging Machines, etc. The production line fully controlled by PLC, reduces breakage of containers, increases line efficiency, and reduces labor consumption.

Engineering&Project Management

091 0

Advanced CNC CenterAs a leading supplier of liquid packaging machinery, Tech-Long keeps enlarging investment on Digital and Automatic processing machinery to enhance manufacture capability and improve core competitive capability. Since 2005, Tech-Long has brought in tens of advanced machining equipment each year. So far, Tech-Long totally possesses more than 260 machining equipment, more than 40 high-precision Digital control machines, as well as 170 professional technicians, 30 professional programmers.

With the excellent quality control process, advanced testing instruments and outstanding machining equipments, Tech-Long providing the best quality parts to the customer.

List of Machining Equipments

Vertical CNC Lathe with Machining diameter 2500mm, 3500mm and 5000mm

NC Boring-Milling Machine with Machining platform 8000mm×3000mm with additional Rotary machining platform 30000mm×3000mm

Mitsubishi pentahedron-gantry type machining center 6m×4.2m

Mazak, DMG horizontal, vertical CNC machining center, CNC Lathe

Mazak, Mitsubishi 2D and 3D CNC laser cutting machine

Turn-key Solutions

Filling Monoblocks

5 Gallon Filling Machines

Water Treatment System

Beverage Processing System

BFC Monoblocks

Labellers

Blow Molding Machines

Conveying System

Packaging Machines

2Part

PRODUCTS1112

Customers’ support defines our slogan"Runs for you, Run for Value"!Tech-Long, customer centric runningprovide the best technologyand considerate service to all customers.

Our Prestigious Customer

Coca-Cola, PepsiCo, Nestlé, Inbev, Danone Group, P&G, Nongfu Spring, Dali Group, Zhongfu Group,Zijiang Group, Wahaha, Coconut Palm Group, Yanjing Beer, C'estbon, Yinlu ...

System Content

Pre-treatment system including multi-media filter, active carbon filter, softener, Iron-Manganese Removal filter, Ultrafiltration, Microfiltration, etc. Membrane technologies including RO membrane, Ion exchange method, The sterilization including Ozone or UV sterilization and reverse osmosis-mixed bed demineralizing system and EDI or CDI treatment.

Application

The P&ID of Water Treatment System depends on the quality of row water Resource and the usage of water.

Generally Water Treatment System including pre-treatment, membrane technology and sterilization technology.

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◎ Water for food & beverage processing Treated, purified drinking water, mineral water, mineralized water, beverages blending water , beer,liquor, health care products.

◎ Brackish water and sea water desalination

◎ Water for electronic industry, water for washing electronic components such as Integrated circuit, silicon wafer, display tubes, etc..

◎ Water supply for boilers

◎ Water for pharmaceutical industry

◎ Condense and recycle useful substances from the aqueous solution during the industrial production.

◎ Other pure water, ultra-pure water equipment not mentioned

WATER TREATMENT SYSTEM

1516

ApplicationThe beverage processing system applies to beverage processing for hot filling line and CSD filling line.

Product Range

Hot water systemhot water for sugar dissolving hot water for fruit juice /Concentrate / milk powder reconstituting

Sugar dissolving system

Simple and Final syrup preparation with sterilization, filtration, cooling and storage systems

Concentrate dosing/batching system

Reconstituted juice ,tea, stabilizer dosing and batching system

Blending (Batching ) system

Mixing syrup ,concentrate ,juice, blending water according to the process requirement in the blending tank

CIP systemThree tank CIP system with separate heat exchangers, all required pumps, pipework, valves and fittings included for CIP of filling Monobloc and thermal processing system and sugar dissolving system

Extraction system

Extraction tank structure with automatic discharging slag system , improved extraction efficiency and safety standard. It is particularly suitable for tea juice extraction, which is reliable, high-quality equipment special for extracting

Pasteurizer (with plate/ tubular heat

exchanger)

Equipped with international brand plate / tubular heat exchanger with holding tubes, filters, balance tank, pumps and control system , parts of heat exchanger contact to product is minimum 316L Stainless and food grade. The pasteurizer is able to run different selectable programs for different product pasteurization temp and different recirculation requirement. Pasteurizer can do CIP by itself

Carbo-cooler/ Mixer

Including Proportioning, carbonating & chilling system with automatic temperature and pressure control , In-line Brix and CO2 monitor / recorder(Optional) Capability for recirculating C.I.P.All product contact parts is food grade

Tank/ valves/ pipe/fittings

Beverage Processing System including thermal system and sugar dissolving system for hot-filling line and CSD Line.

BEVERAGE PROCESSING SYSTEM

Blow-Fill-Cap BFC-block, Innovation of new PET blowing /filling solution, Integrate blow molding machine and filling / capping machine into one single Monoblock .

Tech-Long is one of the few company who owns core technology of PET blow molding and filling around the world. Techlong is the first Chinese Company launched the first BFC in China in 2010.Comparing with old technology, the whole line efficiency increased 5% ,equipment investment saving more than 20%, footprint saving 35% , energy consumption decreased more than 25%,water saving more than 35% .

BFC MONOBLOCKS

1718

Technical SpecificationsProducts: water, fruit juice, tea drinks, functional drinks, carbonated drinks

Container: PET bottle

Volume: 250 ml to 2500 ml

Bottle shapes: circular, square or rectangular

Capacity (BPH): 6,000–43,200

Filling technology:Count-pressure filling, Low vacuum gravity filling, pressure filling; gravity filling

Blowing cavity: 6–24

Filling valves: 24–90

Capping heads: 6–18

The innovative packing technology with a single machine to complete the whole process from preform

to bottled liquid products

Filling capping Star wheel transmission Blowing bottles Unscrambling preformsWaterfall cap sorting

1920

TECH-LONG PET blowing machine is the high speed automatic rotary blowing machines. Application is widely in PET bottles for food & beverage, milk, edible oil, food, medical, cosmetics and detergent.

Series Model No. Speed Volume Range Application

RJM series(Standard

mould)

RJM2 1,200-2,000 BPH 0.25L-6LFoods, Beverage, Edible Oil,Cosmetics Etc.

RJM6 10,800 BPH

0.2L-2.5L

Foods,Beverages,Drinking Waters,Pharmacy Containers,Etc.

RJM8 14,400 BPH

RJM10 18,000 BPH

RJM12 21,600 BPH

RJM14 25,200 BPH

RJM16 28,800 BPH

RJM18 32,400 BPH

RJM20 36,000 BPH

RJM22 39,600 BPH

RJM24 43,200 BPH

CPXX series(Small Mould)

CPXX8 14,400 BPH

0.2L-0.77L

CPXX10 18,000 BPH

CPXX12 21,600 BPH

CPXX14 25,200 BPH

CPXX16 28,800 BPH

CPXX18 32,400 BPH

CPXX20 36,000 BPH

CPXX22 39,600 BPH

CPXX24 43,200 BPH

CPXX26 46,800 BPH

CPXX28 50,400 BPH

CPXX30 54,000 BPH

CPXX32 57,600 BPH

CPXX34 61,200 BPH

CPXD series(Large Mould)

CPXD4 4,000BPH4L-10L Water, Edible Oil, Etc

CPXD6 6,000BPH

Tech-Long Blowing machine consist of : RJM series, CPXX series and CPXD series.

BLOW MOLDING MACHINES

PET bottle for Drinking water CSD bottleHeat set bottle

for Hot-fillingAseptic cool-filling

PET bottle

PET container

RJM series fully automatic rotary blowing machine with the most developed PET blowing technology, which use HP compressed air with process of heating , stretching, blowing from preforms to bottle technology. The proper preforms is required . RJM series fully automatic rotary blowing machine can be used for bottle blowing independently or finish bottles blowing before filling line, can also finish bottles blowing on Tech-Long BFC Monoblock.

RJM series RJM2

“RJM” means standard blowing cavity (bottle volume 0.2L-2.5L) , it is widely used for beverage industry ,up to now the Max capacity of RJM24 is 43,200 bph base on 500ml water bottle.

RJM2 Automatic blow Molding Machine composed by mechanical, electrical, pneumatic system assembly with international latest developed technology, the key components , including electrical and pneumatic parts ,bearings and reducers ,which are all international brand to ensure the security and lifespan. The Machine works automatically, with the stable operation, security and reliability ,the high efficiency .

RJM2 Automatic PET blow Molding Machine is designed for the bottle volume from 250ml to 6000ml, the capacity from 1200bph to 2000bph. It is widely used for the cosmetic, the edible oil ,soft drink ,etc.

2122

Technical Features

1. Fully automatic

2. PLC Control

3. Excellent and stable product quality

4. High speed: max 2000 bottles/mold per hour

5. Low machine noise

6. High hygienic

7. Low production cost

8. Easy maintenance and high safety standard

Technical Features Compared with RJM series, CPXX series blow molding machine has following features :

CPXX series CPXD seriesCPXX automatic rotary blowing machine is the high speed rotary blowing machine that developed by TECH-LONG with the international most deoeloped PET Blowing technology, which use HP compressed air to blow the PET preform to bottle. CPXX series rotary blow molding machine can be used independently for bottle blowing or before filling line, can also integrate with Tech-Long BFC Monoblock.

CPXD automatic rotary blowing machine is Tech-Long special design for the large PET Container. CPXD series automatic rotary blow molding machine can be used independently for bottle blowing or before filling line, can also integrate with Tech-Long BFC Monoblock.

2324

1. Smaller size at the same capacity

2. Less footprint area

3. Investment savings

4. Especially be suitable for small volume bottles without changeover

1. High efficiency

2. Equipped with HP air recycle system, more than 30% of the high pressure can be recycled

3. Only HP air is required, Ensure energy savings

4. Fully Automatic control

5. Excellent and stable product quality

6. High hygienic design

7. Low production cost

8. Low machine noise

“CPXX”means small blowing cavity rotary blow molding machine (bottle volume 0.2-0.77L) the Max capacity of CPXX34 is up to 61200bph.

Tech-Long filling equipment providing sterilizing-rinsing-filling-capping 4 in 1 monobloc, rinsing-filling-capping 3 in 1 monobloc, filling-capping 2 in 1 monobloc, and freestanding rinser, filler or capper. With smart design, precise machining, qualified material and complete manufacturing management system, Tech-Long filling monobloc becomes ideal choice for beverage manufacturers.

Filling system including

Condiment Filling

Machine

BeerFilling

Machine

AsepticFilling

Machine

High ViscosityFilling Machine

Water & CSD Filling

Machine

Hot Filling Machine

CSDFilling Machine

WaterFilling

Machine

FILLING MONOBLOCKS Model & Size Speed Type of Bottles Application

Water Filling Machines

8,000-48,000 BPH

Different kind of PET bottles Purified water, mineral water, etc.

CSD Filling Machines

6,000-40,000 BPH

Different kind of PET bottles & glass bottle

All kinds of carbonated beverages

Hot Filling Machines

5,000-36,000 BPH

Tea, fruit juice, milk, sport drinks(May contain fiber/ pulp)

Water & CSD Filling

Machines8,000-40,000

BPHMineral water, purified water,

carbonated drink

High-viscosity Filling Machines

5,000-28,000 BPH

PET bottle,glass bottle,HDPE bottle

Household products,high viscosity liquids

(<10,000 cps)

Condiment Filling

Machines6,000-28,000

BPHEdible oil, soy sauce

Aseptic Filling Machines

24,000-36,000 BPH

PET bottle Tea, fruit juice, milk, sport drinks

Beer Filling Machines

20,000-48,000 BPH

Different kind of PET bottles & glass bottle

Beer, draft beer

Tech-Long’s Filling Monobloc adopts neck starwheel for bottle handling, automatic rinsing, filling and capping. All product contacting parts are made in 316 Stainless Steel, all electrical key components are International brand .

Tech-Long fi l l ing monobloc becomes ideal choice for beverage manufacturers.

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Water Fi l l ing Monobloc adopts neck handling by grippers bottle transmission, Fully automatic rinsing, filling and capping by PLC control; No bottle no rinse; International brand Electrical components, all product contact parts are made of qualified stainless steel, which wearable, stable with less malfunction.

Water Filling Machines

2728

CSD Filling Monobloc can be used to fill all types of carbonated drinks .

Precise CO2 pressure control as well as uniform fill level; neck handling by gr ippers bott le transmission, Fully automatic rinsing, filling and capping by PLC control; No bottle no rinse; International brand Electrical components, all product contact parts are made of qualified stainless steel.

CSD Filling Machines

Technical Specifications

Filling Valves: 16-100

Capacity: 8,000-48,000 BPH (500ml bottle)

Bottle Height: 150-320 (mm)

Bottle Diameter: Φ40-Φ108 (mm)

Filling Temperature: ambient

Filling Technology: gravity filling

Applications: purified water and mineral water





Filling Temperature: Max 12 oC

FillingTechnology: count-pressure filling


Hot Filling Monobloc composes of many new developments such as advanced distributor, new filling valves, new recirculation system with precise filling temperature and level control , all product contact parts are made of 316L stainless steel or foodstuff rubber and plastic.

2930

Hot Filling Machines Water & CSD Filling Machines

New design has removed liquid spring for traditional CSD filling valve; during CSD filling process, blow CO2 to empty bottle once valve opener started, after reaching equal pressure, valve opener open again to start fill product. When filling level is reached setting point, valve closer will close filling , then conduct exhaust and release pressure.

During water filling process, the filling valve has the same action with CSD filling. As there is no liquid spring, it is unnecessary to set up pressure inside filling bowl. the filling valve can be closed by only mechanical device. Thus, it is all right to use general water bottle for water filling, Its possible to reduce bottle weight to saving packaging cost.




Bottle Diameter: Φ40-Φ108mm

Filling Temperature for CSD: max 12 oC

Filling Technology: gravity filling(water), count-pressure filling (CSD)





Filling Temperature: 85 oC-93 oC

Filling Technology: Low Vacuum gravity filling

Level: ±3mm

Applications: Tea, Juice, Milk base drink, sport drink



High-Viscosity Fill ing Monobloc adopting volumetric filling technology and rotary filling-capping monobloc. Bottle Bottom handling transmission, flow (mass) meter volumetric filling, pneumatic manipulator for cap chucking, high torque capping (or servo capping-pressing monobloc); it is Applied to various beverages, high viscosity products (such as daily chemical products) and other non-carbonated liquid for PET or HDPE bottles. As the first high viscosity volumetric filling-capping monobloc, Tech-Long High Viscosity Filler has been successfully installed in United Sates, France, Czech and Russia.

High Viscosity Filling Machines Condiment Filling Machines

Condiment filler adopting Single tank structure,low-vacuum count-pressure filling technology, control the foaming, leaking and fill level accuracy properly, the max filling speed of 80 valve machine reach 28000bph. Condiment Filling Monobloc is mainly used for soy sauce as well as non-carbonated beer, edible oil, sweetened vinegar and distilled vinegar filling with PET bottles, HDPE bottles, glass bottles.

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Capacity: 5000-36000 BPH (500ml bottle)

Container: PET,glass and HDPE bottles

Filling Technology: Volumetric Filling technology for high viscosity product,Load Cell filling technology for Edible Oil and liquid Condiment

Fill Level: ±2mm, ±0.3%, ±2g

Bottle Volume: 0.2-10L

Container: PET, HDPE, glass bottles etc

Container Size: Minimum (L×W×H): 40mm×25mm×100mmMaximum (L×W×H): 160mm×115mm×350mm

Cap: standard plastic caps or atypical caps(TBC)

Maximum Diameter or Diagonal (L×H): 80mm×80mm

Applications: mineral water, juice, tea drink, daily chemical products, other high viscosity fluid (<10,000cps)

Technical SpecificationsTechnical Specifications

Aseptic Filling Machines

Aseptic Treatment of Filling Environment-Air .

-Surfaces of machines, floor, ceiling, etc .

-Personal hygiene of operators .

-Aseptic room, with positive pressure aseptic air .

Aseptic Filling TypeA. Mass flowmeter to conduct volumetric filling .with accuracy up to 0.2% .

B. Non-contract filling valve design to ensure sanitation requirements .

C. Automatic CIP dummy bottle loading & unloading system to assure aseptic environment .

HEPA Air FilterClass > 0.5micron particles .

100 < each cubic feet .

1,000 < each cubic feet .

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Beer Filling Machines

Beer Filling Monobloc adopts advanced “Secondary Vacuum and High Pressure Bubble Injection” technology to decrease oxygen content and improve the taste of beer; with precise pressure control and automatic defective bottle detection function, final product of Beer Filling Machine realizes perfect quality all the time.



Container: glass or PET bottle

Height of Bottle: 180-320 (mm)

Diameter of Bottle: Φ52-Φ84 (mm)

Filling Temperature: 2 oC-6 oC

Filling Technology: count-pressure filling

Level Fill: ±4mm


Notes: Techlong Beer Filler not only capable to filling in the glass bottle but also can be used for various shapes of PET bottles.

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5 GALLON FILLING MACHINES

Tech-Long 5 Gallon Filling Monobloc adopting the latest hygienic design , optimized rising and filling process, easy operation. The complete production line including empty bottles conveyer, internal bottle washer, De-capper, leak tester, external bottle washer, rinser/filler/capper monobloc , cap feeder with dedusting device, lamp inspection, shrink sleever , bagging machine and product water supply system.

The fully automatic intelligent production and strict control for the whole production process to ensure that it meets state hygiene standards and regulations during the complete washing and filling process. Besides, strictly controlling for secondary contamination during filling to achieve aseptic production makes it the ideal, recognized and reliable automatic bottle production line.

Equipment range & output

5 gallon filler is mainly used for 3, 5 gallon purified water, mineral water , etc.

Equipment Name Equipment model Capacity (BPH)

De-Capper

DGBG01 600

DGBG02 1500

DGBG03 2000

Internal Bottle Washer

DGYX04 600

DGYX08 1500

DGYX16 2000

External Bottle WasherDGWX04 1200

DGWX06 2000 / 2200

Washer / FillerDGXP02T 300

DGXP04T 600

Bottle Washer

DGXP06F 900

DGXP08F 1200

DGXP10F 1500

DGXP12F 2000 / 2200

Filling Machines

DGGZ06( Linear type ) 900

DGGZ12 2000

DGGZ16 2500

Label Shrinking Machines DGSB05 2000 / 2200

Bottle LifterDGTT04

( Intermittent type ) 600

DGTT06( Continuous type ) 2000 / 2200

Cap Feeder DGTG26 2000

Cap RinserDGXG01 1200

DGXG02 2400

Lamp Inspection DGDJ05 2000 / 2200

◎ It ’s the major equipment of of 5 gallon production line .

◎ A new machine combines automatically bottle infeed, bottle washing, bottle loading /unloading .

◎ Bottle washer adopts hygienic wallboard structure, the bottles feed could be rotated 90 degree accurately and steadily to be loaded and unloaded, with the hygiene U-shaped water tank and controls comprehensive washer design; equipment runs smoothly, rinse bottles cleaner, with advantages of easy maintenance .

◎ Applied to high speed 5 gallon bottling line .

◎ Latest developed automatic filling machine by Tech-Long .

◎ Advanced technology, the structure is with independent and innovative design of Tech-Long .

◎ The machine adopts Floating bar structure without dead angle.

◎ Machine adopts Bottom product infeed and distributor to guarantee machine performance.

◎ Bottle infeed by timing screw, detection of bottle jamming, bottle/cap lacking and bottle overloading, Hygiene working condit ions meeting state hygiene standards, High production automation, easy operation, which is the ideal filling machine preferred by various beverage manufacturers.

DGXP-F Bottle Washer DGGZ Filling Machines

3738

◎ Mainly for the dirty recycling bottles .

◎ Manually operation, need to manually loading and unloading bottles, off-line .

◎ Accessory of 5 Gallon production line .

◎ Applied to cleaning the external of the bottle .

◎ Rotary external washer scrub the bottle body with external washing brush fitting bottle-shape, and scrub the bottom of bottles with four round brush at the bottem of machine, At the same time wash the outer surface of barrels with chemical water extracted by pump, to achieve the disinfection and sterilization effect .

DGBG De-Capper

DGYX Internal Bottle Washer

DGXP-T Bottle Washer/Filler

DGWX External WasherDGSB Label Shrinking Tunnel

3940

◎ Accessory of 5 Gallon Production Line .

◎ Applied to removing remaining caps on the returnable 5 gallon bottle, reduce the manpower and improve line efficiency .

◎ Centralized cap collecting bin , compact structure, easy operation and maintenance .

◎ New De-Capper combines automatic bottle infeeding, positioning, de-capping, cap blowing .

◎ Fully automatic control .

◎ The major equipment of 5 gallon production line .

◎ The latest developed Techlong 5 gallon monobloc complete with automatically bottle loading, bottle washing, bottle unloading, bottle filling, capping and bottle discharging .

◎ Bottle washer adopts hygienic wallboard structure, the bottle infeed could be rotated 90 degree accurately and steadily to be loaded and unloaded, with the hygiene U-shaped water tank and controls comprehensive washer design; equipment runs smoothly, rinse bottles cleaner, with advantages of easy maintenance .

◎ The machine is automatic washing, filling, capping machine, which runs smoothly, rinse bottles cleanly and comprehensively, with advantages of easy maintenance and high hygiene levels .

◎ Applied to washing and filling 5-gallon bottle on lower speed production line .

◎ Be widely used in liquid packaging industry (such as drinking water and beverage plant, etc) .

◎ New design of steam shrinking tunnel with improved thermal shrinking , easy to adjust and maintenance, steam distribution with steam tank design, smooth pipe and saves space, to achieve the most perfect shrinking effect .

◎ Steam tank adopts stainless steel tube design, uses stainless steel hose quick connection to connect various pipes, easy to disassemble and install .

And also in compliance with international safety standards, stainless steel tray at the bottom to collect condensed water which could be discharged through connecting pipe, to ensure the working environment not affected .

◎ The machine is made of stainless steel with waterproof design, easy to operate and repair .

DGTT Bagging Machine

DGTG Cap Feeder

DGXG Cap Washer

DGDJ Lamp Inspection

4142

◎ Auxiliary equipments .

◎ DGTT04 intermittent 5-gallon bottle bagging machine is in-line design, on the bottle discharge conveyor, bottle stopper cylinder and count inspection, Bottle clamping and lifting mechanism is driven by the cylinder to lift barrels respectively for manual bagging, which effectively reduces labor intensity .

◎ DGTT06 continuous bottle Bagging Machine is driven by motor, with the linear structure, lifting bottle and manually bagging continuously, Improve bagging efficiency. And can control the speed of the machine with stepless speed regulator, to ensure production efficiency .

◎ Auxiliary equipment of 5 Gallon Line .

◎ Its design for in-line cap cleaning with chlorine water with different washing process .

◎ The cap sorter unscrambling cap and transfer through cap chute and enter in cap washing tunnel .

◎ Washing tunnel is linear type, the first section washing by detergents and second section washing by product water .

◎ Fully automatic control by PLC .


◎ Manually empty / filled bottle inspection .

◎ It uses LED light source and panel made of Mitsubishi high diaphanous and high quality plastic plate, the intensity of the light distributed evenly, no dark space, no stroboscopic, stable color-temperature, makes the screen more bright and soft; low heat .


◎ Dumping caps into the cap hopper manually, feeding caps to cap sort automatically .

◎ Automatic detecting system monitoring cap level in cap sort, feeding caps automatically once receiving signals from cap sort level sensor .

◎ Dedusting system is optional .

4344

LABELLERSModel for hot melt labeling machine

non-fixed position label speed

fixed position label speed

PHR24 42000 bph 32000 bph

PHR20 36000 bph 30000 bph

PHR18 28000 bph 24000 bph

PHR15 24000 bph 20000 bph

PHR12 18000 bph 15000 bph

PHR6 12000 bph 8000 bph

Bottle size Label parameter

Bottle heightmin——150mm

Label heightmin——30mm

max——370mm max——175mm

Bottle diametermin——55mm

Label diametermin——185mm

max——110mm max——360mm

Parameters that beyond standard machine configuration range can be customized

Tech-Long Labeller can be divided into 4 different types by adhesives used when labelling: cold glue labeler, stick labeler, hot melt glue labeler and combined labeler.

The Hot Melt Roll Feed Labelling Machine is developed by Independent R&D of Tech-Long.With latest roll feed labeling station and hot melt design for empty bottle or filled PET bottle.

Application: household, chemicals, Wine, spirit bottle, beverage container and condiment containers.

1 . Bott le discharge 2 . bott le feeding 3. rotation unit 4. labeling unit 5. rotary labeling machine 6. cabinet 7. anti-deviation machine 8. Labels feeding 9. Tension unit 10. label tray 11. label cutting unit

Working principle: The Line Control sensors on the infeed & Discharge conveyor automatically control the labeler Speed (low, middle, high and stop). Bottles are fed into labeler by a timing screw, and the sensor detects the presence of the bottle, the labels will released through the tension unit and anti-deviation machine to label cutting device, where the label are cut into set length. The cut labels will be sent to vacuum drum and gluing unit will glue hot melt labels on bottles on rotary carousel. The labeling process is finished when bottle with label is brushed smoothly by brush machine.

Structure

Model and Speed for Hot Melt Labelling Machine


Application

◎ Easy operate and maintain.

◎ Optimized design for structure, it can largely reduce wearing parts and increase within lifetime.

◎ Quick Changeover: Different bottle and label changeover can be done within 10mins.

◎ Easy to adjust non-fixed and fixed cutting knife, with good knifing and long lifetime.

◎ Optimize conveying unit and control system, widely adaptable for different labels.

◎ Optimize glue supply system and glue rotation unit, widely adaptable for hot melt glue.

Designing features

Labeling station

1. Hot melt glue for ring labeling

2. Hot melt glue for partial labeling

3. Fixed labeling of unique bottles, such as square bottles

4. Labeling before or after filling

5. Different material labels, such as Paper, PET, OPP and BOPP

6. Different material bottles, such as PET, Glass and Metal

CONVEYINGSYSTEM

For PET beverage bottling line, there are 4 key equipments includes bottle blowing machine, filling monobloc, labeller and secondary packaging machines. How to combine these aspects for best line efficiency depends largely on conveying system. Tech-Long conveying system covers perform conveyor, cap conveyor, empty bottle conveyor, full bottle conveyor, and conveyors for secondary packaging machines. Besides, there are also tilting (sterilization) conveyor, cooling tunnel, and bottle warmer for special line requirements.

4546

Product Description Speed Type of Bottles Application

Air Conveyer

6,000 BPH- 48,000 BPH

Empty PET bottle PET bottled beverage line

Tilting Conveyer PET bottle,glass bottle Hot filling line

Cooling Tunnel PET bottle, glass bottle Hot filling line

Bottle Warmer PET bottle, glass bottle

CSD filling line, beer filling line

Bottle Accumulation table PET bottle Bottled beverage production line

Filled bottle conveyor PET bottle, glass bottle

Beverage filling line,beer filling line

Case Conveyer Carton, plastic case,filmed pack

Beverage filling line,beer filling line

Category: Air conveyor, Bottle conveyor, case conveyor, titling conveyer, cooling tunnel, bottle warmer, Cap Sterilizer and other auxiliary equipment .

Cooling Tunnel◎ The cooling tunnel is design for hotfilling line to cooling down the bottle f rom high temperature to ambient temperature .

◎ Cooling tunnel designed with different temperature zone to bring down the temperature step by step to achieve the best cooling effect .

◎ Also provides possibility for sensitive beverage use as pasteurization tunnel .

◎ Capacity: 6000 BPH - 48,000 BPH

Air Conveyor

4748

◎ Design for hot filling line cap sterilization .

◎ After hot filling, the bottle will transfer to tilting conveyor, bottle will lying down automatically, During this process, the beverage contacting with internal of cap, use the beverage heat to sterilizing cap .

◎ Capacity: 6000 BPH - 48,000 BPH

◎ Sterilization time: 7 sec - 30 sec

◎With professional design, it is capable to transfer different bottle with different bottle shapes .

◎The modular design makes Air Conveyor installation and adjusting to different production lines become simple and quick .

◎Depends on different bottle shape or speed, conveying speed is adjustable by frequency inverter .

◎Capacity: 6000 BPH - 60,000 BPH

Tilting Conveyor for Cap Sterilization

Bottle Warmer

Bottle Accumulation table

Full Bottle Conveyors

Case Conveyers

4950

◎ Design for Case conveying , separated type for carton, plastic film or plastic crates .

◎ The modular design makes installation and maintenance easier .

◎ Particular design for different case / packs / crates and conveying system is fully automatic controlled by PLC and VFD .

◎ Provides accumulation between packer and palletizer .

◎ The modular design makes installation and maintenance easier .

◎ Particular design for special bottle and system is fully automatic controlled by PLC and VFD .

◎ Capacity: 6000 BPH-48,000 BPH

◎ Tech-Long warmer is design for warming up the cold filled bottles from low temperature to ambient temperature .

◎ Wa r m e r d e s i g n w i t h d i f f e r e n t temperature zone to warming up the temperature step by step to achieve the best warming effect .


◎ Special design for bottling line accumulation to ensure line efficiency .

◎ To ensure when downstream equipment stopped, the upstream equipment will keep running Minimum 2 mins to ensure the line efficiency .

◎ Di fferent k ind of bott le accumulat ion according to the line design, Fully automatic control by PLC and Inverter .


TECH-LONG secondary packaging machine including: De/Palletizer, shrink wrapper , Case packer. Each series contain various products, which used in beer industry, beverage industry, food industry, chemical industry and medical industry etc. Tech-Long provides secondary packaging solution for the complete line or single equipment.

5152

Series Product Name Model Dimension: L× W ×H Capacity

Wapper Around Packer

Wapper Around Packer DBZ-CB15 6270mm×2500mm×2300±50mm

Total installed power: Approx. 12KW 15 pcs /min

Wapper Around Packer (3-axis)

DBZ-ZB30 11800mm×2000mm×2400±50mm Total installed power: Approx. 14KW 30 pcs /min

Wapper Around Packer (5-axis) DBZ-ZB45 11800mm×2000mm×2400±50mm


Wapper Around Packer (6-axis) DBZ-ZB60 15350mm×4100mm×2400±50mm


Shrink Wrapper

Shrink wrapper DBZ-MB20 11400mm×1100mm×2100mmTotal installed power: Approx.35KW 20 pcs /min

Shrink wrapper (With bottle divider) DBZ-MB30

11620mm×1570mm×2300mmTotal installed power: Approx. 69KWAir consumption: 120L/min

30 pcs /min

Shrink wrapper single-lane DBZ-MB45 11620mm×1570mm×2300mm

Total installed power: Approx.69KW 45 pcs /min

Shrink wrapper double-lane DBZ-MB90 11900mm×1870mm×2300mm


Shrink wrapper (with Tray) DBZ-MB35T 13220mm×1570mm×2300mm


Shrink Wrapper Packer

Be widely used in beverage, beer, food and medicine, etc.

Bottle Diameter: φ56-φ100

Packaging format:2×3, 3×4, 4×4, 4×5, 4×6, 5×8, etc.

PACKAGING MACHINES

Series Product Name Model Dimension :L×W×H Installed power Capacity

Palletizer

Single-lane Palletizer DBZ-BMD40 2790mm×3255mm×3995mm

Total installed power: Approx.25KW 40Case/hour

Double-lane Palletizer DBZ-BMD60 2790mm×3255mm×3995mm


Double-stack Palletizer DBZ-BMD80 4317mm×3255mm×3995mm


Robot Palletizer

Robot Palletizer DBZ-JMD30 Total installed power: Approx.30KW 30case/hour

single-lane Robot Palletizer DBZ-JMD40 400mm×1850mm×800mm

Total installed power: Approx.40KW 40case/hour

double-lane Robot Palletizer DBZ-JMD80 1400mm×1850mm×800mm


5 Gallon bottle

Palletizer

Bulk Water Palletizer DBZ-BMT20 4000mm×2300mm×4300mm

Total installed power: Approx.15KW 1500-2200 BPH

Robot Bulk Water Palletizer DBZ-JMT40 2000mm×600mm×1000mm


Singlecolumn

Palletizer

Single-lane Palletizer DBZ-LMD40 4080mm×2510mm×5185mm


Double-lane Palletizer DBZ-LMD60 4080mm×2510mm×5185mm


Case Depalletizer

Case Depalletizer DBZ-CXD60 2490mm×2910mm×4264mmTotal installed power: Approx.25KW 40 case/hour

Double-stack case depalletizer DBZ-CXD80 2490mm×2910mm×4264mm

Total installed power: Approx.30KW 60 case/hour

Empty Bottle Depalletizer

High-Level empty bottle Depalletizer DBZ-BXP50 4200mm×4300mm×2800mm


Low empty bottle depalletizer DBZ-DXP40 2920mm×3255mm×4086mm


5354

Palletizer and Depalletizer

Series Product Name Model Dimension :L×W×HInstalled Power Capacity

Case Packer

Robot case packer

DBZ-JRZX180

4600mm×2850mm×2600mm Total installed power: Approx.19KW(including robot’s power)

24000-36000 BPH

Cross sliding type case packer DBZ-ZX45 5360mm×2105mm×3500±50mm

Total installed power: Approx. 6.3KW 18000-30000 BPH

Double-column type case packer DBZ-ZX60 4300mm×3590mm×4365±50mm

Total installed power: Approx. 11KW 40000-60000 BPH

Uncaser

Cross sliding typeUncaser DBZ-XX45 5360mm×2105mm×3500±50mm

Total installed power: Approx. 6.3KW 18000-30000 BPH

Double-column type Uncaser DBZ-XX60 4300mm×3590mm×4365±50mm

Total installed power: Approx. 11KW 40000-60000 BPH

Case former

Case former(adhesive tape)

DBZ-CXJ30 2800mm×1150mm×1800mm Total installed power: Approx.2KW

30-35 pcs/min(applied to the production line less than 28000BPH)

Case former(hot-melt Glue )

DBZ-CX30 2800mm×1150mm×1800mm Total installed power: Approx. 6KW


Case sealer

Case sealer(adhesive tape)

DBZ-FXJ40 1450mm×640mm×1300mm Total installed power: Approx. 0.8KW


Case sealer(adhesive

tape,double-lane)DBZ-FXJ70 1461mm×1056mm×1170mm

Total installed power: Approx.0.8KW

70-80 pcs/min(applied to the production line between 30000BPH

and 50000BPH)

Case sealer(hot-melt glue)

DBZ-FX40 1500mm×790mm×1300mm Total installed power: Approx.4KW


Case sealer(hot-melt

glue,double-lane)DBZ-FX70 1461mm×956mm×1170mm

Total installed power: Approx. 5.5KW

70-80 pcs/min(applied to the production line between 30000 b/h

and 50000BPH)

Case Palletizer and Depalletizer

Widely used for packages in beverage, beer, food, non-food glass, plastic bottles , medicine industry and 5-gallon water line .

Max pallet dimension: 1250×1250×150mm

Widely used for packages in beverage, beer, food, non-food glass, plastic bottles, medicine industry.

Bottle Model: φ55-100, 330ml-1.5L, H=230-330

tel : +86 10 84473022 fax: +86 10 84473004-8003 dongguan plant—tech-long water treatment...

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