technology steam turbine - poweredgeasia.com · 1/1/2020 · steam turbine technology global...

STEAM TURBINETECHNOLOGY

GLOBAL LEADER IN POWER & UTILITIES TRAINING

Selection, Applications, Operation, Inspection, Diagnostic Testing, Maintenance, Refurbishment, Performance Monitoring,Steam Turbine Auxiliary Systems, Turbine Supervisory System, Steam Turbine Monitoring Technology, Validation,Verification Tests, Steam Turbine Codes, ASME PTC6, Rotor Dynamic Analysis, and Computer Simulation of SteamTurbine Rotor Dynamics.

18 - 20 NOVEMBER 2020SYDNEY, AUSTRALIA

MESSAGE FROM MANAGEMENT

Greetings everyone, powerEDGE started with the commitment and mission to provide the Power & Utilities sector withthe highest possible standard of technology and management training courses available. The strength behind powerEDGE is our continuous engagement with the industry's leading powerand utilities companies, and leading industry experts. We are positioned and equipped tounderstand the learning requirements of your workforce and talents. This enables us to focus ourabilities in developing targeted and practical learning solutions. Having delivered over hundreds of courses globally, we will continue to work towards increasingthe cost-effectiveness of our solutions to enable your organizations to reap maximum Return OnInvestment (ROI) from your training investments. We would like to extend our utmost gratitude for your continuous support. Your valuable feedbackhas helped us grow to be more relevant in this business. We will continue with our commitment indeveloping current and up-to-date training in the latest technology, management, and strategydevelopments in the industry to meet your critical learning needs. Once again, thank you for your unconditional support! Warmest Regards, Mohammed FareedDirector and Co-Founder

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T: +65 6741 9927 W: www.poweredgeasia.com E: [email protected]

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W: www.poweredgeasia.com

This 3-day seminar will cover all aspects of steam turbines including design and features of modern turbines,material, rotor balancing, features enhancing the reliability and maintainability of steam turbines, rotor dynamicanalysis, Campbell, Goodman and SAFE diagrams, blade failures: causes and solutions, maintenance and overhaulof steam turbines, and modeling of steam turbines. This seminar will also cover in detail all the components of these turbines, instrumentation, control systems,governing systems and selection criteria. The main focus of this seminar will be in the failure modes of steam turbinecomponents, causes and solutions for component failure, maintenance, refurbishment and overhaul, rotor dynamicanalysis of steam turbines, and computer simulation of steam turbine rotor dynamics. All possible failure modes ofsteam turbine components and the maintenance required to prevent them will be discussed in detail. Examples ofrotor dynamic analysis, and stability criteria will be covered thoroughly. This seminar will also provide updated information in respect to all the methods used to enhance the availability,reliability and maintainability of steam turbines, increase the efficiency and longevity of steam turbines, and improvethe rotor dynamic stability. This seminar will also cover in detail all steam turbine valves, jacking oil system, turninggear, turbine supervisory system, steal turbine monitoring technology, validation, and verification tests, performancetesting of steam turbines and steam turbine codes especially ASME PTC6.

Steam Turbine Components and Systems: Learn about all components and systems of the various types ifsteam turbines such as stationary and rotating blades, casings, rotor, seals, bearings, and lubrication systems

Steam Turbine Failure Modes, Inspection, Diagnostic Testing and Maintenance: Understand all the failuremodes of steam turbine components, causes and solutions of steam turbine component failure, inspection,diagnostic testing, and all maintenance activities required for steam turbines to minimize their operating cost andmaximize their efficiency, reliability and longevity

Steam Turbine Instrumentation and Control Systems: Learn about the latest instrumentation, control systemsand governing systems of steam turbines

Steam Turbine Reliability and Maintainability: Increase your knowledge about all the methods used to enhancethe reliability and maintainability of steam turbines as well as the predictive and preventive maintenance requiredfor steam turbines

Steam Turbine Selection and Applications: Gain a detailed understanding of the selection considerations andapplications of steam turbines in steam power plants, co-generation, combined cycle plants, and drivers forcompressors pumps, etc.

COURSE OVERVIEW

COURSE LEARNING OUTCOMES

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COURSE LEARNING OUTCOMESCOURSE LEARNING OUTCOMES

Steam Turbine Valves, Load Frequency Control, Turbine Bypass Systems, and Steam Turbine SuperheaterAttemperators: Gain a thorough understanding of all steam turbine valves, load frequency control, turbine bypasssystems, and steam turbine superheater attemperators

Jacking Oil System and Turning Gear: Learn about the turbine jacking oil system and turning gear operation

Turbine Supervisory System: Gain a thorough understanding of the turbine supervisory system

Steam Turbine Monitoring, Technology, Validation and Verification Tests for Power Plants: Learn aboutsteam turbine monitoring technology, validation, and verification tests for power plants

Steam Turbine Codes: Learn about steam turbine codes including ASME PTC6, DIN test code, and InternationalElectrotechnical Commission (IEC) Doc 1, IEC Doc B

Steam Turbine Rotor Dynamic Analysis, Campbell, Goodman and SAFE Diagrams: Gain a thoroughunderstanding of steam turbine rotor dynamic analysis, Campbell, Goodman and SAFE diagrams

Engineers of all disciplinesManagersTechniciansMaintenance personnelOther technical individuals

WHO SHOULD ATTEND

The instructor relies on a highly interactive training method to enhance the learning process. This method ensuresthat all the delegates gain a complete understanding of all the topics covered. The training environment is highlystimulating, challenging, and effective because the participants will learn by case studies which will allow them toapply the material taught to their own organization.

TRAINING METHODOLOGY

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Review of thermodynamics principles, efficiency andheat rateSteam power plants, steam turbinesMechanisms of energy conversion in a steam turbine,steam turbine balance considerationsSteam turbine types (straight non-condensing, automaticextraction non-condensing, automatic extractioncondensing)Steam turbine controls, automatic extraction condensingcontrolsGeared and direct-driven steam turbines, modulardesign conceptsTurbine components, rotating and stationary bladesSteam turbine casing and major stationary components:casing design, steam admission sections, steam turbinediaphragms and labyrinth packingSteam turbine bearings: journal bearings for industrialturbo-machinery, fixed-geometry journal bearingstability, tilted-pad journal bearings, advanced tilting-padjourney bearings, lubrication-starved tilting pad bearings,key design parameters, thrust bearings for turbo-machinery, active magnetic bearingsRotors for impulse turbines: long-term operatingexperiences, pitch diameter and speed, steam turbines,built-up construction, materials of construction for multi-stage steam turbines, solid construction, shaft ends,turbine rotor balance methods, at-speed rotor balancing,advantages and disadvantages of at-speed balancing,balance toleranceRotors for reaction turbines: solid rotors, finite elementfor analysis for steam turbines, materials for solid rotors,welded rotor design, welded rotor materialsThrust bearings, labyrinth sealsSteam turbine blade design: blade material, blade rootattachments, types of airfoils and blading capabilities,guide blades for reaction turbines, low-pressure finalstage blading, Campbell diagramTurbine auxiliaries lube systems, barring or turninggears, trip-throttle or main stop valves, over-speed tripdevices, gland seal systems, lube oil purifiers Testing of turbine bladesQuality assurance of turbine generator componentsAssembly and testing of turbine componentsTurbine types, compound turbinesTurbine control systemsTurbine governing system

Day 1 - Steam Power Plants, Steam TurbineComponents, Steam Turbine Auxiliaries, Impulse andReaction Turbines, Rotor Balancing, Features ofAdvanced Steam Turbines, and Features Enhancingthe Reliability and Maintainability of Steam Turbines,Turbine Control Systems, Turbine Governing System

Steam turbine maintenancePower station performance monitoringThe turbine governing systemsTurbine protective devicesTurbine instrumentationLubrication systemGland sealing systemFeatures of advanced steam turbinesConstant and sliding pressure operation of steamturbinesFAQs about turbine-generator balancing, vibrationanalysis and maintenanceSteam turbine rotor failures: causes and solutions, rotorrubs, blade rubs causing bending, rotor and casingmisalignment, bearing problems, alignment ofdiaphragms, achieving precise alignment, rotorimbalance, corrosion causing rotor imbalance, failuresdue to poor maintenance, casing problemsSteam turbine deposition, erosion and corrosionFeatures enhancing the reliability and maintainability ofsteam turbines: steam turbine design, measures ofreliability, availability, and maintainability, designattributes enhancing reliability, overall mechanicaldesign approach, modern steam turbine design features,design attributes enhancing maintainability,maintainability features, maintenance recommendations,cost/benefit analysis of high reliability, availability, andmaintenance performance, reliability, availability andmaintainability valve calculation

Steam turbine valves: main stop valves, solid particleserosion of the main stop valve steam, steam chests,improved design of the main stop valve, turbinegoverning valves, throttle governing of a steam turbine,intercept valves, reheat stop valves, steam turbinedrains, steam chestsLoad frequency control, turbine bypass systems, steamturbine superheater attemperators, atmospheric reliefdiaphragm

Day 2 - Steam Turbine Valves, Steam Chests, LoadFrequency Control Steam Turbine Superheater,Attemperators, Jacking Oil System, TurbineSupervisory System, Turning Gear, AdverseConsequences and Operating Concerns Caused byInadequate Operation, Turbine Auxiliary Components,Steam Turbine Monitoring Technology, Validation, andVerification Tests for Power Plants, PerformanceTesting of Steam Turbines Codes, Enthalpy Drop Test,Effect of Deterioration of Cylinder Efficiency on HeatRate, Effect of Surface Roughness of Turbine Bladeson Heat Rate, Turbine Pressure Survey, FeedwaterHeaters, Shaft Glands and Condensers

3-DAY COURSE OUTLINE

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Jacking oil system, condensers, vacuum breaker, steamturbine componentsTurbine supervisory system: parameters monitored bythe turbine supervisory system, turbine generatorbearing vibrations, HP turbine casing expansion, HP andLP turbine axial differential expansions, shaft axialposition, assorted turbine generator temperatures,turbine speed, steam valves position, rotor eccentricity,rate of acceleration, phase angle, thrust collar position,thrust bearing, response of the turbine supervisorysystem to an exceeded safety limitBearing vibrations, turning gear, purposes of turninggear, turbine gear operationAdverse consequences and operating concerns causedby inadequate operation, excessive use of the turninggear, turbine auxiliary componentsSteam turbine monitoring technology, validation andverification tests for power plants performance testing ofsteam turbines, ASME PTC6 steam turbines, DIN testcode, International Electrotechnical Commission (IEC)Doc 1, IEC Doc BEnthalpy drop test, ASME PTC6 code, frequency ofturbine testing, typical turbine efficiency, errors inmeasurements, effect of loading upon turbine efficiency,temperature and pressure at an IP turbine stage,volumetric flow rate through the turbineEffect of deterioration of cylinder efficiency on heat rate,effect of a change in IP turbine efficiency on heat rate,effect of surface roughness of turbine blades on heatrate, effect of blade friction on turbine performance,effect of blade friction on heat rate, variation of heat ratefor various size machines and different degrees ofroughnessTurbine pressure survey, basic turbine pressure surveydiagram, effect of load change, relationship betweenstage pressure and output, variation of stage pressurewith loading, effect of a range of loadings on pressuresurvey diagrams, wear throughout the turbine, effect ofinternal wear on pressure survey diagramsSteam turbine blade seals, restriction in the steam flow,effect of internal restriction to flow on pressure surveydiagrams, LP cylinderFeedwater heaters, effect of feedwater heaters out ofservice on pressure survey diagram, silica deposition,silica deposition on steam turbine blades, effect of silicain boiler feedwater, scale build-up inside the boiler thewalls, turbine blade contamination, effect of silicadeposition on LP turbine inlet pressure, pressureincrease at the inlet to the LP turbine, sources ofcontaminationShaft glands, steam turbine gland sealing, typical turbinegland sealing system, gland steam condenser, damageto turbine glands due to high vibration

Effect on heat rate of using reheater spray waterCondensers and back-pressure: increase in poweroutput due to a drop in back pressure, condenser liquidring vacuum pump, air ejector, determination of thelocation of the condenser leak, leybold leak detector,joints on the LP, bled steam pipes, identifying condensertube leaks, on-load tube cleaning, solution to reductionin heat transfer across the condenser tubes, phosphatescale formationFeedwater heating: steam power plant cycle with feedheating, thermal improvement due to feedwater heating,types of feedwater heaters, deaerator and its storagetank, arrangement of feedwater heatersTurbine boiler feed pump

Steam turbine rotor dynamic technology: rotor model,dynamic stiffness, effects of damping on critical speedprediction, bearing-related developments, refinements,bearing support considerations, foundations,impedance, partial arc forces, design procedure, rotorresponse, instability mechanisms, sub-synchronousvibration, service examples, labyrinth and cover sealforces, rotor stability criteria, experimental verificationCampbell, Goodman, and SAFE diagrams for steamturbine blades: Goodman diagram, Goodman-Soderbergdiagram, Campbell diagram, exciting frequencies, SAFEdiagram-evaluation tool for packeted bladed diskassembly, definition of resonance, mode shape,fluctuating forces, SAFE diagram for bladed diskassembly, mode shapes of a packeted bladed disk,interference diagram beyond N/2 limit, explainingpublished data by using SAFE diagramFrequency evaluation of steam turbine rotors: naturalfrequency and mode shape, vibratory forces, resonance,Campbell diagram, SAFE diagramReaction vs. impulse type steam turbines: impulse andreaction turbines compared, efficiency, design, impulsetype, reaction type, critical speed, blading, vibration,control stage, full-admission stages, blade damage,blade clearances, erosion, axial thrust, maintenance,design features of modern reaction turbines, depositformation and turbine water washingShortcut graphical methods of turbine selection:estimating steam rates, steam turbine selectionprocedure, examples of steam turbine selection, quickreference information to estimate steam rates of multi-valve multi-stage steam turbines

Day 3 - Steam Turbine Rotor Dynamic Analysis,Campbell, Goodman, and SAFE Diagrams, AdvancedSteam Turbine Design, Materials and Coatings, SteamTurbine Blade Failures, Causes and Solutions,Maintenance and Overhaul of Steam Turbines


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Elliott shortcut selection method for multi-valve, multi-stage steam turbines: approximate steam rates, stageperformance determination, examples of steam turbineselection process, extraction turbine performanceRerates, upgrades and modifications of steam turbines:performance and efficiency upgrade, brush seals andlabyrinth seals, wavy face dry seals, replacing carbonrings with wavy dry seals, design goals and availabletechnologies, seal design specifics, installation of seals,installation sequence, cost vs. benefit analysis, buckets,reliability upgrade, electronic controls, monitoringsystems, life extension, modification and reapplication,casing, flange sizing, nozzle ring capacity, steam pathanalysis, rotor blade loading, thrust bearing loading,governor valve capacity, rotor, shaft and reliabilityassessment, speed range changes, auxiliary equipmentreview, oil mist lubrication for general purpose steamturbines, wet sump (purse mist) vs. dry sump (pure mist)application, control and application of oil mist, headertemperature and header size, experience andconduction comments, problem solvingAdvanced ultra-supercritical steam turbine materials:design of ultra-supercritical steam turbines, steamoxidation, creep resistance, rupture ductility, nickel-based alloys, creep curves of different steam turbinematerials, yield strength of different steam turbinematerials, temperature capabilities of nickel-basedsuper-alloys for high pressure and intermediate pressuresteam turbines, composition of various high temperaturesuper-alloys considered for advanced ultra-supercriticalsteam turbines, advanced ultra-supercritical turbinedesigns using nickel-based super-alloysAdvanced steam turbine design, materials, andcoatings: materials used in advanced steam turbines,design and materials used in high pressure steamturbine rotors, intermediate pressure rotors, steamturbine casings, and bolting, rotor materials - advancedprocessing of current alloys, nickel-based rotors,welding of Udimet 720 and Inconel 617, isothermallyforged nickel-based rotors, high temperature discmaterials, rotor blade materials - advanced processingof current alloys, erosion resistant coating, casingmaterials and large scale nickel castings, bolting - hightemperatures bolt alloy, high strength pipe materials,efficiency improvement of steam turbines,characteristics of 50 and 60-inch last stage bladed, fluidperformance design, development of supersonic turbineblades, structural reliability design, vibration design,conclusionsSteam turbine blade failures, causes and solutions,failure investigationSteam turbine risk assessment - a tool for optimizinginspection and overhauls of steam turbines: outageplanning factors

Maintenance and overhaul of steam turbines: steamturbine component characteristics, failure mechanisms,arrangements and applications, monitoring, operations,maintenance, and training infrastructure, steam turbineavailability and failure experience, scheduledmaintenance and overhaul practices,approaches/methodologies/criteria for establishinglonger time intervals between major overhauls, issueswith new steam turbine technologies and applicationsMethods of strategic oil flushing program: high-velocityturbine lube oil flushing using pulse-induced wavetechnologyTurbine blastingSteam turbine rotor dynamic analysis: comparativeanalysis of different components of rotor dynamicstability, bode plot of rotor dynamic analysisSteam turbine rotor dynamics and vibration diagnosticsModeling of steam turbine rotor dynamics:understanding rotor dynamics, solid model rotordynamics, modeling methods, resultsAdvanced water treatment technology: reverse osmosissystems, nano-filtration, ultra-filtration and micro-filtration, electrodeionization (EDI), activated carbonfiltration, multimedia filtration, ozonation systems,ultraviolet irradiation, steam turbine water treatmentGlossary of turbo-machinery and related equipmenttermsComputer simulation of steam turbine rotor dynamics:rotor equations, examples of computer simulation ofrotor dynamic analysis


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EXPERT COURSE FACULTY

Power Generation Handbook: Gas Turbines, Steam Power Plants, Co-generation, and Combined Cycles, second edition(800 pages), McGraw-Hill, New York, October 2011Electrical Equipment Handbook (600 pages), McGraw-Hill, New York, March 2003Power Plant Equipment Operation and Maintenance Guide (800 pages), McGraw-Hill, New York, January 2002Industrial Instrumentation and Modern Control Systems (400 pages), Custom Publishing, University of Toronto,University of Toronto Custom Publishing (1999)Industrial Equipment (600 pages), Custom Publishing, University of Toronto, University of Toronto Custom Publishing(1999)

The first "Excellence in Teaching" award offered by PowerEdge Asia training center, Singapore, December 2016The first "Excellence in Teaching" award offered by the Professional Development Center at University of Toronto, May1996The "Excellence in Teaching" award offered by TUV Akademie (TUV Akademie is one of the largest professionaldevelopment centre in world, based in Germany and the United Arab Emirates, and provides engineering training toengineers and managers across Europe and the Middle East, April 2007Awarded graduation "With Distinction" from Dalhousie University when completed Bachelor of Engineering degree, 1983Entrance scholarship to University of Ottawa, 1984Natural Science and Engineering Research Counsel (NSERC) scholarship towards graduate studies - Master of AppliedScience in Engineering, 1984 - 1985

Our key expert has been a teacher at University of Toronto and Dalhousie University, Canada, for more than 25 years. Inaddition, he has taught courses and seminars to more than 4,000 working engineers and professionals around the world,specifically Europe and North America. He has been consistently ranked as "Excellent" or "Very Good" by the delegateswho attended his seminars and lectures. He wrote 5 books for working engineers from which 3 have been published by McGraw-Hill, New York. Below is a list of thebooks authored by him: 1.

2.3.4.

5.

Furthermore, he has received the following awards:1.2.

3.

4.5.6.

Our specialist performed research on power generation equipment with Atomic Energy of Canada Limited at their ChalkRiver and Whiteshell Nuclear Research Laboratories. He also has more than 32 years of practical engineering experiencewith Ontario Power Generation (OPG - formerly, Ontario Hydro - the largest electric utility in North America). He retired fromOPG in November 2016. While working at Ontario Hydro, he acted as a Training Manager, Engineering Supervisor, System Responsible Engineer,and Design Engineer. During the period of time he worked as a Field Engineer and Design Engineer, he was responsible forthe operation, maintenance, diagnostics, and testing of gas turbines, steam turbines, generators, motors, transformers,inverters, valves, pumps, compressors, instrumentation and control systems. Further, his responsibilities includeddesigning, engineering, diagnosing equipment problems and recommending solutions to repair deficiencies and improvesystem performance, supervising engineers, setting up preventive maintenance programs, writing Operating and DesignManuals, and commissioning new equipment. Later, he worked as the manager of a section dedicated to providing training for the staff at the power stations. The trainingprovided by him covered in detail the various equipment and systems used in power stations. Lastly, he was awarded his Bachelor of Engineering Degree "with distinction" from Dalhousie University, Halifax, NovaScotia, Canada. He also received a Master of Applied Science in Engineering (M.A.Sc.) from the University of Ottawa,Canada. He is also a member of the Association of Professional Engineers in the province of Ontario, Canada.

Detailed assessment with business issue needs analysis through pre-course evaluations and otherassessment toolsIn-depth consultation development and organizational alignmentProgramme and curriculum development refinementStrategic evaluation process to validate learnings' achieved with ROITargeted and focused re-enforcement to ensure knowledge transfer

Organisations today require crucial skills to improve performance, as well as a clear returns on theirtraining investment ROI. By aligning training interventions to focus on your specific business needs andobjectives, powerEDGE is able to deliver results way and above what can be achieved via conventional

training approaches.

Our in-house training solutions offer a full spectrum of short courses and curricular that can be customizedto your exact needs and be brought right to your doorstep!

Our clients have come to rely on our robust integrated learning approach as a fundamental component oftheir talent development and performance improvement strategy. Our unique approach comprises of the

following phases:

IN-HOUSE TRAINING SOLUTIONS

COMPANIES THAT ATTENDED THIS COURSE ALSO ATTENDED

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Root Cause Failure Analysis of Gas and Steam Turbine Components17 - 18 February 2020, Kuala Lumpur, Malaysia

Effective Plant Turnaround Management30 March - 01 April 2020, Kuala Lumpur, Malaysia

Thermal Power Plant Performance Testing20 - 22 April 2020, Kuala Lumpur, Malaysia

Boiler Tuning22 - 26 June 2020, Kuala Lumpur, Malaysia

The Fundamentals of Thermal Power Plant14 - 15 December 2020, Kuala Lumpur, Malaysia

https://www.poweredgeasia.com/2019/08/30/root-cause-failure-analysis-of-gas-and-steam-turbine/

https://www.poweredgeasia.com/2019/09/16/effective-plant-turnaround-management/

https://www.poweredgeasia.com/2019/09/16/thermal-power-plant-performance-testing-4/

https://www.poweredgeasia.com/2019/09/16/boiler-tuning-2/

https://www.poweredgeasia.com/2019/09/17/fundamentals-of-thermal-power-plant/

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T: +65 6741 9927 W: www.poweredgeasia.com E: [email protected]

3 DayProgramme

NORMAL PRICE 2 PARTICIPANTS OR MORE

Guaranteed Minimum40% Off

Normal Price

SGD 3,055Per Participant

SGD 2,855Per Participant

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By cheque / bank draft: Make payable to PowerEdge Pte Ltd.By telegraphic transfer: Please quote AE1 with the remittance advise.Account name: PowerEdge Pte LtdBank code: 7339 Branch code: 686 Account number: 686-253386-001Bank address: 65 Chulia Street OCBC Centre, Singapore 049513All bank charges to be borne by payer. Please ensure that PowerEdge Pte Ltdreceives the full invoiced amount. Payment is due in full at the time of registration. Full payment is mandatory forevent attendee. I agree to PowerEdge Pte Ltd payment terms. * GST - exclusive price is only applicable for overseas corporate customers,subject to qualifying conditions.

You may substitute delegates at any time. PowerEdge Pte Ltd does not providerefunds for cancellations. For cancellations received in writing more than 7 days orless prior to an event (including day 7), no credits will be issued. In the event PowerEdge Pte Ltd cancels an event, delegate payments at the dateof cancellation will be credited to a future PowerEdge Pte Ltd event. This credit willbe available for up to 1 year from the date of issuance. In the event that PowerEdge Pte Ltd postpones an event, delegate payments at thepostponement date will be credited towards the rescheduled date. If the delegate isunable to attend the rescheduled event, the delegate will receive a 100% credit.

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technology steam turbine - poweredgeasia.com · 1/1/2020 · steam turbine technology global...

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