tel: 0121 550 2086 – ... · choices for compressed air and pipework solutions. in 2004, they...

Engineers Without BordersSee them on page ........12

Lindapter extends its range of CE approved steelwork fixings

Lindapter, the pioneer in the design and manufacture of

steelwork fixings, has gained CE Mark approvals for its latest range of steel clamping systems that provide a fast, cost-effective alternative to drilling or welding on site.

In addition to the longstanding CE Mark approvals for Lindapter’s Girder Clamp, Hollo-Bolt and LindiBolt, Lindapter’s High Slip Resistant Clamps, Adjustable Clamps and Floor Fixings are now CE approved.

This latest announcement follows multiple CE accreditations achieved by Lindapter since 2011

and offers Engineers an extensive range of options for designing CE approved steelwork connections to Eurocode 3. Almost every conceivable steel connection can be quickly accomplished without on-site drilling or welding by using Lindapter’s clamping systems.

CE Marking provides specifiers and contractors with the assurance that the product will perform as declared in the published Declaration of Performance (DoP).

Visit: www.lindapter.com to download the DoPs and the latest Lindapter catalogue.

Tel: 0121 550 2086 – www.industrialprocessnews.co.uk – August – Issue 676

Search for us on Facebook and follow us on Twitter @ipn_uk or download our iOS app

Inside this issue:

Contents:

Innomech GroupSee them on page ..........6

DD ScientificSee them on page ..........8

Editor Recommends ........2

Compressed Air Company of the Month ..3

Test, Measurement & Monitoring News ..........8-9

MACH 2018 Review Top 40 ...........12-15

Health & Safety News ....18

Water, Energy & Environment News .........19

Industrial Process Technologies News .......20

Book now for PPMAThe UK’s leading

production line event is taking place at the NEC, Birmingham from 25-27 September 2018. Celebrating its 30th Anniversary, this unmissable trade show for processing and packaging machinery showcases new product launches, attended by thousands of manufacturers covering the full spectrum of the industry, including food, pharmaceuticals, toiletries, FMCG, and much more. It offers visitors a chance to see new machinery in action, find inspiration, new ideas and solutions, gain access to potential new suppliers, evaluate and purchase the latest technology, as well as talk face-to-face with the industry’s leading technical experts.

Visitors and exhibitors get the chance to learn about the latest industry developments, including a high profile industry

speaker, to be confirmed in the coming months, who will open the show and deliver an insightful address, followed by a smaller line-up of thought leaders sharing their industry knowledge in focused sessions over the three days of the show.

Over the past 30 years, the show has brought together buyers and suppliers at one of the UK’s most visually dynamic exhibitions, run by the Processing and Packaging Machinery Association (PPMA), which comprises the PPMA, British Automation & Robot Association (BARA) and the UK Industrial Vision Association (UKIVA).

www.ppmashow.co.uk

is sponsored by Accurate Laser Cutting – see them on page 22

Editor Recommends

Suppliers of food processing machinery, weighing scales, vacuum pouches, thermal labels and food packaging

Introducing the Ishida WM Nano

Automatic Wrapper • The most compact,

affordable table top semi-automatic wrapper in the world

• Weighs, wraps and labels up to 15 packs per minute

• Scale, software and set up included

• Innovative packaging technology award 2012

• Use Foil, Polystyrene, PSP and PP Trays

Shop On-Line: www.pfmplus.co.uk

Call: 0844 9802 428 - Email: [email protected]

Record turnover & future growth plansSale based

cleaning and facilities service provider, Floorbrite, has announced record turnover of more than £15.5m for 2017 – an increase of £3m on 2016.

In the last four years, the firm has enjoyed 13%, 15%, 20%, and 24% year-on-year growth. The company’s goal for the next two years is to achieve £20m turnover by 2020, a target that the family-run business is confident it’ll hit.

Floorbrite, which employs more than 1,400 people across the UK, including at a base in Leeds and Birmingham, has continued to build on its year-on-year growth by expanding its portfolio of clients & services into new & emerging areas of the market.

The firm, which is owned and operated by the Wyers family, continues to enjoy a 25 year relationship with CBRE as one of their most long standing clients, as well as having developed relationships with JD Sports, BooHoo, St John’s Ambulance, Urban Splash and new clients including Kier and Zenith Vehicle Hire.

Nik Wyers (pictured), Joint Managing Director at Floorbrite, says, “We’ve always believed that if we’re going to do something, we have to do it well but more importantly – we’ve never been afraid to fail. The key to growing a business is to take calculated risks, which is exactly what we’ve done over the past seven years and thankfully the risks have paid off and we’re in a position to announce record turnover figures for 2017.”

T 0800 021 3773

LGG Charlesworth rebrands, reflecting the wider reach of its plastics operationsMalvern-based LGG Charlesworth, a

brand that has been synonymous with the UK plastics industry for almost 100 years, is preparing for the future with a series of initiatives to take the company to the next level.

From 1st June 2018, this precision plastics injection moulding specialist will become Talisman Plastics. A new logo, corporate

branding and new website have been introduced to reflect the transformation and ambition of the company.

Overseeing the transformation is Shaun Champion, appointed Managing Director on 1st May this year.

T +44 (0)1684 892892 www.talismanplastics.co.uk

Ecological cleaning system

Frank Key Tool Hire, the equipment rental division of the Frank Key Group, has taken

delivery of its first X-Splash Wash Bay supplied by the Cambridgeshire company Trime UK.

The X-splash is a standalone, ecological, flexible cleaning system for plant and machinery. A new product, it helps to prevent soil pollution and contamination of drains from oil, grease and other chemical contaminants commonly associated with the regular cleaning of off-hired equipment.

The system features a modular section drainage base with a micro-switch in the Rear Solids Collection Tank set to activate the drainage pump when the water reaches a pre-set level. The surrounding area is kept safe from overspray via its large side panels. The anti-slip diamond tread ramp ensures operator safety when loading plant on and off the wash bay work area. The unit comes complete with separation tanks for oil, water and solids. Easy access to both the solids collection tank and filtration tank ensures all contaminates are disposed of properly.

T +44 (0)1480 220500

is sponsored by DD Scientific – see them on page 8 3

Direct Air: Leading name in compressed airIndustrial Process News is proud to present

Direct Air and Pipework with our coveted Compressed Air Company of the Month profile.

Direct Air and Pipework specialise in providing industry leading solutions surrounding everything compressed air and pipework. The company was founded in 1993 by Managing Director Allan Dolby, as a family run business. From their head office in Coventry, the company have since become one of the UK’s premier choices for compressed air and pipework solutions. In 2004, they invested in a new facility in Cheltenham, allowing them to cement their footprint in both the Midlands and South West markets. Now, just over two decades on from their inception, they operate on a national scale, and have worked for clients abroad in Slovakia, France and even South Africa.

Approximately 70% of all companies use compressed air for some aspect of their operations, with around 10% of all the industrial electricity consumed in Europe used to generate air. The equipment used to generate the air is referred to as a compressor which takes a gas, usually air, and compresses it into a smaller space. Air compressors use different technologies, including water, oil or fans, to achieve this outcome.

The company have numerous air compressors available, distributing and installing systems from CompAir, BOGE, Hydrovane, Bambi and more leading

brands. When leading on installation projects, they tend to favour aluminium systems over galvanised steel as it is lighter, more resistant to rust, and easier to manoeuvre and install.

As air compressors and pipework are used in a plethora of applications, from manufacturing to supply chains, Direct Air have become a respected name across engineering, aerospace, automation, food processing and pharmaceuticals. Better yet, they offer a free compressed air system assessment to find clients the right solution for their needs.

We spoke to Marketing Manager Emma Dolby about their services, to which she explained, “We offer everything to do with a complete compressed air system; supply of all equipment including downstream, installation, after sales support and ongoing maintenance. In addition, we also have inhouse project management capabilities, where we can create bespoke systems in accordance to client needs. We can provide 2D and 3D CAD design, creating models and drawings of compressed air systems, pipes and plants.”

In recent years, there has also been growing demand for on-site nitrogen generation. Typically, Nitrogen is obtained through liquid N2 delivery and high pressure compressed gas cylinders. However, Direct Air install and service nitrogen generators to deliver gas on-site

which is a more reliable, safer and cost-effective method. Emma explained, “Our nitrogen generators can be configured to meet our customers’ specific requirements. The installation is wonderfully simple too, just connect a compressed air line to the nitrogen generator package and connect the generator outlet to your own nitrogen line, and you’re set.”

Not only that, but Direct Air also offer oil free air solutions. Oil is a huge concern for many different processes, as even a drop can damage equipment, ruin products and disrupt production. “We have multiple oil free solutions to achieve essential air purity for our customers, which include oil free compressors or oil lubricated compressors with filtration.”

The last few years have been particularly exciting for Direct Air, who were recently selected to be one a few selected oil free specialists with access to CompAir's Ultima oil free solution. Direct Air were extremely proud to take delivery of the very first Ultima compressors in Europe. Boasting a 12% energy efficiency and allowing for a 37% smaller carbon footprint, the Ultima guarantees reduced energy consumption and hence reduced energy costs. Last year, Direct Air also won the Northern Europe Oil Free Distributor Company of the Year award, as well as UK Compressor Distributor of the Year, selected by Gardner Denver.

Direct Air also have a robust after sales support service team. All contracted customers have access to their 24/7 response unit, which is particularly good for production facilities which tend to run 24/7. Their maintenance engineers are all manufacturer trained and are able to be on-site within 24 hours’ notice.

This year, they are celebrating their 25th Anniversary and underwent a transformative rebranding in February. With a new logo, new website and reaffirming their commitment to always deliver the very best products whilst practising great communication, expertise and technical guidance, Direct Air demonstrate why they are the number one choice for all compressed air requirements.

If you would like to know more about Direct Air’s excellent services, then don’t hesitate to get in contact today. Alternatively, to find out more information please feel free to check out the website detailed below.

ContactT +44 (0)247 668 8890www.directair.co.uk

Equipment Rental & Personnel Supplier Company of the Month

Compressed Air Company of the Month

Providing equipment and personnel for the Offshore IndustryFor this issue of Industrial Process News, we are

pleased to present Oceanscan Ltd with our Equipment Rental and Personnel Supplier Company

of the Month profile, chosen in light of their unrivalled ability to provide world leading rental and recruitment services.

Oceanscan was first set up in 1989 by Ken Hunter and has since progressed to become a multi-million pound name in the rentals sector with a specialisation in subsea, ROV and hydrographic survey. With a vast rental pool, the company can offer subsea electronic scanning sonars, subsea lights and cameras, leak detection systems, topside laser scanners, acoustic navigation devices and a range of equipment to support the offshore construction, metocean and subsea/

renewables sectors. In addition, the company is also known for their world class provision of offshore personnel. With a global database of over 7,000 qualified freelance personnel, the company can guarantee to provide the most skilled personnel for the job.

Oceanscan have two main locations in the UK, a head rental office in Aberdeen, Scotland and a personnel office based in Lowestoft, England. Additionally, they also have an office in Houston, Texas which supports the North American market.

The Oceanscan Group have diversified in recent years with the acquisition of two companies; Sercal NDT, offering non-destructive testing (NDT) equipment and Geoforce Technology Services, providing specialist offshore geotechnical services to the renewables and cables markets. Oceanscan’s diversity has been key to their success allowing them to operate within oil and gas, defence, aerospace, automotive, petrochemical, renewables (offshore windfarms) and the nuclear industry.

Specialist equipment rental is a major part of Oceanscan’s supply scope, covering the Subsea and NDT sectors. As part of this feature, we spoke to Subsea Sales Manager Adil Ali, Adil stated, “Our NDT and subsea equipment is used all over the world, on both offshore and onshore facilities including inspection equipment for asset integrity, covering flaw and leak detection, thickness gauges, flooded member detection for both diver and ROV deployment. The recent acquisition

of an observation-class ROV (Remotely Operated Vehicle) has further enabled Oceanscan to provide more advanced mobile visual inspection services to its subsea customers.”

Oceanscan's recruitment and personnel provision is well known throughout the offshore industry providing qualified staff to support major offshore projects. Experienced party-chiefs, surveyors, data-processors, geophysicists, geotechnical engineers, rigging and deck crew, ROV supervisors/pilot techs, project managers, dive supervisors and even superintendents can be sourced from Oceanscan’s large contact database.

With a large team of co-ordinators at the helm, Oceanscan can source suitable individuals, and teams alike. All contractors are vetted and cross-referenced to log books, have valid certification and recent appraisals/references, ensuring the client has all relevant certified paperwork and peace of mind.

Oceanscan’s success has been historically based on technical expertise, 24-hour support, outstanding customer service, a large pool of well-maintained state-of the-art equipment and its complementary Personnel services and more recently its Geotechnical and NDT calibration services.

Oceanscan routinely exhibit at a number of high profile tradeshows throughout the year, such as Oceanology International, Subsea UK and BINDT Engineering.

To contact them, or for more information on the company, please see details on the right.

Oceanscan LtdDenmore Road, Aberdeen AB23 8JWT +44 (0)1224 [email protected]

Oceanscan Ltd (Southern Office)Orbis Energy Centre, Wilde Street, Lowestoft NR32 1XHT +44 (0)1502 [email protected]

SercalUnit 1, Littleton Business Park, Littleton Drive, Huntington, Cannock, StaffsT +44 (0)1543 [email protected]

Geoforce Technical Services LtdOrbis Energy Centre, Wilde Street, Lowestoft, Suffolk, NR32 1XHT +44 (0)1502 [email protected]


BMS is a company which provides liquid measurement products

and services to the chemical industry (among others). We are the proud distributors of Veeder-Root; supplying Mechanical and Electronic Registration Equipment and the revolutionary TLS Tank Gauging Systems. We also provide Flow Meters, Pumps, Control Valves, Industrial Couplings, Batching Solutions, etc. So we really are a one stop shop!

To complement our extensive product range we have over twenty highly skilled engineers strategically placed across the country to deal with reactive maintenance as well as scheduled works and installations. We are one of the only companies in the UK which is able to offer calibration and maintenance across all brands

of flow meter and have a team of CompEx electricians who are fully qualified to carry out all levels of electrical work.

Feel free to get in touch to discuss your requirements, request a brochure or to take advantage of our Free Site Survey promotion.

T +44 (0)1233 [email protected]

Curtiss-Wright Surface Technologies (CWST) provides high quality surface

treatments which will improve the life and performance of critical components through its global network of over 70 operating divisions and specialist onsite teams. Our surface treatments have been successfully used by OEMs in major industries such as aerospace, automotive, oil & gas and power generation for many years.

We are only too aware of the logistical challenges and costs faced by our customers and so we can offer a ‘One Stop Shop’ solution providing a wide range of surface treatments including Controlled Shot and Laser Shock Peening, bespoke and trade

Coating Applications, Thermal Spray Coatings and Parylene Coatings for metal, alloy, plastic and electronic components as well as Analytical Services.

We offer our customers a single source solution and point of contact for all their surface treatments, supporting their requirements through our global network of over 70 worldwide facilities and on-site field teams, improving and reducing turnaround times and costs.

We are specialists in protecting components from common failures and reducing maintenance costs for key industries such as aerospace, oil and gas, automotive, medical and general industrial markets.


Surfex Review Top 10

Curtiss-Wright Surface Technologies

Surface & coatings technology: 100% coveredSurfex, held at Coventry’s RICOH Arena from 22-23 May

2018, brought an essential focus to surface coatings technologies and offered attendees an opportunity to discover new ideas, find answers to technical challenges, and source information for immediate use in their working environment.

The TechFocus programme was a two day presentation of exhibitor-oriented content where visitors could hear about the latest product developments, newest ideas, most recent technologies, up-to-the-minute formulating techniques and innovations directly from the people making them. The Industry Insight Seminars were presented by Surfex’s supporting organisations and addressed relevant topics of critical significance to the industry.

Many distributors and manufacturers made the most of the two day show to make new contacts and promote new technical innovations. Developing the next generation of products, to help add more value to applicators of coatings further down the supply chain, is crucial to any coatings company looking to find their competitive advantage,

and Surfex provided a unique opportunity to discuss the latest innovations with a large variety of distributors and manufacturers under one roof.

Surfex returns in 2020. This is our pick of the best exhibitors from this year’s show, listed here in alphabetical order: BMS, CDR Pumps, Curtiss Wright, Fullbrook Systems, Fischer Instrumentation & LynchTEC. Further details can be found below.

www.surfex.co.uk

BMS (Bulk Meter Services)

Range of handheld and desktop measurement devices for coating thickness measurement, materials analysis and

materials testing were presented by UK subsidiary Fischer Instrumentation (GB) Ltd at Surfex 2018. Instruments which created particular interest were the recently developed

handheld XRF gun, the XAN 500, and the new Phascope Paint which measures coating thickness quickly and accurately whilst displaying the readings on your smartphone. Fischer also displayed a selection of other devices to showcase their full and comprehensive range which included the HM2000S hardness tester and conductivity meter – the Sigmascope SMP350. All in all, the exhibition was considered to be a great success.

Fischer Instrumentation, part of the Helmut Fischer Group, has a long standing reputation for high precision and accurate premium equipment in coating thickness measurement and materials analysis, nano-indentation and material testing. The company has been developing innovative measuring technology for over 60 years covering its range of instruments including X-Ray Florescence (XRF), hand held gauges, bench top instruments and nano-indentation testers. These ranges of equipment are now used the world over – wherever accuracy, precision and reliability are required. Based in Lymington in Hampshire and Warrington in Cheshire, Fischer is suitably placed to provide high quality technical support.

For more information, contact Ellie Keeping on: +44 (0)1590 684100 or email: [email protected] or visit: www.fischergb.co.uk

Fischer Instrumentation (GB) Ltd at Surfex 2018

Introducing the Electronically Operated Double Diaphragm pumpCDR Pumps is proud to present the

EODD, a pump that will give the features and benefits of a traditional diaphragm pump, but with electric motor drive as opposed to expensive compressed air. The ideal pump solution for applications that require low pulsation and a smooth flow, the EODD features a patented air charged drive which reduces pulsation without the need for pulsation dampeners or surge tanks, while state of the art technology allows the pump to stall under pressure preventing pump failures. The energy efficient electric drive reduces energy consumption up to 5x compared to traditional air operated diaphragm pumps and the

seal-less diaphragm pump design eliminates leaking and failures.

One of the biggest barriers when introducing the Electronically Operated Diaphragm pump is the cost. There is no sugar-coating it, this pump costs

2-3 times more than its air operated counterpart and when you’re running a tight budget to a strict deadline the figure on that quote you have been given is crucial; however, would you pay £2,855 more for a pump that will subsequently save you over £4,000 in running costs in the first six months? The pump quickly pays for itself!

The electronically operated diaphragm pump is a revolution in the pump industry, so to find out more about how it could be the right choice for your application, call CDR Pumps on: +44 (0)1933 674777 to arrange a demonstration or visit: www.cdrpumps.co.uk/eodd

DISPERMAT® Dispersion equipmentDISPERMAT® dispersion and

milling equipment includes dissolvers and mixers as well as bead mills and basket mills and is probably the most comprehensive range of equipment available from any manufacturer. Machines are available for small scale research through to large scale production. We have supplied customers in the paint, coating and ink market for more than 30 years and have a wealth of experience.

The DISPERMAT® LC dissolvers range in size and with the modular range of accessories can be used as a basket mill, vertical bead mill, rotor stator or vacuum system. Batch sizes of 100ml to 50 Litres can be made with a DISPERMAT® LC. These powerful dissolvers are quiet running and meet the latest EU safety regulations for paint dispersion equipment.

Being able to turn the DISPERMAT® LC into a basket mill or a vacuum mixer means that multiple tasks can be completed on one is future proofed machine.

If you need assistance in selecting the right dissolver for your application, we offer a free no obligation trial in our application laboratory. Alternatively if you just need more information, please request a copy of the new 185 page DISPERMAT® catalogue.

ContactT +44 (0)1442 [email protected]

Filling machines by LynchTEC SystemsA family business with vast

experience in solving filling and packing issues in the paints and coatings, chemical and lube oil industries. Our core business is in the design and manufacture of cost-effective small to medium sized liquid and paste filling machines. Primarily for the 1st time buyer where we are particularly good at holding customers hands through their 1st purchase which might take them from a labour intensive manual decanting/filling set-up to a semi-auto scenario. With manual filling there is normally an amount of ‘product give-away’ factored into the process however when the product has established itself and orders have begun to increase, this regular ‘give-away’ becomes an obvious issue where savings can be made

alongside the inevitable ‘bottleneck’ of the manual process. Accurate weights/fill volumes and faster filling speeds significantly improve the bottom line and allows resources to be deployed elsewhere. Nobody ever regrets partnering with LynchTEC Systems to solve their filling and packing problems. LynchTEC – ‘More than just the machine.’

T +44 (0)7920 556870www.lynchtecsystems.com


Another knockout year for CTS EuropeHere at

Industrial Process

News, we would like to extend a huge congratulations to CTS Europe Ltd for winning our highly coveted Laboratory Containment Systems Company of the Year Profile, as a result of their continued excellence in constructing and commissioning only the best laboratory equipment.

CTS Europe was established in 2010 by Sean Codling, specialising in designing, installing, commissioning, and providing training for all of their laboratory enclosure systems. From their factory in Portsmouth, CTS manufacture high level performance equipment, producing mobile bench mounted laboratory fume hood cabinets and other safety containment systems. These enclosures allow lab technicians to carry out their work in the safest and most secure way possible, with CTS’ systems also capable of being made bespoke in accordance to client needs.

We spoke to founder Sean about who their systems may benefit, to which he explained, “We have a robust network of experienced suppliers and service engineers throughout the world, allowing us to work with clients from all over the UK, Europe, Asia, the USA, Africa and Australia. We supply our products throughout the Pharmaceutical and General Laboratory industry, primarily to Laboratory Managers and Hygienists.”

Enclosure systems are used to provide safe handling environments for the manipulation of potent drug compounds, whilst also providing climatically controlled enclosure systems, allowing for highly sensitive reactions to take place. Hence, these safe and controlled enclosures are incredibly important to a number of critical laboratory processes. CTS’s wide range of products includes powder weighing enclosures, instrument enclosures, ventilated laboratory cabinets, isolator systems, and temperature and humidity controlled cabinets.

Their enclosure systems are made using years’ worth of design expertise, with all of their in-house engineers being Solidworks™ CAD certified professionals. Better yet, for those customers seeking tailor made solutions, CTS can also provide 3D visualisations of any safety laboratory system with their equipment or process incorporated before it is made, drastically cutting down on lead times and costs on all sides. In addition to manufacturing some of the world’s most renowned enclosure systems, CTS also offer a comprehensive and thorough installation and commission service.

Besides manufacturing, CTS’ consultancy service aims to provide clients with a fully coordinated approach for their needs, bringing together engineering, containment and service providers to offer the most complete and reliable containment solution. Not only that, but CTS have an after sales support service, providing preventative maintenance and support if needed.

One of the most lauded and impressive products from CTS includes the Lab Bubble™, an innovative benchtop laboratory fume hood that offers four different types of controlled environments and which won the top prize at the Lion’s Lair Innovation Competition. The revolutionary Lab Bubble boasts a state of the art re-circulatory fume hood system, and is making waves throughout the pharmaceutical market in light of its versatility, cost-effectiveness, and smart design. Despite its compact size, it performs as well as the typical larger build containment systems and is in line with current European Fume Hood performance standards. There are a number of great advantages to opting for a Lab Bubble™. On top of saving space, it requires minimal maintenance, is easy to install, is built to be user friendly, and comes in 4 different models.

Sean explained, “The 4 models allow operators a completely safe and sealed way to approach numerous different processes. Our Safety Bubble model is ideal for operators handling

dangerous chemicals, whilst the Glove Bubble is perfect for sealed environments and sensitive samples. It features gas inlet and outlet ports, meaning users can create the specific gas conditions needed, as well as a transfer hatch that allows for entry and exit within the bubble without disrupting the atmosphere.

“The PCR Clean Air Bubble is most commonly used for handling PCR reagents, with the system operating as a positive pressure HEPA filtered

system to provide an ISO Class 5 clean air blanket around the sample preparation area. The PCR Still Air Bubble on the other hand was made with contamination in mind, allowing users to handle samples and reagents without affecting the inner environment. The best thing about the Lab Bubble is that it can be made bespoke in accordance with our client needs. We also provide pre-tested and pre-validated documentation for each individual system with every purchase.”

The Lab Bubbles are seeing success across the world, with new business emerging in Thailand and Vietnam. CTS have seen considerable success over the past 12 months in particular, with Sean stating, “Year upon year we are experiencing over 15% growth, and that is no different for 2017 to 2018. The majority of our sales come from the UK and Ireland, Germany and France, with our presence in America growing sale by sale too. Forecast wise, we are consistently hitting all of our targets and hence have been able to invest much more into the company. In order to keep up with our skyrocketing demands and improve our lead times, we are currently in the process of setting up another facility in Portsmouth, with the new factory being 9,000ft2, and set to open in 2019.”

In order to connect with the industry at large and showcase their unique systems, CTS attend a number of tradeshows throughout the year. They recently attended Analytica in April and are set to attend the upcoming Lab Innovations Expo in November at the NEC. If you would like to find out more about CTS, be sure to get in contact using the information below, or head over to websites below for more information.

T +44 (0)2392 695521www.lab-bubble.comwww.containment-technology.co.uk

Laboratory Containment Systems Company of the Year

L-R: Kevin Brothers, Fabrication Engineer, Sean Codling, Managing Director, Lloyd Jennings, Instrumentation Engineer, Joe Codling, Workshop Engineer, Seb Lloyd, Design Engineer, Amber Gidney, Customer Support, Ben Hart-Mclaren, Engineering Manager, Aaron Groves, Workshop Engineer, Martin Yeomans, Design Engineer, & Dan Wiggins, Fabrication Engineer, accept the Company of the Year Award from our journalist


Med-Tech Innovation Expo Review Top 10

Innomech: Custom automation specialistsAnother excellent

Medtech Expo event earlier this year in April at the RICOH Area, Coventry, with increased visitor numbers to our new stand. The event provides an opportunity to meet with existing customers and medical device manufactures.

GB Innomech Ltd designs, builds and installs bespoke automation machines for the manufacturing industry. Working with medical device manufacturers, Innomech develops bespoke equipment to solve key production challenges, improving productivity, capacity, and quality to reduce failure rates and costs, whilst meeting customer and regulatory demands.

Our services include: ■ Consultation ■ Feasibility Studies & Prototyping ■ System Design and Build ■ On-site Support

For further information or to discuss your automation project, please contact:T +44 (0)1353 [email protected]/Innomech

2,000+ attendees enjoyed Med-Tech in 2018Med-Tech Innovation Expo, held this year

at Coventry’s RICOH Arena from 25-26 April 2018, brings industry connections alive. The UK and Ireland’s leading showcase for medical design and manufacturing technology is the only event serving the whole of the £27bn UK and Irish medical technology sector. This free-to-attend event offers a unique platform for visitors to meet with peers, gain valuable market information, and do business.

With almost 200 exhibiting companies representing the entire supply chain, visitors to the 2018 event saw the full spectrum of advanced technology, materials and solutions from the concept stage, through design and manufacturing.

Across two days, the Med-Tech Innovation Conference (produced in association with Medilink UK) addressed key industry issues with engaging presentations from

innovators, experts, thought leaders, and government officials.

The hugely popular HealthTech Stage featured exhibitors and start-ups showcasing their innovations – products, services, and applications that will shape the future of medical technology design and manufacturing. At the heart of the show floor, the conference theatre hosted a wealth of speakers from all corners of the medical technology world who

were there to inform, educate and inspire.

Med-Tech Innovation Expo returns to Birmingham’s NEC next year from 15-16 May 2019. This is our pick of the best exhibitors from this year’s show, listed here in alphabetical order: ASAHI INTECC, Durham Duplex, Innomech Group & Parmaco. Further details can be found below.

www.med-techexpo.com

Medical devices from ASAHI INTECCASAHI INTECC CO., LTD. is an

ISO13485 and ISO9001-certified Japanese medical device manufacturer. We specialise in custom-made flexible micro ropes and cable tubing with high torsional rigidity, such as the single layer ACT-ONE cable tube and the multi-layer Torque Coil. We also offer in-house coating and parts laser-weld or crimp-assembly services to our micro rope and cable tube components.

Through our experience in the medical device field (eg. vascular, structural heart, endoscopic, minimally invasive and other devices), our in-house wiredrawing, wire-forming, coating,

torque, and assembly technologies, we provide a broad range of options for your device.

ACT ONE is a hollow wire rope that incorporates three of ASAHI INTECC’s

core technologies – wire drawing, wire forming, and torque transmission augmentation. ACT ONE has excellent torque characteristics, kink resistance, compression resistance and shape recovery characteristics. Its hollow design allows it to be combined with a wide variety of minimally invasive fields, such as in interventional cardiology, perivascular intervention, neurology, orthopaedics and GI endoscopy. ACT ONE’s mechanical properties can be adjusted through its design.

T 0031 207940643www.asahi-intecc.comwww.asahi-inteccusa.com

Drives, Controls & Automation News

Servo-electric FLEXflow hot runner systemsThe production of a lightweight

centre armrest for the automotive interior is one of the latest examples of the use of the innovative FLEXflow technology from Italian hot runner specialist, HRSflow. The multi-step process combines the thermoforming of a composite sheet with the injection moulding of two different thermoplastics. Development partners in the successful implementation of the project included injection moulding machine manufacturer, KraussMaffei, as well as US mould manufacturer, Proper Tooling.

The load-bearing structure of the centre armrest was created with the aid

of the FiberForm process developed by KraussMaffei in which a thin-wall, fibre-reinforced composite sheet is heated, inserted into the mould and thermoformed. The two subsequent injection moulding processes are carried out according to the principle of the swivel-platen technique simultaneously

in two opposite parts of the same mould. In one step, the carrier is first encapsulated with polypropylene (PP).

This results in the near-final geometry of the part, including the elements needed for subsequent assembly. This PP structure is then overmoulded with a thermoplastic elastomer (TPV) in the opposite section of the mould. This produces the flexible visible surface with the fine grain that is later responsible for the high optical and tactile quality of the centre armrest.

T 0039 [email protected]

Composites 4.0Cevotec enables manufacturers to build

complex fibre composites in high volume and quality by smart process automation based on Fibre Patch Placement technology.

With SAMBA Series, Cevotec offers tailored, automated fibre layup systems for challenging 3D geometries and laminates with complex fibre orientation. Given its easy scalability, Fibre Patch Placement adjusts to requirements of high-volume production with throughputs of 100kg per hour as well as flexible batch production, prototyping and R&D.

ARTIST STUDIO is the matching CAD-CAM software for generating patch-based fibre laminates and automated robot programming.

A plug-in for commercial FEM software allows for efficient structural simulation.

ContactT 0049 8923141650 [email protected] www.cevotec.com

Durham Duplex at the Med Tech Innovation ExpoDurham Duplex are the exclusive

European distributors for Accutec Blades Inc and the Med Tech show highlighted their range of ‘GEM’ triple faceted blades and the ‘Gem Runner’ 100 blade dispensers used in medical production and especially in clean room application such as catheter manufacture. It was also a great opportunity to exhibit not only GEM but also Accutec's full range of medical products including their ‘Personna Medical’ Microtome

blades, their patented ‘Dermablade’ (pictured) and medical prep razors to an interested and knowledgeable audience. For more information or for

a sample of these please contact Durham-Duplex on: [email protected] or call: +44 (0)114 243 2313.

Durham-Duplex are exhibiting at Med Tech Ireland in October 2018 and Med Tech UK at the NEC in May 2019.

For more information, please contact: [email protected] or visit: www.durham-duplex.com


Here at Industrial Process News, we are delighted to present CSG with this issue’s Waste Management Company of the Month profile.

The industry leading waste management company operates throughout the UK, from 27 waste treatment and transport facilities, offering everything from household sewage services to industrial and commercial waste disposal. With a 500 strong staff base, it offers bespoke waste collection, treatment, recovery and disposal services.

The company is strongly motivated by the goal of diverting waste from landfill, recovering and recycling as much as possible from the waste streams that they handle.

CSG was first established in 1934 by Edgar ‘Bunny’ Hart, who set up the company to offer sewage waste services. Located in Southampton, the family run business quickly made a name for itself for delivering efficient, professional and thorough service. Today, the company is led by Edgar’s daughter, Heather, the Chairman of CSG.

We spoke to Managing Director, Neil Richards about what the company provides, to which he explained, “The prompt collection and treatment of waste is part of what helps keep the world running. Our expert team can collect and process waste so that facilities stay operational 24/7, 365 days of the year.

“Part of what makes us unique is our diverse range of services, covering everything from interceptor cleaning to effluent treatment, aluminium recycling, tank cleaning, precious metal recovery, chemical spill response and much more.

“We are the UK’s second largest privately-owned waste management company. Our in-house transportation network enables us to collect a huge range of hazardous and non-hazardous waste streams from most UK locations, whilst our treatment and recovery centres utilise bespoke technology to treat, recover and recycle the waste that we collect.”

Given that almost all industries produce waste of some sort, there is no shortage of companies or sectors that know the CSG name, with more than 1,000 customers, including internationally recognised names, supermarket chains, SMEs, small electroplating companies and many more.

The need for a reliable and low-cost waste disposal service is growing increasingly more important due to strict legislation and the squeeze on costs within the UK manufacturing industry. For many sectors, it has proven more cost-effective to outsource disposal to companies like CSG.

Specialist industrial services offered include hazardous waste management, providing advice, removal, transportation and treatment of dangerous substances.

Oily waste collection and treatment, particularly problematic for companies, is another highly sought-after service. CSG’s nationwide fleet of specialist waste management vehicles can collect oil in either bulk form or in individual drums, IBCs or containers and the company can handle all kinds of oils including automotive oil, brake fluid, diesel, hydraulic oil, solvents, soluble oil and transformer oil.

The fact that the company carries both transportation and treatment means customers only need to deal with one supplier, making the process of their waste disposal simpler and more efficient.

Neil added, “We have a strong focus on waste treatment and recovery, aiming to minimise the waste going to landfill or incineration and recovering valuable raw materials. Our customers have the peace of mind that, when we collect their waste, we manage the process end-to-end, from transportation and treatment through to final disposal, with the protection of the environment in mind.

“Most recently, we have extended our services to include waste from electroplating

processes – a huge challenge in the industry right now, considering the boom in electronic product manufacturing. Electroplating waste can be handled chemically, mechanically or through thermal recycling and we offer bespoke treatment, dependent on our clients’ needs.”

CSG also has an extensive after-sales support, with low cost repair and maintenance services, as well as a highly dependable 24 Hour Emergency Cover. If, for example, a sewage treatment plant or interceptor fails, CSG’s expert technicians can identify the cause of the problem and provide a solution, such as a repair or even the installation of a new system.

The company’s growth strategy has seen it double in size since 2010 thanks, in part, to 15 successful acquisitions. In 2015, the company acquired the North Wales based Willacy Oil, a provider of petrochemical tank cleaning, oily sludge treatment and recovery systems. Still operating under its own name, Willacy Oil has been able to significantly develop CSG’s own oil waste operations.

The company recently invested in the oily water waste treatment plant at its flagship hazardous waste treatment facility in Cadishead, separating oil and water and recovering the oil to then be treated and converted into fuel oil. Due to

improved practices, CSG is proud to say it can now recover around five million litres of oil a year.

We asked Neil what else we can expect from the company. “Right now, we are planning our business strategy for 2020-2025. In this period, we hope to further fuel our rapid growth and innovation, and offer more bespoke services, more diversity and increase profitability. Our new plan will reflect our philosophy and principles more than ever, putting the people at the centre of everything we do.

“For example, right now we are working on a new line of robotic systems for tank cleaning. Tank cleaning can be quite difficult and dangerous as it requires personnel to get inside the tank, surrounded by waste, and clean it from the inside. Our new systems, remotely controlled by an operator, will get inside the tank so that people don’t have to.”

If you would like to find out more about CSG’s outstanding services, then don’t hesitate to get in contact today using the number provided below. Alternatively, for more information, please feel free to check out the website.

T 0800 011 6600www.csg.co.uk

Waste Management Company of the Month

Changing the way we deal with waste


When a global

engineering firm’s factory boiler system started to leak and become costly to run and maintain, it enrolled the expertise of Independent Heating & Cooling (IHC), based in East Sussex, to address the issue within an eight-week window.

This Eastbourne building is split into eight zones of offices and manufacturing areas which have varying demands throughout the day. IHC recommended five Evomax 150 kW Boilers (totalling 750kW) mounted on a bespoke frame and header kit from the Ideal Commercial boiler range. The IHC/Ideal Boilers relationship has recently been celebrated in Ideal Commercial’s new ‘Industry Trusted’ multi-channel campaign which highlights the importance

of genuine relationships within the commercial heating industry.

IHC also installed The Co2Vert, an IHC developed, web-based controls system, which allows the building manager to control the heating system, zone by zone remotely. By integrating this with a highly efficient, modulated system (5:1 turndown as heat demands are reduced) it gives the business more flexibility and ability to realise significant energy savings.

For further information, visit our website at: www.ihc-uk.com or call us on: +44 (0)1323 449000.

At IH&C, we understand that facilities management of

working environments, energy consumption and environment considerations are a top priority. Heating can account for as much as 60% of total energy use and it is possible to cut heating costs by up to 30% by implementing some simple energy saving measures.

Independent Heating & Cooling provides Air Conditioning, Ventilation, Heating and Controls Solutions to the Commercial and Industrial Sector, including specification, installation, and ongoing maintenance of appliances and systems.

The Co2vert controller is a Cloud-based, energy control system

specifically designed for the industrial sector, allowing you complete control of your factory and office heating with remote access by mobile, laptop or PC, from anywhere in the world. This controller is tamper proof, has the ability to give you individual zone control, includes weather compensation software and has an alert system with data logging and fault reporting. This, coupled with regular planned maintenance of your equipment, are among the key ways of controlling your working environment and energy consumption.

If you need help or advice on your HVAC systems or Controls, please contact us on: +44 (0)1323 449000 or email: [email protected].

Premises & Facilities Management News

Test, Measurement & Monitoring News

From floor scrubber to directorA TCFM

employee has progressed from a Floor Sweeper to a Contract Director – Jeff Lloyd-Jones (pictured) shares his experience.

“In the mid-1990s, I was studying at college doing a course in computer science. To earn some extra money, I started working for TC Contractors, as we were known then. I worked on a temporary, part-time basis where my main duty was operating the floor scrubber at a store near Merthyr Tydfil.

“After completing my IT course, I started working full-time for a medical supplies company in an IT role. I did this job alongside my cleaning operative role. My manager at the time at TC Contractors told me that he had ‘seen something in me that inspired him’. During this time, I was particularly struck by the family feel to the company.

“I took the decision to come and

work for TC Contractors full-time as an In-Store Manager after meeting Trevor Cripps, the founder, and his son Simon in the late 1990s. Not only was the money better but the hours with early morning work was more appealing than having to cover the IT job over 24 hours.

“Having started as an In-Store Manager I have had a number of varied and interesting roles including: area manager; project manager; regional manager; divisional controller and as contract director I am now responsible for the complete Tesco Retail account across the UK.”

ContactT +44 (0)1737 [email protected]

BEKA indicators installed in polyurethane manufacturing plantPositive Weighing Solutions

Ltd has recently installed BEKA BA304G field mounting loop powered indicators in a Midlands polyurethane manufacturing plant. The indicators, which have ATEX and IECEx intrinsic safety

certification, display process temperatures and are working alongside Dini Argeo weighing monitors supplied by Positive Weighing Solutions.

Positive Weighing Solutions is a ten year old company

specialising in industrial weighing and automation. Located in Malvern, it designs, installs, and maintains industrial equipment throughout the UK and is a premium distributor of Dini Argeo weighing systems. Its specialist knowledge of protection

techniques for flammable environments has resulted in much of its recent work being for hazardous area applications.

www.beka.co.uk/ba304g.htmlwww.positiveweighing.co.uk/blog/ATEX_Tank_Farm

Trusted partnership delivers ideal solution for major engineering firm

Independent Heating & Cooling

DD Scientific launches long life oxygen sensorsDD Scientific

is very pleased to announce the launch of the latest addition to its innovative gas sensor range. The S+4OXLF is an electrochemical oxygen sensor designed to provide trouble-free sensing guaranteed for more than five years. The sensor contains no lead and is therefore compatible with the forthcoming environmental legislation and is designed to work in the harshest of industrial safety, combustion efficiency, and process monitoring applications.

To learn more about this product and all of DD Scientific’s high performance, competitively priced sensors, please don’t hesitate to contact us at: [email protected].

BEKA BA304G loop powered indicators prior to commissioning


Surface Finishing & Grinding News

Test, Measurement & Monitoring News

ESAB unveils F&G range of Helmets

ESAB Welding & Cutting Products has unveiled its F&G range of helmets, the F20, G30, G40 and G50,

which uniquely cover welding, cutting and grinding applications with their flip-up visor design.

From the simplicity and high protection level of the F20 to the versatility of the G30 and the large inner visors of the G40 and G50, the F&G range of helmets is ESAB’s most versatile welding and grinding helmet solution. All models come with an ‘Air’ option, indicating an optional ESAB PAPR (Powered Air Purifying Respirator).

The F20 is a fixed shade helmet whose lightweight shell and comfortable headgear form the foundation of the F&G line. The F20 features a shade 10 mineral glass lens for welding and is available in viewing area options of 60 x 110mm or 90 x 110mm.

T 0800 389 3152www.esab.com

Master Abrasives installs eco 200 at Border BallisticsFollowing

the sale at MACH 2018, Master Abrasives has installed the Micromatic eco 200 grinding machine in Border Ballistics Technologies (BBT) facilities based in Scotland.

Paul Batson, Master Abrasives Managing Director, comments, “Geoffrey from BBT was one of the hundreds of visitors we welcomed onto our stand to view the eco 200 grinding machine. We were using the MACH show as a platform for the full range of machinery and grinding products we now offer, and making this sale was one of the highlights for us.”

Geoffrey Kolbe, Managing Director of BBT, has been in the non-military gun trade for over 25 years and established the company in 2015 to fill a gap in the UK market. The company is a manufacturer of high performance gunsmith tooling such as chamber reamers, headspace gauges and other specialist tooling for gunsmiths, all of which are produced to the high standards required with superior quality finishes and high accuracy.

Geoffrey explained, “In line with market demand, we needed to increase our production output. To overcome this issue we established that by utilising our tool and cutter grinder more intelligently we could maximise output. We identified that taking the basic blank preparation operations off this sophisticated production machine, productivity would increase with the introduction of a manual/semi-automatic hydraulic cylindrical grinding machine. The Micromatic ECO 200 machine supplied by Master Abrasives proved to be the ideal machine for this purpose and the price was very reasonable too.”

ContactT +44 (0)1327 703813www.master-abrasives.co.uk

Attwater secures its transition to AS9100DLancashire-based industrial

laminates specialist Attwater has successfully achieved accreditation to AS9100 Rev D, the leading standard for the aerospace industry’s supply chain.

The AS9100 certification is the aerospace sector’s upgrade of the traditional ISO9001 standard. When the ISO was revised to 2015 specifications, the AS followed by upgrading from its Rev C standard to the new Rev D.

The update ensures the aerospace industry can meet the constantly evolving needs of aviation, space and defence stakeholders.

Dave Swarbrick, Attwater’s Quality Director, says, “The crucial change is that the new standard doesn’t just focus on the traditional quality requirements but ensures a better integration with other management tools and business activities.

“This is ideal for Attwater as quality has always been central to the way we work, from constant proactive research and

development keeping us ahead of the industry, to annual customer satisfaction surveys which monitor our progress.”

Dave added, “From our perspective, we’ve always had a high level of involvement from all our board members. The new changes are, in effect, our existing practises, and we are pleased to have that recognised with this new accreditation.”

T +44 (0)1772 258245T +44 (0)1706 [email protected]


Bar Code Data Ltd are a leading provider of hardware & software barcode

solutions, renowned in the UK market place as one of the very best.

Founded in 1990, our long term success is built on the quality of the products and services we provide, coupled with our commitment to competitive pricing.

Our expertise includes barcode scanners, mobile terminals, RFID, label printers, label design software and custom written apps. We pride ourselves on offering a fully integrated solution – you can be confident that we can support you and your business.

We offer a complete range of the latest barcode products and labelling solutions

from many of the world’s leading manufacturers including Zebra, Motorola, Honeywell, Toshiba TEC, Datalogic, Sato, Brother, Intermec and Citizen.

Bar Code Data have an expert team of after-sales service professionals, ready to help with any labelling, technical or maintenance enquiries.

We currently supply and support large Retailers and Manufacturers such as Mitsubishi Electric, Baxi Boilers CSM Bake-mark and Tontarelli group.

T +44 (0)161 330 [email protected]

Award winning bakery and Cornish pasty producer, Prima Bakeries has increased its frozen capacity through

acquisition of a portable cold store from Blue Cube Portable Cold Stores.

The bakery, based at Redruth in the heart of Cornwall took delivery of the cold store in June following a requirement for additional frozen capacity. Using a portable cold store meant capacity could be increased quickly and within budget.

Prima Bakeries has been baking delicious Cornish Pasties, bread, cake, confectionery and savoury products in the heart of Cornwall for over thirty years. The bakery has a retail range for shops and convenience stores and a foodservice range for cafes, hotels and restaurants. The bakery is also well known for its ‘Pasties by Post’ service, delivering direct to consumers.

Blue Cube – one of the UK’s leading providers of rental temperature controlled storage solutions for the food and logistics industries – has supplied Prima Bakeries with the largest unit from the portable range, giving the site an additional frozen capacity of 37 pallets to cope with 20% growth.

Blue Cube worked closely with Mark Norton, Managing Director of Prima Bakeries to find the best possible solution for the site. From the initial enquiry in November 2017 right through to delivery in June 2018, all options were considered to ensure we supplied the right product. Although Blue Cube’s core business is rental, a unit was sold from the fleet to support the customer’s requirements.

It was a challenging site due to ground levels so Blue Cube offered a full package deal including provision for groundwork’s and levelling as part of the sale.

To ensure the unit was future proofed, Blue Cube went one step further and replaced the refrigerant from R404A to R452A. R452A has a GWP of 2140 – a little over half that of R404A.

Mark Norton, Managing Director, said, “Blue Cube has delivered consistently good service, right from the start of this process through to procurement of equipment, delivery and aftercare.

“To ensure Prima Bakeries kept in line with ever changing F-Gas regulations it was important that we considered the GWP impact of the cold store. Blue Cube was on hand to

offer advice and replaced the refrigerant which will keep us compliant for years to come.”

Blue Cube’s portable cold stores are available in 14, 22, 31 and 37 pallet capacities. The units have an operating temperature range from -26°C to +26°C permitting frozen, chilled and ambient storage applications. They can be ground-based or elevated to a loading dock.

The latest generation refrigeration systems ensure greater efficiencies and lower operating costs for customers. Plus LED lighting provides up to 300 lux of light meeting the standard required for loading and unloading.

For product information or details on hiring Blue Cube’s temperature controlled units, please telephone: 0333 320 2620.

Handling, Storage & Logistics News

FAST Live Review Top 10

Cornish pasty producer increases frozen capacity

Fath Components proves a hit at Fast LiveA huge

congratulations to Fath Components for having been named as one of the Top 10 Exhibitors at FAST Live.

Fast Live was held on 10th May 2018 in Birmingham and brought together the manufacturing industry to celebrate, discuss and get caught up on all the latest news regarding fastening, bonding, and assembly manufacturing. Here, Fath Components showcased their broad range of German made components.

At Fast Live, Fath Components showed off their Automation Line and Fastening Industrial Exhibition unit, otherwise known as ALFIE. The highly innovative ALFIE trailer was full of products from their extensive range of Automation Fastening Technology. Attendees were visibly impressed by the trailer, especially as the mobile trailer and Fath team

could be booked to come over to different premises and allow viewers to check out and try out their many fastening solutions. With the Fath team always on hand, visitors were never short of in-depth expertise and advice as to how they could best use different components to suit their needs.

If you would like to find out more information about Fath Components, don’t hesitate to get in contact using the number below, or feel free to check out their website for more information.

T +44 (0)1252 346610www.fathcomponents.co.uk

Highlights from Spring 2018After another

incredibly successful event at the National Motorcycle Museum in May, FAST Live is the only dedicated fastening, bonding and assembly exhibition for design engineers, production professionals, manufacturers and buyers and has become the best place to see and discuss all the latest fastening and bonding products, processes and practices with leading experts.

As well as the many stands, manned by specialists willing and ready to discuss their latest products and how they could help solve specific design challenges, the seminar sessions are a great way to get more in-depth information. This year’s line-up was no different.

With an increasing number of structural adhesives on the market, choosing the right one can be a headache. Peter Swanson, Managing Director of Intertronics, was there to clarify the matter in his seminar.

The use of adhesives to provide a structural bond instead of mechanical fasteners can provide advantages, including performance and reliability improvements, and reduction in manufacturing costs. However,

Swanson began, “There is no such thing as a perfect adhesive. Inevitably, compromises are going to be made.”

Starting with design and working through production and processing considerations, he discussed the various factors which influence the decisions of engineers, and how to develop a specification based on the necessary priorities and allowable compromises.

FAST Live will next be held at the Imperial War Museum, Duxford on 20 September 2018, co-located with Engineering Materials Live.

www.fastenerexhibition.co.uk

Cautious welcome for new Customs Declaration Service from UKWAThe United Kingdom Warehousing

Association (UKWA) has greeted the HMRC’s planned new Customs Declaration Service with a cautious welcome. According to UKWA’s CEO, Peter Ward, the impact of Brexit on customs regulations is of huge concern to members and is high on the association’s agenda.

“There is considerable confusion among import/export businesses as to what lies ahead,” he said. “We welcome the introduction of the new CDS to replace the CHIEF (Customs Handling of Import & Export Freight) system, which is desperately outdated and already creaking at the seams, but we need reassurances from the government that the new system will cope with the estimated 200 million

extra customs entries that will result from Brexit. It is imperative that we know when and how it will be launched. Arguably, this single most important issue will affect all our lives – it is critical, not just for businesses, but for everyone who depends on the seamless flow of goods into and out of our country, that we get this right.”

Ward challenged the ‘frictionless,

uninterrupted trade’ vaunted by the Prime Minister, insisting that the necessary recording of data and collecting of duties and taxes relating to all UK import/export movements post-Brexit will make a smooth transition impossible.

Importers and exporters will be expected to sign into CDS through a Government Gateway account and will be provided with self-service tools, guides and checklists. Some additional information will be required by CDS for declarations to align with the World Customs Organisation Kyoto Convention, currently being implemented in the UK through the Union Customs Code (UCC).

T +44 (0)20 7636 8856www.ukwa.org.uk

Unattended production for RutlandRutland Plastics is a private company

based in Oakham Rutland with a 66,000ft2 factory and a turnover in excess of £10 million, operating moulding machines ranging from 150 tonne to 1,700 tonne. Looking to achieve unattended production on a Krauss Maffei KM150, Rutland Plastics selected UPM Conveyors to provide a turnkey solution requiring 8 belt conveyors to allow automatic product divert for QC inspection; ferrous/non-ferrous metal detection; product cooling; parts separation and box filling with a capacity of 8 full; 8 empty and 1 filling.

Product divert is achieved with a small reversing conveyor located onto a swan neck conveyor in the well of the machine and at any stage in production an operator can energise to reverse and transfer a shot to

an integral sample drawer for QC inspection.

Metal detection is based on UPM inserting a search coil under the inclined section of the Swan Neck in the well of the machine and on detecting a foreign body will energise an audible/visual alarm and stop the belt conveyor so an operator can check and remove the contamination.

This does not affect the moulding machine cycle as product continues to be produced and accumulated on the conveyor until the operator has reset to start again.

Rutland expressed its total satisfaction with the UPM project team who installed and commissioned the system which is operating 24/7 trouble free.

T + 44 (0)1753 [email protected]

Welcome to the future of Structural Bonding AdhesivesCTA Ltd is excited to announce the

launch of our New Generation 10:1 Ratio Structural Bonding Adhesives! Our new generation structural adhesives 2202, 2206 & 2203NF are purpose-built for applications intended for the powder coating process. Choose from:

Structural Adhesives 2202 and 2206 provide:

■ High functional shear strength after initial cure and throughout the powder coating process

■ A strength which increases following additional heat process

■ An improvement to all aspects of functional strength performance

These adhesives are capable of bonding:

■ Stainless and aluminium letters and signs

■ Mild steel ■ Aluminium, mild steel straps on

structural sheet workAnd sealing weld seams

Structural Adhesives 2203 and 2203NF provide:

■ A very tough and flexible bond ■ High peel, fatigue and impact

strength at low and high temperatures

■ Low odour ■ Non-carcinogenic monomers

2203NF is non-flammable and represents a new level of performance; a low shrinkage, high elongation structural methacrylate adhesive. This adhesive is capable of bonding:

■ Fasteners to GRP and FRP moulded parts

■ Locators to ACM without rad-through or witness marks

■ Mild steel frames to FRP and offering high vibration and impact resistance

Read more here: https://ctaltd.co.uk/product/structural-adhesives-2202-2206-2203nf

The leading provider of barcode solutions


Are you looking for a coolant mist collector?The Mistresa is available at a similar price to other units, so

why compromise when you can fit Japan’s No 1 coolant mist collector?

Used by virtually all Japanese machine tool manufacturers, the Mistresa was designed and made in Japan by Showa Denki right down to the last nut and bolt, including their own 3-phase industrial grade electric motors.

Each unit is produced by one person, performing the processing, assembly, inspection and packaging, with total

accountability, pride in workmanship and focussed on customer satisfaction.

Coolant mist created by the rotating chuck or cutting tools on your machine is not just a nuisance but a considerable health hazard if breathed in by the operator.

Fitting a mist extractor removes the hazard and ensures you comply with Health & Safety Regulations. There are two styles available to give you flexibility with mounting, while many machines already have a hole for a vertical extractor.

The Mistresa is extremely efficient, removing 99.8% of the smallest mist particles and virtually all of the larger ones. Twin filter elements, the front one, doing most of the work is washable in normal soapy water and then reused. No special tools required for filter element removal and replacement. Each unit is smooth, quiet, vibration free and runs for a long, long time. Some are still in service after nearly 20 years. Larger sizes are available.


Machining News

Machines + Tools + AutomationUNISIG deep hole drilling systems consist of machines, durable tooling, and automation, and are designed to meet the highest performance standards possible. Products are engineered and manufactured in the USA using metric hardware, and include the integration of premium components such as FAG, INA, Parker, Rexroth, Rohm, Schunk, SKF, Wittenstein alpha and ZF. Products are designed following all applicable ISO, DIN and IEC standards, and are exported worldwide.

Recognised PrecisionUNISIG deep hole drilling machines are proven with industry leading manufacturers in all regions of the world. UNISIG is chosen for the ability to consistently meet vital demands of tolerance. UNISIG stands out among industry players for its skill in handling large, complex projects including multiple machines and automation, process development and tooling testing, as well as custom engineering.

For more information, please call +49 7125 9687590 Email [email protected] | Web www.unisig.com

Pneumatic grinders

Chicago Pneumatic understands that customer satisfaction is key to its continued success, indeed

quality is a priority, and its products are constantly optimised so that the customer is offered the most suitable tool for the toughest of applications. All products are thoroughly tested in the CP Technocenter and have to pass EC Certification according to ISO standards.

The new CP3550 Series offers users a choice of pneumatic grinders including straight and angle with short or extended reach. The range has been designed to provide users with a high-quality finish with minimal effort. All tools in the range boast a powerful motor to ensure optimum surface preparation results in the shortest possible time. An example is the new angle grinder with its 1.5hp (1,100W) governed motor available from 4 to 5in.

Lucas Bryk, global product marketing manager for material removal, explains, “The CP3550 Series will include all the basic tools required to undertake everyday metalworking operations involving angle grinders and sanders, offering CP quality at an affordable price.”

T +44 (0)1442 838999

UNISIG: Deep hole drilling systems

UNISIG are proud to be one of the finest providers of specialist deep-hole drilling services, which have been designed to

cater to any job. The company are the only known machine producer that are currently producing durable tooling integration, which allows for fast set up times and additional work to be completed in a reasonable and timely manner.

The company was established in 1981 and since then has built up an exceptionally desirable reputation amongst industry peers. Over the years, their world-class customer service has been acclaimed, boasting bespoke machine support that begins with installation and follows through to post-delivery. Furthermore, all of UNISIG’s machine purchases include hands-on training which has been designed to give clients the peace-of-mind that they can use their machine with

confidence and with the assurance that every usage will be both secure and smooth.

It is important to note that UNISIG’s expertly trained technicians are always on-hand to help review unlikely machining & drilling issues, troubleshooting and general maintenance, offering supplementary training for clients who require the extra additional assistance to help boost work efficiency, production and general usage.

It is clear to see that UNISIG place their clients’ needs at the forefront of all business decisions, dedicating their time to innovative product research and development, in order to enhance part production and provide clients with the best product currently on the market. The company look into every feature of the industry, including coolant feeds, machining parameters, tool selection & profiles that are followed by in-house testing.

The company execute all of their research at UNISIG’s own Tech Centre, where analysis is carried out in a safe and controlled environment, reducing cycle time for production. All research is immensely thorough and ensures that all products are of the

highest possible quality, so clients are happy in the knowledge that all machining equipment is faultless.

UNISIG champion their commitment to constant product improvement, which is evident in their expansion of their B Series BallScrew Machines. Last year, the company added the new B600 and B700 models which have been specifically designed to offer intuitive operation and a quick build time, producing centreline holes on parts up to 10m deep or more.

The company also supply a range of rack and pinion drive machines that combine rigid deep hole drilling with a variety of drilling options, ideal for any challenging drilling application. The machine creates centreline holes in round parts, crafted to aid reoccurring challenges across a variety of different applications

UNISIG have also recently introduced their new machine series for mould makers, which includes seven versatile solutions for workpiece diameters up to 3.600mm and weights of up to 30 tonnes. Other benefits include: Support for BTA deep hole drilling tools, a CAT50 quill, 360-degree rotary work table

and a programmable deep drilling and machining spindle. It is important to note that UNISIG’s mould makers can also be equipped with a tool changer that boasts up to 120 tool positions.

It is no wonder so many clients flock to UNISIG, so if you would like to get in touch, contact them on the number listed below. Alternatively, if you would like to view an extensive range of their products and services visit their website.

T 0049 7125 968 7590 www.unisig.com


SupplyPoint, leaders in intelligent inventory solutions, celebrates 20

years of business with two new product releases: ModuloGen2™ and BinSense™. ModuloGen2™ is set for release 10th September 2018 followed by BinSense™ launching 1st October 2018.

Vice President Americas & Global R&D Director, Robert Cox, explains, “Our focus for innovation has always been customer centric, so when it came to the design of ModuloGen2™ and BinSense™, it was no different. With the Modulo Generation 2 system, we listened to customers and developed a new and improved patented fastener-less and reusable divider system making it easier and quicker for the customer to adjust the capacity of the drawer as well as extensive under the hood enhancements to make the overall system more robust.

“BinSense™ was designed as an intelligent Kanban system to address many of our customer’s needs to better support fast moving and low-cost inventory through near real-time bin status monitoring combined with automatic re-ordering. We are pleased to celebrate our 20th milestone with two new product releases.”

Extending its product offering with intelligent Kanban, SupplyPoint is aiming to be global leaders in intelligent inventory solutions.

To find out more about ModuloGen2™ and BinSense™, call +44 (0)116 216 0431 or email: [email protected].

Save 15% on a ZEISS DuraMax, with the option to lease from just £43 per day!*

Operating in a rough production environment? That’s no match for the ZEISS DuraMax. This system simply

brushes off temperature fluctuations, dust, dirt, and rough handling throughout the day. Equipped with the VAST XXT scanning sensor from ZEISS, it can even be used to capture contours and freeform surfaces. The ZEISS DuraMax production CMM offers everything you need to get up and running with precise measurement:

■ Low running costs ■ Small footprint ■ No need for air supply ■ ZEISS VAST XXT scanning sensor ■ User-friendly Calypso CNC inspection and analysis software ■ PiWeb Reporter Plus ■ 1 CAD Interface ■ Styli Budget ■ ZEISS service, support, and training

Customers who order by 30th September 2018 will receive a 15% cost saving, valid for leasing or outright purchase.* Fast delivery is available if required.

To find out more about the offer and for full terms and conditions, visit: www.zeiss.co.uk/duramax-offer

Alternatively you can contact the ZEISS team directly by calling: +44 (0)1223 401500 or emailing: [email protected]

*Terms and conditions apply.

MACH 2018 Review Top 40

ENGINEERS WITHOUT BORDERS UK LEADS A MOVEMENT FOR CHANGE TO EMBED GLOBAL

RESPONSIBILITY INTO THE HEART OF ENGINEERING

Engineers Without Borders UK runs a number of ongoing initiatives both in the UK and around the world. Through these initiatives, we are leading an agenda to change how we inspire

people to become engineers, how our future engineers are educated and how practicing engineers can apply their skills to

make a positive contribution as responsible global citizens.

Please visit www.ewb-uk.orgCall us on: +44 (0)203 752 5820 • Fax: +44 (0)870 123 1905

Engineers shape the world around us: Be part of a brighter futureAt Engineers Without

Borders UK, we lead a movement to enable engineers, everywhere, to apply a globally responsible mindset to all that they do and invest their skills and talent in engineering that benefits our global community now and in the future. Our movement:

n Works to change how engineering is perceived so that a diverse cohort of engineering talent who are passionate about addressing global issues is attracted into the industry

n Embeds the principles of global responsibility into engineering education so that future engineers can deliver engineering for good

n Supports and incubates innovation in engineering around the world to deliver products, infrastructure, services and practice on issues that matter for the good of everyone.

It is only through the support of our partners that we can drive this movement for change forwards and continue to lead engineers to deliver a better future for everyone. You can join our movement and engage your business and your people in championing engineering for a better, brighter future. Together we can engineer this change.


Leaders in intelligent inventory solutions

Celebrating 20 years in intelligent inventory solutions

SupplyPoint was established in 1998 to design, develop and manufacture innovative point-of-use inventory management systems. Through continuous investment, development and focused expansion, SupplyPoint together with our network of skilled and dedicated

distributors, have become firmly established as the world leaders in automated point-of-use inventory solutions.

BinSense™Intelligent Kanban

Launching September 2018Email: [email protected] or visit us at: www.supplypoint.com

ModuloGen2™Intelligent Inventory

MACH 2018 proves another hit

9-13th April 2018 saw the MACH Show return, held at the NEC, Birmingham. The MACH show is the UK’s largest

event for engineering based manufacturing, and allows the entire industry to get together for 5 whole days of unprecedented networking, inspiration, innovation and discussion.

Boasting over 25,000 visitors, the show re-asserted why it is the number one destination for all those in the manufacturing sector looking to expand their presence

and get caught up on the latest industry trends. In addition to the different exhibitors, there was a carefully designed seminar programme that featured an array of distinguished speakers and covered a broad range of topics.

The MACH show has been growing consistently since its inception and the 2018 show was no exception, experiencing a 5% increase in trade visitors compared to MACH 2016. The show peaked on Wednesday, with a staggering 7,331 visitors attending.

Due to putting on such an excellent show, MACH 2018 was even named Exhibition of the Year at Trade Association Forum, a highly commendable accomplishment.

Although it’s over, work for the next MACH show, MACH 2020, has already begun. Click the link below to find out more about the different zones, dates and how you can attend. This is our pick of the best exhibitors from this year’s show. Further details can be found on the next three and a half pages.

www.machexhibition.com

Eliminate the need for fixed gauges with ZEISS DuraMax Production CMM

Translas UK with solution that extracts 95% of the welding fumes right at the sourceTranslas UK is an industry leader in

fume extraction systems. It delivers innovative, clean air solutions, such as the ClearO2 high-vacuum units together with 7XE Extractor torches from Translas. The solution reduces welder’s exposure to fumes up to 95%.

Safest method: Extraction at the sourceVapours and gases released during welding can lead to serious health problems if people are intensively exposed to them for long periods of time. In most cases, extraction of the gases at the source proves to be the safest solution because harmful welding fumes are no longer released directly into the air breathed by personnel.

The 7XE Extractor torch features on-nozzle fume extraction and 100% utilisation for both air and water cooled versions.

The ClearO2 units are designed to accompany the 7XE Extractor range from Translas. With the combination of a 7XE Extractor fume torch and a ClearO2 unit, you can capture up to 95% of welding fumes at the source and filter these with an efficiency > IFA 99.8%. The compact units are perfect for changing location on the job due to their light weight and four wheels with two lockable. The units are available for 1, 2, and 4 welders.

www.translas.co.uk

SupplyPoint celebrates its 20th year with two new product releases


Press-Form Machinery impress at MACH Show 2018 The UK’s largest manufacturing event, the MACH

Show, was held on the 9th-13th April 2018 at the NEC Birmingham, bringing together the entire industry for 5 days of discussion, networking and innovation, specifically focusing on engineering based manufacturing.

Chosen amongst the show’s Top 40 Exhibitors, Press-Form Machinery showcased their specialist services to overwhelming acclaim. The company are delighted to be one of the UK’s chief providers of metal processing equipment, and can boast a wealth of machinery experience that spans over 25 years.

Industry peers were noticeably impressed by the company’s range of customised and specialist machinery, which included: Hydraulic & power presses, sheet metal corner forming machines, hardware insertion machines, coil handling and process equipment, laser cutting services, turnkey product manufacturing systems and punching machines. Not only that, but they can also provide

products from Gigant, Haeger, Dimeco, ACF, and Sangiacomo, such as the Sangiacomo Eccentric Mechanical Press.

The company also managed to stand out by promoting their commitment to exceptional customer service, boasting support during and after purchase. If you would like to get in touch with the company, be sure to check out the website below.

www.press-form.co.uk

Top safety accreditation for Pryor Marking TechnologyPryor Marking Technology, the marking,

identification and traceability solutions specialist, is delighted to announce that it has been awarded accreditation from Alcumus SafeContractor for achieving excellence in health and safety in the workplace. Pryor’s application for SafeContractor accreditation was driven by the need for a uniform standard across the business, which demonstrates the company’s commitment to safety while providing quality marking systems.

“We’re delighted to have been awarded accreditation from Alcumus SafeContractor,” says Simon Dunn, Operations Director at Pryor. “This provides piece of mind to our customers that all our work is carried out by trained staff to the highest standards and is completed following rigorous safety practices.”

This accreditation, which is an industry recognised standard of company compliance on health and safety, is another step in the correct direction for Pryor’s growth. Its operations expanded last year, with the opening of a new facility in North America, enabling it to meet growing demand for its advanced manufacturing solutions.

Alcumus SafeContractor is a leading third party accreditation scheme, which recognises extremely rigorous standards in health and safety management among contractors. It is used by thousands of organisations in the UK including SMEs and FTSE 100 companies.

ContactT +44 (0)114 276 [email protected]


Specialists in lifting equipmentAndron Handling are experts in the

design of specialist mechanical & electrical handling equipment.

The majority of our machines are bespoke and are designed for a particular lifting or manipulating application. With mechanical, electrical, ergonomic and control-system expertise we are able to take on any handling equipment requirement.

Based in Buckinghamshire, we are preferred suppliers of equipment to all of the UK’s major vehicle manufacturers. Our wide skill base ensures we are able to provide our customers with complete bespoke handling solutions including project management, design, manufacture, installation, commissioning and certification.

We offer an unparalleled aftercare service and work with clients to develop regular servicing and preventative maintenance strategies to support your production and minimize your downtime.

We also offer customer training in pneumatic systems, logic control, Binar lifting systems and mechanical maintenance procedures and practice. We accommodate groups of various sizes and of varying degrees of knowledge at our facility in Buckinghamshire.

If you have a handling need please don’t hesitate to get in contact via the Andron Handling website (www.andronhandling.com) to arrange a visit from one of our handling experts.


Phoenix CNC SupportEarlier this year, the MACH show

returned to Birmingham’s NEC, which brought leading manufacturers and engineers together for five days of networking, exhibition and showcasing. The show is regarded within the industry as the primary event for innovation, inspiration and advancement in all manufacturing technologies.

One of the event’s top 40 exhibitors, Phoenix CNC Support, were happy to showcase their range of services to attendees which included their offline programs, component part programs, turnkeys, training and consultancy services.

It is important to note that visitors were visibly impressed by the company’s offline MazaCam program, which can be used to convert between control types and edit existing programmes. On the other hand, industry peers were overwhelmed by the generosity of the MazaCam editor standard package, which not only contains all machine controls from the T2 and M2 but also includes the new Smooth X.

Attendees were also captivated by the company’s MTS Mathematical Technical Software that delivers a teaching-

orientated CNC simulation training solution, ideal for industry and the education sector.

If you would like to get in touch with Phoenix CNC Support contact them on the number listed below, or alternatively if you would like any more information on the services they offer visit their website.

T +44 (0)1527 870867 www.phoenixcncsupport.co.uk

Rapid product prototypingRapitypes is a highly

resourced new technology development company with extensive research, prototyping and manufacturing facilities under one roof. We provide, design and development expertise in packaging and leveraging new technology. This includes design innovation, engineering development, proof of concept rigs, electronic design prototypes and, low volume RIM and Injection moulding manufacturing.

Our Key ingredient for Innovation is our culture of creativity and openness to new ideas as well as our headroom to explore the full magnitude of the statement of need within agreed boundaries of time and cost. With these clear goals we also apply flexibility in assessing in-project directions and eventual outcomes.

We support and encourage innovation by having a team of starters and finishers – we have an extraordinarily inventive design engineering team backed by a cohort of solid technical staff with expertise in prototyping electronics, POP’s toolmaking and low volume production.

We currently work in medical products, commercial products, capital goods, laboratory equipment, security products, consumer products, motorcycles, automotive and PSV.

We’ve always concurred with the old adage – when it comes to New Product Development ‘the best way to predict the future is to invent it.’

Contact Robert Wingrave, Business Development Manager,T +44 (0)116 2536591M +44 (0)7540 [email protected]

The production of these exceptional mechanical presses is carried out completely in the premises located in Vittorio Veneto, thus allowing extensive quality control on each and every component, and serving as a strong guarantee of the workmanship invested in every press manufactured.

Haeger manufactures hardware insertion machines, and is the world leader in the development of innovative fastener insertion technology solutions. Haeger have recently introduced brand-new machines across its range, and we can walk you through the best machinery for your needs.

PRESS-FORM

PRESS-FORM MACHINERY LIMITED

For more information, please visit www.press-form.co.uk, email [email protected] or contact 01226 210811.

The ACF Flexible CORNERFORMER range is a truly revolutionary means of manipulating sheet metal to create high-quality corners in a range of sizes and styles. The CORNERFORMER can process a panel with 4 corners in under a minute! No more grinding or finishing required!

Dimeco is a market-leading manufacturer of press feeding lines, specialising in decoilers, straighteners, servo feeders, shears, rollformers, punching machines, laser cutting machines and all ancillary equipment used in metal part production.


Sugatsune is a Japanese company producing industrial component

and furniture hardware. Its products are characterised by an exceptional quality of engineering combined with constant innovation.

Each product is designed for a specific engineering purpose but will have applications across multiple industrial and manufacturing sectors, torque hinges for

example are used with hatches, control equipment or visual display units, as a safety feature or just to position equipment.

In use, Sugatsune products inspire confidence. Not only are they intrinsically reliable but they look and feel supremely fit for purpose, something designers like and customers expect.

Sugatsune products are often made exclusively or optionally from stainless steel which makes them suitable for tough process environments, marine, or even clean room use. They are all stringently tested so that they reliably and closely meet their specification well beyond their expected service life.

Established in the 1930s, Sugatsune has been growing its extensive product line ever since and establishing branches around the world. In the UK today many products are held in its warehouse for immediate dispatch.

Good customer relations are an important focus for Sugatsune; the customer services team is there to provide information, ensure smooth transactions, and to foster an ongoing partnership.

ContactT 0118 927 2955F 0118 927 [email protected]

MACH success for TOTAL LubricantsTOTAL Lubricants showcased its

metalworking lubrication products that can extend tool lifetime, enhance productivity and improve health and safety, at MACH 2018.

TOTAL says it generated an outstanding number of leads at the show and reported an excellent response from visitors to its stand, who discovered how TOTAL’s products and services could help them overcome their specific challenges.

On show was MARTOL EP CF which combines the latest generation of anti-wear and extreme pressure agents. VALONA

MS 7023 HC which is part of the VALONA HC range of neat cutting oils and soluble cutting oil, SPIRIT 7000 which is specifically designed for heavy machining and offers a very high resistance to micro-organism development.

TOTAL also promoted its added-value services such as ANAC INDUS, its oil analysis service which utilises expert diagnostic and preventative information to help identify and prevent machinery health issues, and TIG 6, its optimised maintenance software for managing industrial lubricants.

T +44 (0)1977 636200

HAIMER to release new Tool Dynamic PresetThe HAIMER group, world market leader in

shrinking and balancing technology, offers a full solution for your machine tool. Not only did HAIMER acquire HAIMER Microset in Bielefeld to complement its portfolio with presetting technology, but the company also developed a new machine combining the benefits of two areas within HAIMER’s product range: balancing and presetting.

During the AMB 2018 in Stuttgart (Hall 1, Booth 1C71), HAIMER will display its newest innovation: the Tool Dynamic Preset. With HAIMER’s high precision balancing spindle, customers will be able to balance and preset their tool in one go.

Additionally, presetting tools outside the machine tool enables customer to operate more efficiently in their production and reduce idle time. As a two in one machine, the Tool Dynamic Preset is also suitable for smaller machine shops.

With the new Tool Dynamic Preset, not only milling, drilling, and turning tools will be able to be measured, but also grinding wheels. As a special new option for the machine, HAIMER is able to supply a grinding wheel measuring pin.

“We at HAIMER balance all our tool assemblies. Balancing is pure physics and you will see the benefits right away. Better surface finishing, good run-out accuracy, and a longer spindle life are only some advantages of balancing,” says General Manager, Phil Crawley from HAIMER UK. With its functional design, HAIMER’s TD Preset complements your machine shop perfectly.

For further questions please visit our website at: www.haimer.com or contact your local HAIMER office directly at: [email protected].

UK Machinery Group show newsMACH2018 proved to be another successful

exhibition for UK Machinery Group (UKMG) with both significant sales on the stand and a great deal of longer term projects underway.

The show was the official UK launch for the new Morgan Rushworth powered CNC folders, a cost-effective alternative to press brakes for a variety of folding operations, especially when folding small flanges on large sheets.

Both the Ajan and Baykal plasma cutting machines generated a lot of interest as did the Hypertherm XPR plasma source, the first of a new class of mechanised plasma featuring their new X-Definition technology.

As well as plasma cutting, both laser and waterjet technology were showcased on the stand. With access to all three technologies, UKMG is uniquely placed to offer an unbiased opinion on the best cutting solution for a customer’s application.

The ever popular Morgan Rushworth PBS press brake

also received a great deal of attention as did the HSGS Guillotine with its innovative front light guards.

A well as the latest technology UKMG continues to exhibit its core range of machinery including bending rolls, steelworkers & punching machines, and a range of bandsaws.

Get in touch with UKMG for fabrication machinery advice.

www.ukmachinerygroup.com

Ostling Etchmark Ltd: Suppliers of marking equipment Earlier this year, the NEC hosted the UK’s

biggest event in engineering-based manufacturing, the MACH Exhibition 2018. The exhibition was proud to bring together the biggest names in the manufacturing industry, accommodating 25,000 visitors over five days, for a variety of networking and showcasing opportunities.

Amongst the show’s top 40 exhibitors, Ostling Etchmark Ltd showcased their range of marking products and services. They specialise in supplying industrial dot peen, electrochemical/electrolytic and laser part marking equipment alongside a range of engraving machines used for tamper proof product identification and permanent direct part marking.

Attendees were noticeably impressed by the company’s

high-precision laser marking systems. commending their AIO – the most compact laser marking system and the new green wavelength laser, which produces excellent results on almost all polymers, composites, glass, paper and metals.

It is important to note that a majority of industry peers were

captivated by the company’s affordable hiring options, which

spread the cost of the equipment over several fixed payments.

If you would like to get in touch with Ostling Etchmark Ltd, contact them on the number listed below. Alternatively, if you would like to view an extensive range of their products and services, visit their website.

T +44 (0)1785 253143www.etchmark.co.uk

How can you optimise your production using data?The sensory tool holder spike® enables an easy

visualisation of the current process standards and enables the expert and the operator to detect issues during processes and helps him to find the correct parameters to optimise the machining processes. The result is a focused, efficient, and documented optimisation. The profit is time saving. And time is money.

■ What is spike®_polar? – Spike®_polar doesn’t only show the forces that affect the tool, but can also determine the direction of action with the X- and Y-coordinates. In this way the condition of each cutting edge can be precisely defined.

■ The Use – Identify loss of component quality due to high wear or a broken cutting edge – Change tools before it comes to a tool breakage. Let the forces that affect the tool decide when to change the tool!

■ So how does spike® work? – It only takes a few minutes to change out a standard tool holder for the spike® diagnostic tool holder to begin measuring forces applied to the workpiece during machining.

The complete spike® system packs up conveniently in its mobile case, allowing it to be easily moved from machine to machine to diagnose any process problems, increase tool life or increase productivity in milling, drilling, reaming, or grinding operations. Many tool manufacturers use spike® to support tool development. Pro-micron offers spike® for different machine interfaces including HSK, Cat, SK, BT or

adapter configurations with clamping systems ranging from collet chuck, high precision mill chuck, weldon, powRgrip, or hydraulic chucks. Once processes are optimised, the user replaces the spike® holder with the standard tool holder, which can now run in improved conditions.

For critical processes, spike® is also available as a long term monitoring solution equipped with a machine interface.

Contact: Alexander Rayner (Sales UK)M +44 (0)7890 [email protected]



Start With DRONCO. Finish With OSBORN.The Complete Surface TreatmentJason Industries Inc. acquired both the

Osborn and DRONCO businesses in 1985 and 2015 respectively, and is now

the leading global provider of complete mechanical surfacing solutions.

Selling products to over 120 countries, and with over 180 years of mutual experience in surface finishing, DRONCO produce a range of world leading products for cutting and grinding; offering abrasive discs, diamond coatings and ceramic variants for every conceivable need. Osborn, established in 1887, are renowned leaders in polishing and finishing, with an impressive range of machine brushes, hand brushes, polishing and satin finishing tools, innovative brush technologies and many other specially developed solutions. Together, DRONCO and Osborn represent the perfect partnership for surface solutions.

Always keen to show the incredible range of quality products they offer, Osborn regularly attends trade events all around the globe. One such event, MACH 2018 at the NEC in Birmingham, was the perfect

opportunity for them to wow the UK, showing numerous market leading products and solutions which impressed and stunned the 25,000 plus visitors. Even more impressive was Osborn’s Top 40 Exhibitor status out of over 500 attending exhibitors, reinforcing their excellence.

As a professional partner to trade and industry all over the world, Osborn sells high-performance tools suitable for all applications,

and their many years of experience and skill combine to create truly professional, long-lasting quality brushes. Their latest revolutionary long-life brushes boast a 460% longer service life than conventional products from other brands thanks to an innovative new filament.

At the MACH 2018 show, Osborn showcased these latest advances and visitors were incredibly impressed by the advantages their brushes and accessories had over the competition. Attendees were even more impressed at Osborn’s dedication to quality and customer satisfaction. Every product undergoes a wide variety of tests for TÜV-Süd certification, and in addition to these checks, all their products are subjected to their own comprehensive tests in order to guarantee the Osborn quality standard. This means their customers benefit time and time again from double quality testing, ensuring consistently high standards in terms of materials, finish and safety.

With more than 10,000 standard products sold in more than 120 countries, no matter where you’re located, you will always have access to Osborn expertise and the industry’s best, most practical solutions. Osborn also pride themselves on first class customer focus and service, with many of their products designed from feedback gained over the years. With offices located throughout the world, they can also offer local support for their products. Choosing Osborn means the widest range of durable and proven tools, polishes and surface treatment solutions, backed by experienced, reliable customer support.

If you’d like a more in depth insight into what Osborn do and what products and services they offer, then don’t hesitate to take a look at their website today, or alternatively contact the friendly experienced

team who’ll happily help with any purchasing or business enquiries via telephone or email.



Precision Engineering Company of the Month

M-CNC: UK leaders in precision engineeringHere at Industrial Process News, we are dedicated

to providing a spotlight for those companies across the UK who have proven commitment to

their craft. As such, we are proud to present M-CNC Ltd as this issue’s Precision Engineering Company of the Month profile.

M-CNC was founded in 2011 in Somerset, specialising in producing high quality, high value, bespoke components. For this feature, we spoke to Business Development Manager Leigh Howarth about what the company can provide, to which he explained, “We deliver sub-contracted manufacturing services, using only the latest software and machinery. Our components can be seen in use across the country within multiple sectors, including aerospace, oil and gas, motorsports, UAVs and much more.”

What sets M-CNC apart from others is their consistent attention to detail and their ability to provide bespoke components. Leigh added, “M-CNC take great pride in its ability to offer the best products possible, with all of our components undergoing a robust manufacturing, assembly and testing process. We work closely with clients to create

the custom pieces they need using their drawings or 3D models, and all of our products are made to the AS9100 Rev D quality system, guaranteeing quality, durability and accuracy in manufacturing.”

In addition, M-CNC also offer expert guidance, consultancy and impartial advice regarding in-house resources, technology and machinery. “Whether on or off site, we can help build a step by step solution for client’s machining projects in accordance with their timeline and budget.” M-CNC combine their first rate manufacturing capabilities and skills to offer everything from simultaneous 5-axis machining to lights out automated production and much more. Better yet, M-CNC can keep track of their client’s projects using M-CNC’s innovative Manufacturing Resource and Planning programme, which enables them to track all the key dates of the project and monitor costs in real time.

Thanks to their range of industry leading equipment, M-CNC can handle both high volume or low batch runs. For example, they have two DMG MORI NLX twin spindle, Y-axis lathes that can handle either small or high volume, simple or complex bar fed CNC turning with ease, whilst their XYZ

Proturn which is ideally suited for development, prototype and low volume turning.

Prioritising meeting demand, delivering on time and in full, with the high quality service that has come be expected of them, M-CNC are determined to become the best component provider in the UK. In keeping with this, they recently invested £3m into expanding their facilities by purchasing 8 new DMG MORI CNC machines to keep up with a rapidly increasing rate of demand. Not only that, but they are constantly utilising the most advanced and latest

technology, including keeping pace with Industry 4.0.

In the long term, M-CNC have big plans to increase their footprint in the aerospace industry, widening their presence and becoming the prime choice for all aerospace related manufacturing. As one of the fastest growing S.M.E manufacturing specialists in the UK, M-CNC can be seen at tradeshows throughout the year. This includes Southern Manufacturing, which they have attended for two years running, and from which have received glowing reviews with a significant increase in leads and sales.

If you would like to take advantage of M-CNC outstanding manufacturing services, then don’t hesitate to get in contact today. Alternatively, you can always find out more information by checking check out website detailed below.

T +44 (0)1278 684138www.m-cnc.co.uk


For food producers, the biggest priority is always the health and safety. High standards of hygiene and sanitation

are imperative at every stage of production, from the sourcing of ingredients, to the time the finished product reaches the consumer. We have identified five key areas of food packaging hygiene which could significantly lower the risk of contamination in your food packaging process.

1) Fit downstream oil filters and check them regularly Downstream filters act as another safeguard against accidental food contamination whilst, blocked filters have the potential to fail and allow carryover of oil into the process.

2) Carry out regular and timely maintenance Regular preventative maintenance is your best option to avoid potential contamination. Poor maintenance practices or minor equipment faults can risk oil discharging from the exhaust. This presents a big problem for sites where air quality can’t be compromised. Whereas, correct and regular maintenance not only ensures optimally running pumps that have little or no oil carryover, but increases pump efficiency and pump life expectancy.

3) Use food grade lubricantEven with a high level of carefulness and due diligence, the transfer of trace amounts of lubricant to a food contact surface, food packaging or the food itself can happen, regardless of procedures. Food grade or incidental contact lubricants are specifically designed to meet strict regulatory limitations.

4) Always use genuine parts Genuine parts will dramatically reduce the potential of equipment failure, ensuring a longer, low-risk operational life than if non-genuine parts are used.

5) Go Oil-FreeOil-free vacuum pumps have been specifically developed to meet the needs of manufacturers requiring only the highest air purity standards. They provide:

■ Low maintenance levels as there is no need to replace oil or filters

■ Reduced lifetime cost of ownership ■ Service in situ with no need to remove

from the line for maintenance dramatically reducing downtime

■ Lower costs from oil, waste oil disposal and associated labour.

Elmo Rietschle provides free, no obligation, vacuum surveys by our vacuum experts who

will review your process to ensure efficiency and hygiene are optimal.

Please contact Elmo Rietschle via the website at: www.gardnerdenver.com/elmorietschle

Five ways to improve your vacuum packaging hygiene

Food Processing News


Christeyns Food Hygiene launches the ultimate CIP solutionChristeyns Food Hygiene, based in Warrington, has

partnered with H&M Disinfection Systems to launch a new, bespoke containerised CIP system for optimising cleaning equipment in the food and dairy industry.

Container In Place is a bespoke, containerised Cleaning in Place (CIP) system which comes fully loaded and self-contained, ready to be connected directly to existing pipework, tanks and associated equipment, providing an immediate and cost-effective upgrade to cleaning requirements.

In many plants CIP equipment can be old and those responsible

for its specification, installation and setting of parameters may no longer be with the business. In addition, modifications to the CIP set may have taken place over time, changing the original operating parameters or flow dynamics, which can affect the efficacy of a clean. Emerging food safety challenges in recent years, such as allergen management and species control, may have also placed additional burdens on the equipment.

Modernising or replacing a CIP set itself requires capital expenditure which may be difficult to secure. There is also the challenge of being able to assign a sufficient break in a production schedule to actually replace pumps, tanks, heat

exchangers and control equipment.

[email protected]

Food Processing News Flow Control News

Wanner launches new, versatile high flow pumpExtending

its seal-less, packing-free product range, Wanner International has launched the Hydra-Cell® G66, a new powerful, positive displacement, multiple diaphragm pump capable of flow rates up to 249 litres per minute, (65.7 US gpm) at pressures up to 48 bar (700 psi).

The pumps are available with a choice of pump head materials, including brass, 316L stainless steel, ductile iron, and polypropylene making them suitable for pumping a wide range of liquids, including water, acids, caustics, freons, ammonia solutions, resins, glues and adhesives, inks, paints, polymers and NGLs – butane and propane.

The G66 is also capable of pumping slurries across the full spectrum of viscosities and liquids at temperatures up to 100°C.

The unique seal-less design and horizontal disk check valves enable the Hydra-Cell G66 to handle abrasives and particulates commonly found in recycled liquids that might damage or destroy other pumps.

With its unique Diaphragm Position Control™ (DPC) protecting the diaphragms, the Hydra-Cell G66 can tolerate challenging operating conditions such as a closed inlet while still running. The pump is also able to run dry indefinitely without damage, in the event of accident or operator error, eliminating downtime and repair costs.

Simple, compact design reduces initial investment and lowers maintenance costs while the pump’s outstanding operational efficiency reduces energy costs. With a complete lack of dynamic seals, packing or cups to leak and replace reducing maintenance costs, the Hydra-Cell G66 is truly an economical proposition.


Litre Meter: The Flowmeter experts

Litre Meter are the exclusive UK distributors for all of the KEM flowmeter range. This

includes the ZHM PD gear meters pictured plus the SRZ helical screw, HM axial turbine and the Tricor Coriolis meters. Additionally, Litre Meter manufacture two types of flowmeter (the Pelton Wheel and VFF rotary piston) which, coupled with other distributorships, enable a precise meter recommendation. Consider this: have you asked the Experts?

■ KEM ZHM, SRZ, LFM & HM ■ Litre Meter LM, MM & VFF ■ Ritter TG, BG & MGC ■ Tricor TCM, TCMP & TCMH ■ Lake Monitors VA meters ■ Sierra SmartTrak, QuadraTherm & SteelMass

T +44 (0)1296 670200www.litremeter.com


JSP Ltd is pleased to announce that it has, on day one of the enforcement

of the regulation, the vast majority of its product range certified to the new PPE Regulation, 2016/425. This is a year ahead of the cut-off date of 21st April 2019!

Over 150 products on 15 certificates across the complete range of its above-the-neck PPE offering, including its market leading EVO® Industrial Safety Helmet Range and Force™ Respirators, will be manufactured in accordance with the new regulation from day one.

JSP Ltd has ensured that it is in conformity with the latest European requirements at the earliest opportunity. The regulation has been brought in to help make sure

that the user of PPE is better protected than ever before, using products which they can trust.

All PPE must be issued with declarations of conformity by the manufacturer, and there are parts of the Regulation that will have direct implications on distributors

and importers who are now responsible for ensuring they have a copy of the declarations of conformity and keep it for 10 years after the product has gone on to the market.

To sum up – all enterprises involved in the supply of PPE in Europe now have the same obligations as a manufacturer to ensure that the product placed on the market will protect the user. JSP’s early conformity to the regulation demonstrates their continued commitment to manufacturing tested, traceable and trusted PPE products.

For further details on the new PPE Regulations, please call on: +44 (0)1993 826050 or visit: www.jspsafety.com

Boplan UK was established in 2016 by their parent company, Boplan BVB. Today, Boplan UK is based in Wolverhampton, but Boplan BVB has offices across

the world, including in Belgium, France, Germany, Spain, Netherlands and the USA. Additionally, they have a strong distributor network operating across 20 different countries.

Boplan specialises in designing, developing and manufacturing sustainable and effective fall and collision protection, for use in even the most challenging environments. Boplan’s products are designed to protect people, vehicles, buildings and infrastructure. They use high-quality and high-performance plastics, which, thanks to their many beneficial properties, have proven far superior to traditional materials.

Their diverse range of products includes handrails, safety barriers, guardrails, bollards, goalposts, rack protectors, single axes gate, double axes gate and various types of marking tape.

As one of the biggest names in the safety and security industry sector, Boplan supply their products to almost any industry. Boplan’s clients range from Abercrombie & Fitch to Walmart, IKEA, Ford, BMW, Caterpillar and Coca-Cola to Exxon, Bayer, Intel, Lockheed Martin and many other well-known names. We asked Dave Smith of Boplan what benefits the company’s products bring to clients that make them unique. He explained, “The modular safety systems of Boplan are the most innovative on the market and protect numerous industrial buildings, warehouses, factories, airports, drilling platforms and (petro) chemical sites worldwide. For each specific application, we have a safety solution.”

He also added, “Boplan provides customers with a single point of contact and a single safety plan to increase safety in the workspace. We look beyond that one specific safety product that other parties offer. Our wide range of safety

products allows us to cover a broad spectrum of possible risk situations in the workspace: fall protection, crash protection, anti-skid, and more.

“In contrast to the classic iron and steel systems used for crash protection, Boplan Flex Impact barriers provide increased impact resistance, even at high collision speeds. At the slightest impact, these security elements will bend and then take on their original shape again.”

Boplan is dedicated to developing outstanding safety products that challenge the current standard in industrial safety. Dave Smith best described the company ethic as, “Because of the passion and the constant desire for innovation of our loyal employees, we want to exceed our customers' expectations.”

Some exciting changes Boplan underwent this year include new production premises in Moorsele, Belgium. This new building is a model of sustainability and energy efficiency,

boasting its own power via solar panels, optimal use of natural light, extensive insulation and even ventilation with air-driven heat pumps. In addition to extending their footprint in the UK, Boplan have plans to develop new products and enter new markets around the world.

Boplan can be found at a number of trade shows throughout the year, having exhibited at several Health and Safety Shows around the UK, with plans to return again this year. One proud achievement is Boplan winning Best Stand at the Health and Safety North Exhibition in 2016. In September 2017, they also attended the Temperature Controlled Storage and Distribution Exhibition in Coventry.

If would like to get into contact with Boplan, or to find out more information, be sure to give them a ring or check out the website detailed below.

T +44 (0)1902 824280www.boplan.co.uk

Health & Safety News

Creating safer & healthier work environments

BenchVent

For more information, contact T 01423 790039, email: [email protected]

or visit www.benchvent.com

Dedicated to providing reliable, high quality and cost-effective fume & dust extraction equipment.

All products come with a lifetime guarantee.

Sectors Include l Graphics l Beauty l industrial l Home Hobby l Dental & Medical l Education

Please ask for our Operating Lease Finance option

The ultimate safety materials manufacturer

JSP is ahead of the Reg!

WASPS take control of GHS!Many in industry find there are two major

issues facing them when dealing with safety in the workplace. Firstly, it is a well-known fact that many find the information on a Safety Data Sheet (SDS) ‘too technical’ to understand. In addition, many are still trying to get to grips with the changes brought about by the introduction of the Globally Harmonised System (GHS) Regulation. As a result, SDS are not read but filed away until accidents occur. Secondly, COSHH is a legal requirement but many in industry are finding it a challenge to keep their COSHH assessments up-to-date with the changes taking place while some simply just don’t have in-house expertise or the time to deal with the complexity of GHS SDS.

Environmental Science Limited (ESL) has addressed these issues by updating its software called ‘GHS WASPS’ (Workplace Action Safety Protection Sheet) which enables users to easily produce a workplace safety hazard sheet from a complex GHS SDS. The WASP Sheet is a one-page graphical representation of hazards in the workplace. It is also possible and easy to create WASPS from product labels and they can be displayed near the workbench in laminated form. Workers whose mother tongue is not English will

find WASPS useful because they are pictorial and also available in other languages. The new GHS software is sold on a subscription basis in order to keep up-to-date with any legal changes.

For further details or to download a FREE trial copy, visit: www.esldatasheets.com

Hughes Safety Showers has recently increased their hire fleet of emergency safety showers.

If you require a short-term safety shower solution why not consider hiring your emergency safety shower from Hughes? Perhaps you need an emergency safety shower during your annual maintenance shutdown? Or are you in need of secondary equipment to support your main safety products?

Three of Hughes’ models are available for hire

whether it’s for a week, a month or a year.

n The STD-J-40K/45G Mobile Self-Contained Emergency Safety Shower is ideal as a secondary measure to supplement your permanent safety showers. Easy to manoeuvre and suitable for towing, its adjustable wheel-spacing means it can fit through a standard door opening.

n A larger capacity mobile unit is the ANSI compliant STD-MH-P-1200L Mobile Self-

Contained Heated Emergency Safety Shower. The integral immersion heater maintains water at a tepid temperature and provides a continuous flow of water for 15 minutes. The unit is easy to transport behind a suitable vehicle using the towing hitch provided.

n For situations where tepid water, a constant

water supply or sufficient water pressure are unavailable, we offer the EXP-MH-14K/350 Immersion Heated 350 Litre Emergency Tank Shower. The integral immersion heater

maintains water at a tepid temperature whilst a panic bar or optional foot panel allow instant activation.

You won’t need to worry about servicing, Hughes will service the emergency safety shower every 6 months, as per European and international standards.

T +44 (0)161 430 6618 [email protected]

Emergency safety showers available to hire from Hughes


Sustainability award for water reuse company’s technologyOne of the UK’s leading water re-use companies is

celebrating after the announcement that one of its wastewater systems has been recognised in a top award.

Aquabio’s anaerobic membrane bioreactor system (AnMBR LE™) treats wastewater at the Glenmorangie distillery in Scotland’s Northern Highlands. The plant is part of the Glenmorangie’s DEEP, Dornoch Environmental Enhancement Project which has been awarded the Hydro Nation Award – sponsored by the Scottish Government – at last year’s 18th annual VIBES – Scottish Environment Business Awards.

The anaerobic digestion plant at the Ross-shire distillery was officially opened earlier last summer, boasting the use of natural biological processes which both reduces chemical oxygen demand (COD) output in distillery wastewater by up to 95% & creates energy in the form of methane rich biogas.

Importantly, the biogas replaces some of the fossil fuels used at the distillery to heat the stills in which the spirit is made.

Terry McCarthy, Managing Director of Aquabio explained, “The low energy Anaerobic Membrane Bioreactor Plant – or AnMBR LE – is designed to improve the quality of the

effluent being discharged into the Dornoch Firth and the resulting biogas is reused as fuel in the site boiler system.”

The plant now largely operates automatically and can be remotely monitored on line; this ensures optimum efficiency in both wastewater treatment and power generation.

T 0190 564 1966 www.aquabio.co.uk

Ambitious plans to grow waste management businessA national waste management

company has set out ambitious growth plans for the next five years. CSG, which has its headquarters in Fareham, Hampshire, aims to draw on its expertise in innovative waste treatment processes and customer retention to increase profitability by 25%.

The company is one of the largest privately-owned industrial and domestic environmental waste management groups in Britain, operating from 27 sites across the UK.

Speaking at the company’s AGM, CSG Managing Director, Neil Richards (pictured), said, “Turnover in 2017 exceeded £71 million but – like with the materials we reprocess and recycle – we know there are untapped opportunities to be developed and have robust plans for organic growth.

“There has never been a more exciting time to work in this industry, with a wider public awareness of

environmental issues and increased focus on managing resources responsibly and a greater appetite for new technology.

“CSG fosters a culture of innovation and customer service that, together, make us perfectly placed to take advantage of the opportunities in this sector, supporting both industrial and domestic customers. Truly no job is too big or too small.

“We have a number of new physical and chemical processes in development that will allow us to accept more diverse waste streams in our treatment facilities, as well as products designed and manufactured by our own teams that will ensure we can deliver an even better service to our customers.”

www.csg.co.uk

Delta launches string PV inverter M125HV series at Intersolar 2018Delta, a global leader in power and

thermal management solutions, recently announced it is launching its new 1,500 Vdc string solar PV inverter M125HV series alongside a broad portfolio of energy-saving lithium-ion battery energy storage solutions at Intersolar Europe.

The M125HV is designed to optimise the productivity of solar PV power plants as it features industry-leading peak efficiency up to 99%, 125kVA of

maximum output power, active cooling, and an electromagnetic interference (EMI)-proof design. With extensive expertise in developing high-efficiency power electronics and integrating energy-saving solutions, Delta is uniquely positioned to facilitate solar PV power generation and energy storage projects.

Andreas Hoischen, head solar PV inverter sales for Delta in Europe, the Middle East & Africa (EMEA), said,

“High-power utility-scale string inverters are currently transitioning from 1,000 Vdc to 1,500 Vdc. These new systems allow for longer strings, resulting in fewer combiner boxes, less wiring, less trenching, and significant balance of system cost savings. Our new M125HV series inverters for 1,500 Vdc systems, for instance, can reduce levelised cost of electricity by enabling higher-voltage arrays. That’s a huge advantage for solar developers, EPC contractors, and of course investors.”

Storage systems for residential and commercial photovoltaic installations were another trend reflected in Delta’s product portfolio on display at Intersolar Europe 2018. The company’s ES30 and Hybrid E5, for instance, lower costs for residential and commercial operators by increasing the amount of solar power a facility or residence can consume itself instead of feeding it into the grid.

Contactwww.delta-emea.com

Water, Energy & Environment News

Electronics, Cases & Enclosures News

Delta reveals Cloud data centre infrastructure solutions at CEBIT 2018Delta, a global leader in power and thermal management

solutions, recently demonstrated its Datacentre Infrastructure Solutions for Cloud and edge data centres on display at the world´s leading digital innovation tradeshow, CEBIT 2018, to serve as the very foundation of the digital economy – the focus of CEBIT 2018. The modular DPH series and the monoblock DPS series UPSs, respectively with 500kVA and 600kVA capacity each, satisfy the high power

needs of Cloud data centres while the brand-new RT series UPSs offer flexible configurations of 10-20 kVA for edge data centres. The new Li-ion Battery Solution for UPS systems, which boasts leading energy storage footprint with up 51.8kWh in a 19” cabinet, is an ideal solution to substantially reduce the total cost of ownership (TCO) in data centres.

“As the IoT megatrend continues to expand rapidly, we’re seeing a lot of data centre resources moving to the edge. With billions of devices generating vast amounts of data that has to be stored and processed, it is impossible

for centralised data centres to accommodate all the traffic. A global leader in colocation services in the Asia Pacific region, for instance, recently selected our power container solutions for their edge network,” said Jackie Chang, Delta’s

President & General Manager for Europe, Middle East & Africa (EMEA).

Delta’s total data centre infrastructure design concept provides an efficient and reliable backbone for digitisation as the overall market shifted to fewer but larger data centres. However, as IoT drives data centres to the edge, they need to become more adaptable, scalable, and flexible. The two trends that are defining the data centre infrastructure market right now – small, decentralised edge computing data centres and the increasing size of large centralised data centres – were both reflected in Delta’s product portfolio on display at this year’s CEBIT.

www.delta-emea.com


Engcon, the world’s largest manufacturer of tiltrotators, will be

offering its EC-Oil automatic hydraulic attachment system as a standard fitting on its twin-hitch products.

This means that when you want to disconnect the tiltrotator – for example to use a breaker; dig narrow, deep trenches or shift large volumes of earth the EC-Oil option allows you to do so automatically. You don’t need to get out of the cab to tackle tricky electrical connectors and hoses. What’s more the system is now available at no extra charge.

Engcon is the only tiltrotator manufacturer in the world to offer an automatic hydraulic system as standard.

“Hydraulic attachments and twin-hitch tiltrotator configurations are increasingly popular in the excavator market, so for us it was a logical step to put the two together as a standard product. It’s an innovative step for Engcon, and a great leap for the excavation industry,” says Stig Engström, Engcon’s founder and owner.

From May 2018, Engcon will deliver the Q-Safe 60 machine hitch, fitted with the company’s EC-Oil fully automatic hydraulic coupling when ordered in conjunction with the DC2 control system, as standard. This also applies to the company’s tiltrotator/DC2 control system top brackets, allowing the connection and disconnection

of hydraulic, electrical and central lubrication between the two.

Contact Robert Hunt,T +44 (0)1684 [email protected]/uk

ACE introduces new online gas spring calculation program

In just five easy steps, design engineers can now calculate and design a gas spring tailored to their

application using the new gas spring calculation tool found on the www.acecontrols.co.uk website.

In the past, it was necessary to contact the ACE gas spring team directly and complete a design form sent back and forth by fax or e-mail when enquiring about the selection and availability of a suitable ACE gas spring. Thanks to this new online calculation program, design is now easier, faster and can be made at any time – 24/7.

Unique in the industry, the program is completely intuitive and applications can be visualized in either 2D or 3D. The most common applications of push type gas springs on hoods, flaps, hatches and machine housings can now be calculated in a few simple steps.

The recommended ACE gas spring and the required mounting accessories are specified precisely. In addition, an installation sketch can be generated with the help of the online tool.

In the interest of its customers, ACE uses this service to shorten the entire process from design and ordering to delivery. In the current version of the software the order is still triggered by an online inquiry; it is planned in the future, that the gas springs determined by online calculation will be available directly from an ACE e-shop.

For customers who would still like help with their product selection then personal advice and assistance in the calculation and ordering of ACE gas springs is always available.

T +44 (0)1942 727440F +44 (0)1942 [email protected]

One of the UK’s leading exponents of high performance sealing, Race-

Tec Sealing Ltd is pleased to announce the launch of its new website at: www.race-tec.com

With a proven background in the design and manufacture of low friction rotary seals and compact high strength CV drive shaft boots for a range of cross-industry applications, particularly motorsports, Race-Tec has produced a website to match the versatility of its products with a performance-driven design, contemporary look and feel, improved navigation, and attractive presentation. Great attention has been paid to the ease with which the site can be accessed via mobile or tablet.

Motorsport, aerospace, military, marine, and domestic applications are just some of the industries availing themselves of Race-Tec’s ability to design and manufacture seals that provide improved performance and durability. The new Race-Tec website provides an introduction, not only to high performance seals, but to water

pump seals, drive shaft boots, precision mouldings, accumulator bladders, vibration isolation mounts, and moulded gaskets in more detail than ever before.

Race-Tec’s ability to offer bespoke solutions, small batch production, performance analysis, dynamic testing, supply chain management, full batch traceability, and laser marking are all fully explained on the site.

Visit: www.race-tec.com to explore the site for yourself or for furthers details on any aspect of our capability and service, contact:T +44 (0)23 8024 [email protected]

Swindens Revolving Head Work HoldersSwindens Revolving Head Work Holders, founded in

1928, is a privately-owned UK manufacturing company producing the unique range of Swindens 4”, 6”, and 8” double (flat and pipe) jaw revolving head work holders (vices).

We also produce a range of swivel bases enabling vertical and horizontal rotation through 360° in both planes and a range of soft jaws.

We design our products to solve your problems: our testimonials prove we save you time and money. A Swindens pays back in months – our products last a lifetime.

Our customers include the UK armed forces – we are an accredited MoD supplier and our products have NATO stock numbers - the automotive industry including Jaguar Land Rover, the aviation, shipping, and oil and gas industries, general engineering businesses, gunsmiths, jewellery makers, and the individual in the home workshop.

We are ISO 9001:2015 accredited. Swindens are manufactured in Britain and we work closely with the Department for International Trade (DIT).

Please see our website at: www.swindens.org for demonstration videos, technical specifications, customer testimonials, and contact information. Contact: [email protected] or call: +44 (0)20 7580 6491 for a free 30 day trial, brochure and price list, terms of sale, delivery and further information.

James White of Denis Rawlins Ltd outlines a safer and less disruptive approach to high-level cleaning.

Maintaining cleanliness is a challenge in an industrial environment – all the more so if cleaning interferes with

the smooth running of production processes.

High-level cleaning adds another level of difficulty – in terms of disruption on the ground, safety when working at height, and cost. Inside or out, the task usually entails access platforms, scaffolding and/or specialist contractors.

But cleaning at height does not have to be disruptive, high-risk or comparatively high-cost.

In a safety-first setting, the best way to manage risk is not to put people in harm’s way in the first place. Working from ground level, it is now perfectly practicable for any cleaning team to tackle high-level areas and keep surfaces demonstrably clean.

The latest super-lightweight carbon fibre poles are easy to handle and manoeuvre yet incredibly strong. Coupled with a standard vacuum unit, this can enable any operative to clean interior areas up to 11 metres from ground level, or 15 metres outdoors.

But this British system, called SpaceVac, has additional refinements that make it particularly suitable for an industrial environment.

Vacuuming is as effective as at floor level, as there is no loss of suction. Also, an in-built wireless camera allows the user to check the progress of cleaning on live, high-quality video – or recorded for viewing by the supervisor or client.

SpaceVac comes with a variety of tools and cleaning heads, which are manufactured in one piece from 100% carbon fibre for maximum strength and minimum weight.

Another innovation – the SAFER (Safe And Fast Easy Release) locking mechanism – ensures the components of SpaceVac’s internal cleaning system cannot separate during operation, even at full extension.

Compliant with Health & Safety Executive guidance, SpaceVac is also safer in industrial environments where there

is a risk of combustion. The range includes the world’s only ATEX certified high-level cleaning system certified as safe for use in explosive atmospheres and hazardous environments.

All of this means that high-level cleaning can become routine, and more cost-effective. SpaceVac puts proven technologies in the hands of in-house cleaning teams and general contractors so they can raise their own output, without impacting others.

T +44 (0)121 351 [email protected]://www.rawlins.co.uk

Industrial Process Technologies News

Making low flow more efficientCombining the proven technologies

of Sundyne Barske Wheel hydraulics with the HMD Kontro sealless magnetic drive, the GSPLF (LF for Low Flow) sealless pump has been developed to fill a gap in the market for a high-efficiency low flow magnetic drive centrifugal pump with a single stage high head capability. The GSPLF meets the requirements of API 685 and has full ATEX compliance, making it ideal for chemical and hydrocarbon processing applications.

Sundyne has over 50 years of experience in offering Barske Wheel pumps, designed to provide efficiency in the low specific speed regime often referred to as low flow, high head applications. These pumps have an open impeller with straight blades and a tapered conical diffuser to produce the desired performance. Development and testing demonstrates that this

combination produces a head factor (ratio of developed head to theoretical head) considerably higher than that of traditional back-swept Francis vane impellers.

The combination of Sundyne Barske Wheel hydraulics with the HMD sealless magnetic drive, reliability, design flexibility, and efficiency is further

optimised, ensuring trouble-free, safe and environmentally conscious plant operation. An additional advantage of the GSPLF is the flexibility inherent in the diffuser and impeller combination, which can easily be rerated should the duty point change without replacing the pressure casing.

HMD Kontro has more than 25 years’ experience in API applications and a 70 year track record in magnetic drive technology, being the first company to develop a magnetic drive sealless pump.

Further information, including a copy of the GSPLF brochure, can be seen and downloaded from the Sundyne HMD website at: www.sundyne.com/hmdkontro or alternatively, please telephone: +44 (0)1323 452141 or email: [email protected]

A new website for Race-Tec

Gas spring selection just got easier!

Cleaning teams raise their output

Engcon introduces automatic hydraulic connectivity as standard!

FDM Digital Solutions: The UK’s leader in production Additive ManufacturingFDM Digital Solutions is a company revolutionising end

use component manufacturers, and is proud to be Britain’s largest volume additive manufacturer, specialising in advanced industry knowledge and Design For Additive Manufacturing ‘DFAM.’

FDM Digital uses both Stratasys & HP MJF technology, leveraging both their advanced industry potential across all industry sectors with a diverse range of materials from medical to full flight approval. The potential of growth in applications and end use parts using 3D printing is exponential, however we are currently lacking the industry awareness to exploit the benefits, such as just in time 3D digital ordering, lighter more complex parts, tooling jigs and production aids to improve existing supply chains, making companies more competitive and able to save money.

Driven by a passion for F1, with the fast-paced use of 3D printing and how to apply it to create high value end products fast, FDM Digital now has the aerospace sector firmly in its sights, knowing the potential savings in this sector alone is well into the 100’s of millions of pounds over the life of an aircraft with end applications such as low volume thin wall ducts, brackets, and paint finished final parts to name a few.

Overall, FDM offer a vast array of matchless benefits that their competitors do not. These benefits consist of: Specialist knowledge in Formula 1 applications such as soluble core technology, time served manufacturing & engineering experience across a range of industry sectors, digital laser scanning used for reverse engineering or inspection, and also the partner of choice to work alongside developing industry quality systems that allow seamless integration of Additive Manufactured parts into their organisations.

T +44 (0)1282 872370 www.fdmdigitalsolutions.co.uk


Fire Sleeve from Sleeve ItWe manufacture and supply

a wide range of sleeving which provides protection against flame, high temperature, hose spray failures, mechanical abrasions, and offers electrical insulation. Thermal high temperature insulation materials can prevent fires or damage, which may arise due to heat.

Fire Sleeve is manufactured from ‘E’ glass fibre yarn knitted to form a sleeve and coated with high-grade silicone elastomer rubber. Fire Sleeve is a very flexible sleeving designed to protect wires, cables, and hoses from high ambient temperatures. It will offer continuous protection at an operating temperature of 250°C and can withstand a molten metal splash at 1,200°C. We can

fabricate and machine materials to your specific requirements.

Sleeve It has grown through innovation and customer service;

we pride ourselves on offering competitive

technical solutions to your problems.

Please call us for a quote or to answer any questions you may have on: +44 (0)1254 694733, or you can email our team at: [email protected] or visit our website at: www.sleeveit.co.uk

Latest developments from FactairAirtech remains the ideal opportunity in the UK for Factair

to showcase its latest developments in compressed and breathing-air systems, including ATEX packages. With over 40 years’ experience in the design and manufacture of specialist packages we produce bespoke systems in portable, containerised and skid mounted formats to suit your requirements.

At this year’s Airtech, Factair exhibited its new F8000 range of electronic air quality testing instruments. These units, which will be launched in the autumn, are available in both portable and stationary continuous monitoring versions. They provide accurate readings for a range of air quality standards including breathing-air to EN12021 and medical and surgical air to HTM 02-01/EU Pharmacopeia.

For those applications which require filtering compressed-air to breathing-air standard, Factair had on display its range of breathing-air filtration systems. These included systems with carbon monoxide and carbon dioxide suppression.

For the telecommunications industry, there were also products on display from the company’s fibre blowing compressor and blowing head range.

T +44 (0)1473 746400F +44 (0)1473 [email protected]

No matter the size, Atlas Copco Rental will handle your projectA planned maintenance to your compressor

installation? An urgent need for nitrogen? A breakdown of your power supply? Atlas Copco Rental is just one phone call away.

We will design a solution that is tailored to your specific requirements, whether you need temporary air, power, nitrogen, steam, or all of those at once. We can handle your emergency situations or support you during a planned maintenance or a temporary project, no matter the size. We are available 24/7 for any questions, changing demands or emergencies.

We deliver more than machines: with a service

network that stretches to every corner of the continent, there is always local staff (and fleet) at hand to support you. Our machines were designed for efficient transportation and to ensure your production quality, your solution will arrive on-site and ready-to-start in no time. Our service technicians can monitor on-site or stay available in stand-by.

An Atlas Copco Rental partnership is a two-way stream: your feedback helps us optimise our services and equipment, and we like to share our expertise with you. Our solutions are designed to reach your goals, now and in the future.

T 0800 169 6611T +44 (0)191 497 [email protected]

Drives & Controls Show & Co-Located Shows Review Top 20

The Fluid Power & Systems show was held at the NEC Birmingham on the 10th-12th April 2018.

The show welcomes the very latest in hydraulics, pneumatics and related equipment from a collection of world-class companies, with products that facilitate better electro-mechanic system design and application for improved monitoring, control and automation.

Amongst the show’s top 20 exhibitors, CDS Bearings & Seals showcased their range of products. The company are proud to be a leading global supplier of wear rings and bearing strip, and supply many of the world’s leading hydraulic cylinder OEMs and after-market repairers. They also supply major seal distributors and numerous other global companies.

At the show, industry peers were also captivated by the company’s capability to supply tubes and sheets of raw material for customers to machine themselves, if required.

Attendees were also impressed by the company’s vast range of products including bearing strips, which are available in 5m and 10m rolls in Polyester PTFE and Polyester Graphite grades.

If you would like to get in touch with CDS Bearings & Seals contact them on the number listed below. Alternatively, feel free to visit their website.

T +44 (0)1296 658448www.cds-limited.com

CDS Bearings & Seals impress at The Fluid Power & Systems Show

This year saw the return of Drives and Controls, the UK’s largest show

dedicated to Automation, Power Transmissions and Motion Engineering. Held during 10-12th April 2018 at the NEC, Birmingham, the huge exhibition comprised of four different shows; Air-Tech, Fluid Power and Systems, Plant and Asset Management and the Smart Industry Expo. With seminars covering Cyber Security, Digitalisation, 4IR and much more, there was something for everyone, no matter what end of the manufacturing spectrum, to get stuck into.

The Air-Tech Expo focused on compressed air, vacuums, generators and more. One of the most attended seminars included High Savings in Vacuum, presented by CEO Rolf Hilfiker from Pneumofore, and which

focused upon how to make the best cost, energy and time savings when using vacuum systems in industrial applications.

Fluid Power and Systems was another highly successful show during Drives and Controls, featuring exhibitors such as Inem, Metal Work UK, Brennan Industries and the Faun Group. The Plant and Asset Management show demonstrated how a lean management infrastructure translated to productive industrial output, shining a spotlight on maintenance, equipment and services, testing and measurements, and much more.

Lastly, the Smart Industry Expo was perhaps one of the most talked about shows, centred on the way that technology and IoT is rapidly changing

the world’s major industries, including manufacturing. There were a number of Smart themed seminars, including on the challenges and opportunities going Smart can bring, how to adapt alongside evolving technology, and the economic and social implications of the Smart Era.

This is our pick of the best exhibitors from this years show, listed here in alphabetical order: Atlas Copco Rental, CDS Bearings & Seals, Factair, The Smart Actuator Company & Sleeve It. Further details can be found below.

Contactwww.drives-expo.comwww.fluidpowersystems-expo.comwww.airtech-expo.comwww.maintenanceuk-expo.comwww.smartindustry-expo.com

The Automation, Power Transmission and Motion Engineering Event

Home of the world’s smartest electric actuatorsThe Smart Actuator Company is proud to manufacture

the world’s most intelligent, energy efficient electric actuator in the UK. All of the company’s actuators are incomparable and unique in their design, featuring Rift Driven Energy Efficient motor technology that reduces running costs by 75% in comparison to similar products on the market.

This ground-breaking design comprises of a glass reinforced nylon housing, containing the RIFT motor system and gearbox. The four models on offer can be configured to generate different levels of torque, ranging from 0 to 500Nm to cater to a range of different requirements, including the Subsea version of their Large actuator that is certified to 750 metres depth.

In addition, the company’s patented electric valve actuators offer clients a range of matchless advantages, including the use of the latest computer technology and the ability to communicate with the actuator via the use of a convenient Android App.

It is also important to note that the company place great importance on their first-class customer service, offering knowledgeable support during and after a sale. The

company is ISO 9001 2015 Certified and in 2017 won the Queens Award for Enterprise in Innovation; the highest UK award for any manufacturing business.

If you would like to get in touch with The Smart Actuator Company, contact them on the number listed below. Alternatively if you would like any more information on their range of products and services, visit their website or email: [email protected]

T +44 (0)1684 565709www.smartact.co.uk

+44 (0)1296 [email protected]

Composite Bearing MaterialsCDS is a leading global stockist and supplier of hydraulic

wear rings and bearing strip. It supplies many of the world’s leading hydraulic cylinder OEMs and after-market repairers as well as major seal

distributors. CDS’s strength lies in its extensive stock of wear rings and

bearing strip in a broad range of sizes and materials.


Breathe clean with BenchVentHere at Industrial Process News, we are

extremely pleased to announce that BenchVent has been awarded with our

highly commendable Air Filtration Company of the Month profile as a result of their outstanding ventilation technology.

BenchVent was first set up in North Yorkshire, 1986, by Doug Taylor. Despite being a small family business, they have managed to grow to become one of the world’s leading suppliers of specialist air filtration cabinets and related solutions. We spoke to Managing Director, Michael O’Hara, about how the company has progressed since its beginnings and where the future may take them.

“BenchVent initially started out as GraphicAir Systems, specialising in filtration and fume extraction. Having proven so successful across the UK, we decided to set our sights higher and expand further afield into global territories, expanding our footprint across the world and cementing ourselves as one of the premier leaders in worldwide ventilation and extraction. Today we can be found in the UK, Europe, Australia, America and even China.”

As health and safety legislation is becoming tighter and tighter across the world, more and more companies are looking to strengthen their health and safety within the workplace, with toxic gases, fumes, solvents and powders being

a cause for concern. Without proper extraction, toxic fumes can build up within spaces, leading to serious long-term health complications such as emphysema and other illnesses. As a result, air filtration is of prime importance, clearing away fumes and hence producing a cleaner working, learning and living environment. BenchVent’s wide range of cabinets and cupboards can be seen in use in research and development, the pharmaceutical industry, electronics, beauty, dentistry, and throughout schools and universities.

Michael added, “In addition to manufacturing and supplying our own cabinets, we are able

to distribute air filtration products from other manufacturers as well, creating a diverse product range that can cater to multiple industries. Better yet, we can also create bespoke units depending on clients’ specific requirements. This allows us to provide a one stop shop service that clients can rely on for all their extraction needs.”

From fume extraction units for gas, dust, soldering and lasering, to fume cupboards, fume hoods and portable spray booths, BenchVent have a clean air solution for almost anything.

One of their most sought after products includes the highly versatile BV-T1 High Vacuum Solder Extraction Unit, which filters fumes and can be used for laser soldering, PCB drilling, glueing, tinning, brazing and much more.

BenchVent’s downdraught workbenches are another example of their ventilation excellence, capable of providing dust and fume extraction in one self-contained and compact unit. With these, users can get on with their work while any fumes are quickly and efficiently filtered away below them, ensuring a cleaner breathing space.

As a family business, BenchVent has managed to retain a high level of customer service, being small enough to care but large enough to act as a global supplier. In addition to customer service, they also prioritise innovation and staying at the forefront of the fast-paced world of technology and manufacturing. In order to increase their market share, BenchVent currently have big plans to push their presence throughout America and China, securing a wider client base and growing the name of the company on an ever larger scale.

If you would like to contact with Benchvent’s expert outstanding team, don’t hesitate to get in touch today. Alternatively, you can always find out more information by checking out the website detailed below.

ContactT +44 (0)1423 790039www.benchvent.com

Air Filtration Company of the Month

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Bunting® Magnetics EuropeSpecialist in Magnetic Separation and Metal

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Total Clean is a commercial contract cleaning company with 30 years’ experience in delivering expert services to a wide range of customers in

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The UK’s Largest Heating Element

Manufacturer

Leading the wayElmatic (Cardiff) Ltd is the largest manufacturer of Industrial Electric Heating Elements in the UK. Elmatic Ltd have the widest product range to meet our customer’s requirements.

Our product range includes: ► Cartridge Heaters ► Mica Insulated Heaters ► Ceramic Knuckle Heaters ► Tubular Rod ► Immersion Heaters ► Air Duct Heaters ► Nozzle Heaters ► Ceramic Core Heaters ► Square Section Heaters ► Strip Heaters ► Roller or Disc Heaters ► Fabrication & Sheet Metalwork

• Kawasaki Robotics (UK) Ltd is the UK robotics division of Kawasaki Heavy Industries Japan.

• Kawasaki Robotics (UK) Ltd is the UK robotics division of Kawasaki Heavy Industries Japan.

• Over 2,300 machines are now operating in a wide range of industries and applications throughout the UK.

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Here at Industrial Process News, we are extremely delighted to announce that Innovec Controls have been chosen to

receive our prestigious Process Control & LED Safety Solutions Company of the Year award. This is in light of their excellent and on-going design and manufacturing services for a wide range of different sectors.

Innovec Controls was first established in 1987 by CEO and Business Owner Rob Newman. Based in Australia, the family run company was set up in Sydney so as to provide process control instrumentation and LED lighting for public transport, such as trains and trams, as well as the larger oil and chemical industry. Today, they are renowned as one of the world’s leading specialists in designing and manufacturing, and their solutions can be seen in use from Asia to Australia, Scandinavia, North America and much more. Innovec Controls also opened up a UK office in Liverpool in 2016, as an offshoot of the company. They have worked with all manner of companies, including the likes of Oil Processors such as Shell, Exxon, BP, as well as wholesale distributors.

Their many products include Additive Injection Controllers, Flow Measurement and Batch Controllers, Dual Marker Lights, Process Indicators, Totalisers, Alarm Systems, Calibrators and Various Automotive Instruments. We asked Rob what set their products apart from the competition, to which he explained, “We bring a green alternative to our products. For instance, our energy efficient, low maintenance LED Safety Lighting products offer both high reliability and long lamp lifecycle, and they are used extensively on Metro Rail, Metro Tram and Freight Rolling Stock Locomotive applications. These products tend to last for at least ten years and are highly sought after in the oil, chemical and mining industries.” Committed to using only the latest and most up to date technologies, Innovec Controls’ products are able to achieve much higher efficiencies as well as lower manufacturing costs.

In the past 12 years in particular, Industrial Process News has been impressed by the innovative strides the company has been making, as well as their slew of new projects and high-profile booths at some of the world’s biggest tradeshows. Just a few months ago in April, Innovec Controls attended the Stoc-Expo in Rotterdam. Here,

attendees and peers alike were astounded by the long queue at their stand, brimming with potential clients eager to find out what made Innovec so different from other European Manufacturers.

Not only that, but Innovec Controls have also secured an exciting new distribution agreement with a company in Fareham, meaning they will be able to better supply their wide range of products throughout the UK, as well as Western and Eastern areas of Europe. This is expected to boost sales even more, as well as secure their position in the market and help open up new regions for business.

Innovec Controls are also constantly investing in their products and technologies, including their key products such as their IAI Additive Injection Controllers. Rob explained, “Our self-contained measurement and control systems have been specially designed for users to easily inject additives into their fuel, helping to improve the burning efficiency of the fuel and leading to significant cost savings. At the terminal, where additives are blended or mixed into the primary fuel, the system ensures that only the correct amount of additive is applied. The system can also be programmed to automatically inject the additive straight into the tanker.”

The IAI additive injection controller has a number of features built in for ease of use, including a 64 x 128 bit Mono Graphics LCD display and an M0 32 bit ARM processor and the ability to be controlled by RS485 communication. The instrument accepts one wild flow input, six additive flows, can control 6 pumps, drive six solenoids and has 6 permissive inputs Prioritising safety above all else, Innovec Control house all injection controller systems within IECEX or ATEX-approved explosion proof housing, plus IP65 weatherproof plastic enclosures.

Explosion proof batching systems are another area of expertise for Innovec Controls. One of their most popular, known as the IBLEXD Explosion Proof Batcher, works as a stand alone controller and features a 64 x 128 mono graphics LCD display and integrated RGB LED backlight. Easily configurable, it has a number of front touch buttons, infra-red hand held programmer and

can operate batch volumes from 0.001 to 999,999 litres, either in local or remote mode. It has proven highly popular in a range of different applications,

including water treatment, dosing, food ingredient batching and aerosol bottling. Not only that, but it also features a Low Flow Alarm, which becomes active and cancels the batch when no

input pulses are detected.

Having only been operating in the UK for eighteen months,

Innovec Controls’ products are already gaining steam. Although the future remains

ever more uncertain, Rob explained his hopes for the company, adding,

“Brexit has presented us with an excellent opportunity. Previously, we had planned to further expand into the United States, however this appeared harder to achieve due to the current political state over there. We then turned our attention to somewhere new, and given the trade opportunities presented by Brexit, decided to plant our footprint across the UK instead. Right now, we have big plans to open up a manufacturing facility in the UK, which will enable us to improve our supply and lead times.”

This September, Innovec Controls will be attending the Sensors and Instrumentation Show at the NEC, Birmingham, where you can find them at stand A6. Here they will display further information on their batch controllers, additive controllers, explosion proof technologies and much more.

If you are seeking bespoke instrumentation and would like to take advantage of Innovec Control’s manufacturing services, then don’t hesitate to get in contact today. Alternatively, you can always find out more information by heading over to the website below, where you can find a full list of products and even case studies highlighting previous work.

T 0061 414 510 844www.innovec.com

Process Control & LED Safety Solutions Company of the Year

Innovec Controls: Solutions that work

tel: 0121 550 2086 – ... · choices for compressed air and pipework solutions. in 2004, they...

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